Component Of Composite Having Metal Continuous Phase Interengaged With Nonmetal Continuous Phase Patents (Class 428/545)
  • Patent number: 11965228
    Abstract: The resistive material for sensing current contains: metal particles selected from a group consisting of nichrome, copper-manganese, and copper-nickel; insulating particles selected from a group consisting of alumina, aluminum nitride, silicon nitride, and zirconia; and titanium oxide.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: April 23, 2024
    Assignee: KOA Corporation
    Inventors: Shuhei Matsubara, Keishi Nakamura
  • Patent number: 11958115
    Abstract: In one aspect, grade powder compositions are described herein comprising electrochemically processed sintered carbide scrap. In some embodiments, a grade powder composition comprises a reclaimed powder component in an amount of at least 75 weight percent of the grade powder composition, wherein the reclaimed carbide component comprises electrochemically processed sintered carbide scrap.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: April 16, 2024
    Assignee: KENNAMETAL INC.
    Inventors: Pankaj K. Mehrotra, Pankaj B. Trivedi, Kent P. Mizgalski
  • Patent number: 11952318
    Abstract: The method includes the steps of: a) selecting particles with particular slenderness ratios and diameters from SiC powder to serve as selected SiC material powder; b) coating a PVA coating on particles of the selected SiC material powder so that the PVA coating and the selected SiC material powder are combined into a particulate ceramic material; c) pressing the particulate ceramic material into a ceramic base body; d) sintering the ceramic base body to form a fixed shape and forming completely continuous channels from an inside to a surface thereof by cooling; and e) infiltrating the ceramic base body with molten aluminum. The ceramic composite material made by the method includes a ceramic base body having completely continuous channels from an inside to a surface thereof; an aluminum filler filled in the channels; and an aluminum coating disposed on the ceramic base body and integratedly connecting with the aluminum filler.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: April 9, 2024
    Inventor: Chin-Long Hsieh
  • Patent number: 11719184
    Abstract: A steel piston with an engineered coating is provided. A high thermal conductivity material, for example copper, is disposed on first regions of a combustion bowl to reduce hot spots in the piston. A low thermal conductivity material, for example a ceramic, is disposed on second regions of the combustion bowl to reduce loss of heat through the piston. The high thermal conductivity material disposed on the combustion bowl has a surface roughness (Ra) of less than 5 ?m to help reflect IR radiation and promote fuel flow. The low thermal conductivity material disposed on the combustion bowl has a surface roughness (Ra) of less than 3 ?m to promote fuel flow. The low thermal conductivity material is also disposed on the bowl rim and top ring land, and has a surface roughness (Ra) of greater than 8 ?m on the bowl rim and top ring land to retard gas flow.
    Type: Grant
    Filed: January 21, 2022
    Date of Patent: August 8, 2023
    Assignee: Tenneco Inc.
    Inventors: Warran Lineton, Greg Salenbien
  • Patent number: 11659701
    Abstract: Disclosed herein is a noise suppression sheet that includes a magnetic sheet and a first metal layer provided on one surface of the magnetic sheet. The first metal layer has a plurality of annular slits. The first metal layer is divided into a plurality of first areas surrounded respectively by the plurality of slits and a second area surrounding an entire periphery of each of the plurality of slits.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: May 23, 2023
    Assignee: TDK CORPORATION
    Inventors: Yosuke Miyao, Toshio Tomonari, Ryota Uchiyama
  • Patent number: 11634787
    Abstract: Grain-oriented electrical steel sheet excellent in magnetic properties and excellent in adhesion of a primary coating to a base steel sheet, an annealing separator utilized for manufacture of grain-oriented electrical steel sheet, and a method for manufacturing grain-oriented electrical steel sheet are proposed. The grain-oriented electrical steel sheet is provided with a base metal steel sheet containing comprising a predetermined chemical composition and a primary coating formed on a surface of the base steel sheet and comprising Mg2SiO4 as a main constituent. The primary coating satisfies the conditions of (1) the number density D3 of the Al concentrated region: 0.020 to 0.180/?m2, (2) (total area S5 of regions which is anchoring oxide layer regions and is also Al concentrated regions)/(total area S3 of Al concentrated regions)?33%, (3) distance H5 of mean value of length in thickness direction of regions which is anchoring oxide layer regions and is also Al concentrated regions minus H0: 0.4 to 4.
