Liquid Source Chemical Depostion (i.e., Lscvd) Or Aerosol Chemical Vapor Deposition (i.e., Acvd) Patents (Class 427/901)
  • Patent number: 9017780
    Abstract: A carbon nanopipe comprising a durable graphitizable carbon wall of tunable thickness of about 10-500 nm formed by exposing a silica fiber network to a carbon precursor vapor and thereby depositing a carbon film onto the silica fiber network at a temperature suitable for complete pyrolysis of the carbon precursor and removing the silica fibers. The atmosphere of the step of depositing is controlled by a two-stage gas manifold wherein stage 1 purges the reaction chamber with pure argon and stage 2 introduces the carbon precursor.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: April 28, 2015
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Justin C Lytle, Trevor N. Zimmerman, Debra R Rolison
  • Patent number: 8871296
    Abstract: A method of producing a transparent and conductive film, comprising (a) forming aerosol droplets of a first dispersion comprising a first conducting nano filaments in a first liquid; (b) forming aerosol droplets of a second dispersion comprising a graphene material in a second liquid; (c) depositing the aerosol droplets of a first dispersion and the aerosol droplets of a second dispersion onto a supporting substrate; and (d) removing the first liquid and the second liquid from the droplets to form the film, which is composed of the first conducting nano filaments and the graphene material having a nano filament-to-graphene weight ratio of from 1/99 to 99/1, wherein the film exhibits an optical transparence no less than 80% and sheet resistance no higher than 300 ohm/square.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: October 28, 2014
    Assignee: Nanotek Instruments, Inc.
    Inventors: Aruna Zhamu, Yi-jun Lin, Bor Z. Jang
  • Patent number: 8551248
    Abstract: A CVD showerhead that includes a circular inner showerhead and at least one outer ring showerhead. At least two process gas delivery tubes are coupled to each showerhead. Also, a dual showerhead that includes a circular inner showerhead and at least one outer ring showerhead where each showerhead is coupled to oxygen plus a gas mixture of lead, zirconium, and titanium organometallics. A method of depositing a CVD thin film on a wafer. Also, a method of depositing a PZT thin film on a wafer.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: October 8, 2013
    Assignee: Texas Instruments Incorporated
    Inventors: Brian E. Goodlin, Qidu Jiang
  • Patent number: 8377803
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Grant
    Filed: February 16, 2012
    Date of Patent: February 19, 2013
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Thai Cheng Chua, Sandeep Nijhawan
  • Patent number: 8318590
    Abstract: A method and apparatus for the deposition of thin films is described. In embodiments, systems and methods for epitaxial thin film formation are provided, including systems and methods for forming binary compound epitaxial thin films. Methods and systems of embodiments of the invention may be used to form direct bandgap semiconducting binary compound epitaxial thin films, such as, for example, GaN, InN and AlN, and the mixed alloys of these compounds, e.g., (In, Ga)N, (Al, Ga)N, (In, Ga, Al)N. Methods and apparatuses include a multistage deposition process and system which enables rapid repetition of sub-monolayer deposition of thin films.
    Type: Grant
    Filed: February 17, 2012
    Date of Patent: November 27, 2012
    Assignee: Intermolecular, Inc.
    Inventors: Philip A. Kraus, Thai Cheng Chua, Sandeep Nijhawan
  • Patent number: 8236375
    Abstract: The specification describes a method for selectively depositing carbon nanotubes on the end face of an optical fiber. The end face of the optical fiber is exposed to a dispersion of carbon nanotubes while light is propagated through the optical fiber. Carbon nanotubes deposit selectively on the light emitting core of the optical fiber.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: August 7, 2012
    Assignee: OFS Fitel, LLC
    Inventor: Jeffrey Nicholson
  • Patent number: 7544388
    Abstract: The invention includes methods of utilizing supercritical fluids to introduce precursors into reaction chambers. In some aspects, a supercritical fluid is utilized to introduce at least one precursor into a chamber during ALD, and in particular aspects the supercritical fluid is utilized to introduce multiple precursors into the reaction chamber during ALD. The invention can be utilized to form any of various materials, including metal-containing materials, such as, for example, metal oxides, metal nitrides, and materials consisting of metal. Metal oxides can be formed by utilizing a supercritical fluid can be utilized to introduce a metal-containing precursor into reaction chamber, with the precursor then forming a metal-containing layer over a surface of a substrate. Subsequently, the metal-containing layer can be reacted with oxygen to convert at least some of the metal within the layer to metal oxide.
