Nonmetal Component Patents (Class 428/551)
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Patent number: 5447774Abstract: There is disclosed a composite slide member which suppresses the exposure of a porous metal layer even when the amount of cutting from a surface of the slide member increases, thereby enhancing an anti-seizing property without adversely affecting a rear resistance. The composite slide member includes a back plate, and a slide layer including a porous metal layer with a porosity of 50% to 80% and a composite synthetic resin composition impregnated and coated in pores of the porous metal layer. The porous metal layer is joined to a surface of the back plate. The porous metal layer is formed by sintering metal powder without applying pressure thereto, and an apparent density of the metal powder is 20% to 40% of its theoretical density. The porous metal and the composite synthetic resin are dispersed on a sliding surface of the slide layer in a substantially mixed condition.Type: GrantFiled: January 13, 1993Date of Patent: September 5, 1995Assignee: Daido Metal Company, Ltd.Inventors: Tadashi Tanaka, Hidehiko Tamura, Shigemasa Hakakoshi, Takahiro Niwa
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Patent number: 5445895Abstract: A powder-metallaurgically produced material or extruded semi-finished product for electric contacts of silver or a silver-based metal material with 0.5 to 10 wt. % carbon and 0 to 2 wt. % of an additional metal. The material contains powdered carbon in combination with carbon fibers in the mass ratio of 10:1 to 1:10, whereby the diameter of the powder particles is on average smaller than half the length of the fibers.Type: GrantFiled: February 14, 1994Date of Patent: August 29, 1995Assignee: Doduco GmbH & Co. Dr. Eugen DurrwachterInventors: Volker Behrens, Carl L. Meyer, Karl Saeger, Thomas Honig, Roland Michal
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Patent number: 5441817Abstract: There is provided a method for making diamond and CBN composites, under HP/HT conditions, which comprises bonding a thin refractory material layer on the planar face of the tungsten carbide substrate proximate the diamond or CBN layer. There is also provided a small quantity of fine particles of yet another refractory material admixed in the diamond or CBN layer. The cooperation of these two systems greatly aid in regulating the flow of molten carbide bond metal from the substrate into the diamond or CBN layer, which minimizes abnormal grain growth and bond metal depletion at the diamond/substrate interface.Type: GrantFiled: October 29, 1993Date of Patent: August 15, 1995Assignee: Smith International, Inc.Inventor: Ghanshyam Rai
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Patent number: 5441818Abstract: An electro-deposition coated member comprises a substrate having thereon an electro-deposition coating film. The electro-deposition film contains a powder comprising a ceramic powder having an average particle diameter of from 0.1 to 5 .mu.m, the particle surfaces of which are coated with a metal, in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the electro-deposition coating film. The electro-deposition coated member can be produced by a process comprising the steps of; subjecting a substrate to electro-deposition coating in a coating composition containing a resin feasible for electro-deposition and a powder comprising a ceramic powder having an average particle diameter of from 0.1 to 5 m, the particle surfaces of which are coated with a metal, the powder being contained in an amount of from 0.2 to 30 parts by weight based on from 100 to 150 parts by weight of the resin feasible for electro-deposition; and subsequently carrying out low-temperature curing.Type: GrantFiled: January 10, 1995Date of Patent: August 15, 1995Assignee: Canon Kabushiki KaishaInventor: Susumu Kadokura
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Patent number: 5439636Abstract: A large ceramic substrate article for electronic applications including at least one layer of sintered ceramic material, the layer including a plurality of greensheet segments of ceramic material joined edge to edge. Also disclosed is a method of fabricating a large ceramic greensheet article as well as a large ceramic substrate article.Type: GrantFiled: February 18, 1992Date of Patent: August 8, 1995Assignee: International Business Machines CorporationInventors: Raschid J. Bezama, Jon A. Casey, Mario E. Ecker, Shaji Farooq, Irene S. Frantz, Katharine G. Frase, David H. Gabriels, Lester W. Herron, John U. Knickerbocker, Sara H. Knickerbocker, Govindarajan Natarajan, John Thomson, Yee-Ming Ting, Sharon L. Tracy, Robert M. Troncillito, Vivek M. Sura, Donald R. Wall, Giai V. Yen
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Patent number: 5418069Abstract: A formable composite magnetic flux concentrator is composed of about 65 to 90 percent ferromagnetic material, such as iron powder, and about 35 to 10 percent binder, the binder being a mixture of an epoxy and one or more catalysts. The concentrator is provided in a formable state as a putty-like body which can be worked into any desired shape dictated by the configuration of the induction heating coil used in a particular application.Type: GrantFiled: November 10, 1993Date of Patent: May 23, 1995Inventor: Thomas J. Learman