    Type: Grant
    Filed: January 8, 2020
    Date of Patent: April 25, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Ryutaro Yamagata, Nobusato Morishige, Ichiro Tanaka
  • Patent number: 11565825
    Abstract: Multifunctional surfacing materials for use in composite structures are disclosed. According to one embodiment, the surfacing material includes (a) a stiffening layer, (b) a curable resin layer, (c) a conductive layer, and (d) a nonwoven layer, wherein the stiffening layer (a) and the nonwoven layer (d) are outermost layers, and the exposed surfaces of the outermost layers are substantially tack-free at room temperature (20° C. to 25° C.). The conductive layer may be interposed between the curable resin layer and the stiffening layer or embedded in the curable resin layer. According to another embodiment, the surfacing material includes a fluid barrier film between two curable resin layers. The surfacing materials may be in the form of a continuous or elongated tape that is suitable for automated placement.
    Type: Grant
    Filed: May 3, 2021
    Date of Patent: January 31, 2023
    Assignee: CYTEC INDUSTRIES INC.
    Inventors: Junjie Jeffrey Sang, Dalip Kumar Kohli, Kevin R. Mullery
  • Patent number: 11542618
    Abstract: A plating method for plating a substrate by increasing a current value from a predetermined current value to a first current value is provided. The plating method plates the substrate for a first predetermined period with the first current value when a first current density corresponding to the first current value is lower than a limiting current density. This plating method includes measuring a voltage value applied to the substrate, and when the current value is increased from the predetermined current value to the first current value, determining whether the first current density is equal to or more than the limiting current density or not based on an amount of change in the voltage value.
    Type: Grant
    Filed: July 7, 2020
    Date of Patent: January 3, 2023
    Assignee: EBARA CORPORATION
    Inventors: Yasuyuki Masuda, Masashi Shimoyama
  • Patent number: 11524359
    Abstract: Disclosed herein are power electronic modules formed by directly bonding a heat sink to a dielectric substrate using transition liquid phase bonding.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: December 13, 2022
    Assignee: Georgia Tech Research Corporation
    Inventors: Waylon Puckett, Darshan G. Pahinkar, Samuel Graham
  • Patent number: 11306600
    Abstract: A gas turbine engine including a compressor section, a combustor section fluidly connected to the compressor section, a turbine section fluidly connected to the combustor section, and a plurality of gas path components exposed to a primary fluid flowpath through the compressor section, the combustor section and the turbine section. At least one of the gas path components includes an exterior facing surface, a lattice structure extending outward from the exterior facing surface, the lattice structure being integral to the exterior facing surface, and a thermal barrier coating adhered to at least a portion of the exterior facing surface and the lattice structure.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: April 19, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Mosheshe Camara-Khary Blake, Thomas N. Slavens, John R. Farris
  • Patent number: 11302602
    Abstract: A power-module substrate constructed by disposing a metal layer and a circuit layer comprising copper on a ceramic board; an aluminum layer; a copper layer; and a heat sink comprising an aluminum-impregnated silicon carbide porous body, wherein diffusion layers having an intermetallic compound of aluminum and copper are formed between the metal layer and the aluminum layer, between the aluminum layer and the copper layer, and between the copper layer and the aluminum-impregnated silicon carbide porous body, also wherein the circuit layer has a thickness t1 of 0.1-3.0 mm, the meta layer has a thickness t2 of 0.1-3.0 mm, a thickness t3 is not more than 3.0 mm, a thickness t4 is between 0.1 mm and 5.0 mm, and the ratio [(?1×t1×A1)/{(?2×t2×A2)+(?3×t3×A3)+(?4×t4×A4)}] falls within the range of 0.06-0.70.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: April 12, 2022
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Ryohei Yumoto, Sotaro Oi
  • Patent number: 10894290
    Abstract: Molybdenum composites containing silicon and boron for environmental resistance are combined so as to minimize the silicon solid solution in the molybdenum phase. The composites include ratios of molybdenum, silicon, and boron to form three phase mixtures of molybdenum, A15 (Mo3Si), and T2 (Mo5SiB2) or molybdenum, SiO2, and T2 (Mo5SiB2). Beneficial additives, including manganese and strontium aluminosilicate, are included to improve the composite's properties. Manufacturing processes to produce these composites as either powders or solid parts are included.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: January 19, 2021
    Assignee: Trelleborg Applied Technologies
    Inventors: Peter E. Marshall, Carol Ann M. Wedding, Oliver M. Strbik, III
  • Patent number: 10508322
    Abstract: The invention relates to a copper alloy such as, for example, CuNi6Sn5Fe2P0.15, which has hard particles such as, for example, Fe3P or Fe2P and optionally solid lubricants such as, for example, hexagonal boron nitrides or graphite. The invention further relates to the use of said copper alloy for a bearing and to a bearing having said copper alloy. The invention further relates to a method for producing a bearing having a copper alloy, wherein a metal powder is produced, for example, by means of melt atomization, hard particles and optional solid lubricants are optionally added to said powder, and the powder is sintered onto a substrate. Finally, the invention relates to an alternative method for producing a bearing, wherein the copper alloy is applied to a substrate by means of casting or plating or wherein the bearing is made completely of the copper alloy.
