Fibers Patents (Class 428/113)
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Patent number: 10870265Abstract: In some embodiments, a method of manufacturing composite laminate, including providing a first fibrous material having a plurality of fibers, providing a second fibrous material having a plurality of fibers, disposing the fibers of the first fibrous material in a first polymeric matrix, disposing the fibers of the second fibrous material in a second polymeric matrix, laying up a plurality of the first fibrous material on a rigid structure, laying up the second fibrous material on the rigid structure, wherein the first fibrous material is in contact with the second fibrous material, curing the first polymeric matrix, creating a plurality of baseline layers from the plurality of first fibrous material and the first polymeric matrix, and curing the second polymeric matrix, creating a compliant layer from the second fibrous material and the second polymeric matrix. The compliant layer is stronger than each individual baseline layers.Type: GrantFiled: February 4, 2020Date of Patent: December 22, 2020Assignee: Bell Textron Inc.Inventors: Bogdan Roman Krasnowski, Robert Arnold Brack, Xiaoming Li, Robert Wardlaw
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Patent number: 10808091Abstract: An intermediate base material has high handleability and shape conformity to complicated shapes and serves to perform high-yield production, even by low pressure molding, of fiber reinforced plastic material that do not suffer from significant generation of molding defects, such as creases and voids, that can cause a decrease in strength and that has good mechanical characteristics, decreased variations therein, and high dimensional stability. The prepreg includes a layer containing reinforcement fibers impregnated with a resin composition and the impregnation rate with the resin composition in the prepreg is in a predetermined range. It is characterized by being an incised prepreg having a plurality of incisions, being at least partly formed of reinforcement fibers with a predetermined fiber length, and having a reinforcement fiber content by volume Vf in a predetermined range.Type: GrantFiled: September 14, 2015Date of Patent: October 20, 2020Assignee: Toray Industries, Inc.Inventors: Ichiro Taketa, Yuzo Fujita, Nobuyuki Arai, Narumichi Sato
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Patent number: 10774243Abstract: L1 is a maximum distance across a non-contacting section between intersection points of a straight line crossing the non-contacting section in parallel with an alignment direction of a carbon nanotubes in a plan view of a mounting section with a border between the non-contacting section and a contacting section. L2 is a maximum distance across the non-contacting section between intersection points of a straight line crossing the non-contacting section and intersecting the alignment direction of the carbon nanotubes in the plan view of the mounting section with the border between the non-contacting section and the contacting section. When L1 is larger than L2, at least L2 is more than 0 mm and less than 10 mm. When smaller, at least L1 is more than 0 mm and less than 10 mm. When equal, L1 and L2 are each more than 0 mm and less than 10 mm.Type: GrantFiled: April 28, 2017Date of Patent: September 15, 2020Assignees: LINTEC CORPORATION, LINTEC OF AMERICA, INC.Inventors: Takahiro Ueda, Masaharu Ito, Kanzan Inoue
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Patent number: 10723039Abstract: A composite wood panel is manufactured from thin wood laminae cut from wood unsuitable for peeler logs or dimensional lumber. A cold set adhesive is applied to the wood laminae and they are formed into a randomly oriented mat that is cold rolled into a thin, pliable cold rolled stock that can be corrugated. A hot set adhesive may also be applied to the laminae to improve strength of the composite wood panel. The hot set adhesive is set in a hot press after the cold rolled stock is produced.Type: GrantFiled: January 25, 2017Date of Patent: July 28, 2020Assignee: BONDCORE, OUInventor: Ronald J. Batty
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Patent number: 10710327Abstract: A method of forming a composite article. One step involves applying adhesive on surfaces of a plurality of sublaminate units, each ply of each sublaminate unit comprising fibers impregnated with resin which has been initially cured to 30% to 50% of full cure. The initially cured sublaminate units are then arranged in a stack, which stack is pressed against a surface of a forming tool. While pressure is being applied, the stack is heated to an intermediate temperature above a glass transition temperature of the resin for a time interval sufficient to intermediately cure the resin to 50% to 70% of full cure to form a composite laminate having a contour defined by the surface of the forming tool. Then the resin is finally cured at a final temperature higher than the intermediate temperature.Type: GrantFiled: December 1, 2017Date of Patent: July 14, 2020Assignee: The Boeing CompanyInventor: Geoffrey A. Butler