    Type: Grant
    Filed: April 13, 2006
    Date of Patent: June 9, 2009
    Assignee: Micron Technology, Inc.
    Inventors: Demetrius Sarigiannis, Garo J. Derderian, Cem Basceri
  • Patent number: 7238389
    Abstract: A method for vaporizing organic materials onto a surface, to form a film includes providing a quantity of organic material in a fluidized powdered form; metering the powdered organic material and directing a stream of such fluidized powder onto a first member; heating the first member so that as the stream of fluidized powder is vaporized; collecting the vaporized organic material in a manifold; and providing a second member formed with at least one aperture in communication with the manifold that permits the vaporized organic material to be directed onto the surface to form a film.
    Type: Grant
    Filed: March 22, 2004
    Date of Patent: July 3, 2007
    Assignee: Eastman Kodak Company
    Inventors: Michael Long, David R. Strip, Jeremy M. Grace, Dennis R. Freeman, Neil P. Redden, Bruce E. Koppe
  • Patent number: 7048968
    Abstract: The invention includes methods of utilizing supercritical fluids to introduce precursors into reaction chambers. In some aspects, a supercritical fluid is utilized to introduce at least one precursor into a chamber during ALD, and in particular aspects the supercritical fluid is utilized to introduce multiple precursors into the reaction chamber during ALD. The invention can be utilized to form any of various materials, including metal-containing materials, such as, for example, metal oxides, metal nitrides, and materials consisting of metal. Metal oxides can be formed by utilizing a supercritical fluid to introduce a metal-containing precursor into a reaction chamber, with the precursor then forming a metal-containing layer over a surface of a substrate. Subsequently, the metal-containing layer can be reacted with oxygen to convert at least some of the metal within the layer to metal oxide.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: May 23, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Demetrius Sarigiannis, Garo J. Derderian, Cem Basceri
  • Patent number: 7029724
    Abstract: A method of forming an A site deficient thin film manganate material on a substrate from corresponding precursor(s), comprising liquid delivery and flash vaporization thereof to yield a precursor vapor, and transporting the precursor vapor to a chemical vapor deposition reactor for formation of an A site deficient manganate thin film on a substrate. The invention also contemplates a device comprising an A site deficient manganate thin film, wherein the manganate layer is formed on the substrate by such a process and is of the formula LaxMyMnO3, where M=Mg, Ca, Sr, or Ba, and (x+y)<1.0, and preferably from about 0.5 to about 0.99.
    Type: Grant
    Filed: July 20, 2000
    Date of Patent: April 18, 2006
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Thomas H. Baum, Galena Doubinina, Daniel Studebaker
  • Patent number: 6730354
    Abstract: Improved methods of forming PZT thin films that are compatible with industry-standard chemical vapor deposition production techniques are described. These methods enable PZT thin films having thicknesses of 70 nm or less to be fabricated with high within-wafer uniformity, high throughput and at a relatively low deposition temperature. In one aspect, a source reagent solution comprising a mixture of a lead precursor, a titanium precursor and a zirconium precursor in a solvent medium is provided. The source reagent solution is vaporized to form a precursor vapor. The precursor vapor is introduced into a chemical vapor deposition chamber containing the substrate. In another aspect, before deposition, the substrate is preheated during a preheating period. After the preheating period, the substrate is disposed on a heated susceptor during a heating period, after which a PZT film is formed on the heated substrate.
    Type: Grant
    Filed: August 8, 2001
    Date of Patent: May 4, 2004
    Assignees: Agilent Technologies, Inc., Applied Materials, Inc., Texas Instruments, Inc.