    Type: Grant
    Filed: May 8, 2014
    Date of Patent: December 17, 2019
    Assignee: Federal-Mogul Wiesbaden GmbH
    Inventors: Holger Schmitt, Daniel Meister, David M. Saxton
  • Patent number: 10434741
    Abstract: A composite molded article contains a metal molded article and a resin molded article, which are bonded to each other, in which the metal molded article has a roughened bonding surface, a surface layer portion of the metal molded article including the roughened bonding surface has: open holes containing: a stem hole that is formed in a thickness direction and has an opening on the side of the bonding surface, and a branch hole that is formed from an inner wall of the stem hole in a different direction from the stem hole, and the composite molded article is bonded in such a state that the resin permeates into the open holes formed on the bonding surface of the metal molded article.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: October 8, 2019
    Assignees: DAICEL POLYMER LTD., DAICEL CORPORATION
    Inventors: Daiji Ikeda, Yoshihiro Asami
  • Patent number: 10407756
    Abstract: Disclosed herein is an aluminum alloy for a cylinder head. The aluminum alloy according to an embodiment comprises, by weight, Si: 4.5˜5.0%, Cu: 3.0˜4.0%, Fe: 0.2˜0.5%, Mn: 0.02% or less (exclusive of 0%), Mg: 0.1˜0.3%, Zr: 0.1% or less (exclusive of 0%), Cr: 0.1˜0.2%, and a balance of Al and inevitable impurities to form 100%, with a reinforcing phase of Al(Fe,Cr)Si ranging from 1.0 to 2.3%.
    Type: Grant
    Filed: April 27, 2017
    Date of Patent: September 10, 2019
    Assignee: Hyundai Motor Company
    Inventors: Kyung Moon Lee, Hoo Dam Lee, Jong Kook Lee, Byung Ho Min
  • Patent number: 10357826
    Abstract: An improved aluminum alloy powder metal includes silicon additions. When this improved powder metal with silicon additions is sintered to form a sintered component, the resultant component exhibits many improved mechanical strength properties and improved thermal resistance.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: July 23, 2019
    Assignee: GKN Sinter Metals, LLC
    Inventors: Donald Paul Bishop, Richard L. Hexemer, Jr., Ian Donaldson, Randy Williams Cooke
  • Patent number: 10180034
    Abstract: A cutter element for rock removal comprises a free standing PCD body (801, 1801) comprising one or more physical volumes (1702, 1703), the PCD material being invariant in terms of the diamond and metal network compositional ratio and metal elemental composition such that each physical volume does not differ to any other physical volume with respect to diamond and metal network compositional ratio and metal elemental composition. The PCD body has a functional working volume (803) forming in use the region which comes into contact with the rock. A functional support volume (804) extant in use and having a proximal free surface extends from the functional working volume.
    Type: Grant
    Filed: December 23, 2013
    Date of Patent: January 15, 2019
    Assignee: ELEMENT SIX ABRASIVES S.A.
    Inventors: Moosa Mahomed Adia, Geoffrey John Davies
  • Patent number: 10173299
    Abstract: Diamond bonded constructions include a diamond body comprising intercrystalline bonded diamond and interstitial regions. The body has a working surface and an interface surface, and may be joined to a metallic substrate. The body has a gradient diamond volume content greater about 1.5 percent, wherein the diamond content at the interface surface is less than 94 percent, and increases moving toward the working surface. The body may include a region that is substantially free of a catalyst material otherwise disposed within the body and present in a gradient amount. An additional material may be included within the body and be present in a changing amount. The body may be formed by high-pressure HPHT processing, e.g., from 6,200 MPa to 10,000 MPa, to produce a sintered body having a characteristic diamond volume fraction v. average grain size relationship distinguishable from that of diamond bonded constructions form by conventional-pressure HPHT processing.
    Type: Grant
    Filed: April 7, 2014
    Date of Patent: January 8, 2019
    Assignee: SMITH INTERNATIONAL, INC.
    Inventors: J. Daniel Belnap, Georgiy Voronin, Feng Yu, Peter Cariveau
  • Patent number: 9987824
    Abstract: A metal-resin composite structure (106) is obtained by bonding a metal member (103) and a resin member (105) formed of a thermoplastic resin composition (P) to each other. Regarding six linear portions in total on a surface (110) of the metal member (103) including three arbitrary linear portions which are parallel to each other and another three arbitrary linear portions which are perpendicular to the former three linear portions, a surface roughness measured according to JIS B0601 (corresponding international standard: ISO4287) satisfies the following requirements (1) and (2) at the same time: (1) material ratio of the roughness profile (Rmr) of one or more linear portions at a cutting level of 20% and an evaluation length of 4 mm are lower than or equal to 30%; and (2) ten point average roughnesses (Rz) of all the linear portions at an evaluation length of 4 mm are greater than 2 ?m.