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Patent number: 10710697Abstract: An aircraft interior lining component is formed at least partially of a thermoplastic foam material and includes a first surface which faces an interior of an aircraft cabin when the aircraft interior lining component is mounted in an aircraft, and a second surface which faces away from the interior of the aircraft cabin when the aircraft interior lining component is mounted in an aircraft. The second surface of the aircraft interior lining component includes at least one supporting section and at least one surface section adjacent to the supporting section and recessed relative to the supporting section. The supporting section is dimensioned and arranged so that it is supported, when the aircraft interior lining component is mounted in an aircraft, on an element of a primary structure of the aircraft at least when a predetermined load acts on the first surface of the aircraft interior lining component.Type: GrantFiled: January 31, 2017Date of Patent: July 14, 2020Assignee: Airbus Operations GmbHInventor: Ingo Roth
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Patent number: 10702606Abstract: The present invention provides a peptide composition that can achieve both excellent storage stability and transparency. The peptide composition of the present invention includes: a self-assembling peptide; a buffering agent having a pKa of 3.5 or more and less than 7.5 and containing one or more nitrogen atoms; and water, and has a pH of from 4.5 to 6.6.Type: GrantFiled: December 10, 2015Date of Patent: July 7, 2020Assignee: MENICON CO., LTD.Inventors: Yuya Suganuma, Tatsuya Ojio, Hidenori Yokoi
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Determining the ballistic threshold velocity for a composite structure using multiple failure models
Patent number: 10691848Abstract: A composite structure, such as a laminated composite panel, for example, comprises one or more layers or “plies” embedded in a matrix material or otherwise fixed together in an arrangement, commonly referred to as a “stack up.” Each material in the structure has a corresponding material failure model (MFM) defining the physical characteristics of that material. A ballistic threshold velocity computing device obtains the MFMs for each material in the composite structure, generates a predicted ballistic velocity threshold velocity for each MFM, and then generates a parametric model to compute a composite ballistic velocity threshold velocity for the composite structure.Type: GrantFiled: February 19, 2018Date of Patent: June 23, 2020Assignee: The Boeing CompanyInventors: Kenneth Joseph Hunziker, Jaffar Sher Iqbal, Jenna Kristin Pang, Mostafa Rassaian -
Patent number: 10683049Abstract: A resin part for a vehicle includes a fender main body formed of a fiber-reinforced resin using a resin fiber, and a resin structure section formed of the same resin material as the resin fiber, provided at least on an outer surface of the resin part main body exposed on an outer side of a vehicle, and formed integrally with the resin part main body.Type: GrantFiled: December 19, 2018Date of Patent: June 16, 2020Assignee: HONDA MOTOR CO., LTD.Inventors: Satoshi Matsushima, Takeshi Ohara, Yusuke Nagashima
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Patent number: 10662367Abstract: A wellbore cement composition that includes a cross-linked polyamide. The polyamide is formed by reacting a di-functional amine with an aromatic tri-functional carboxylic acid. The wellbore cement composition is created by blending cement and water with the polyamide and then allowed to cure. Increases in compressive strength, Young's Modulus, and Poisson's Ratio of the cement were realized by adding the polyamide to the cement composition.Type: GrantFiled: June 20, 2019Date of Patent: May 26, 2020Assignee: SAUDI ARABIAN OIL COMPANYInventor: Elizabeth Q. Contreras
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Patent number: 10654243Abstract: The present invention relates to a honeycomb sandwich sheet or panel, based on thermoplastic polypropylene, comprising a structure consisting of two flat outer films, at the top and bottom (10, 12), welded to an inner or central film (11) blister thermoformed (13), with blisters repeated in a regular and continuous pattern, wherein said inner or central film (11) is thermoformed on both sides or faces.Type: GrantFiled: June 6, 2016Date of Patent: May 19, 2020Inventor: Eraldo Peccetti
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Patent number: 10655250Abstract: The disclosure relates to a shape-woven preform which has an omega-shaped cross-section including a core and a sole. At least one part of the core and at least one part of the sole have weft yarns in common with one another.Type: GrantFiled: September 12, 2016Date of Patent: May 19, 2020Assignee: AircelleInventors: Julien Lorrillard, Bertrand Desjoyeaux, Michel Rognant, Benjamin Provost
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Patent number: 10655597Abstract: A method of forming a structural element for a wind turbine blade includes fixing a plurality of parallel strength rods to a carrier layer to form a preform layer of material, storing the preform layer in a coiled length, then dispensing the preform layer from the coiled length, partially grinding and then cutting across a width of the preform to form a plurality of cut perform layers, and then stacking them and then fixing them together using a liquid bonding resin material.Type: GrantFiled: March 7, 2018Date of Patent: May 19, 2020Assignee: SENVION GMBHInventors: Joel D. Gruhn, Ethan Franklin, Kameshwaran Narasimhan