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Patent number: 5418070Abstract: An impregnated cathode comprising three layers: a very thin emitting surface layer of metal such as an alloy of tungsten with a high fraction of an activating metal of the platinum group to provide low workfunction; an underlying, thin buffer layer of porous tungsten alloyed with a fraction of activating metal, to retard diffusion loss of activating metal from the emitting layer; and a substrate of porous tungsten impregnated with barium aluminate.Type: GrantFiled: April 28, 1988Date of Patent: May 23, 1995Assignee: Varian Associates, Inc.Inventor: Michael C. Green
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Patent number: 5418072Abstract: A consumable brazing encapsulate is used for joining aluminum to metal surfaces, e.g. aluminum, copper, brass or steel surfaces, by brazing. The encapsulate comprises a mixture of particles of an eutectic forming metal selected from the group consisting of silicon, germanium, copper and zinc and particles of a brazing flux encapsulated in a layer or layers of aluminum or its alloys, said eutectic forming metal and flux being present in the following parts by weight per 100 parts by weight of the total aluminum in the encapsulate: (a) 7 to 15 parts of silicon and 7 to 45 parts of flux; (b) 25 to 120 parts of germanium and 100 to 250 parts of flux; (c) 40 to 70 parts of copper and 20 to 100 parts of flux; (d) 1300 to 2400 parts of zinc and 1000 to 2000 parts of flux; such that when the encapsulate is placed between aluminum surfaces to be joined and is heated, the eutectic forming metal and the encapsulating aluminum are totally converted in situ into an eutectic filler metal for joining the aluminum surfaces.Type: GrantFiled: September 20, 1993Date of Patent: May 23, 1995Assignee: Alcan International LimitedInventors: Antonio Baldantoni, Roland S. Timsit
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Patent number: 5418071Abstract: In the present invention, metal silicide grains form an interlinked structure of a metal silicide phase, and Si grains which form a Si phase are discontinuously dispersed between the metal silicide phase to provide a sputtering target having a high density two-phased structure and having an aluminum content of 1 ppm or less. Because of the high density and high strength of the target, the generation of particles from the target during sputtering is reduced, and due to the reduced carbon content of the target, the mixing of carbon into the thin film during sputtering can be prevented.Type: GrantFiled: February 4, 1993Date of Patent: May 23, 1995Assignee: Kabushiki Kaisha ToshibaInventors: Michio Satou, Takashi Yamanobe, Takashi Ishigami, Mituo Kawai, Noriaki Yagi, Toshihiro Maki, Minoru Obata, Shigeru Ando
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Patent number: 5405707Abstract: In order to form internal conductors of a multilayer ceramic electronic component such as a multilayer ceramic capacitor, copper paste containing copper powder having a mean particle size of 0.3 to 2 .mu.m in a particle size range of 0.1 to 4 .mu.m and ceramic powder having a main component which is common to that of a ceramic material contained in the multilayer ceramic electronic component and being in a particle size range of 0.5 to 8 .mu.m, as well as an organic vehicle and a solvent with the contents of the copper powder and the ceramic powder and the total content of the organic vehicle and the solvent in ranges of 40 to 70 percent by weight, 1 to 15 percent by weight and 25 to 60 percent by weight respectively is applied onto ceramic green sheets. The ceramic green sheets provided with such copper paste films are stacked and fired so that occurrence of voids in the laminate and deformation of the laminate are suppressed in the as-obtained multilayer ceramic electronic component.Type: GrantFiled: February 22, 1993Date of Patent: April 11, 1995Assignee: Murata Manufacturing Co., Ltd.Inventors: Hiroji Tani, Kazuhito Ohshita, Mitsuyoshi Nishide
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Patent number: 5397650Abstract: A composite spray coating comprises an iron base material, a spray coating film applied thereon and a diffusion layer of aluminum or aluminum-zinc alloy, and is used for hot-dip galvanization.Type: GrantFiled: June 7, 1994Date of Patent: March 14, 1995Assignee: Tocalo Co., Ltd.Inventors: Yoshio Harada, Kazumi Tani, Yoshihumi Kobayashi
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Patent number: 5395700Abstract: In this invention, a cutting tool comprises two layers of hard sintered compact of cBN. The first sintered compact layer comprises about 75-98% by volume of cBN and a first binder material. The first binder material comprises from about 1 to out 40% by weight of Al. The second sintered compact layer comprises from about 40 to about 65% by volume of cBN and a second binder material. The second binder material comprises about 2 to about 30% by weight of Al. The first sintered compact layer is bonded to the second sintered compact layer. This composite material is bonded directly or indirectly to a tool holder to form a cutting tool. The first sintered compact layer constitutes a rake face of the cutting tool.Type: GrantFiled: June 25, 1992Date of Patent: March 7, 1995Assignee: Sumitomo Electric Industries, Ltd.Inventors: Tetsuo Nakai, Mitsuhiro Goto