    Type: Grant
    Filed: July 17, 2014
    Date of Patent: June 5, 2018
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Goro Inoue, Yuki Kondo, Haruka Takamatsu, Kazuki Kimura, Masaki Misumi, Hiroshi Okumura
  • Patent number: 9803690
    Abstract: Slide bearings and methods of producing slide bearings are disclosed. The slide bearing has a metal support and a sliding layer. No other layer is in contact with the sliding layer. The sliding layer is applied directly to the metal support. The sliding layer comprises a mixture of at least two polymers P1 and P2, wherein P1 is a fluoropolymer. P2 is a non-fluorinated thermoplastic polymer.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: October 31, 2017
    Assignee: SAINT-GOBAIN PERFORMANCE PLASTICS PAMPUS GMBH
    Inventors: Julia Ziegler, Olaf Schmitjes, Marc A. Aerts
  • Patent number: 9719308
    Abstract: A polycrystalline diamond (PCD) composite compact element 100 comprising a substrate 130, a PCD structure 120 bonded to the substrate 130, and a bond material in the form of a bond layer 140 bonding the PCD structure 120 to the substrate 130; the PCD structure 120 being thermally stable and having a mean Young's modulus of at least about 800 GPa, the PCD structure 120 having an interstitial mean free path of at least about 0.05 microns and at most about 1.5 microns; the standard deviation of the mean free path being at least about 0.05 microns and at most about 1.5 microns. Embodiments of the PCD composite compact element may be for a tool for cutting, milling, grinding, drilling, earth boring, rock drilling or other abrasive applications, such as the cutting and machining of metal.
    Type: Grant
    Filed: August 21, 2014
    Date of Patent: August 1, 2017
    Assignees: Element Six Limited, Baker Hughes Incorporated
    Inventors: Danny Eugene Scott, Kurtis Karl Schmitz, Clement David Van Der Riet, Antionette Can
  • Patent number: 9663844
    Abstract: A sintered bearing has a structure in which Ni—P alloy particles having an average diameter of 10 to 100 ?m are dispersed in an amount of 1 to 20% by mass in a Cu-based sintered alloy base, a Fe—Cu-based sintered alloy base or a Cu—Ni-based sintered alloy base. The Ni—P alloy particles are derived from a raw material powder comprising 1 to 12% by mass of P; and a remainder composed of Ni and inevitable impurities. The Cu-based sintered alloy base contains no less than 40% by mass of Cu. The Fe—Cu-based sintered alloy base contains no more than 50% by mass of Fe. The Cu—Ni-based sintered alloy base contains 20 to 40% by mass of Ni and 0.1 to 1.0% by mass of P; or contains 10 to 25% by mass of Ni, 10 to 25% by mass of Zn and 0.1 to 1.0% by mass of P.
    Type: Grant
    Filed: February 21, 2013
    Date of Patent: May 30, 2017
    Assignee: DIAMET CORPORATION
    Inventor: Yoshinari Ishii
  • Patent number: 9339915
    Abstract: The disclosure provides a PCD element containing a substrate and a PCD layer. The PCD has a top surface, a side surface, an intermediate surface, an unleached region containing a diamond body matrix and an interstitial matrix including a catalyst, and a leached region containing a diamond body matrix and empty space in the place of the interstitial matrix. The catalyst has been leached from the empty space in the place of the interstitial matrix. The unleached region is adjacent to a substantial portion of the side surface and the leached region is not adjacent to a substantial portion of the side surface, and the leached region is adjacent to the top surface or the intermediate surface. The disclosure also provides a system and method for leaching a PCD element including a liquid able to leach a catalyst and a protective member.
    Type: Grant
    Filed: May 1, 2012
    Date of Patent: May 17, 2016
    Assignee: Halliburton Energy Services, Inc.
    Inventor: Gary E. Weaver
  • Patent number: 9287749
    Abstract: A machine having a stator and a rotor having a rotor shaft supported in bearings, such that the rotor is rotatable about a rotation axis. The bearings are designed as active magnetic bearings in which the rotor is supported without contact. A respective back-up bearing is associated with each active magnetic bearing to catch the rotor when the respective active magnetic bearing fails. The respective back-up bearing has a bushing arranged on the rotor shaft and a sliding device arranged on the stator. The respective bushing has an inner ring arranged radially inside to fasten the bushing on the rotor shaft, and an outer ring that surrounds the inner ring radially outside and slides in the sliding device of the respective back-up bearing when the respective active magnetic bearing fails. The inner and outer rings are made of different materials and are connected to each other in a bonded manner.