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Patent number: 10655940Abstract: The invention relates to a ballistic resistant sheet (12) comprising a three-layer hybrid structure, with a core layer (12-1) and two face layers (12-2; 12-3) wherein the core layer comprises at least one first monolayer comprised of first unidirectionally (UD) oriented fibers and a matrix material, and wherein each of the face layers comprise at least one second and at least one third monolayer comprised of second UD oriented fibers and third UD oriented fibers respectively and wherein the stiffness of the face layers is higher than the stiffness of the core layer.Type: GrantFiled: February 5, 2016Date of Patent: May 19, 2020Assignee: DSM IP ASSETS B.V.Inventor: Zhi-Yi Li
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Patent number: 10655328Abstract: A structural reinforcement includes a plurality of individual reinforcing elements. Each of the plurality of reinforcing elements includes a first end segment, a second end segment and an intermediate segment between the first and second end segments. A support engages the plurality of individual reinforcing elements along the intermediate segments and holds the elements in parallel.Type: GrantFiled: May 24, 2013Date of Patent: May 19, 2020Assignee: THE UNIVERSITY OF KENTUCKY RESEARCH FOUNDATIONInventors: Issam Elias Harik, Nisal Abheetha Peiris, Drew Christian Thompson, David Cambron Murray, Clayten Nicholas Greenwell
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Patent number: 10642198Abstract: Disclosed are curable polymer compositions, elastomers thereof and release layers useful in the art of printing made of the disclosed elastomers. Disclosed are also intermediate transfer members having a release layer useful in the art of printing. Disclosed are anisotropic intermediate transfer members. Disclosed are curable adhesive compositions, that in some embodiments are useful in preparing intermediate transfer members useful in printing. Also disclosed are intermediate transfer members useful in the art of printing having a release layer with an image transfer surface having protonatable functional groups apparent thereupon. Also disclosed are methods of making such intermediate transfer members.Type: GrantFiled: December 15, 2016Date of Patent: May 5, 2020Assignee: LANDA CORPORATION LTD.Inventors: Benzion Landa, Sagi Abramovich, Meir Soria
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Patent number: 10632204Abstract: The present invention provides a peptide composition that can achieve both excellent storage stability and transparency. The peptide composition of the present invention includes: a self-assembling peptide; a buffering agent having a pKa of 3.5 or more and less than 7.5 and containing one or more nitrogen atoms; and water, and has a pH of from 4.5 to 6.6.Type: GrantFiled: December 10, 2015Date of Patent: April 28, 2020Assignee: MENICON CO., LTD.Inventors: Yuya Suganuma, Tatsuya Ojio, Hidenori Yokoi
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Patent number: 10596778Abstract: Briefly, a variety of embodiments of composite materials including part fabrication using composite materials is described.Type: GrantFiled: April 13, 2015Date of Patent: March 24, 2020Inventor: Howard E. Crawford, III
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Patent number: 10544525Abstract: A fibrous structure includes a main plate and a sub-plate. The main plate, which is formed by a multi-layer textile, includes a plurality of stacked fiber layers. Each fiber layer includes main plate warps and main plate wefts. The sub-plate, which is formed by a multi-layer textile, includes a plurality of stacked fiber layers. Each fiber layer includes sub-plate warps and sub-plate wefts. The main plate and the sub-plate are integrally woven with each other in a state intersecting each other. The main plate wefts and the sub-plate wefts have a smaller volume density at an intersecting portion where the main plate and the sub-plate intersect than a portion separate from the intersecting portion.Type: GrantFiled: November 5, 2015Date of Patent: January 28, 2020Assignee: KABUSHIKI KAISHA TOYOTA JIDOSHOKKIInventor: Ryuta Kamiya
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Patent number: 10494746Abstract: Woven fabrics are formed from high tenacity fibers or tapes that are loosely interwoven with adhesive coated filaments, to composite articles formed therefrom, and to a continuous process for forming the composite articles.Type: GrantFiled: June 6, 2018Date of Patent: December 3, 2019Assignee: HONEYWELL INTERNATIONAL INC.Inventors: Thomas Tam, Mark Benjamin Boone, Ashok Bhatnagar
