Abstract: A process of fabricating a thermal barrier coating and an article having a cold sprayed thermal barrier coating are disclosed. The process includes cold spraying ceramic particles and a binder and forming the thermal barrier coating. The binder has a melting point lower than the ceramic particles. The article includes the cold sprayed thermal barrier coating positioned on a substrate of the article and/or a reproducible feature formed by the cold sprayed thermal barrier coating, with the reproducible feature being capable of being replicated without masking.

Abstract: A corrosion resistant component of a plasma chamber includes a liquid crystalline polymer. In a preferred embodiment, the liquid crystalline polymer (LCP) is provided on an aluminum component having an anodized or non-anodized surface. The liquid crystalline polymer can also be provided on an alumina component. The liquid crystalline polymer can be deposited by a method such as plasma spraying. The liquid crystalline polymer may also be provided as a preformed sheet or other shape adapted to cover the exposed surfaces of the reaction chamber. Additionally, the reactor components may be made entirely from liquid crystalline polymer by machining the component from a solid block of liquid crystalline polymer or molding the component from the polymer. The liquid crystalline polymer may contain reinforcing fillers such as glass or mineral fillers.

Abstract: Disclosed is a composition comprising polyamide and ionomer useful for powder coating applications and a method for transforming the composition into particulate or powder form for application to metal objects. The invention also relates to coated metal objects comprising the composition as a coating.

Abstract: A method to protect and modify surface properties of articles is disclosed. In one embodiment of the method, an intermediate layer is first deposited onto a substrate of the article. The intermediate layer has a thickness of at least 2 mils containing a plurality of pores with a total pore volume of 5 to 50% within a depth of at least 2 mils. A lubricant material is deposited onto the intermediate layer, wherein the lubricant material infiltrates at least a portion of the pores and forms a surface layer. The surface layer can be tailored with the selection of the appropriate material for the intermediate layer and the lubricant material, for the surface layer to have the desired surface tension depending on the application.

Abstract: An article comprises a metal substrate, a ceramic layer formed on the metal substrate, and a sealing layer formed on the ceramic layer. The ceramic layer defines pores. The sealing layer comprises filling portions filling the ceramic pores. The filling portions contain thermosetting resins. A method for sealing pores of ceramic layer is also provided.

Abstract: A production method of an ink composition for organic EL devices comprises preparing a composition containing a polymer organic EL material and an organic solvent; and applying an electric field to the composition. Preferably, a composition containing a polymer organic EL material prepared by a coupling reaction between a halogenated aromatic compound and an aromatic boron compound in the presence of palladium catalyst or nickel catalyst, an organic solvent, and an aromatic carboxylic acid contained in an amount of 0.01-1 wt % based on the total amount of the organic solvent and aromatic carboxylic acid is prepared.

Abstract: A method and apparatus for forming an electrochemical layer of a thin film battery is provided. A precursor mixture comprising electrochemically active precursor particles dispersed in a carrying medium is provided to a processing chamber and thermally treated using a combustible gas mixture also provided to the chamber. The precursor is converted to nanocrystals by the thermal energy, and the nanocrystals are deposited on a substrate. A second precursor may be blended with the nanocrystals as they deposit on the surface to enhance adhesion and conductivity.

Abstract: New ampholyte biomaterial compounds containing ampholyte moieties are synthesized and integrated into polymeric assemblies to provide hydrophilic polymers exhibiting improved biocompatibility, haemocompatibility, hydrophilicity non-thrombogenicity, anti-bacterial ability, and mechanical strength, as well as suitability as a drug delivery platform.

Abstract: A composition including a high temperature thermoplastic polymer and a filler material is disclosed. A method for forming a coating upon a wellbore tool includes forming a powder composition comprising a thermoplastic polymer and a filler material and applying the composition on the body surface. Wellbore tools having components coated with such compositions are also disclosed.

Abstract: A metal component for one or more of a fitting, a piece of furniture, and a household appliance. The metal component, at least sectionally, has a coating which comprises at least one perfluoroalkoxy copolymer. A method for producing a metal component for one or more of a fitting, a piece of furniture, and a household appliance, wherein the method comprises the following steps: forming the metal component; pretreating the metal component; applying a coating, which coating comprises at least a perfluoroalkoxy copolymer; curing the applied coating; and cooling the coated metal component.