    Type: Grant
    Filed: March 1, 2013
    Date of Patent: March 15, 2016
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventor: Horst Kümmlee
  • Patent number: 9255007
    Abstract: A copper foil for producing graphene, including oxides and sulfides each having a diameter of 0.5 ?m or more having a total number of 15/mm2 or less measured by using a scanning electronic microscope before heating at 1000° C. for 1 hour in an atmosphere containing 20% by volume or more of hydrogen and balance argon.
    Type: Grant
    Filed: May 31, 2012
    Date of Patent: February 9, 2016
    Assignee: JX Nippon Mining & Metals Corporation
    Inventors: Yoshihiro Chiba, Tatsuya Yamaji
  • Patent number: 9101063
    Abstract: A power module substrate includes a ceramics substrate composed of Si3N4 having a top face. A metal plate composed of aluminum having a purity of 99.99% or more is joined to the top face of the ceramics substrate with a brazing filler metal which includes a melting-point lowering element interposed therebetween. A high concentration section is formed at a joint interface at which the metal plate is joined to the ceramics substrate, has an oxygen concentration greater than an oxygen concentration in the metal plate and in the ceramics substrate, and has a thickness of less than or equal to 4 nm.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: August 4, 2015
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshirou Kuromitsu, Kazuhiro Akiyama, Takeshi Kitahara, Hiroshi Tonomura
  • Patent number: 9095062
    Abstract: A power module substrate includes a ceramics substrate composed of Al2O3 having a top face. A metal plate composed of aluminum having a purity of 99.99% or more is joined to the top face of the ceramics substrate with a brazing filler metal which includes silicon interposed therebetween. A high concentration section is formed at a joint interface at which the metal plate is joined to the ceramics substrate, and has a silicon concentration that is more than five times the silicon concentration in the metal plate.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: July 28, 2015
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Yoshirou Kuromitsu, Kazuhiro Akiyama, Takeshi Kitahara, Hiroshi Tonomura
  • Patent number: 8956733
    Abstract: A filling material of power transmission bus bar, composed mainly of a silicone and an inorganic material, wherein weight ratio of said silicone and said inorganic material is between 1:0.1 and 1:9. As such, the resilience of the silicone can increase the buffering capability of said power transmission bus bar in facing pressure of strong winds; also stiffness of said inorganic material can increase the stability of said power transmission bus bar in a same situation. Said filling material of power transmission bus bar is able to protect metallic conduction element of said power transmission bus bar from getting in touch with moisture and dust, that may reduce its efficiency in transmitting power.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: February 17, 2015
    Assignee: Taiwan Busway Co., Ltd.
    Inventor: Ching Hsien Tsai
  • Patent number: 8932109
    Abstract: A workpiece having a multiple-phase working surface, and a lapping process for producing the surface, the process including: (a) providing a system including: (i) a workpiece having a multiple-phase working surface having a first continuous solid phase, and a second solid phase, intimately dispersed within the continuous phase in the multiple-phase working surface, the continuous phase having a hardness exceeding a hardness of the second phase by a Mohs Hardness of at least 0.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: January 13, 2015
    Inventors: Sergei Stefanidin, Boris Shamshidov, Shai Aviezer, Rina Mandel
  • Patent number: 8852751
    Abstract: A wear resistant device includes a substrate of a first metallic material and a wear resistant layer disposed on a substrate. The wear resistant layer includes a matrix of a second, different metallic material, particulates dispersed throughout the matrix, and a boron material dispersed within a portion of the matrix.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: October 7, 2014
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Blair A. Smith, Aaron T. Nardi, Kevin M. Rankin, Patrick Louis Clavette
  • Patent number: 8846207
    Abstract: The invention relates to a wear part or tool comprising a body containing an iron-group metal or alloy, a wear-resistant layer metallurgically bonded to a surface of the body through an intermediate layer, characterised in that the wear-resistant layer comprises at least 13 vol. % of grains of metal carbide selected from the group consisting of WC, TiC, VC, ZrC, NbC, Mo2C, HfC and TaC and grains of (CrlMe)xCy and a metal based phase comprising of a solid solution of 0.5 to 20% Cr, 0.2 to 15% Sil and 0.2 to 20% carbon, where Me is Fe, Co and/or Ni; and the intermediate layer has a thickness of 0.05 to 1 mm and comprises Si in amount of 0.1 to 0.7 of that in the wear-resistant layer, chromium in amount of 0.1 to 0.6 of that in the wear-resistant layer and the metal of the metal carbide in amount of 0.2 to 0.6 of that in the wear-resistant layer and to a method of producing such a wear part.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: September 30, 2014
    Inventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Publication number: 20140272446
    Abstract: In one aspect, articles are described herein comprising wear-resistant claddings. An article described herein, in some embodiments, comprises a metallic substrate and a cladding adhered to the substrate, the cladding including a metal matrix composite layer comprising at least one hard particle tile having a pore structure infiltrated with matrix metal or matrix alloy. Infiltration of the pore structure of the hard particle tile by the matrix metal or alloy can render the tile fully dense or substantially fully dense.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: Kannametal Inc.