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Patent number: 10464257Abstract: The present invention relates to a method of printing a composite material (1), for example polymeric, carbonaceous, siliconic or metallic comprising steps of: i) providing a plurality of bundles (2) of reinforcement fibers (4), wherein the reinforcement fibers (4) have a length in the range 3-50 mm and are in the number of about 1,000-100,000 in each bundle (2); ii) aligning the bundles (2) along a predetermined path (X, X?); iii) incorporating at least part of the bundles (2) into a matrix (6, 8), for example polymeric, carbonaceous, siliconic or metallic, preserving the alignment along said path (X, X?); iv) laying and solidifying at least one layer (8) of the matrix (6, 8) of step iii) to make the composite material (1).Type: GrantFiled: May 18, 2017Date of Patent: November 5, 2019Assignee: PETROCERAMICS S.P.A.Inventors: Dino Norberto Boccaccini, Massimiliano Valle
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Patent number: 10449738Abstract: A method for producing solidified fiber bundles includes applying a melt or solution to a carrier web forming a viscous coating, applying parallel filaments under tension to the carrier web, and pressing the filaments into the viscous coating, forming an impregnate. The coating is partially solidified until a plastically deformable state of the impregnate is obtained by vaporizing the solvent, thermal curing and/or cooling. The impregnate is rolled onto a winding core to form a roll while maintaining a winding tension of the filaments in the impregnate. The outer roll is fixed on the winding core by a sleeve and/or by adhesive tape. The impregnate is solidified by vaporizing the solvent, thermal curing and/or cooling. The solidified impregnate is divided up to form solidified fiber bundles. A pressure produced by the winding tension of the filaments in the impregnate is exerted on the roll.Type: GrantFiled: April 3, 2018Date of Patent: October 22, 2019Assignee: SGL Carbon SEInventors: Rudi Beck, Florian Gojny, Frank Kochems, Konrad Maier
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Patent number: 10443162Abstract: A UniDirectional (UD) preimpregnated material (prepreg) and method of production are provided. A plurality of reinforced fibers are arranged in one direction. At least one auxiliary fiber is arranged such that it crosses the plurality of reinforced fibers to maintain the arrangement of the plurality of reinforced fibers. The plurality of reinforced fibers and the at least one auxiliary fiber are impregnated with a coupling material, and the coupling material is cured with the plurality of reinforced fibers and the at least one auxiliary fiber.Type: GrantFiled: October 4, 2013Date of Patent: October 15, 2019Assignee: Samsung Electronics Co., LtdInventors: Kwang-Jin Bae, Hee-Cheul Moon, Byoung-Uk Yoon, Bong-Suk Choi
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Patent number: 10442167Abstract: The present invention relates to a ballistic cloth using a unidirectional aramid sheet and a polyethylene film and a method for manufacturing the same and, more particularly, is characterized in that aramid multifilament layers, which have monofilaments stacked and arranged in one direction, are arranged perpendicularly, a polyethylene film, which plays both the role of a binder and the role of protecting the sheet surface, is arranged between the aramid multifilament layers to manufacture a ply, and the ply is inserted into a mold and undergoes a pressing process and a cooling process, thereby manufacturing a ballistic cloth. A ballistic cloth manufactured by the method according to the present invention is advantageous in that use of a polyethylene film having a low softening point between unidirectional aramid sheets improves adhesiveness between the sheets and also improves the slip factor when the same ply is stacked, thereby exhibiting excellent ballistics performance.Type: GrantFiled: October 14, 2014Date of Patent: October 15, 2019Assignee: Hyosung CorporationInventors: Se Hun Jang, Kee-Hwan See
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Patent number: 10434958Abstract: A headlining having a heat shielding function for a vehicle and a manufacturing method for producing the headlining, where a complex layer formed of glass fiber and polypropylene is manufactured among various layers forming the headlining having a multilayered structure, and a hot melt film containing a heat shielding material is further provided on at least one of both surfaces of the complex layer to shield heat by the headlining. In so doing, the headlining is capable of reducing an internal temperature of the vehicle even in the summertime, and thus an operation time of an air conditioner is reduced, and fuel efficiency of the vehicle is increased. The headlining also has a heat shielding function for a vehicle, in which carbon nanotubes as the heat shielding material are used to provide the heat shielding and weight lighting effects and also to simultaneously improve the fuel efficiency of the vehicle.Type: GrantFiled: August 31, 2015Date of Patent: October 8, 2019Assignee: DAEHAN SOLUTION CO., LTDInventors: Choong Ho Kwon, Jang Seok Park