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Patent number: 5384201Abstract: A carrier material for a tool for treating surfaces is composed of a metal alloy with a homogeneous, fine-grained structure. The carrier material is treated in a material removing manner to obtain a predetermined size and a roughness. Then an activating layer, a pure metal layer and a transition layer composed for example from nitrogen are applied, so that the outermost region of the tool contains a non-metallic hard layer. The non-metallic hard layer has a high hardness and elasticity so that the tool is suitable especially for treating surfaces of structural parts.Type: GrantFiled: March 18, 1993Date of Patent: January 24, 1995Assignee: Robert Bosch GmbHInventors: Ludwig Finkbeiner, Manfred Wilhelm
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Patent number: 5370944Abstract: This invention relates to a diamond-coated hard material and a process for the production of the same. The feature of the diamond-coated hard material consists in that in a diamond-coated hard material comprising a substrate of a tungsten carbide-based cemented carbide having a diamond-coated layer provided on the surface of the substrate, a surface-modified layer containing no binder phase or containing a binder phase in a proportion of less than in the interior part of the substrate is present on the outermost surface of the substrate. This hard material can be produced by converting the substrate material into a sintered or heat treated surface or skin and then coating with diamond. The diamond-coated hard material of the present invention has such a high wear resistance and excellent bonding strength to the substrate that it can favorably be applied to various tools, parts, grinding wheels, etc.Type: GrantFiled: April 27, 1993Date of Patent: December 6, 1994Assignee: Sumitomo Electric Industries, Ltd.Inventors: Naoya Omori, Mitsunori Kobayashi, Toshio Nomura
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Patent number: 5368947Abstract: An article having a slip-resistant surface and method of producing the same includes metallurgically bonding raised bead-like configurations of a compatible material at select locations on the article surface. The method includes injecting, substantially simultaneously with projecting a high power radiant energy beam, powder particles into a portion of the beam lying a distance away from the point of impingement on the surface portion of the article. The particles interact with the beam for a time period sufficient to cause at least partial melting of a substantial number of particles which are then transported to a selected point on the surface portion. The partially melted particles, along with completely and/or any substantially unmelted particles, are allowed to bond with the surface material thereby forming a raised configuration thereon. The process is repeated for forming another raised configuration at another selected location on the surface portion for thereby forming a slip-resistant article.Type: GrantFiled: August 12, 1991Date of Patent: November 29, 1994Assignee: The Penn State Research FoundationInventor: Paul E. Denney
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Patent number: 5364682Abstract: A composite sliding member includes a metal wire mesh or expanded metal impregnated and covered with a composition of 0.1-50% by volume of one or more of PFA, FEP and EPE, and 0.1-50% by volume of at least one of oxybenzoyl polyester, polyphenylene sulfide, thermosetting resin, metal lubricant, metal oxide, composite metal oxide, metal sulfide, metal fluoride, carbon-based self lubricant, fiber material, and ceramics, with the remainder being substantially PTFE.Type: GrantFiled: January 15, 1993Date of Patent: November 15, 1994Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Hidehiko Tamura, Nobutaka Hiramatsu, Takuya Tanaka
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Patent number: 5358793Abstract: A PTC device has two electrodes affixed to opposed surfaces. The electrodes consist of a metal foil having a conductive layer on their surfaces that contact the PTC material. The conductive layer has a thermal coefficient of expansion intermediate between the thermal coefficients of expansion of the metal foil and the PTC material. The intermediate value of the thermal coefficient of expansion of the conductive layer prevents peeling of the electrodes off the PTC element due to the variation of the temperature of the PTC device resulting from repeated voltage applications. In addition, improved adhesion of the electrodes to the PTC material reduces resistance changes after repeated temperature cycling.Type: GrantFiled: May 7, 1992Date of Patent: October 25, 1994Assignee: Daito Communication Apparatus Co., Ltd.Inventors: Toshiyuki Hanada, Mayumi Takata, Naoki Yamazaki, Isao Morooka, Kazuhiko Harazaki
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Patent number: 5354622Abstract: Disclosed herein is a multilayered sliding member comprising a lubricating composition comprising polytetrafluoroethylene and, as filler, 1-25 wt % of fibrous magnesium oxysulfate, fan-shaped magnesium oxysulfate or a mixture thereof, and a porous sintered metal layer formed on a steel backing,the lubrication composition being impregnated in and coated on a porous sintered metal layer formed on the steel backing.Type: GrantFiled: July 28, 1993Date of Patent: October 11, 1994Assignee: Oiles CorporationInventors: Takashi Nakamaru, Tadashi Watai, Akihiko Okimura, Sumihide Yanase
