Abstract: A process for manufacturing a metallic powder molded article comprising the steps of preparing a mixture of inflammable metallic powders and synthetic resin and molding under pressure and heat the mixture to form a molded body. Pressure and heat are applied such as by buffing onto a surface of the molded body to deform and bond together the metallic powders on the molded body surface to form a substantially continuous metallic surface. A plated layer may be applied on the continuous metallic surface. The process manufactures a metallic powder molded article comprising a molded body of a mixture of inflammable metallic powders and synthetic resin having a substantially continuous metallic surface defined by the metallic powders compacted and bonded together.

Abstract: The present invention discloses a roll ring for hot and/or cold rolling. The rolling track comprises one or several cemented carbide rings, which are cast into a casing made by an iron alloy. The cast alloy comprising a materially graphitic cast iron, which after the casting contains residual austenite. This residual austenite is at subsequent heat treatment or treatments partly or totally transformed under volume increase to mainly bainite with the aim of reducing or totally eliminating the differential shrinkage between the cast iron and the cemented carbide as a result from cooling after the casting.

Abstract: Engine components of steel or superalloy subject to wear from alternating friction at medium temperatures in the region of 700.degree. C. are provided with a protective wear-resistant coating bya) electrophoretic deposition of a metal-ceramic structure comprising a mixture of from 85% to 50% of metallic powder and from 15% to 50% of ceramic powder, the metallic powder being a cobalt-based superalloy of type KC 25 NW or of M Cr Al Y wherein M represents at least one metal chosen from the group consisting of Ni, Co and Fe with the possible addition of Ta, and the ceramic powder being an oxide such as Al.sub.2 O.sub.3 or Cr.sub.2 O.sub.3, a carbide such as SiC or Cr.sub.3 C.sub.2, a nitride such as BN or TiN, or a boride such as TiB.sub.2 ;b) electrolytic pre-nickeling said deposit in an electrolysis bath at a pH between 6 and 8, andc) electrolytic nickeling said pre-nickeled deposit in an acid bath of sulphamate type.

Abstract: A process for providing a slip resistant surface by thermally applying a metallic spray coat from materials in a hollow wire with the characteristics of the final coated surface being selectively variable by varying the materials in the hollow wire and an article formed by such process, the slip resistant surface on the article being jagged and generally defined by randomly distributed sharp ridges and pointed peaks of varying depths.

Abstract: A tungsten chromium carbide-nickel coated article and process for producing it in which the coating contains chromium-rich particles having at least 3 times more chromium than tungsten and wherein said chromium-rich particles comprise at least about 4.5 volume percent of the coating.

Abstract: The invention is related to a bearing material having multiple layers therein and a method for manufacturing the same. The invention features that a bearing layer consisting mainly of an integrated resin powder is formed on a porous layer covering a back metal, such as a steel plate of like, that the integrated resin powder consists of P T F E resin precipitate and F E P resin precipitate and/or P F A resin precipitate and that each particle of the integrated resin powder is covered with Pb-Sn alloy powders.Accordingly, the integrated resin powder independently provides a predetermined lubricating property. In addition, since these resin precipitates are in unity, it is possible to maintain excellent cavitation resistance property and load resistance property, even under severe boundary conditions.Furthermore, since each of the integrated resin powder is covered with the Pb-Sn alloy powder, an uniform and deep penetration of the alloy powder into pores of the porous layer can be easily obtained.

Abstract: A precoated steel sheet for a two-piece can, which comprises: a steel sheet; a precoating film formed on one surface of the steel sheet, which is to be the outer surface of a two-piece can, by applying a precoating composition onto the one surface of the steel sheet and curing same; and another precoating film formed on the other surface of the steel sheet, which is to be the inner surface of the two-piece can, by applying another precoating composition onto the other surface of the steel sheet and curing same. The above-mentioned precoating composition comprises a thermosetting coating material and an internal lubricant having a content ratio within the range of from 0.1 to 30 weight parts relative to 100 weight parts of a resin as a solid content in the thermosetting coating material.