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Patent number: 10420918Abstract: The invention provides compositions and methods for the treatment and/or reversal of an edema, e.g., including a central nervous system (CNS) edema, e.g., a brain or a spinal edema, edema in a burned or an injured tissue such as skin, or any tissue edema. In alternative embodiments, the invention provides compositions and methods for a direct treatment and reversal of an edema, e.g., CNS, brain or spinal edema, including a membrane transport device, in vitro and in vivo characterization of edema, and the sensitive early optical detection of the edema, e.g., tissue, CNS or cerebral edema.Type: GrantFiled: November 12, 2014Date of Patent: September 24, 2019Assignee: The Regents of the University of CaliforniaInventors: Victor G. J. Rodgers, Devin Binder, Devin McBride, Michael Hsu, B. Hyle Park
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Patent number: 10422055Abstract: The invention relates to a multifunctional protective textile for protective garments and accessories made from high strength fibers, said garments and accessories are abrasion resistant, improved penetration resistant, laceration resistant, and flame resistant, the textile is made from a flame resistant knitted outer layer made of a first yarn containing modacrylic, FR rayon, Opan, or aramid fibers; and, a penetration resistant knitted inner layer made of a second yarn made from 50-90% HBA/HNA filaments, as well as methods of manufacturing yarn, methods of manufacturing a textile using the yarn, and apparel made from the yarn.Type: GrantFiled: November 3, 2017Date of Patent: September 24, 2019Assignee: SHADOW WORKS, LLCInventor: Ronald Sytz
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Patent number: 10384418Abstract: Certain embodiments described herein are directed to composite materials comprising untwisted fibers. In some embodiments, the article can include a core layer comprising a thermoplastic polymer and reinforcing fibers. In other embodiments, untwisted fibers can be disposed on the core layer. In certain examples, the article is effective to provide a Class A finish when painted.Type: GrantFiled: November 27, 2013Date of Patent: August 20, 2019Assignee: Hanwha Azdel, Inc.Inventors: Ruomiao Wang, Jesse Hipwell, Mark Mason, Thomas A Ebeling, Erich Vorenkamp, Stephen Senkow
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Patent number: 10309106Abstract: The insulation tile comprises a first planar surface, a second planar surface and side surfaces defining the surfaces, and a casting compound layer as well as an insulation material layer, which is manufactured from thermal insulation material, the compression strength of which is at least 10 kPa. The casting compound layer forms the first planar surface of the insulation tile and the insulation material layer forms the second planar surface of the insulation tile. Furthermore, the insulation material layer of the insulation tile comprises grooves in the area of the planar surface which will be against the casting compound layer. The insulation tile according to the invention can be used in floor, roof and wall structures.Type: GrantFiled: December 19, 2017Date of Patent: June 4, 2019Assignee: FINNFOAM OYInventor: Henri Nieminen
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Patent number: 10274255Abstract: Exemplary embodiments of the invention provide a vessel for containing or conveying molten metal therein. At least part of the outer surface of the vessel incorporates a web of metal wires embedded in the surface, the wires being mutually overlaid with openings formed therebetween. The refractory material penetrates into the openings. The web may comprise woven metal wires or non-woven wires or both. The web imparts resistance to cracking (or containment of cracks, once formed) and/or resistance to molten metal leakage if cracks develop. The invention also provides metal containment structures containing such vessels, and methods of producing the same.Type: GrantFiled: September 1, 2016Date of Patent: April 30, 2019Assignee: Novelis Inc.Inventors: Eric W. Reeves, James E. Boorman, Richard Scott Bruski
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Patent number: 10141702Abstract: The invention relates to a discharge device for discharging electrostatic charges from a shaft comprising a flexurally elastic conductor having a carbon fiber arrangement comprising at least two conductor portions (21, 22), which are arranged on a holder, extend transversely to a longitudinal axis of the shaft and are insulated from the holder and which can be connected to a ground conductor (42) via their portion ends (40, 41), which are accommodated in the holder, each of the conductor portions having a shaft contact portion (30, 31), and the shaft contact portions together forming a contact arrangement for making contact with two circumferential contact regions (33, 34) of a shaft circumference (32, 35) arranged opposite each other in a shaft contact plane W, such that the shaft contact portions are arranged tangentially to the shaft circumference when making contact with the shaft circumference.Type: GrantFiled: September 9, 2014Date of Patent: November 27, 2018Assignee: SCHUNK BAHN—UND INDUSTRIETECHNIK GMBHInventors: Wilfried Weigel, Steffen Weller
