Abstract: An improved plastic blow-molded panel structure is shown and described that is lightweight and provides superior resistance to sagging, warping and creeping under high stress loads, especially when used in a horizontal position. The disclosed panel structure includes a combination of transverse or lateral beams extending from the second panel towards the first panel and, in certain embodiments, a plurality of transverse ribs disposed within the lateral beams. The disclosed shelving units may be fabricated from conventional blow-molding processes.

Abstract: A protective packaging sheet which is particularly suitable for packaging heavy loads such as coils of sheet steel. The packaging sheet is formed from a plastics sheet material having inherently relatively low compressions strength and resistance to impact forces and bending. These mechanical properties are vastly improved in the embossed packaging sheet. At least one of the surfaces of the sheet material is provided with shaped protuberances juxtaposed with adjacent shaped protuberances to provide a gap around each shaped protuberance. The shaped protuberances are arranged in such a way that all straight lines projected onto the surface cut through the shaped protuberances in addition to the gaps.

Abstract: An extrusion die has a distributing tool; a profiling nozzle; and at least three melt-flow ducts; a first melt-flow duct is routed around a second melt-flow duct or the distributing tool using a branch and is merged again downstream from the branch; and a third melt-flow duct opens into the second melt-flow duct. The extrusion die is suitable for extrusion of a hollow-chamber profiled panel of a thermoplastic plastic with a layered structure which comprises a top and bottom layer of a first plastic melt; and an intermediate layer of a second plastic melt disposed in an interior of a hollow chamber profile. The first plastic melt is allocated to the first melt-flow duct and to the second melt-flow duct and the second plastic melt is allocated to the third melt-flow duct. During the extrusion the second plastic melt is deposited onto the first plastic melt upstream from or in the region of the branch, and a distribution of the deposited second plastic melt is regulated using the distributing tool.

Abstract: To provide practical corrugated cardboard pallets that cope with rain, humidity or the like and water-resistant corrugated cardboard for use as the material thereof. Water-resistant paper is used for base paper for corrugated paperboard and base paper for flat paperboard, and cornstarch glue containing 7 to 10 percent by weight modified ketone resin is used as an additive for water-resistance, all of which are used to manufacture the corrugated cardboard. Such corrugated cardboard is used at least in the beam portion to produce a pallet.

Abstract: An elastic film laminate includes a first film and at least one second film. The first film is elastomeric in at least one direction and can be reversibly stretched by a length &Dgr;lA during a deformation without demonstrating substantial residual deformation &Dgr;la. The second film is made of a deformable plastic connected with the first film in localized connection regions less than the entire length of the first film. The second film has received a permanent deformation &Dgr;lb significantly greater than the residual deformation &Dgr;la, by means of a common deformation by a length &Dgr;lA, so that the second film is permanently deformed between the localized connection regions. In a renewed deformation of the film laminate above a limit range of deformation, where &Dgr;l>&Dgr;lA applies, the second film exhibits a reaction force that causes the tensile force required for further stretching of the laminate to increase suddenly.

Abstract: A composite material panel having alternating layers of wood veneer with recycled or waste material. The layers are sandwiched together. The technique involves forming the composite material layer by layer and employing materials in each layer that are suited to satisfy requirements for specific kinds of construction. The layer of recycled or waste material is preferably flexible and has memory. Some examples include plastic straw, bars from plastic, tires or metal, balls from plastic or tires, sheet from plastic, tires or metal, air bubble cushioning from plastic. The metal is exemplified by aluminum and tin.

Abstract: A method of making a multilayer paper web, wherein at least two paper sheets are formed and dried separately to a dry content of no more than 80% by weight, imparting a three-dimensional pattern of alternating raised and recessed portions in the paper sheets during drying, combining the paper sheets into a multilayer web, in which void volumes are created between the raised and recessed portions of the combined sheets and drying the multilayer web.

Abstract: Radiant heat reflective cell blanket (10) is formed with superposed support sheets (12 and 13) that form an array of cells thereover. A dead air space is maintained in each cell, and heat reflective sheets (20 and 21) are located within each cell. The reflective sheets (20 and 21) are adhesively connected to the upper and lower support sheets (12 and 13) to maintain a dead air space therebetween. The cells avoid the accumulation of dust, dirt, and fibrous material on the reflective surfaces of the blanket, thereby maintaining the reflectivity of the blanket, and the cells avoid outside contact by other objects that might reduce the reflectivity of the blanket.