Abstract: A method is provided for producing an erosion-resistant layer or coating on the surface of a metallic workpiece. The method includes providing a thermally sprayable alloy of Ni-Cr-Fe-B-Si and thermally spraying the alloy on the workpiece to a specified thickness, following which the sprayed-on layer is heated in vacuum to a temperature between 250.degree. C. to 400.degree. C. for a time at the stated temperature of about 5 to 30 minutes sufficient to effect degassing of the layer. The temperature of the layer is thereafter raised to a range of about 800.degree. C. to 950.degree. C. and maintained at that temperature in vacuum for between 5 to 30 minutes. The temperature at the layer is then raised to between 900.degree. C. and 1100.degree. C. under a protctive atmoshpere at a pressure of between 200 to 600 mm Hg to effect fursion of the layer at above its melting point, following which the coated metallic workpiece is finally cooled to room temperature under the protective atmosphere.

Abstract: A composite is produced by depositing a slurry of infiltration-promoting material and organic binding material on a layer of boron nitride coated fibrous material forming a tape therewith on drying, firing the tape to burn out organic binding material and infiltrating the resulting porous body with a solution of boron and silicon.

Abstract: A coating for improved resistance welding of galvanized steel parts or sheets comprises a binder, and a metal phosphide pigment, preferably a ferrophosphorus pigment, having a particle size of from about 0.1 to about 30 microns. The pigment can also include up to about 40% by weight of an additional metal such as tin, aluminum or lead, which can be combined with the metal phosphide in pigment form or deposited onto the surface of the particles. The coating can be applied to either the faying or non-faying surfaces of the galvanized steel, or to the resistance welding electrode, and may be removed, if desired, after the welding operation.The advantages of the present invention include a significant reduction in welding current and an increase in the weldability lobe width, a restoration of the dynamic resistance beta peak, and an increase in electrode life.

Abstract: A mining and construction bit body is composed of a Mn-B steel alloy composition. The alloy content of the composition in percents by weight includes: carbon, 0.33-0.38; manganese, 1.10-1.35; boron, 0.0005 minimum; silicon 0.15-0.30; sulfur, 0.045 maximum; and phosphorus, 0.035 maximum. The composition has a minimum hardenability of 47 Rockwell C at the Jominy 6/16 position and a maximum as-rolled hardness of 22 Rockwell C such that without anneal the composition meets hardenability and machinability requirements that make it useful for fabricating mining and construction bit bodies of all sizes.

Abstract: For the provision of durable and easily legible inscriptions by jet spraying on steel ingots when they are at an elevated temperature, a nickel or iron metal powder having a largest particle dimension not in excess of 0.075 mm and a zirconium oxide powder or aluminum oxide powder having a largest particle dimension not in excess of 0.075 mm and used in an amount that is not in the excess of 10% by weight of the metal powder are jointly sprayed onto the surface of the steel ingots to form dots or lines thereon.

Abstract: There is disclosed a wear resistant surface layer composed of 40 to 70 wt. % cobalt or cobalt base alloy as binder and the balance is substantially chromium oxide particles.

Abstract: A cavitation erosion resistant plain bearing comprising a steel backing, a sintered bronze interlayer and a lining of PTFE filled with 1 to 50% by volume of an ionic fluoride of low aqueous solubility.

Abstract: An earth working tool, such as a mining and construction cutter bit, has an elongated body, and a working element, such as a hard tip attached on a forward end of the body. The working element or hard tip is fabricated of a composition of essentially tungsten carbide of large grain size. The composition has one of a plurality of different percents, X, by weight of cobalt as a binder and one of a plurality of different Rockwell A scale hardnesses, Y. The cobalt percents X and hardnesses Y are paired in sets and have nominal values which satisfy the relationship:Y=91-0.62X,where X is selected from within a range of from about 4.2 to 12.0 percent. Also, the values of Y in the sets of X and Y have upper and lower limits which satisfy the respective relationships:Y=91.1-0.57X and Y=90.0-0.67X,where X is selected from the aforementioned range of from about 4.2 to 12.0 percent.

Abstract: An abrasive, wear resistant layer is applied to the tip surface of a superalloy gas turbine blade by high temperature sintering operation which produces a high strength bond between the layer and the blade, minimizes gamma prime phase growth, and prevents recrystallization in the blade. Important features of the invention include removing plastic strain damage from the tip surface prior to the sintering operation, using induction heating techniques to sinter a layer of metal powder particles and ceramic particulates to the blade tip surface, and shielding the airfoil and root portion of the blade from the radiant heating source during the sintering operation while at the same time, conductively removing heat from the blade.

Abstract: Tools for machining etc can according to the invention be made better and cheaper by being composed of a compound material forming core and cover resp of the tool. The core consists thereby of a material which is situated in the gap between cemented carbide and high speed steel regarding its properties and which contains 30-70 vol % hard constituents in the form of carbides, nitrides and/or carbonitrides of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, and/or W in a matrix based on Fe, Ni, and/or Co and that the cover comprises an alloy based on Fe, Co and/or Ni generally steel and preferably tool steel or stainless steel.