    Inventors: Stephen R. Gilbert, Kaushal Singh, Sanjeev Aggarwal, Stevan Hunter
  • Patent number: 6660331
    Abstract: A solvent composition useful for liquid delivery MOCVD, comprising toluene and a Lewis base, wherein toluene is present at a concentration of from about 75% to about 98% by volume, based on the total volume of toluene and the Lewis base. Such solvent composition is usefully employed to dissolve or suspend precursors therein for liquid delivery MOCVD, e.g., MOCVD of ferroelectric material films such as SBT.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: December 9, 2003
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Bryan C. Hendrix, Thomas H. Baum, Debra Desrochers Christos, Jeffrey F. Roeder
  • Patent number: 6602549
    Abstract: An indium precursor composition having utility for incorporation of indium in a microelectronic device structure, e.g., as an indium-containing film on a device substrate by bubbler or liquid delivery MOCVD techniques, or as a dopant species incorporated in a device substrate by ion implantation techniques. The precursor composition includes a precursor of the formula R1R2InL wherein: R1 and R2 may be same or different and are independently selected from C6-C10 aryl, C6-C10 fluoroaryl, C6-C10 perfluoroaryl, C1-C6 alkyl, C1-C6 fluoroalkyl, or C1-C6 perfluoroalkyl; and L is &bgr;-diketonato or carboxylate. Indium-containing metal films may be formed on a substrate, such as indium-copper metallization, and shallow junction indium ion-implanted structures may be formed in integrated circuitry, using the precursors of the invention.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: August 5, 2003
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Thomas H. Baum, Chongying Xu
  • Patent number: 6576345
    Abstract: Thin films possessing low dielectric constants (e.g., dielectric constants below 3.0) are formed on integrated circuits or other substrates. Caged-siloxane precursors are linked in such a way as to form dielectric layers, which exhibit low dielectric constants by virtue of their silicon dioxide-like molecular structure and porous nature. Supercritical fluids may be used as the reaction medium and developer both to the dissolve and deliver the caged-siloxane precursors and to remove reagents and byproducts from the reaction chamber and resultant porous film created.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: June 10, 2003
    Inventors: Patrick A. Van Cleemput, Ravi Kumar Laxman, Jen Shu, Michelle T. Schulberg, Bunsen Nie
  • Patent number: 6541067
    Abstract: A method is provided for forming a film of ruthenium or ruthenium oxide to the surface of a substrate by employing the techniques of chemical vapor deposition to decompose ruthenium precursor formulations. The ruthenium precursor formulations of the present invention include a ruthenium precursor compound and a solvent capable of solubilizing the ruthenium precursor compound. A method is further provided for making a vaporized ruthenium precursor for use in the chemical vapor deposition of ruthenium and ruthenium-containing materials onto substrates, wherein a ruthenium precursor formulation having a ruthenium-containing precursor compound and a solvent capable of solubilizing the ruthenium-containing precursor compound is vaporized.
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: April 1, 2003
    Assignee: Micron Technology, Inc.
    Inventors: Eugene P. Marsh, Stefan Uhlenbrock
  • Patent number: 6383555
    Abstract: A substrate is located within a deposition chamber, the substrate defining a substrate plane. A liquid precursor is misted by ultrasonic or venturi apparatus, to produce a colloidal mist. The mist is generated, allowed to settle in a buffer chamber, filtered through a system up to 0.01 micron, and flowed into the deposition chamber between the substrate and barrier plate to deposit a liquid layer on the substrate. The liquid is dried to form a thin film of solid material on the substrate, which is then incorporated into an electrical component of an integrated circuit.
    Type: Grant
    Filed: July 13, 2000
    Date of Patent: May 7, 2002
    Assignees: Symetrix Corporation, Matsushita Electric Industrial Co., Ltd.