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Patent number: 5352538Abstract: A surface hardened aluminum part having excellent heat resistance and abrasion resistance obtained by forming, on the surface of an aluminum base material, an alloy layer that has a uniform composition and uniform hardness, being free from cracks. An aluminum alloy powder made of aluminum and metals each of which forms an intermetallic compound of high hardness with aluminum is prepared. This aluminum alloy powder is supplied onto the aluminum base material and the aluminum or aluminum alloy contained in the aluminum base material is alloyed with the aluminum alloy powder using a high-density energy heat source to form an alloy layer. The alloy layer thus formed has an intermetallic compound of high hardness uniformly distributed throughout the layer so that the hardness of the alloy layer is uniform and cracking is unlikely to occur.Type: GrantFiled: August 31, 1992Date of Patent: October 4, 1994Assignee: Komatsu Ltd.Inventors: Toshihide Takeda, Kaoru Adachi
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Patent number: 5348808Abstract: In a hard sintered cutting tool, the tool life can be further increased. In this hard sintered body cutting tool, a rake face of an edge portion is formed by a major surface of a first sintered body layer containing at least 80 percent by volume and less than 98 percent by volume of diamond, while a flank of the edge portion is formed by a second sintered body layer containing at least 30 percent by volume and less than 75 percent by volume of cubic boron nitride (CBN). The first sintered body layer is formed to have a thickness of at least 0.02 mm and less than 0.1 mm, and to be in a thickness ratio of at least 1:5 to the second sintered body layer. Thus, chipping resistance of the rake face is improved by the first sintered body layer, while wear resistance of the flank is improved by the second sintered body layer. As a result, it is possible to suppress progress of local wear and chipping, whereby the life of the cutting tool is increased as compared with the prior art.Type: GrantFiled: May 25, 1993Date of Patent: September 20, 1994Assignee: Sumitomo Electric Industries, Ltd.Inventors: Mitsuhiro Goto, Tetsuo Nakai
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Patent number: 5338617Abstract: A method for insulating metal powder particles comprises steps of placing the metal powder particles in a mixing container and adding a monomer in solution to the metal powder particles to form a mixture. The mixture is then stirred to provide an even consistency and is baked to remove solvents. The mixture is then stirred and the monomer is polymerized by exposing the monomer coated carbonyl iron particles to moist gas. The mixture is then ground to form a powder. The powder is suitable for incorporation into plastic resins for subsequent casting to form radio frequency shields having high DC resistance.Type: GrantFiled: November 30, 1992Date of Patent: August 16, 1994Assignee: Motorola, Inc.Inventors: David M. Workinger, Robert D. Fraser
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Patent number: 5334459Abstract: There is now provided a tool for chipforming machining of metals and similar materials comprising a high speed steel core and a cover of more wear resistant material than the core. If the material in the core has a carbon content 0.05-0.25% lower than the conventional carbon content for the high speed steel in question, improved properties can be obtained.Type: GrantFiled: June 16, 1993Date of Patent: August 2, 1994Assignee: Sandvik ABInventors: Rolf G. Oskarsson, Mats O. Lundstrom
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Patent number: 5328763Abstract: A spray powder for thermal spraying onto a substrate to provide a hardfacing, and a part with such hardfacing on the surface thereof, that is corrosion-resistant and abrasion-resistant. The spray powder comprises between about 75 to about 90 weight percent of tungsten carbide. The powder further comprises between about 10 and 25 weight percent of a nickel-based alloy, which includes Mo, and optionally, includes one or more of Fe, C, Cr, Mn, Co, Si and W.Type: GrantFiled: February 3, 1993Date of Patent: July 12, 1994Assignee: Kennametal Inc.Inventor: Charles J. Terry
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Patent number: 5326525Abstract: A process is disclosed for fabricating a metal aluminide composite which comprises providing a metal aluminide, such as titanium aluminide, or a titanium aluminide alloy, and a reinforcing fiber material, such as silicon carbide fiber, and placing an interlayer or diffusion barrier layer in the form of a metal selected from the group consisting of silver, copper and gold, and alloys thereof, between the metal aluminide and the reinforcing fiber material. The interlayer metal can be a foil of the metal or in the form of a coating, such as a silver coating, on the reinforcing fiber material. The metal aluminide, the reinforcing fiber material, and the metal interlayer, e.g., in the form of a packet of a plurality of alternate layers of metal aluminide alloy and reinforcing fiber material, each layer being separated by the metal interlayer, is pressed and heated at an elevated temperature, e.g., ranging from about 900.degree. to about 1200.degree. C., at which diffusion bonding occurs.Type: GrantFiled: July 11, 1988Date of Patent: July 5, 1994Assignee: Rockwell International CorporationInventor: Amit K. Ghosh
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Patent number: 5326646Abstract: A synchronizer ring comprises a ring body having a sliding portion, and a directly spray-coated wear-resistant film formed on a surface of the sliding portion. The film is made of a wear-resistant brass alloy which comprises Cu, Zn and at least one element selected from the group consisting of Al, Mn, Fe, Ni, Si, Co, Cr, Ti, Nb, V, Zr and Mo. The spray-coated film exhibits good wear resistance and good bonding strength.Type: GrantFiled: December 4, 1992Date of Patent: July 5, 1994Assignee: Chuetsu Metal Works Co., Ltd.Inventors: Kunio Nakashima, Masao Hosoda, Wataru Yago, Kazuyuki Inagaki