    Inventors: Qingjun Zheng, Yixiong Liu, Robert J. Vasinko, Joel Thomas Dawson, Michael J. Meyer
  • Patent number: 8795828
    Abstract: Composite wear parts including encapsulated preformed ceramic shapes are disclosed. Preformed ceramic shapes are embedded in a metal alloy to protect the base metal from abrasion. The preformed ceramic shapes may have a uniform, preformed geometry that provides for packing the preformed ceramic shapes together in a uniform way. The preformed ceramic shapes may be positioned at a location in the composite wear part exposed to an abrasion without using a binding agent. The preformed ceramic shapes may also be contained in a porous container. A truss structure may be integrated in the preformed ceramic shapes to compartmentalize the preformed ceramic shapes into multiple isolated sub regions to stiffen the composite wear parts.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: August 5, 2014
    Assignee: Spokane Industries
    Inventors: Rod Alan Grozdanich, Edward Robert Kaczmarek
  • Patent number: 8715439
    Abstract: A laminated ceramic matrix composite structure is strengthened with one or more layers of a metal reinforcement. The metal reinforcement is selected to provide optimal strength and thermal compatibility with the ceramic matrix composite. The metal reinforcement includes an outer oxidized layer that bonds to the ceramic matrix composite. It may also include a barrier layer on the surface of the metal that helps prevent further oxidation. The structure is formed using standard composite prepreg layup techniques.
    Type: Grant
    Filed: March 7, 2008
    Date of Patent: May 6, 2014
    Assignee: The Boeing Company
    Inventors: Buddhadev Chakrabarti, Leanne Lehman, Ali Yousefiani, William P. Keith
  • Patent number: 8673455
    Abstract: A coating steel component with a pattern of an iron based matrix with crystalline particles metallurgically bound to the surface of a steel substrate for use as disc cutters or other components with one or more abrading surfaces that can experience significant abrasive wear, high point loads, and large shear stresses during use. The coated component contains a pattern of features in the shape of freckles or stripes that are laser formed and fused to the steel substrate. The features can display an inner core that is harder than the steel substrate but generally softer than the matrix surrounding the core, providing toughness and wear resistance to the features. The features result from processing an amorphous alloy where the resulting matrix can be amorphous, partially devitrified or fully devitrified.
    Type: Grant
    Filed: April 18, 2011
    Date of Patent: March 18, 2014
    Assignee: UT-Battelle, LLC
    Inventors: Craig A. Blue, Frank Wong, Louis F. Aprigliano, Peter G. Engleman, William H. Peter, Tibor G. Rozgonyi, Levent Ozdemir
  • Patent number: 8647536
    Abstract: A composite is provided having an electrically conducting Al matrix and elongated filaments comprising Ca and/or Sr and/or Ba disposed in the matrix and extending along a longitudinal axis of the composite. The filaments initially comprise Ca and/or Sr and/or Ba metal or alloy and then may be reacted with the Al matrix to form a strengthening intermetallic compound comprising Al and Ca and/or Sr and/or Ba. The composite is useful as a long-distance, high voltage power transmission conductor.
    Type: Grant
    Filed: August 4, 2011
    Date of Patent: February 11, 2014
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Alan M. Russell, Iver E. Anderson, Hyong J. Kim, Andrew E. Freichs
  • Patent number: 8637161
    Abstract: A coated article is provided. A coated article includes a composite substrate made from carbon fiber and zirconium diboride. A chromium layer is deposited on the substrate. A chromium diffusing layer is formed between the substrate and the chromium layer. A chromium-nitrogen layer is deposited on the chromium layer. A iridium layer is deposited on the chromium-nitrogen layer opposite to the chromium layer, wherein the chromium-nitrogen layer includes a first chromium-nitrogen layer and a second chromium-nitrogen layer. The first chromium-nitrogen layer abuts the chromium layer. The second chromium-nitrogen layer abuts the iridium layer. The atomic nitrogen content in the first chromium-nitrogen layer gradually increases with the thickness of the first chromium-nitrogen layer. The atomic nitrogen content in the second chromium-nitrogen layer gradually decreases with the thickness of the second chromium-nitrogen layer.