    Inventors: Shinichiro Hayashi, Larry D. McMillan, Carlos A. Paz de Araujo
  • Patent number: 6355311
    Abstract: A method for making an otical recording medium comprises providing a substrate which is encoded with information in the form of pits and/or a continuous groove beforehand at least on one side thereof, spraying a solution or dispersion of a film-forming material containing at least one organic compound having optical functionality in the form of a mist onto the encoded side of the substrate in a vacuum chamber under conditions sufficient to permit a thin film to be formed thereon in a substantially solvent-free condition, and drying the thin film. An optical recording medium obtained by the method is also described.
    Type: Grant
    Filed: January 3, 2000
    Date of Patent: March 12, 2002
    Assignees: Victor Company of Japan Ltd., Dainichiseika Color & Chemicals Mfg. Co. Ltd.
    Inventors: Kouji Tsujita, Ichiro Ueno, Norio Tanaka
  • Patent number: 6187379
    Abstract: A preferred embodiment of a method for coating a substrate with a chemical compound uses a precursor liquid. This precursor liquid preferably serves as a reagent in the coating process and is housed in a reactor. Once the precursor liquid is placed in the reactor, the substrate is immersed in the precursor liquid. While the substrate is immersed in the precursor liquid, which may or may not contain solid particles, the liquid is fluidized by one or more possible methods: passing a gas through the liquid; recirculating the liquid; and stirring the liquid. In the preferred embodiment, inductive heating of the substrate is performed by an induction coil. The induction coil will be driven by a generator to emit a high frequency alternating current electromagnetic field such that only the substrate is directly heated. Heating the substrate in a fluidized bed will cause chemical vapor deposition or chemical vapor infiltration to occur and the desired chemical compound, or element, to be deposited on the substrate.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: February 13, 2001
    Assignee: Georgia Tech Research Corporation
    Inventor: Walter J. Lackey
  • Patent number: 6169031
    Abstract: In-situ prepared TiCl2 and TiCl3 precursors to form titanium metal thin film by chemical vapor deposition at 350˜800° C. Due to the low decomposition temperature of TiCl2 and TiCl3, titanium metal thin films were obtained at very low temperature with the by-product, TiCl4, which could be reused to prepare TiCl2 and TiCl3.
    Type: Grant
    Filed: May 28, 1999
    Date of Patent: January 2, 2001
    Assignee: National Science Council
    Inventor: Chi-Young Lee
  • Patent number: 6126994
    Abstract: An apparatus for supplying a low vapor pressure liquid material for deposition to a deposition chamber in which the low vapor pressure liquid material is pushed out of a pressurization passage by a pressure gas to a pressure liquid supply passage; a flow rate of the low vapor pressure liquid material is controlled by a flow rate control unit, and the flow rate of the low vapor pressure liquid is supplied to an evaporator and evaporated into vapor there; and the vapor is fed to the deposition chamber through a vapor feed passage provided with heating means for preventing the vapor from re-liquefying, whereby the liquid material for deposition is supplied stably and accurately.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: October 3, 2000
    Assignee: Tokyo Electron Limited
    Inventors: Seishi Murakami, Tatsuo Hatano
  • Patent number: 5989635
    Abstract: There is provided a (Ba, Sr) TiO.sub.3 film of higher dielectric constant and less leakage current for serving as a dielectric thin film of a capacitor in a semiconductor memory. DPM (dipivaloylmethanato) compounds of Ba, Sr and Ti are dissolved in THF (tetrahydrofuran) to obtain Ba(DPM).sub.2 /THF, Sr(DPM).sub.2 /THF and TiO(DPM).sub.2 /THF solutions which are used as source material solutions. A (Ba, Sr) TiO.sub.3 film is formed by a CVD method while increasing a relative percentage of a Ti source material flow rate to a sum of Ba source material flow rate and Sr source material flow rate. The film formation is carried out in multiple steps, and annealing is applied in each step after deposition of the film.
    Type: Grant
    Filed: September 12, 1997
    Date of Patent: November 23, 1999
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Takaaki Kawahara, Mikio Yamamuka, Tetsuro Makita, Tsuyoshi Horikawa, Akimasa Yuuki, Teruo Shibano