Abstract: A protective coating for a metal substrate is provided that is light, durable, galvanically protective, and easily applied at the site of manufacture. The coating has at least two layers, one of which is a galvanizing layer and one of which is a micro-composite of a galvanic metal and a non-conducting material, such as polymer. Such coatings are useful for example to protect pipes or other metal surfaces in corrosive environments. Methods of producing the coating are provided, including methods that use advanced spraying techniques to provide very thin but consistent layers. Using the advanced spraying methods the composite layer can be created by co-spraying the galvanic metal and the nonconductive material onto the surface of the galvanic coating. Optionally, an outer coat of insulating material can be applied to provide further protection to the surface.

Abstract: In one embodiment of the invention, there is provided a method of analyzing various surface chemistries for culturing a particular cell line, which includes the steps of: (1) providing a plasma polymerized surface having first and second regions, the first region including a first concentration of carboxylic acid groups in the plasma polymerized surface and the second region including a second concentration of carboxylic acid groups in the plasma polymerized surface, wherein the first and second concentrations are different; (2) culturing cells from the cell line on the plasma polymerized surface in each the region; (3) observing activity of the cultured cells in each the region; and (4) analyzing the activity of the cultured cells in each region.

Abstract: In one aspect, there is provided a cell culturing substrate including: a cell culture surface having a film attached thereto, wherein the film includes one or more plasma polymerized monomers; and a coating on the film-coated surface, the coating deposited from a coating solution comprising one or more extracellular matrix proteins and an aqueous solvent, where the total extracellular matrix protein concentration in the coating solution is about 1 ng/mL to about 1 mg/mL.

Abstract: Embodiments of the invention provide methods and systems for depositing a viscous material on a substrate surface. In one embodiment, the invention provides a method of depositing a viscous material on a substrate surface, the method comprising: applying a pre-wet material to a surface of a substrate; depositing a viscous material atop the pre-wet material; rotating the substrate about an axis to spread the viscous material along the surface of the substrate toward a substrate edge; and depositing additional pre-wet material in a path along the surface and adjacent the spreading viscous material.

Abstract: The present invention relates to hemostatic compositions comprising a mesocellular oxide foam and, optionally, a biologically active agent such as a procoagulant, as well as devices and methods of use to promote blood clotting.

Abstract: According to at least one aspect of the present invention, a method is provided for forming a polymerized coating on a surface of a substrate. In at least one embodiment, the method comprises providing a plasma gun having an outlet; introducing a pre-polymer molecule into the outlet of the plasma gun to form a number of fragments of the pre-polymer molecule as a plasma output including a direct-spray component and an over-spray component; at least partially isolating the direct-spray component and the over-spray component from each other to respectively obtain an isolated directed-spray component and an isolated over-spray component; and depositing at least a portion of the isolated direct-spray component and the isolated over-spray component onto the surface of the substrate through the outlet to form a base polymerized coating. The plasma gun is optionally operated at atmospheric pressure.

Abstract: A monolithically integrated thin-film solid-state lithium battery device to supply energy to a mobile communication device. The device includes a plurality of layers ranging from greater than 100 layers to less than 20,000 layers of lithium electrochemical cells, which may be connected in parallel or in series to conform to a spatial volume. The device also includes a polymer based coating characterized by a thickness to house the plurality of layers and configured as an exterior region for the battery device, the polymer based coating having a resistivity of 1012 ?.cm and higher. The device further includes a hermetic seal provided by the polymer-based coating to enclose and house the plurality of layers.

Abstract: The use is described of zinc pyrithione for finishing woven and non-woven textiles to render them resistant against colonization by house dust mites. Zinc pyrithione is used alone or in combination with other actives with or without other textile chemicals. The formulations comprising zinc pyrithione are applied to the textiles using the standard processes of textile finishing, such that there is a concentration of preferably 1000 to 6000 ppm of zinc pyrithione on the textile. This gives on uncoated sheetlike textiles a very distinct reduction in the mite population in testing; ideal finishes even eliminate the mite population completely.

Abstract: A method for manufacturing an anti-reflection structure is provided. The method includes the following steps: First, a to-be-treated object is provided in a reactive area. Next, a plasma source is provided in the reactive area. Then, the plasma source is ionized to form plasma in atmospheric pressure. Next, the surface of the to-be-treated object is treated by plasma so as to form a plurality of micro-protuberances on the surface of the to-be-treated object.