    Type: Grant
    Filed: August 10, 2011
    Date of Patent: January 28, 2014
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd, Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Cong Li
  • Publication number: 20130327574
    Abstract: A method for manufacturing a metal reinforced open cell carbon foam component comprises (a) placing a block of open cell carbon foam in a mold. The block comprise a plurality of interconnected pores distributed throughout the block. In addition, the method comprises (b) pouring a molten metal into the mold. Further, the method comprises (c) infiltrating the interconnected pores in the block during (b). Still further, the method comprises (d) allowing the molten metal to cool after (c) to form a metal reinforced open cell carbon foam casting.
    Type: Application
    Filed: June 11, 2012
    Publication date: December 12, 2013
    Applicant: NATIONAL OILWELL VARCO, L.P.
    Inventors: Adrian Marica, Kenneth S. Kondo
  • Publication number: 20130304232
    Abstract: A tubular structure and method for making a tubular structure are provided, where the tubular structure includes at least one layer of braided strands. In general, at least one portion of the braided strands exhibits a braid pattern of crests and troughs (e.g., a wave pattern, which may include sinusoidal, square, and/or sawtooth waves) along a length of the tubular structure. The wave pattern can be created by rotating the mandrel onto which the tubular structure is braided during the braiding process, such as by angularly oscillating the mandrel about its longitudinal axis or about its transverse axis. As a result, the tubular structures may have increased radial strength, collapse resistance, torque transmission, column strength, and kink resistance. The tubular structures may be used in medical devices, such as stent-grafts, as well as in other medical and non-medical devices, such as in hoses, tubing, filters, and other devices.
    Type: Application
    Filed: July 18, 2013
    Publication date: November 14, 2013
    Inventor: Sara Jane Gries
  • Patent number: 8563485
    Abstract: A tribo-system includes a metal substrate having a surfactant layer chemisorbed to a side thereof, a lubricant established on the metal substrate, and a plurality of nanoparticles dispersed in the lubricant. Each of the nanoparticles includes i) an inorganic core having a predetermined size and shape, and ii) a surfactant shell chemisorbed to a surface of the inorganic core, where the surfactant shell has a predetermined thickness. The adhesive force and energy between the metal substrate surface and the nanoparticles is higher than the adhesive force and energy between individual particles of the nanoparticles.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: October 22, 2013
    Assignees: GM Global Technology Operations LLC, The Regents of The University of California
    Inventors: Gregory Mordukhovich, Jacob N. Israelachvili
  • Publication number: 20130271891
    Abstract: A lightning strike protection material has a metallic substrate and a metallic coating atop the substrate. The material may be integrated with a structural layer, the metallic coating composition being less reactive with material of the structural layer than is the composition of the metallic substrate.
    Type: Application
    Filed: February 7, 2013
    Publication date: October 17, 2013
    Applicant: DEXMET CORPORATION
    Inventors: Harry B. Shimp, Kenneth E. Mull
  • Patent number: 8431254
    Abstract: The invention relates to a composite material element (1), the composite material comprising a microfissured matrix (7) in the form of a three-dimensional interconnected network (4) of microfissures exposed on the surface of the ceramic matrix, an additive material (6) consisting of a flux or glass being dispersed in the matrix, the additive material (6) being a material which, when the composite material is brought to a predetermined temperature, softens and migrates by capillarity in the network (4) of microfissures (4) to said surface of the element. The quantity of additive material dispersed initially in the matrix is in a sufficient proportion compared to the matrix intended to coat a surface (5) of the composite material element left exposed so as to create a gas-tight barrier.
    Type: Grant
    Filed: October 9, 2006
    Date of Patent: April 30, 2013
    Assignee: Commissariat a l'Energie Atomique
    Inventors: Luc Bianchi, Joel Toulc'Hoat, Charles Bories
  • Patent number: 8415034
    Abstract: A composite wear-resistant member and a method of manufacturing the same. The method includes setting an appropriate sintering temperature from 900° C. to 1080° C. by adjusting a ratio of phosphor in a material, wherein the material contains hard particles including diamond particles and WC particles, a binder of an iron group metal containing phosphor (P), and copper, which is distributed and is present alone; and performing hot press sintering or electric discharge sintering on the material. The composite wear-resistant member includes a material including hard particles including diamond particles and WC particles, a binder of an iron group metal containing phosphor, and copper. The phosphor content is from 0.01 to 1.0 wt % with respect to the sum total of the WC particles and the binder.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: April 9, 2013
    Assignee: TIX Corporation
    Inventor: Nobuhiro Kuribayashi
  • Patent number: 8409707
    Abstract: The invention relates to an iron-based soft magnetic powder for a dust core, wherein a film comprising Fe and Co, a phosphoric acid-based chemical conversion film and a silicone resin film are formed in this order on the surface of an iron-based soft magnetic powder, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core. The invention also relates to an iron-based soft magnetic powder for a dust core formed by coating the surface of an iron-based soft magnetic powder with an insulating film, wherein the powder has a particle diameter of from 45 ?m to 180 ?m, the insulating film is composed of two layers in which a lower layer composed of a phosphoric acid-based chemical conversion film and an upper layer composed of a silicone resin film, and each of the films has a thickness of from 100 nm to 280 nm, and to a dust core obtained by molding the iron-based soft magnetic powder for a dust core.