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Patent number: 5324592Abstract: A copper powder-free friction material which is made by sintering and intended for friction surfaces of couplings or brakes contains powdery and/or granular metallic and non-metallic components, at least 50% by weight of the non-ferrous heavy metal component being brass powder.Type: GrantFiled: March 20, 1992Date of Patent: June 28, 1994Assignee: Hoerbiger & Co.Inventors: Fred Blankenhagen, Hermann Putz
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Patent number: 5320910Abstract: A piezoelectric composite material including an organic matrix, and 72-78 % by volume of a piezoelectric ceramic powder dispersed in the matrix and consisting of 25-41.6 % by weight of a first group of lead titanate particles having a first average particle size, 25-41.6 % by weight of a second group of lead titanate particles having a second average particle size and 25-41.6 % by weight of a third group of lead titanate particles having a third average particle size. The first, second and third average particle sizes are different from each other and generally 2.5-4.5 .mu.m, 5-10 .mu.m and 20-40 .mu.m, respectively. At least a portion of the lead titanate particles of one of the first to third groups may be substituted with lead titanate zirconate having a similar particle size.Type: GrantFiled: December 4, 1992Date of Patent: June 14, 1994Assignee: NGK Spark Plug Co., Ltd.Inventors: Hisao Banno, Kohji Ogura
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Patent number: 5320919Abstract: A copper foil for an inner layer circuit of a multi-layered printed circuit board, which comprises a black metal plated layer formed on at least the rough surface which becomes a surface of an inner layer circuit of a copper foil having both sides roughened in advance, in order to enhance the bonding strength to a prepreg, make it safe from haloing and facilitate optical checking of the copper foil.Type: GrantFiled: May 28, 1991Date of Patent: June 14, 1994Assignees: Sumitomo Bakelite Company Limited, Circuit Foil Japan Co., Ltd.Inventors: Keiji Azuma, Kimikazu Katoh, Ryoichi Oguro, Takashi Inada
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Patent number: 5312581Abstract: An object of the present invention is to provide a method for forming connector terminal electrodes of a lamination capacitor which has firm connection between the internal electrodes and the connector terminal electrode. The ceramic main body part (10) having internal electrodes of palladium is put into a mixture of two powders, one being a silver powder (3) with a diffusion coefficient different from the internal electrodes and the other being a zirconium powder (2) which is inactive to both the internal electrode and the silver powder (3). The ceramic main body part (10) in the mixture is subjected to a heat treatment at a heat temperature. Thereafter a connector terminal electrode (20) is formed on each of the sides of the ceramic main body part (10).Type: GrantFiled: May 4, 1993Date of Patent: May 17, 1994Assignee: Rohm Co., Ltd.Inventors: Koshi Amano, Seiichi Katsumata
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Patent number: 5302464Abstract: A closely adherent metal coating having a uniform thickness and substantially free from pinholes is formed on the porous surface of a bonded magnet to improve its oxidation and corrosion resistance without lowering its magnetic properties. The coating is formed by electroplating from an aqueous solution not containing chlorine, and having a pH of 5 or above. More particularly, the solution contains mainly nickel sulfate, an electrolyte in the form of an organic acid salt not containing chlorine, and a basic electrolyte not containing chlorine, and forms a nickel coating on the magnet surface.Type: GrantFiled: March 4, 1992Date of Patent: April 12, 1994Assignee: Kanegafuchi Kagaku Kogyo Kabushiki KaishaInventors: Takuji Nomura, Hiroshi Watanabe
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Patent number: 5300366Abstract: Disclosed herein are a fluororesin composition for a sliding member comprising a fluororesin, at least one of fillers selected from the group consisting of glass fiber, glass powder, carbon fiber and carbon powder, and a phosphate, and a sliding member thereof.Type: GrantFiled: April 29, 1991Date of Patent: April 5, 1994Assignee: Oiles CorporationInventors: Takashi Nakamaru, Tadashi Watai, Masayuki Rokugawa, Kouichi Tsunoda, Tadayoshi Umeki, Takayuki Miyaji, Kenji Yamada
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Patent number: 5298336Abstract: The present invention provides a multilayer composite sliding material with excellent seizure resistance property having a steel plate or a steel plate having surfaces plated with copper or the like; a bond layer having a thickness of 0.05 to 0.5 mm, formed on the steel plate, and made of a sintered powder material consisting of 5 to 16% Sn, 0 to 15% Pb, 0 to 0.5% P and balance essentially Cu; and an alloy layer having a thickness of 0.1 to 1.0 mm, formed on the bond layer, and made of a sintered powder material consisting of 5 to 16% Sn, 1 to 12% MoS.sub.2 and balance essentially Cu. In a modified form of the alloy layer, not more than 20% Pb, not more than 1% P or not more than 12% Ni may be added. MoS.sub.2 powder may be coated with Cu or Ni.Type: GrantFiled: February 17, 1993Date of Patent: March 29, 1994Assignee: Daido Metal Company, Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Koichi Yamamoto, Tsukimitsu Higuchi