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Patent number: 10132778Abstract: A pair of electrodes is connected to a test specimen in order to apply an electric current to the test specimen in the direction of a conductive fiber of each conductive fiber woven fabric of a plurality of prepregs as targets for verification of the presence or absence of waviness, among a plurality of prepregs constituting the test specimen composed of a conductive composite material, and then a magnetic field sensor is relatively scanned over the test specimen, while applying an electric current between the pair of electrodes, to determine a portion of the test specimen where a magnetic field variation is detected by the scanning of the magnetic field sensor as a portion where waviness of the conductive fibers of the conductive fiber woven fabric of the plurality of prepregs as targets for verification of the presence or absence of waviness is present. Thus, it is possible to grasp, for example, the condition of fibers of the conductive composite material in the test specimen as a whole.Type: GrantFiled: March 30, 2016Date of Patent: November 20, 2018Assignee: IHI CorporationInventors: Akinori Tsuda, Hiroaki Hatanaka, Shinji Muto, Koichi Inagaki, Hiroyuki Hishida, Akiyoshi Sato
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Patent number: 10112356Abstract: The invention relates to a curved product, and in particular an armor product. The armor product is produced by a filament winding process in which a plurality of reinforcing elements in the form of fibers and/or tapes are impregnated with a polymer matrix and wound onto a mandrel. The polymer matrix comprises a solution and/or dispersion of a polymer in a carrier fluid, which carrier fluid is at least partly evaporated during and/or after winding. The armor product comprises a high amount of reinforcing elements with respect to the total mass of the product.Type: GrantFiled: September 3, 2013Date of Patent: October 30, 2018Assignee: DSM IP ASSETS B.V.Inventors: Roelof Marissen, Lucas Van Den Akker, Sotiris Koussios, Hen Hoefnagels
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Patent number: 10099445Abstract: A composite membrane assembly may include a plurality of stacked composite plies. Each composite ply may include a main body of reinforced fibers connected together with a resin. The main body may include a base connected to an opposed boundary surface through opposed ends and opposed sides. At least one non-orthogonal cut is formed through a thickness of the main body from the base to the boundary surface. The non-orthogonal cut(s) is staggered with respect to at least one other non-orthogonal cut of an adjacent composite ply so that the non-orthogonal cut(s) does not form a contiguous linear cut with the other non-orthogonal cut(s) of the adjacent composite ply.Type: GrantFiled: May 14, 2015Date of Patent: October 16, 2018Assignee: The Boeing CompanyInventor: Max Kismarton
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Patent number: 10086921Abstract: An aircraft comprises a forward-facing aircraft section including composite aircraft skin and a substructure for the skin. The substructure includes a plurality of hoop-shaped composite frames. The frames are designed to deflect elastically under bird impact loads.Type: GrantFiled: July 19, 2010Date of Patent: October 2, 2018Assignee: The Boeing CompanyInventors: Max U. Kismarton, William J. Koch
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Patent number: 10035301Abstract: A unidirectional reinforcement and a method of producing a unidirectional reinforcement that may be used in applications where high quality and strength is required. The unidirectional reinforcement includes transversely arranged discrete Z-direction resin flow facilitating means running back and forth between the longitudinal edges of the sheets, and traveling between the groups of rovings and between the top and bottom surfaces of the unitary web.Type: GrantFiled: August 30, 2016Date of Patent: July 31, 2018Assignee: Ahlstrom-Munksjo OyjInventors: Rainer Bergstrom, Ulla Kosonen, Rami Haakana, Maija Hoikkanen
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Patent number: 10022907Abstract: A unidirectional reinforcement and a method of producing a unidirectional reinforcement for use in applications where high quality and strength is required. The unidirectional reinforcement includes transversely arranged thin discrete flow passage formed to ensure resin flow properties in a direction transverse to the direction of the unidirectional rovings. Thin discrete flow passage forming means are secured on the unidirectional rovings by means of additional yarns running on the thin discrete flow passage forming means and transverse thereto.Type: GrantFiled: November 21, 2014Date of Patent: July 17, 2018Assignee: Ahlstrom-Munksjo OyjInventors: Rainer Bergstrom, Ulla Kosonen, Rami Haakana, Maija Hoikkanen