Abstract: Process for producing at least one nanoporous layer of nanoparticles chosen from nanoparticles of a metal oxide, nanoparticles of metal oxides, and mixtures of said nanoparticles, on a surface of a substrate, in which at least one colloidal sol, in which said nanoparticles are dispersed and stabilized, is injected into a thermal plasma jet which sprays said nanoparticles onto said surface. Nanoporous layer and device, especially a separation device, comprizing said layer.

Abstract: A composite laminate is formed from a structural foam and a reinforcement layer. The matched surface tensions of the structural foam and reinforcement layer result in increased bond strength between the structural foam and the reinforcement layer, thus providing for improved physical characteristics including improved lap shear and flexural strength.

Abstract: A fabric or belt and a method for forming such a fabric or belt, including a base support structure and at least one coating with the coating being applied by a thermal spray process.

Abstract: Different types of apparatus for fabricating a deposit, method of deposition and an article are presented. The apparatus include a thermal spray gun comprising a combustion chamber, combustion zone, an air injection port, a fuel injection port, a nozzle and a liquid injection port. The combustion zone exists between the inlet side and outlet side of the combustion chamber. The method includes, among other things, providing a fuel and an oxidizer inside the combustion zone, initiating combustion inside the combustion zone, and directing products of the combustion toward the outlet side to create a combustion product stream. The method also includes introducing a feedstock mixture comprising a feedstock material and a liquid into the combustion product stream to create an entrained feedstock stream, and expelling the entrained feedstock stream from the spray gun through a nozzle to form a deposit on a surface of the article.

Abstract: Disclosed herein is a method for applying plasma-resistant coatings for use in semiconductor processing apparatus. The coatings are applied over a substrate which typically comprises an aluminum alloy of the 2000 series or the 5000 through 7000 series. The coating typically comprises an oxide or a fluoride of Y, Sc, La, Ce, Eu, Dy, or the like, or yttrium-aluminum-garnet (YAG). The coating may further comprise about 20 volume % or less of Al2O3. The coatings are typically applied to a surface of an aluminum alloy substrate or an anodized aluminum alloy substrate using a technique selected from the group consisting of thermal/flame spraying, plasma spraying, sputtering, and chemical vapor deposition (CVD). To provide the desired corrosion resistance, it is necessary to place the coating in compression. This is accomplished by controlling deposition conditions during application of the coating.

Abstract: A fabric or belt and a method for forming such a fabric or belt, including a base support structure and at least one coating with the coating being applied by a thermal spray process.

Abstract: The present invention relates to a cooking item comprising a vitreous coating with improved impact-resistance properties. The present invention also relates to a method for manufacturing such an item.

Abstract: A coating suitable for use as a wear-resistant coating for a gas turbine engine component comprises a lubricating material and a hard carbide material.

Abstract: A method for fabricating an electronic device comprises providing a substrate, direct writing a functional material by a thermal spray on the substrate and removing a portion of the function material to form the electronic or sensory device.

Abstract: Methods and apparatus for applying a uniform application of an appropriate quantity of lubricant to the internal threads of a pipe. In general, the apparatus includes a high pressure supply of lubricant and a high speed, rotating centrifugal applicator for evenly applying the lubricant to internal threads. The system also includes a dosing system to regulate the distribution of lubricant by dispensing a consistent volume of lubricant at each application. Potential advantages of the embodiments include the repeatability and consistency of amount of lubricant on pipe threads (e.g. thickness).

Abstract: Thermoplastic composites having a core composite layer including a fibrous substrate and one or more high performance polymer, and a surface layer polymer applied to at least one surface of the core composite layer, which forms a polymer blend with the high performance polymer thereby imparting improved toughness and processing times, and methods for making and using same, are provided herein.

Abstract: A method for forming a ceramic coating is provided. The method includes providing a slurry comprising a liquid and a plurality of feedstock particles disposed in the liquid, injecting the slurry into the flame of a thermal spray gun, and spraying the slurry on a surface of a substrate using the thermal spray gun to form the ceramic coating such that at least a part of the surface of the substrate is covered by the ceramic coating, wherein a thickness of the ceramic coating is in a range from about 10 nanometers to about 3 micrometers, and wherein a density of the ceramic coating is more than about 90 percent, and wherein the ceramic coating is a continuous coating.