Abstract: A game ball is disclosed that includes a polymer foam layer processed with an inert fluid blowing agent, such as nitrogen. The polymer foam may be a polyolefin material, such as polyethylene, polypropylene, and ethylvinylacetate, and the inert fluid blowing agent may have a relatively high-purity. The polymer foam may be manufactured with a process that includes impregnating a polymer with the inert fluid blowing agent and expanding the polymer by heating the polymer above a softening temperature of the polymer, reducing a fluid pressure surrounding the polymer, and cooling the polymer. The game ball may be a soccerball, football, or volleyball, for example, that includes the polymer foam.

Abstract: The present invention relates to a cellular structure for use in honeycomb window shades having plurality of rows forming a single column of double cells, which forms a uniformly pleated appearance for the face and rear of the cellular structure. Each of the plurality of rows of double cells is constructed of a longitudinal strip of material having a greater width portion and a limiting member portion. The limiting member portion serves to restrict the extent to which any row may be stretched. The present invention further relates to a method for making the cellular structure.

Abstract: A multi-layered wet tissue product includes a first sheet layer embossed with a predetermined pattern and at a predetermined depth, and a second sheet layer embossed with a predetermined pattern and at a predetermined depth. The first and second sheet layers are thermally bonded to each other in a symmetrical structure such that an air layer can be formed between the first and second sheet layers and at least one of the first and second sheet layers is coated with liquid.

Abstract: A flexible shock absorbing component providing cushioning for surfaces, especially wall and floor surfaces, is described. The shock absorbing component includes two sheets of thermoplastic, each sheet with inwardly facing, opposing, resiliently compressible indentations extending into a cavity between the two sheets. The shock absorbing component also includes a layer of particulate matter applied to and adhered to the outer surface of one of the sheets, to provide wear and weather resistance. A moderator may also be attached to the outer surface of the sheet.

Abstract: A composite building component includes a non-planar molded composite web having two outer zones and two angled zones wherein the caliper of the angled zones differs from the caliper of at least one of the outer zones, and a flange disposed on an outer surface of an outer zone. A method of providing a composite building component also is disclosed.

Abstract: In a material structure formed by a plurality of interconnected cells, each cell has a front section and a rear section. These sections are configured to form a V-shape or C-shape and are positioned so that the free edges are opposite one another. A section of swirled strands is connected between one free edge of the front section and one free edge of the rear section. If desired a second section of swirled strands can be connected between the second edge of the front section and the second edge of the rear section to form a closed cell. The cells are connected to one another by an adhesive. The front section and the rear section may be either a woven, non-woven or knit fabric or a film. The same fabric or different fabrics can be used for the front section and the rear section. Air guns can be used to direct the strands between the webs when the cells are being formed.

Abstract: An inflatable, conformable, cushioning, packaging product comprises a plurality of individual inflatable strips of multiple bubble cushioning structures. Each individual inflatable strip has a plurality of bubble chambers with each bubble chamber interconnected to an adjacent bubble chamber by an interconnecting passageway which is smaller in size and internal volume than the bubble chambers, but which is sufficiently large to enable air volume and pressure in one inflated bubble chamber to be transmitted to adjacent bubble chambers for distributing a shock load on one bubble chamber along the entire length of the individual inflatable strip of interconnected bubble chambers. Each individual inflatable strip is defined between two laterally extending spaced apart peripheral seal lines which have an undulating configuration free of corner shapes which could concentrate stresses.

Abstract: An extruded hollow thermoplastic board, which includes a pair of flat and parallel sheets spaced apart and interconnected by extending ribs, generally has a plurality of depression bands in the areas where the flat sheets and extending ribs are joined. The bands, which negatively affect the surface flatness, are especially apparent for crystalline thermoplastic materials. A hollow thermoplastic board, which effectively reduces the depth of the depression bands by inclusion of locationally fixed gas pockets in the rib area during production, is disclosed in the present invention. The hollow thermoplastic board of the present invention substantially enhances the surface smoothness and is highly beneficial to applications such as printing, lamination and graphic art. The present invention also provides a method for production of the hollow thermoplastic boards of smooth surfaces.