Abstract: Herein disclosed is a process for forming a dispersion alloy layer on a metallic base. The powder of an alloy system, which will separate into two or more multi-liquid phases at a temperature equal to or higher than its melting point and will solidify, when quenched, with its individual liquid phases being separate and in which the ratio of the minimum to the maximum specific weight its individual liquid phases is 0.3 or higher, such as the powder of any alloy system of Cu-Ni(15%)-Fe(8%)-Si(3%)-B(1.5%) is applied to a metallic base. The powder thus applied is then melting and agitated while being irradiated with a laser beam oscillated. The agitated melt of the powder is then quenched to solidify with the movement of the laser beam thereby to form on the metallic base the dispersion alloy layer in which the solid particles of at least one of those phase such as silicide particles are dispersed in the matrix of the remaining one of the phases.

Abstract: A cemented carbide cutting tool substrate has enhanced surface toughness due to binder enrichment and depletion of aluminum nitride near the peripheral surface.

Abstract: The disclosed invention describes a method for cladding surfaces of an earth boring apparatus, or the like, with a hardfacing material having an entrained, or encapsulated, heavy metal refractory carbide. The method includes heating the surface to the incipient melting temperature and applying a molten super-alloy matrix material that has a melting temperature below the melting temperature of the carbide. The super-alloy, in a powder form, is pre-mixed with the carbide material, also in a powder form, such that, when the molten surface and the molten super-alloy cool, they form a metallurgical bond, at the surface, with the carbide material mechanically retained within the solidified matrix material.

Abstract: A rotor of a disc brake is coated with a nickel coating containing ceramic particles in a dispersed state and having a thickness not less than 2 .mu.m, thereby improving corrosion resistance while minimizing torque fluctuation of the rotor during braking. The nickel coating is formed on the surface of the rotor by composite plating in which nickel and the ceramic particles are simultaneously electrodeposited on the surface of the rotor. An annular jig surrounding the outer periphery of the rotor is used to insure a uniform coating thickness.

Abstract: A bearing or other support member containing intercalated graphite exhibits many of the properties of a metal (ie: conductivity, luster, ductility) while enhancing the lubricating properties of pure graphite. The bearings are made by pressing an intercalated graphite powder either alone or mixed with metal powders, organic polymers or ceramic powders into the desired shape. This results in a bearing that has low friction properties, improved load bearing characteristics, higher operating temperatures and a reduced cost of manufacture.

Abstract: A wear resistant slide member made of iron-base sintered alloy in which carbides are dispersed in a matrix phase. 80% or more of the carbides contained in an alloy metallurgical structure are 4.about.15 .mu.m in sized, the carbides are dispersed at an average grain interval of 5.about.15 .mu.m, and a field-of-view occupation area proportion of the carbides is 10.about.15%. If this slide member is used in slide contact with a second slide member made of iron-base alloy whose slide surface layer is subjected to remelt-hardening treatment by means of high-density energy irradiation, amounts of abrasion of the both slide members are sufficiently small, and excellent durability as a combination of slide members for use in a power machine, can be revealed.

Abstract: A surface-coated cutting member includes a substrate, a metal layer vapor-deposited on a surface of the substrate and a hard coating vapor-deposited on the metal layer. The substrate is made of hard material selected from the group consisting of tungsten carbide-based cemented carbide, titanium carbo-nitride based cermet and high speed steel. The metal layer is made of metal selected from Group IVa of the Periodic Table and has an average thickness of 0.1 to 1 .mu.m. The hard coating has an average thickness of 1 to 9 .mu.m, and includes an inner layer of an average thickness of 0.2 to 4 .mu.m vapor-deposited on the metal layer, an intermediate layer of an average thickness of 0.2 to 4 .mu.m vapor-deposited on the inner layer and an outer layer of an average thickness of 0.2 to 3 .mu.m vapor-deposited on the intermediate layer.