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Patent number: 5281389Abstract: A palladium paste is utilized for forming a palladium film on a ceramic substrate. The paste includes a sinterable palladium powder dispersed in a vaporizable liquid vehicle. The paste also includes minor additions of titanium dioxide powder and a metal titanate powder. A preferred titanate powder is composed of strontium calcium titanate. It is found that the additions remarkably improve adhesion of the palladium film to the substrate.Type: GrantFiled: August 3, 1992Date of Patent: January 25, 1994Assignee: Motorola, Inc.Inventors: James H. Lombard, Rong-Fong Huang, Carlos A. Sanchez, Ming-Yih Su
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Patent number: 5260018Abstract: The finished metallic material of this invention is constituted by an agglomerate of finely divided metallic powder, the grains of which are bonded together by means of an organic substance, the volume of such substance being comprised between 0.5 and 7% of the total volume of the material. In order to obtain said material, the metallic powder is mixed with the organic substance, the mixture is moulded under high pressure and after removal from the mould, the material is heated in order to harden the organic substance. The material is employed to advantage for elements constituting horological articles.Type: GrantFiled: October 3, 1991Date of Patent: November 9, 1993Assignee: Eta SA Fabriques d'EbauchesInventors: Rudolf Dinger, Robert Soder, Albert Willemin
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Patent number: 5256494Abstract: The sliding member of the invention comprises a steel backing and a sintered Cu-alloy layer mounted integrally on one surface of the backing metal, wherein the sintered Cu-alloy comprises 1 to 15% Sn, 1 to 20% Ni-B compound, 1% or less phosphorus, and the balance of Cu and impurities. Cu-alloy may further contain 1 to 30% Pb and/or 0.5 to 8% graphite. Pb and graphite provide the sliding alloy layer with good lubrication property. Preferably the Ni-B compound is used, which is composed of 7 to 15% B and the balance of Ni and impurities.Type: GrantFiled: November 26, 1991Date of Patent: October 26, 1993Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Koichi Yamamoto, Tsukimitsu Higuchi
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Patent number: 5242758Abstract: A gear having good fatigue strength and corrosion resistance has a body with gear teeth formed of a hot isostatically pressed alloy powder. The alloy is cobalt based and consists of 10 to 35 wt % Cr, 0-22 wt % Ni, 0-20 wt % W, 0-20 wt % Fe, 0-10 wt % V, 0-10 wt % Mo, 0-6 wt % Nb, 0-3 wt % Si, 0-3 wt % C, 0-3 wt % B and 0-1 wt % Mn, the balance, apart from impurities, being cobalt.Type: GrantFiled: July 9, 1991Date of Patent: September 7, 1993Assignee: Lucas Industries PLCInventors: Keith N. Hitchcock, Geoffrey R. Armstrong, Bernard A. Rickinson
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Patent number: 5240782Abstract: A composite material (20) comprises a matrix layer (21) having a plurality of interspersed reinforcing whiskers (23) and a plurality of continuous reinforcing fibers (25) embedded within the matrix layer (21). The preferred embodiment includes a matrix layer (21) which may be a ceramic, intermetallic or metallic material having interspersed reinforcing whiskers (23) upon which a second layer of the matrix (24) having embedded continuous reinforcing fibers (25) is placed, and a third layer (22) of the matrix material having the interspersed reinforcing whiskers (23) on the second layer (24). The composite exhibits improved fracture toughness due to the crack deflection ability of whiskers (23) and crack bridging and fiber pull out due to continuous fibers (25) and minimizes creep associated with known ceramic and intermetallic composites.Type: GrantFiled: April 13, 1992Date of Patent: August 31, 1993Assignee: Southwest Research InstituteInventors: Animesh Bose, James Lankford, Richard Page, Cheryl Blanchard
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Patent number: 5236787Abstract: A coating for a metallic substrate has a metallic bond coat, a metallic seal coat and a centrally disposed layer of ceramic material. Transition layers comprising a controllably positioned mixture of metallic and ceramic materials are interposed, respectively, between the bond coat and the central layer of ceramic material, and between the seal coat and the central layer of ceramic material. The coating provides a desirable thermal barrier for internal engine components. Further, the coating is graded to avoid harmful internal thermal stress between dissimilar materials in the coating, and has a sealed external surface that is resistant to corrosion, erosion, hot gas infiltration, and wear during operation in an internal combustion engine.Type: GrantFiled: July 29, 1991Date of Patent: August 17, 1993Assignee: Caterpillar Inc.Inventor: John A. Grassi