Abstract: Disclosed is a method for formation of a thermal bather coating on a gas turbine during operation thereof, which includes addition of an organic compound containing silicon to a fuel under a first condition in order to form a base layer on the surface of a part coming into contact with a combustion gas of the fuel in the gas turbine during operation thereof, as well as addition of the organic compound containing silicon to the fuel under a second condition in order to form a porous layer having more pores than the base layer above the base layer.

Abstract: A method of fabricating a battery member from a precursor comprising providing a precursor having at least one component dissolved in the precursor; and thermal spray depositing the precursor on a substrate to form a coating layer such that the at least one component is synthesized within the thermal spray prior to being deposited on the substrate.

Abstract: An apparatus for depositing a solid film onto a substrate from a reagent solution includes a reservoir of solution maintained at a low temperature to inhibit homogeneous reactions. The solution contains multiple ligands to control temperature stability and shelf life. The chilled solution is periodically dispensed onto a substrate positioned in a holder having a raised peripheral structure that retains a controlled volume of solution over the substrate. The solution is periodically replenished so that only the part of the solution directly adjacent to the substrate is heated. A heater maintains the substrate at an elevated temperature at which the deposition of a desired solid phase from the solution may be initiated. The apparatus may also dispense excess chilled solution to cool various components within the apparatus and minimize nucleation of solids in areas other than on the substrate. The apparatus is particularly suited to forming films of II-VI semiconductors.

Abstract: The invention relates to a method for producing ceramic layers by spraying. A cold gas spraying method is used to produce polymer ceramics from pre-ceramic polymers. According to said method, a cold gas stream, to which particles of the pre-ceramic polymers are added via a conduit, is generated by a spray gun. The energy for creating a layer on a substrate is produced by injecting a powerful kinetic energy into the cold gas stream, thus preventing or significantly restricting the thermal heating of the cold gas stream. This permits the heat-sensitive pre-ceramic polymers to be spray-applied as a coating on a substrate using a cold gas spraying method. Polymer ceramics can thus be used in an economic method for the rapid production of layers with a relatively large thickness. The invention allows for example armoured layers, thermal protection layers and other functional layers to be produced.

Abstract: A method of fabricating a medical implant component. The method may comprise producing a substrate from a first material in which the substrate has a bearing portion, and spraying particles of a second material by use of a thermal type spraying process onto at least the bearing portion of the substrate. The second material may be formed from a biocompatible material and a carbide source, in which the carbide source is 6.17% or more of the second material by weight. The biocompatible material may be cobalt chrome and the carbide source may be graphite. The thermal type spraying process may be a plasma spraying process or a high velocity oxygen fuel spraying process.

Abstract: During engine operation, valve retainers and valve springs are constantly rubbing and impacting each other resulting in heat and wear. The purpose of this invention is to provide a surface coating onto the valve retainer to reduce the friction with the valve spring and thus improve durability. Specifically, this invention teaches a method to thermally apply coatings to the surface of the valve retainer. Although typically fabricated from steel, the usage of lighter weight titanium valve retainers is increasing for high performance, or racing engines. The reduced mass allows valves to move more readily and requires less spring pressure to operate, producing more power and a faster revving engine, however titanium is typically not as wear resistant as the steel it replaces. In one embodiment, a porous molybdenum or other oleophilic metal is applied to the surface of the valve retainer. In another embodiment, hard coatings of cermets, carbides, and super alloys are applied as coatings to valve retainers.

Abstract: A method for coating a substrate is provided in that a plasma jet is produced from a working gas, at least one precursor material is fed to the working gas and/or the plasma jet and is reacted in the plasma jet and at least one reaction product of at least one of the precursors is deposited on at least one surface of the substrate and/or on at least one layer arranged on the surface. At least one of the deposited layers improve the optical transmission properties of the substrate.

Abstract: A wet cylinder liner, which exhibits a cast basic body comprised of a cast iron alloy, has at least one outer surface area of which exhibits a thermal injection layer consisting of a basic iron alloy as a coating, with a layer thickness of 1 ?m to 1000 ?m.

Abstract: This invention relates to a method, and products thereof, for producing amine and/or thiol functionalised surfaces using plasma deposition and the subsequent derivatization of said functionalised surfaces using biomolecules.