Abstract: A blister-board article is provided that includes a substrate and a unique adhesive material layer that is above the substrate. The blister-board article is useful as a base for an information layer and a blister packaging material that is bonded to the unique adhesive material layer through the information layer. A blister-pack system is also disclosed in which an object is between a blister layer and the adhesive material layer. A process is also disclosed including the formation of a sizing layer upon the substrate. Optionally, a base coat layer is formed, either on a starch sizing layer or directly on the substrate.

Abstract: A multi-layer ceramic matrix composite structure (40) having a plurality of fiber-reinforced cooling passages (42) formed therein. The cooling passages are formed by the removal of a fugitive material (24). The fugitive material is part of a wrapped fugitive material structure (28) containing a layer of reinforcing ceramic fibers (26) that is used to lay-up the multi-layer structure. An intermediate layer of ceramic fabric 56 may be placed alternately over and under the wrapped fugitive material structure to separate the cooling passages into alternating upper (54) and lower (52) cooling passages. The transversely oriented fibers surrounding the cooling passages serve to increase the interlaminar strength of the structure when compared to prior art designs. An airfoil member (112) incorporating such reinforced integral cooling passages (120) is provided.

Abstract: An inflatable cushioning article is made from a multilayer film having a seal layer, a gas barrier layer, and a tie layer adhering the seal layer to the gas barrier layer. The cushioning article has a plurality of inflatable chambers, with each of the chambers having a plurality of cells connected in series to one another via inflation channels. Although the inflatable article can be made from relatively thin films, the article exhibits a relatively high burst pressure and can be inflated to, for example 3 psi, and withstand conditions such as 140° F. and high altitude, without film delamination, seal failure, or film rupture. Preferably, the tie layer comprises an anhydride modified polyolefin having an anhydride content of at least 150 ppm.

Abstract: An inflatable cushioning article is made from a multilayer film having a seal layer, a gas barrier layer, and a tie layer adhering the seal layer to the gas barrier layer. The cushioning article has a plurality of inflatable chambers, with each of the chambers having a plurality of cells connected in series to one another via inflation channels. Although the inflatable article can be made from relatively thin films, the article exhibits a relatively high burst pressure and can be inflated to, for example 3 psi, and withstand conditions such as 140° F. and high altitude, without film delamination, seal failure, or film rupture. Preferably, the tie layer comprises an anhydride modified polyolefin having an anhydride content of at least 150 ppm.

Abstract: An extruded polycarbonate article suitable as an energy absorber is disclosed. The article includes a plurality of honeycomb chambers that are aligned substantially in the same direction, extend in the direction of the extrusion and are disposed adjacent to one another. A method of using the article entails aligning the honeycomb chambers in a direction parallel to the direction of the impact energy.

Abstract: A thermoplastic folded honeycomb structure and method for the production thereof A strip of material is plastically deformed perpendicular to the plane of the material and folded in the direction of conveyance until the cell walls meet and are joined.

Abstract: An impact absorbing member includes a plurality of synthetic resin foams arranged in a stack, the foams being formed from a hard skin layer and a foamed layer formed within the skin layer, thereby enhancing the productivity in manufacture of the impact absorbing member for a vehicle.

Abstract: Air cell dunnage is disclosed which collapses for shipment and is constructed to be subsequently inflated for use. The air cell dunnage is a bubble sheet containing a multiplicity of gas cells and a base layer fused to the bubble layer. The bubble layer further includes conduits interconnecting selected groups of the selected cells and a common channel extending longitudinally on the sheet in fluid communication with each of the selected groups. The conduits provide access to selected groups of gas cells for collapsing and inflating the cells for shipment and use, respectively.

Abstract: Corrugated cardboard that resists the growth of mold includes single and double face liners produced with pulp and starch where the latter is diluted with water to which biocides have been added. The liner biocides include 5-chloro-2-methyl-4-isothiazolin-3-one, hypochlorite and sodium hydroxide and sodium bromide. A fluted medium is sandwiched between the single and double face liners with an adhesive that is produced with diluted starch and to which biocides have also been added. The biocides in the adhesive include 1,2-benzothiazol-3(2H)-one and poly[oxyethylene(dimethyliminio)ethylene dichloride].

Abstract: A foundation protector for a foundation wall prevents moisture being retained in the foundation wall and also provides drainage for surface water so that water does not rest against the surface of the foundation wall. The foundation protector has a smooth exterior surface so that it remains attached to the foundation if earth subsidence occurs. The foundation protector includes a waterproof dimpled sheet with spaced-apart protrusions and an outer waterproof membrane which covers recesses formed by the protrusions and provides a substantially smooth exterior surface.