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Patent number: 5234759Abstract: A brazing sheet having an Al alloy core material one or each of whose surfaces is clad with a brazing material, the brazing sheet being excellent in vacuum brazing ability suitable for the manufacture of aluminum heat exchangers that have a hollow structure. The brazing material is an Al--Mg--Si alloy brazing material comprising 0.6 to 1.8 wt % of Mg, 6.0 to 20.0 wt % of Si, and the balance of Al and inevitable impurities, and having, in its metal texture, 1,000/mm.sup.2 or more Mg.sub.2 Si particles 2 to 5 .mu.m in diameter, with the particles being assumed to be spheres, and 3,000/mm.sup.2 or more Si particles 6 .mu.m or less in diameter, with the particles being assumed to be spheres.Type: GrantFiled: October 31, 1991Date of Patent: August 10, 1993Assignee: Furukawa Aluminum Co., Ltd.Inventors: Yoshihito Inabayashi, Takeyoshi Doko, Kazunori Ishikawa
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Patent number: 5232788Abstract: An aluminum alloy composite sheet is described for use in brazing. It includes an aluminum alloy core sheet clad on at least one face thereof with a sheet of aluminum or aluminum alloys including those containing magnesium. The composite sheet is useful for brazing when the cladding is coated with a mixture of (i) metal particles, e.g. silicon, capable of forming a eutectic alloy with aluminum and (ii) brazing flux, e.g. a potassium fluoro-aluminate. To be effective for brazing, the magnesium must be present in such quantity that at the time of brazing, the surface being brazed contains less than 0.1% by weight magnesium.Type: GrantFiled: February 12, 1992Date of Patent: August 3, 1993Assignee: Alcan International LimitedInventors: Roland S. Timsit, Benjamin J. Janeway
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Patent number: 5204164Abstract: An image transferred material is disclosed, which is produced by transferring an image layer carried on a support to a medium, wherein an interlayer is provided between the image layer and the medium.Type: GrantFiled: February 27, 1991Date of Patent: April 20, 1993Assignee: Brother Kogyo Kabushiki KaishaInventors: Kazuo Sangyoji, Takemi Yamamoto, Shunichi Higashiyama
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Patent number: 5192622Abstract: A ternary-alloy/glass composite suitable for use in vias in glass-ceramic electronic structures includes gold, palladium, and either platinum or silver in the alloy where the gold is less than 50% by weight of the alloy. The alloy is combined with glass frit where the glass is present as 5-50% by volume in the composition. The ternary-alloy glass composite is sintered in the glass-ceramic structure and provides a hermetic seal. Chips and pins can be bonded directly to the ternary-alloy/glass composite using a eutectic braze without causing cracks in the glass-ceramic. The ternary-alloy/glass composite has good adhesion with glass-ceramics and is useful in vias in electronic structures.Type: GrantFiled: August 9, 1991Date of Patent: March 9, 1993Assignee: International Business Machines CorporationInventors: Armando S. Cammarano, Giulio DiGiacomo, Nunzio DiPaolo
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Patent number: 5186739Abstract: A cermet alloy and a drill formed of the cermet alloy include hard dispersed phases and binder metal phases. The hard dispersed phases include a metal atom group containing titanium and a nonmetal atom group containing nitrogen. The amount of titanium contained in the metal atom group is at least 0.5 and not more than 0.95 as an atomic ratio. The amount of nitrogen contained in the nonmetal atom group is at least 0.1 and not more than 0.7 as an atomic ratio. The hard dispersed phases further include a fine grained portion having a mean grain size of at least 0.2 .mu.m and not more than 0.6 .mu.m and a coarse grained portion having a mean grain size of at least 1 .mu.m and not more than 3 .mu.m. The volume ratio of the fine grained portion to the course grained portion is at least 0.3 and not more than 3. The proportion of the binder metal phases contained in the cermet is at least 5 percent by weight and not more than 30 percent by weight.Type: GrantFiled: October 19, 1990Date of Patent: February 16, 1993Assignee: Sumitomo Electric Industries, Ltd.Inventors: Kazutaka Isobe, Toshio Nomura
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Patent number: 5182170Abstract: A method and apparatus for selectively sintering a layer of powder to produce a part comprising a plurality of sintered layers. The apparatus includes a computer controlling a laser to direct the laser energy onto each layer of the powder to produce a sintered mass corresponding to a cross-section of the part. For each cross-section, the aim of the laser beam is scanned over a layer of powder and the beam is switched on to sinter only the powder within the boundaries of the cross-section. Powder is applied and successive layers sintered until a completed part is formed. Also disclosed is a method of forming a part by interaction of material in the powder layer with reactants in the surrounding atmosphere, at locations of the powder irradiated by the energy, or laser, beam. The reaction may be nitridation, oxidation or carburization of the powder, with the product being a chemical compound of one or more constituents in the powder with one or more gases in the atmosphere.Type: GrantFiled: April 26, 1991Date of Patent: January 26, 1993Assignee: Board of Regents, The University of Texas SystemInventors: Harris L. Marcus, Udaykumar Lakshminarayan, David L. Bourell