Abstract: A rocker arm of a valve mechanism of an automotive internal combustion engine is composed of a rocker arm tip secured to a rocker arm main body. The rocker arm tip includes a sheet type sintered alloy adhered to a steel substrate. The sintered alloy includes a joining phase of martensite stainless steel, and a hard phase of boride and/or multiple boride of at least one, including iron, of elements capable of forming boride and/or multiple boride. The hard phase is homogeneously dispersed in the joining phase. The sintered alloy contains boron ranging from 3.0 to 5.0% by weight, and the hard phase ranging from 40 to 62% by weight. Additionally, the sintered alloy has a maximum grain size of the boride and/or multiple boride ranging not larger than 50 .mu.m, a Rockwell A-scale hardness number ranging not less than 80, and a deflective strength ranging not lower than 175 kgf/mm.sup.2.

Abstract: Described are an aluminium-based article having a heat and corrosion protective coating, especially engine parts such as piston crown or cylinder head, and a method of preparing said article. The coating consists of an aluminium-based bonding layer, preferably having a thickness in the range 0.1-0.6 mm, and an outer top layer of stabilized or partially stabilized zirconium dioxide, preferably having a thickness in the range 0.5-2.5 mm, and optionally a cermet layer, comprising zirconium dioxide and an aluminium-based metal component, between the bonding layer and the outer zirconium dioxide top layer. The bonding layer is applied to the substrate by thermal spraying of a rapidly solidified powder, substantially consisting of 60-80% by weight of Al and 40-20% by weight of Si, the particles of the powder having a frozen unstable micro-structure.

Abstract: A molybdenum article is disclosed in which the substrate thereof has adherently bonded thereto a thermally self-healing plasma-sprayed coating consisting essentially of a composite of molybdenum and a refractory oxide material capable of reacting with molybdenum oxide under oxidizing conditions to form a substantially thermally stable refractory compound of molybdenum. The plasma-sprayed coating is formed of a plurality of interbonded plasma-sprayed layers of a composite of molybdenum/refractory oxide material produced from a particulate mixture thereof. The coating comprises a first layer of molybdenum plasma-sprayed bonded to the substrate of said molybdenum element and a second layer of plasma-sprayed mixture of particulate molybdenum/refractory oxide consisting essentially of predominantly molybdenum bonded to the first layer.

Abstract: This invention relates to a fiber-reinforced metallic member in which an essential part is reinforced by inorganic fibers. The fiber-reinforced metallic member is reinforced by means of a fiber shaped body having a low fiber volume proportion which is formed by mixing powder having the same composition as the metal forming a non-reinforced layer thereof or powder consisting of principal components of the metal with inorganic fibers, the particle diameter of the powder being 1 to 20 times as large as a diameter of the inorganic fibers, and compressing and shaping the mixture. It is also possible to place the layer which is reinforced by the fiber shaped body having a low fiber volume proportion, adjacent to the non-reinforced layer, and to increase a fiber volume proportion in the reinforced layer in the direction of separating from the adjacent reinforced layer.

Abstract: A method for the assembly and connection of bodies, massive parts or powder grains, of alloys comprising at least 50% of nickel, cobalt or iron, comprises a preliminary operation of deposition at the interface of the said bodies of a product of the type MBF.sub.x, x being equal to 3 or 4, M designating a radical of the type NH.sub.4 giving off when hot a gaseous component such as NH.sub.3 or a metallic element and a sequence of treatment of cleaning/activation by passage of the coated body at a temperature in excess of the temperature of sublimation of the said product.

Abstract: The present invention is directed to a cermet material comprising a matrix of metal or alloy with ceramic particles distributed therein. The cermet includes a glass binder for bonding between the metal or alloy and the ceramic particles.

Abstract: The invention relates to a method for connecting reaction sintered silicon carbide parts to iron and other metal parts of importance is that the connection involves the use of a binder comprising a mixture of silicon and a metal and preferrably it is a eutectic mixture.

Abstract: The invention provides a composition which is useful in applying an abrasion-resistant coating to a surface, typically by welding. The abrasion-resistant coating is preferably a mixture of tungsten carbide and an alloy. The composition is formed into a length of material extruded over a continuous metallic core, and then wound onto a spool. The composition includes both the tungsten carbide and an alloy having a melting temperature less than that of most ductile metals such as steel, alloy steel, nickel or nickel alloys. These components are mixed with an organic binder and a plasticizer. The organic binder enables the mixture to be extruded, and the plasticizer prevents the composition from becoming brittle after drying. When applied to the surface being coated, the alloy holds the particles of tungsten carbide together, and thus forms the desired coating. The alloy includes a plurality of round, or nearly round, particles.