Abstract: A fender protective structure having an inner layer of resilient plastic/elastomer alloy having a delayed elastic response, having voids to reduce weight and allow the inner layer to expand upon impact. A relatively hard top layer is also provided.

Abstract: The present invention relates to a process of forming a multi-layer pad of a non-woven fiber batt and a foam layer having conforming convoluted surfaces and to a multi-layer pad incorporating a non-woven fiber batt and foam layer. The process of forming a non-woven batt layer and a foam layer having conforming convoluted surfaces comprises transporting each layer along its longitudinal dimension while compressing each layer along its lateral dimension. Concomitantly with compression, each layer is cut tranversely along its lateral dimension to separate each layer into an upper segment and a lower segment and to provide conforming convoluted surfaces on the segments of each layer, the convoluted surfaces comprised of upstanding projections and depressions.

Abstract: Hydrophilic protein adsorption resistant coatings for microfluidic devices are provided. Additionally, microfluidic devices and methods of manufacturing microfluidic devices that include the coatings are provided.

Abstract: A method for forming a three dimensional object, the method including the steps of generating a digital representation of the object, generating a digital representation of a build style lattice having a substantially uniform, conformal tetrahedron structure, overlaying the respective representations of the object and the build style, intersecting the overlaid representations to generate a digital representation of the object incorporating the build style; and fabricating the digital representation of the object incorporating the build style by solid free form fabrication.

Abstract: An anti-fatigue mat is provided having a layer of absorbent material attached face-to-face to a layer of cushioning material. The layer of absorbent material has liquid absorbent properties, while the layer of cushioning material has shock absorption properties and is preferably liquid impermeable. While the layer of cushioning material may inherently have some liquid absorbent properties, its primary function is for shock absorption. The layer of absorbent material includes top and bottom surfaces, with the layer of cushioning material attached to the bottom surface of the layer of absorbent material. In one form, since the inventive mat may incur moderate to high foot traffic, a layer of wear-resistant material is attached to the top surface of the layer of absorbent material to increase the useful life of the inventive mat.

Abstract: String of packing cushions formed by two superposed layers of flexible plastic film sealed together along transversely extending lines to form a series of closed chambers, loose fill packing material in the chambers, and perforations in the film between the chambers defining tear lines by which the cushions can be separated. In certain disclosed embodiments, the string of cushions is made by positioning an elongated length of flexible plastic tubing about a chute, drawing a section of the tubing from the chute, introducing loose fill packing material through the chute into the section of the tubing which has been drawn from the chute, sealing the walls of the tubing together along a transversely extending seal line above the loose fill packing material to close the section and form a cushion, perforating the tubing along a transversely extending tear line above the cushion, and repeating the process to form successive cushions separated by tear lines.

Abstract: A sheet-form structure of expandable thermoplastic resin is provided which is capable of undergoing a pseudo-one-dimensional expansion in its thickness direction and which enables manufacture of thermoplastic resin foams having reduced variations in thickness and weight precisions, increased compressive strength, and excellent properties such as surface smoothness. A method of manufacturing the sheet-form structure, as well as such thermoplastic resin foams, are also provided. A sheet-form structure 1 of expandable thermoplastic resin including granules 2 of expandable thermoplastic resin arranged generally uniformly for integral connection thereof through a thin film 3 of expandable thermoplastic resin.

Abstract: A thermoplastic laminate plank is described wherein the thermoplastic laminate plank comprises a core, a print layer, and optionally an overlay. The core comprises at least one thermoplastic material and has a top surface and bottom surface wherein a print layer is affixed to, the top surface of the core and an overlay layer is affixed to the top surface of the print layer. Optionally, an underlay layer can be located and affixed between the bottom surface of the print layer and the top surface of the core. In addition, a method of making the thermoplastic laminate plank is further described which involves extruding at least one thermoplastic material into the shape of the core and affixing a laminate on the core, wherein the laminate comprises an overlay affixed to the top surface of the print layer and optionally an underlay layer affixed to the bottom surface of the print layer.

Abstract: A floatable flat textile structure with embedded, air-filled floating bodies is disclosed. To provide a flat structure that has a high buoyancy, resists damage and can be manufactured cost-effectively, the floating bodies are formed as air-filled ropes made of an air-filled foil, wherein the air-filled ropes are connected by connecting elements.