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Patent number: 5166004Abstract: A composite material (20) comprises a matrix layer (21) having a plurality of interspersed reinforcing whiskers (23) and a plurality of continuous reinforcing fibers (25) embedded within the matrix layer (21). The preferred embodiment includes a matrix layer (21) which may be a ceramic, intermetallic or metallic material having interspersed reinforcing whiskers (23) upon which a second layer of the matrix (24) having embedded continuous reinforcing fibers (25) is placed, and a third layer (22) of the matrix material having the interspersed reinforcing whiskers (23) on the second layer (24). The composite exhibits improved fracture toughness due to the crack deflection ability of whiskers (23) and crack bridging and fiber pull out due to continuous fibers (25) and minimizes creep associated with known ceramic and intermetallic composites.Type: GrantFiled: July 8, 1991Date of Patent: November 24, 1992Assignee: Southwest Research InstituteInventors: Animesh Bose, James Lankford, Richard Page, Cheryl Blanchard
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Patent number: 5162157Abstract: Disclosed are a sliding material comprising a backing metal having a porous metal layer formed on the surface thereof in which pores are defined and a composition for impregnation coating impregnated and coated to the pores and the surface thereof, wherein the composition for impregnation coating is a composition composed of (a) 5-30 vol % of metal lead having a relative surface area of 1,000-8,500 cm.sup.2 /g in an average particle size, and the remaining portion substantially composed of PTFE, a sliding material comprising a backing metal having porous metal layer formed on the surface thereof in which pores are defined and a composition for impregnation coating impregnated and coated to the pores and the surface thereof, wherein the composition for impregnation coating is a composition composed of (b) 5-30 vol % of metal lead having a relative surface area of 1,000-8,500 cm.sup.2 /g in an average particle size, 0.Type: GrantFiled: February 26, 1991Date of Patent: November 10, 1992Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Hidehiko Tamura, Kiyohide Uenaka, Shigemasa Hakakoshi
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Patent number: 5158933Abstract: A method of forming a phase-separated composite material which utilizes sputtering in a thermal gradient at relatively high sputtering pressures generally above about 0.1 Torr sufficient to produce nanoscale particles which are embedded in a continuous phase matrix produced by normal sputtering. This method avoids the alloying and/or compound formation which prevents preparation of phase-separated composites by conventional co-sputtering, and the invention thus enables particulate composites to be formed from entirely new classes of materials. Microhardness testing shows that the phase-separated composites produced by the present invention have an increased hardness compared to the pure matrix material.Type: GrantFiled: November 15, 1990Date of Patent: October 27, 1992Inventors: Ronald L. Holtz, Gan-Moog Chow, Alan S. Edelstein
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Patent number: 5149362Abstract: An Ag-Cu-WC contact forming material for a vacuum interrupter comprising a highly conductive component comprising Ag and Cu and an arc-proof component comprising WC wherein the content of the highly conductive component is such that the total amount of Ag and Cu(Ag+Cu) is from 25% to 65% by weight and the percentage of Ag based on the total amount of Ag and Cu[Ag/(Ag+Cu)] is from 40% to 80% by weight; wherein the content of the arc-proof component is from 35% to 75% by weight; wherein the structure of the highly conductive component comprises a matrix and a discontinuous phase, the discontinuous phase having a thickness or width of no more than 5 micrometers and wherein said arc-proof component comprises a discontinuous grain having a grain size of no more than 1 micrometer.Type: GrantFiled: July 28, 1989Date of Patent: September 22, 1992Assignee: Kabushiki Kaisha ToshibaInventors: Tsutomu Okutomi, Atsushi Yamamoto, Seishi Chiba, Tsuneyo Seki, Mikio Okawa, Mitsutaka Honma, Kiyofumi Otobe, Yoshinari Satoh, Tadaaki Sekiguchi
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Patent number: 5145733Abstract: An electro-deposition coated member has a metal substrate or a non-metal substrate having been subjected to metal plating, a chemically colored film provided on said substrate, and a conductive electro-deposition coating film formed on said chemically colored film.Type: GrantFiled: March 15, 1991Date of Patent: September 8, 1992Assignee: Canon Kabushiki KaishaInventor: Susumu Kadokura
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Patent number: 5134037Abstract: A process for manufacturing a metallic powder molded article comprising the steps of preparing a mixture of inflammable metallic powders and synthetic resin and molding under pressure and heat the mixture to form a molded body. Pressure and heat are applied such as by buffing onto a surface of the molded body to deform and bond together the metallic powders on the molded body surface to form a substantially continuous metallic surface. A plated layer may be applied on the continuous metallic surface. The process manufactures a metallic powder molded article comprising a molded body of a mixture of inflammable metallic powders and synthetic resin having a substantially continuous metallic surface defined by the metallic powders compacted and bonded together.Type: GrantFiled: January 25, 1991Date of Patent: July 28, 1992Assignee: Mitsubishi Denki Kabushiki KaishaInventor: Katsumi Makino