    Type: Grant
    Filed: July 2, 2008
    Date of Patent: April 2, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroyuki Mitani, Nobuaki Akagi, Hirofumi Houjou
  • Publication number: 20130075526
    Abstract: A composite structure comprises stacked sets of laminated fiber reinforced resin plies and metal sheets. Edges of the resin plies and metal sheets are interleaved to form a composite-to-metal joint connecting the resin plies with the metal sheets.
    Type: Application
    Filed: April 10, 2012
    Publication date: March 28, 2013
    Applicant: THE BOEING COMPANY
    Inventors: Kenneth Harlan Griess, Gary E. Georgeson
  • Patent number: 8399107
    Abstract: In one embodiment, a composition (10) to be mixed with a molten metal to make a metal matrix composite, the composition characterized by: a ceramic reinforcing filler (12), the ceramic reinforcing filler not being wettable by molten aluminum and/or not being chemically stable in molten aluminum, the ceramic reinforcing filler being coated with a ceramic material, the ceramic material being wettable by and chemically stable in molten aluminum. In a related embodiment, a composition (20) to make a porous preform to be infiltrated by molten metal to make a metal matrix composite, the composition characterized by: a ceramic reinforcing filler (23), the ceramic reinforcing filler not being wettable by molten aluminum, the ceramic reinforcing filler being coated with a ceramic material (22) and optionally with a metal (21) such as nickel, the ceramic material being wettable by molten aluminum.
    Type: Grant
    Filed: April 8, 2004
    Date of Patent: March 19, 2013
    Assignee: Dow Global Technologies LLC
    Inventors: Aleksander J. Pyzik, Ted A. Morgan, Terry I. Hu, Daniel R. Lister, Robert A. Newman, Richard Allen Lundgard, Qin Deng
  • Patent number: 8388815
    Abstract: A coated article includes a substrate, a catalyst layer, a bonding layer and a hydrophobic layer. The catalyst layer made of tin is formed on the substrate. The bonding layer is formed on the catalyst layer, including titanium, tin, stannic oxide and titanium dioxide. The hydrophobic layer made of silicon-nitrogen is formed on the bonding layer.
    Type: Grant
    Filed: June 7, 2011
    Date of Patent: March 5, 2013
    Assignees: Hong Fu Jin Precision Industry (ShenZhen) Co., Ltd., Hon Hai Precision Industry Co., Ltd.
    Inventors: Hsin-Pei Chang, Wen-Rong Chen, Huann-Wu Chiang, Cheng-Shi Chen, Jia Huang
  • Patent number: 8391016
    Abstract: A carbon nanotube solder is formed on a substrate of an integrated circuit package. The carbon nanotube solder exhibits high heat and electrical conductivities. The carbon nanotube solder is used as a solder microcap on a metal bump for communication between an integrated circuit device and external structures.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: March 5, 2013
    Assignee: Intel Corporation
    Inventor: Chi-won Hwang
  • Patent number: 8377547
    Abstract: A method of producing a carbon fiber-metal composite material includes: (a) mixing an elastomer, a reinforcement filler, and carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; and (b) replacing the elastomer in the carbon fiber composite material with a metal material, wherein the reinforcement filler improves rigidity of at least the metal material.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: February 19, 2013
    Assignee: Nissin Kogyo Co., Ltd.
    Inventors: Toru Noguchi, Akira Magario
  • Patent number: 8354037
    Abstract: To provide a high-frequency magnetic material having a superior radio wave absorption property in a high frequency region and a method of manufacturing the same. The high-frequency magnetic material and the method of manufacturing the same includes a magnetic substance containing metal nanoparticles, the metal nanoparticles are magnetic metals containing at least one kind of Fe, Co, and Ni, an average particle diameter of the metal nanoparticles is equal to or less than 200 nm, first clusters having network-like structures with continuous metal nanoparticles and the average diameter equal to or less than 10 ?m are formed, second clusters having network-like structures with the continuous first clusters and the average diameter equal to or less than 100 ?m are formed, and the entire magnetic substance has a network-like structure with the continuous second clusters.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: January 15, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kouichi Harada, Tomohiro Suetsuna, Seiichi Suenaga