Abstract: A cellular cushioning article comprises first and second multilayer films each having first and second outer layers, each of which contains an olefin-based polymer, and an inner O2-barrier layer. At least one of the O2-barrier layers contains recycled polyester. The first multilayer film is laminated to the second multilayer film so that a plurality of cells are formed between the first multilayer film and the second multilayer film. The cells can be discrete, fluid-filled cells produced by forming one or both of the films. Alternatively, the cushioning article can be an inflatable article in which the films are adhered to one another in a pattern to form a series of inflatable chambers connected by inflatable passageways terminating in a dead-end chamber. Processes for making the articles are also disclosed.

Abstract: A composite material panel having alternating layers of wood veneer with recycled or waste material. The layers are sandwiched together. The technique involves forming the composite material layer by layer and employing materials in each layer that are suited to satisfy requirements for specific kinds of construction. The layer of recycled or waste material is preferably flexible and has memory. Some examples include plastic straw, bars from plastic, tires or metal, balls from plastic or tires, sheet from plastic, tires or metal, air bubble cushioning from plastic. The metal is exemplified by aluminum and tin.

Abstract: A lightweight multilayer heat reflective concrete cure blanket having a moisture-impervious top outer layer, a moisture-impervious bottom outer layer, and the top and bottom layers sealingly connected to each other at the boundaries of the layers to form a moisture-impervious chamber between the first and second layers. The chamber includes at least one bubble type insulative layer therein, and the bottom surface of the blanket comprises a heat reflective material to reflect heat emanating from the concrete when the blanket is placed over the concrete. In a further embodiment, heat reflective material is applied to at least one inner bubble type layer to reflect additional heat which radiates from the concrete through the insulative layer and back towards the concrete.

Abstract: There is provided a cordierite honeycomb structural body that allows the thickness of the cell walls to be reduced and heat capacity to be decreased by improving the fluidity of the molding material when passing through a mold for extrusion molding while maintaining the shape retention of the molding material. A water-soluble cellulose ether is used as a binder that is added to a cordierite-converted starting material. This water-soluble cellulose ether contains methoxyl groups substituted for the cellulose hydroxyl groups within the range of a substitution rate of 27.5 to 31.5%, does not contain hydroxypropoxyl groups and hydroxyethoxyl groups in an amount greater than the amount of unavoidable impurities (0.1 wt %), and has a viscosity in a 2 wt % aqueous solution at 20° C. of less than 8000 centipoise.

Abstract: A machine which inflates and seals pillows in packaging is compact in overall size, can be conveniently operated to produce varied lengths of strips of inflated pillow-type packaging as needed, can begin production of inflated pillow-type strip packaging immediately after being held out of a production cycle for some period of time, and applies a heated sealing element directly to and in sliding contact with a web of film to securely seal the inlet port of an inflated pillow while the pillow is under pressure and as the web of film is continuously and uninterruptedly advanced through the machine.

Abstract: System, method and material for making pneumatically filled packing cushions in which a plastic film material having two superposed layers joined together along first and second longitudinal edges is prefabricated at a first location by forming longitudinally spaced, transversely extending rows of perforations across it and sealing it together along seal lines which extend from the first edge of the material in a direction generally parallel to the rows of perforations other and terminate a short distance from the second edge to form chambers with open mouths facing the second edge between the rows of perforations. The material is then fan-folded or formed into rolls for storage and shipment. At a second location, gas is introduced into the chambers by passing the material along a tube positioned between the ends of the seals and the second edge of the material and injecting the gas into the open mouths of the chambers through openings in a side wall of the tube.

Abstract: A polymeric film comprises at least one layer, the at least one layer comprising a vinylidene chloride composition, the composition comprising 100 parts, by weight of the composition, of a vinylidene chloride copolymer; between 0.1 and 10 parts, by weight of the composition, of a stabilizer; between 0.1 and 10 parts, by weight of the composition, of a lubricant; and between 0.1 and 10 parts, by weight of the composition, of a hydrophilic clay. Alternatively, a polymeric film includes at least one layer, the at least one layer including a vinylidene chloride composition, the composition including 100 parts, by weight of the composition, of a vinylidene chloride copolymer; between 0.1 and 10 parts, by weight of the composition, of a soap of a fatty acid; and between 0.1 and 10 parts, by weight of the composition, of a hydrophilic clay. A blister pack can be made from either film.