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Patent number: 10011695Abstract: Provided is a prepreg including: a fiber layer containing unidirectionally arranged carbon fibers impregnated with a first thermosetting resin; and a resin layer disposed on at least one side of the fiber layer and containing a second thermosetting resin and a thermoplastic resin that is insoluble in the second thermosetting resin. The prepreg is configured such that the areal weight of fibers and the weight fraction of resin in the prepreg are 120 to 300 g/m2 and 25 to 50 mass %, respectively, and in the case where a plurality of prepregs are laid up, and the coefficient of interlayer friction is measured every 10° C. in a temperature range of 40 to 100° C. at a pull-out speed of 0.2 mm/min under a perpendicular stress of 0.8 bar, the temperature at which the coefficient of interlayer friction is 0.02 or less is present within a temperature range of 40 to 100° C.Type: GrantFiled: December 25, 2015Date of Patent: July 3, 2018Assignee: TORAY INDUSTRIES, INC.Inventors: Shiori Kawamoto, Ichiro Taketa
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Patent number: 10006157Abstract: A powder resin layered nonwoven material and a method of construction thereof are provided. The method includes forming a nonwoven web; applying a powder resin material on the nonwoven web to form a coated portion of the nonwoven web; and cross-lapping the nonwoven web to sandwich separate powder resin layers of the powder resin material between layers of the nonwoven web.Type: GrantFiled: November 1, 2013Date of Patent: June 26, 2018Assignee: Federal-Mogul Powertrain LLCInventor: Ritesh Mehbubani
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Patent number: 9994977Abstract: Woven fabrics are formed from high tenacity fibers or tapes that are loosely interwoven with adhesive coated filaments, to composite articles formed therefrom, and to a continuous process for forming the composite articles.Type: GrantFiled: January 15, 2016Date of Patent: June 12, 2018Assignee: HONEYWELL INTERNATIONAL INC.Inventors: Thomas Tam, Mark Benjamin Boone, Ashok Bhatnagar
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Patent number: 9993991Abstract: A lightweight composite panel, and resisting to impacts and to peeling, comprising: a honeycomb core in poly(p-phenyleneterephthalamide), on either side of which are positioned two skins each comprising: an internal ply comprising: a fabric of glass fiber E in contact with the honeycomb core; and a web of unidirectional carbon fibers oriented along a first direction; an external ply, in contact with the corresponding internal ply, comprising: a web of unidirectional carbon fibers oriented along a second direction different from the first direction, the web of each external ply facing the web of the corresponding internal ply; and a fabric of glass fiber E. The fabrics of glass fiber are impregnated with at least 70% by weight of epoxy resin, and have a mass of less than or equal to 30 g/m2. The webs of carbon fibers have an elastic modulus comprised between 275 and 300 GPa, are pre-impregnated with between 30% and 40% by weight of epoxy resin, and have a mass of less than or equal to 100 g/m2.Type: GrantFiled: June 4, 2014Date of Patent: June 12, 2018Assignee: LES STRATIFIESInventors: Loïc Le Lay, Laurent Baclet, Julien Scagnetti
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Patent number: 9981692Abstract: An impact absorbing assembly comprises a CFRP part including a first portion and a second portion that are connected by a metal bending hinge connector. The metal bending hinge connector bends in response to an impact force being applied to the assembly to inhibit the CFRP part from cracking. The metal bending hinge connector may be a tubular member that defines an opening extending from a first end to a second end of the tubular member. The tubular member receives the first CFRP part in the first end and the second CFRP part in the second end. The impact absorbing assembly may be, for example, a longitudinally extending rail or a sub-frame arm.Type: GrantFiled: June 10, 2015Date of Patent: May 29, 2018Assignee: Ford Global Technologies, LLCInventors: Saied Nusier, Mohamed Ridha Baccouche, Matthew John Zaluzec, David Anthony Wagner
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Patent number: 9919785Abstract: A stringer made of composite material for reinforcing aircraft skin panels. Plies are introduced at 90° in a segment close to the stringer run-out, and progressively reducing the number of plies at 0°, such that the majority of the number of plies is at 90° in an segment adjacent to the run-out, so the stiffness of the run-out is reduced, and the load it supports is also therefore reduced. This is an alternative solution to the solutions already existing for getting the stringer run-outs to support a smaller load, thereby reducing both the risk of the plies of the stringer peeling off and the risk of separation between stringer and skin panel. A method of manufacturing said stringer is also provided.Type: GrantFiled: October 30, 2013Date of Patent: March 20, 2018Assignee: Airbus Operations, S.L.Inventors: Alberto Arana Hidalgo, Tomas Rodriguez Hernandez