Abstract: An abradable coating may include a rare earth silicate. The abradable coating may be deposited over a substrate, an environmental barrier coating, or a thermal barrier coating. The abradable coating may be deposited on a gas turbine blade track or a gas turbine blade shroud to form a seal between the gas turbine blade track or gas turbine blade shroud and a gas turbine blade. The abradable coating may also include a plurality of layers, such as alternating first and second layers including, respectively, a rare earth silicate and stabilized zirconia or stabilized hafnia.

Abstract: A method for making a densified ceramic layer comprises plasma spraying a layer of the ceramic onto a substrate; spin-coating the plasma-sprayed layer with a sol, and firing the spin-coated ceramic layer. The method may be applied in producing layers of yttria stabilized zirconia (YSZ) having application as electrolyte layers for solid oxide fuel cells or thermal barrier coatings, for example. The firing may be performed at a relatively low temperature such as 650° C. or even below. A method for enhancing electrochemical properties of an interface involving a layer of YSZ or other ceramic comprises spin-coating or otherwise impregnating the layer with a sol and heating the spin-coated layer.

Abstract: An organic-pigment aqueous dispersion, containing a pigment at a concentration of 6 to 30 mass %, and having a haze of 0.3 to 10%, as determined by enclosing the dispersion in a transparent glass cell of optical distance 0.2 mm and analyzing with integrating-sphere photoelectric photometry; and a colored coating composition using the same.

Abstract: According to at least one aspect of the present invention, a method is provided for forming a polymerized coating on a surface of a substrate. In at least one embodiment, the method comprises providing a plasma gun having an outlet; introducing a pre-polymer molecule into the outlet of the plasma gun to form a number of fragments of the pre-polymer molecule as a plasma output including a direct-spray component and an over-spray component; at least partially isolating the direct-spray component and the over-spray component from each other to respectively obtain an isolated directed-spray component and an isolated over-spray component; and depositing at least a portion of the isolated direct-spray component and the isolated over-spray component onto the surface of the substrate through the outlet to form a base polymerized coating. The plasma gun is optionally operated at atmospheric pressure.

Abstract: Methods and a structure. A first film of a first block copolymer is formed inside a trough integrally disposed on an energetically neutral surface layer of a substrate. Line-forming microdomains are assembled of the first block copolymer, and form first self-assembled structures within the first film normal to the sidewalls and parallel to the surface layer. At least one microdomain is removed from the first film such that oriented structures remain in the trough oriented normal to the sidewalls and parallel to the surface layer. A second film of a second block copolymer is formed inside the trough. Line-forming microdomains are assembled of the second block copolymer, and form second self-assembled structures within the second film oriented normal to the oriented structures and parallel to the sidewalls. A second method and a structure are also provided.

Abstract: A protective coating applied to the underwater portion of a marine vessel operable to inhibit the growth of marine foulants. The coating comprises a polymer, a marine biocide, a preservative, a coloring agent, and optionally an antimicrobial agent. In certain embodiments, the marine biocide, preservative, the coloring agent, and optional antimicrobial agent are chemically bonded with the polymer thereby significantly reducing the ability of the biocide, preservative, the coloring agent, and antimicrobial agent to leach from the coating into the surrounding environment.

Abstract: A protective coating applied to the underwater portion of a marine vessel operable to inhibit the growth of marine foulants. The coating comprises a polymer, a marine biocide, a preservative, and optionally an antimicrobial agent. In certain embodiments, the marine biocide, preservative, and optional antimicrobial agent are chemically bonded with the polymer thereby significantly reducing the ability of the biocide, preservative, and antimicrobial agent to leach from the coating into the surrounding environment.

Abstract: A powder of a barrier material (B) is after, having been melted, applied to a substrate of a of a polyolefin (A) according to flame spray coating process to give a shaped article, in which the barrier material (B) firmly adheres to the polyolefin (A) even when the surface of the substrate is not subjected to primer treatment. The shaped article is favorable to components to fuel containers, fuel tanks for automobiles, fuel pipes, etc.

Abstract: A powder of a barrier material (B) is, after having been melted, applied to a substrate of a polyolefin (A) to give a shaped article, in which the barrier material (B) firmly adheres to the polyolefin (A) even when the surface of the substrate is not subjected to primer treatment. The shaped article is favorable to components to fuel containers, fuel tanks for automobiles, fuel pipes, etc.

Abstract: A thermal spray process comprises injecting precursor solution droplets into the hot zone of the thermal spray flame. Also described are materials resulting from the process.