Abstract: A machine which inflates and seals pillows in packaging is compact in overall size, can be conveniently operated to produce varied lengths of strips of inflated pillow-type packaging as needed, can begin production of inflated pillow-type strip packaging immediately after being held out of a production cycle for some period of time, and applies a heated sealing element directly to and in sliding contact with a web of film to securely seal the inlet port of an inflated pillow while the pillow is under pressure and as the web of film is continuously and uninterruptedly advanced through the machine.

Abstract: A composite bubble-pack assembly comprising (i) a first bubble-pack having a first thermoplastic film having a plurality of portions wherein each of the portions defines a cavity and a second thermoplastic film in sealed engagement with the first film to provide a plurality of closed cavities; (ii) a second bubble-pack having a third thermoplastic film having a plurality of portions wherein each of the portions defines a cavity, and a fourth thermoplastic film in sealed engagement with the third film to provide a plurality of closed cavities; (iii) and a film selected from the group consisting of a thin foil of metal or a metallized thermoplastic film interposed between and bonded to the first bubble-pack and the second bubble-pack.

Abstract: Insulating packaging material is wrapped or otherwise positioned around the typically temperature sensitive product, with the packing material including, alternatively, 1 ply (FIG. 22; metallized plastic film), 2 ply (FIGS. 23 & 24) and 3 ply (FIG. 25) material, in which some of the 2 ply & 3 ply embodiments include a layer of bubble wrap material having its bubble side placed or laminated against the flat side of the adjacent ply, which adjacent ply can be, for example, a mettalized plastic film or a foam layer or both layers can be included. With such a bubble side arrangement, multitudinous air pockets are formed between the bubbles of the bubble wrap and the other ply's typically flat interfacing surface. A separate layer of bubble wrap also preferably is placed about the interior of the box with its bubble side placed against the interior flat surfaces of the box, with the bubbles forming air pockets with the flat sides, further enhancing the insulating properties of the packaging for the goods.

Abstract: The invention regards a material having a three-dimensional surface built up by bulgings arranged regularly or irregularly mutually adjacently, and which have approximately conical form. It is thus accomplished that the brightness of the material is little dependent on the view angle, in contrast to what is the case with plane surfaces, even if painted with matte camouflage paint.

Abstract: A modular fiber reinforced polymer (FRP) composite deck module having one or more hexagonal components and one or more double trapezoidal components. A hexagonal component is a hexagonal cell with all sides being of equal length and forming a hexagonal space. A double trapezoidal component has a top side, a bottom side, a first trapezoid having a first top and a first bottom, and a second trapezoid having a second top and a second bottom. The first and second trapezoidal components are of equal dimensions and configured such that the first trapezoid is inverted resulting in the first top of the first trapezoid is adjacent to the second top of the second trapezoid, thereby creating a center seam and an extensive bonding surface. The double trapezoidal and hexagonal components are made of multiple layers of multi-axial fiber reinforcement and a resin matrix, the layers being continuous throughout the entire shape of the components.

Abstract: The invention relates to a flattened tubular film (1) made of thermoplastic material, in which the inner faces are not welded or glued, and are in mutual contact only over a part of their surface, thus forming a plurality of cells (3) of determined shape, essentially hermetic, containing a gas. The invention also relates to a process for manufacturing such a film, by extruding a preform, introducing a gas into the preform and flattening using at least one cylinder (2) whose surface has a relief such that, during the flattening, the two inner faces of the film come into mutual contact only over a part of their surface, thus forming a plurality of cells of determined shape, substantially hermetic, in which the said gas is imprisoned.

Abstract: A buffer air cushion has an outer air cushion and an inner air cushion disposed in the outer air cushion. The outer air cushion is inflated with a smaller inner pressure than that of the inner air cushion so that the buffer air cushion may have better pressure elasticity and shock-absorbing functions.

Abstract: A support panel for use in an air handling unit for both supporting equipment inside the unit and providing a thermal barrier to the flow of heat into and out of the unit. The panel includes a plastic frame that is enclosed by upper and lower covers to form an internal cavity. Support members are placed in the cavity between the covers to which equipment that is supported upon the panel can be secured. The support members are fabricated of a high strength composite material having a low thermal conductivity. A curable foam is then injected into the cavity to bond the panel components together in assembly. The frame, the support members and the curable foam all have a relatively low thermal conductivity and coact to create a thermal barrier to impede the flow of heat in or out of the unit.