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Patent number: 9918559Abstract: By taking into account the difficulty in smoothly bending along the shape of, for example, a care bed, there is provided a three-dimensional net-like structure made from polyethylene having a swelling ratio dependent on a shear rate such as to be 0.93 to 1.16 at a shear rate of 24.3 sec?1 and 1.15 to 1.34 at a shear rate of 608 sec?1 and having an MFR of 3 to 35 g/10 min and a density of 0.82 to 0.95 g/cm3 and configured to have a spring structure of filaments randomly brought into contact with and tangled with one another, have a three-dimensional striped sparse-dense configuration in a lateral direction relative to an extrusion direction. The swelling ratio is shown as D2/D1 against shear rate when a molten thermoplastic resin is extruded to filaments from a capillary having a tube inner diameter D1 of 1.0 mm and a length of 10 mm and D2 denotes a diameter of cross section of the filaments extruded and cooled down.Type: GrantFiled: December 14, 2012Date of Patent: March 20, 2018Assignee: C-ENG CO., LTD.Inventor: Hiroko Osaki
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Patent number: 9895849Abstract: A method of manufacturing a wind turbine blade using pre-fabricated stacks of reinforcing material is described. The stacks 14 comprise a plurality of plies of fiber material, joined together along a side edge to form a spine. The opposite edges of the stack are left unjoined so that the plies can separate and slide across one another. In doing so, the stacks can be stored flat, but on installation into a curved mold 12 profile, the plies may slide to adopt the curved shape of the mold. The stacks extend from a point near the leading or trailing edge of the mold to an intermediate point on the mold surface. The stacks may be used to construct the thickened root section of a wind turbine blade.Type: GrantFiled: December 18, 2013Date of Patent: February 20, 2018Assignee: Vestas Wind Systems A/SInventors: Jonathan Smith, Steve Wardropper
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Patent number: 9879947Abstract: A ballistic composite armor article includes a multi-layer hard armor sheet that has at least first and second unidirectional yarn monolayers. The second unidirectional yarn monolayer is transversely oriented with respect to the first unidirectional yarn monolayer, and there is at least one polymeric binder layer arranged adjacent to and stabilizing at least one of the first and second unidirectional yarn monolayers. The yarns of the first and second unidirectional yarn monolayers include respective fiber bundles that have a lateral spread factor ranging from negative lateral spread to a positive lateral spread of less than 306%.Type: GrantFiled: January 16, 2014Date of Patent: January 30, 2018Assignee: BARRDAY, INC.Inventor: Jason Van Heerden
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Patent number: 9862805Abstract: Thermoplastic polymer particles directly cross-linked together or cross-linked via a separate and independent polymer network to form an inter-penetrating network are disclosed herein, along with methods of manufacturing and use as interleaf tougheners of pre-pregs and composite articles.Type: GrantFiled: August 27, 2014Date of Patent: January 9, 2018Assignee: CYTEC TECHNOLOGY CORP.Inventors: Yi Wei, Alexandre Baidak, James Senger
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Patent number: 9850173Abstract: A hybrid sandwich ceramic matrix composite (CMC) may comprise a first facesheet, a second facesheet, and a core between and bonded to both of the first facesheet and the second facesheet. The first facesheet and the second facesheet may each include filaments in a ceramic matrix. The hybrid sandwich CMC may be configured for exposure to a thermal gradient in which the first facesheet is exposed to a higher temperature environment than the second facesheet. The first facesheet and the second facesheet may have at least closely matching coefficients of thermal expansion, and the first facesheet may have a higher compressive strength than the second facesheet.Type: GrantFiled: January 9, 2015Date of Patent: December 26, 2017Assignee: The Boeing CompanyInventor: William P. Keith
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Patent number: 9833933Abstract: The present invention relates to a method of manufacturing a body made of composite material such as a shell of a helmet. Said body constitutes a multilayer structure where each layer is formed by superposed strata comprising portions of fabrics preimpregnated with thermoplastic resin in which at least some of said layers are formed by woven or non-woven LFRTP-type preimpregnated fabrics. The outer layer is formed by strata of portions of “veil” type or “felt” type fabrics, with non-woven and non-oriented fibers of lengths comprised between 5 and 20 mm. In the method, the multilayer structure arranged in a mold is subjected to the action exerted by a bag that is inflated due to pressure occupying the cavity of the mold.Type: GrantFiled: January 22, 2013Date of Patent: December 5, 2017Assignee: MAT GLOBAL SOLUTIONS, S.L.Inventor: Javier Cadens Ballarin
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Patent number: 9831480Abstract: A fiber-containing polymer film contains a host polymer and fibrous substances. The fiber-containing polymer film has an orientation area where the fibrous substances are oriented in a direction substantially parallel to a main surface of the fiber-containing polymer film and in substantially the same direction.Type: GrantFiled: November 16, 2009Date of Patent: November 28, 2017Assignee: TDK CORPORATIONInventors: Katsuo Naoi, Kazutoshi Emoto, Kiyonori Hinoki, Masahiro Saegusa, Kenji Nishizawa, Mitsuo Kougo