Abstract: A method of producing a sliding composite material. The method comprises the step of: forming an adhesive layer bonded to the surface of a metal strip by sintering a powder for the adhesive layer which contains no solid lubricant and which is disposed onto the surface of the metal strip; forming a surface layer by sintering another powder for the surface layer which contains a solid lubricant and which is disposed onto the sintered adhesive layer; and rolling the resulting layers and the metal strip to obtain the composite material.

Abstract: A filler containing easily oxidizable elements such as aluminum, titanium, zirconium, rare earth metals as well as a powder combination containing fluorides and carbonates is used for fusion welding steel, nickel and cobalt alloys and corresponding castings containing easily oxidizable elements. The ratio of the dry weight of all fluorides to the dry weight of the alkaline earth carbonates in the powder combination is at least 2.2:1.

Abstract: The invention resides in a process of preparing an inhomogeneous sintered body by adjoining metal powder with refractory ceramic powder at normal powder metallurgical pressures and sintering conditions. The invention is characterized thereby that the sintered body is manufactured in one layer or several layers having displaced mixing ratio between the ceramics and the metal and that the binding between ceramics and metal is strengthened with monoaluminium phosphate or a monoaluminium phosphate former. The sintered body can be used for example as heat shielding.

Abstract: A method is disclosed for applying hard tungsten carbide particles to the surface of metal stabilizers used in the drilling of oil, gas, geothermal and water wells. The process consists of applying a soft, elastic metal powder to the surface of the substrate. Large tungsten carbide particles, which have also been coated with the soft powder, are placed on top of the layer of soft powder. The particles are then covered with additional soft powder, which powder is then fused to form a homogeneous, large tungsten carbide particle containing mixture bonded to the substrate. A hard matrix is applied and fused over the large tungsten carbide particle containing mixture. The large tungsten carbide particles, which have a low coefficient of expansion, are thereby contained in a soft elastic metal matrix which acts as an expansion and cushion material, while the hard matrix presents a less resilient, more wear resistant surface.

Abstract: This invention relates to a double composite structure comprising cemented carbides embedded in an austenitic stainless steel matrix forming a wear, impact, drill and corrosion resistant shape by powder metallurgy techniques. Molten metal is then cast around the composite structure forming the body of a tool, lock or parts which are particularly useful for earthmoving and security applications.

Abstract: A composite material sensitive to weak variations of oxygen pressure at a low temperature, of the type containing microscopic particles of an ionic conductor of oxygen ions contained in a solid solution, in tetravalent metal oxides, oxides of other metals with a valence less than four, other than the said of such a solid solution, the material contains discrete microscopic particles of an electronic conductor.

Abstract: A composite material for a sliding member has a back metal layer and a graphite-containing phosphor bronze sintered layer bonded to the back metal layer. The graphite-containing phosphor bronze sintered layer consists essentially of 0.03 to 1 wt % phosphorus, 7.5 to 16 wt % tin, 1 to 8 wt % graphite and the balance copper, and is constituted by phosphor bronze powder passing through a 200-mesh screen and a graphite powder passing through a 350-mesh screen. Also disclosed is a method of manufacturing the above-mentioned composite material for a sliding member.

Abstract: A coating composite provides desirable corrosion resistance for substrate metals, as well as, enhanced torque control where desired. The undercoat of the composite can be metal in elemental form or can be exemplified by being chromium-containing, either in elemental or non-elemental form. The special topcoat composition, containing copolymer component and silicate substance in liquid medium, is applied directly to the undercoating. In addition to corrosion resistance and torque control, the composite provides the substrate metal with excellent heat, abrasion and solvent resistance. Before use, the special topcoating displays outstanding shelf stability.

Abstract: Metal/ceramic abradable seals of the type used in jet aircraft are improved by using a substrate which is able to deform during cooling from the brazing temperature and then rendering the substrate rigid after the cool down.

Abstract: A plasma spray powder comprising a uniform powder blend of silicon nitride and a plasma meltable metal produces a coating having some of the properties of silicon nitride.

Abstract: Metal ceramics composites having high bonding strength wherein a metal body and a ceramics body are bonded through a bonding layer are produced bycoating on the ceramic body a metallizing layer-forming composition, which forms through heat treatment with the ceramic body a metallizing layer consisting essentially of70-90% by weight of at least one of molybdenum metal and tungsten metal, 0.5-15% by weight of manganese oxide, 0.1-10% by weight of yttrium oxide, 0.1-15% by weight of aluminum oxide and 0.1-15% by weight of silicon dioxide,heating the ceramic body and the coated metallizing layer-forming composition to form and adhere the metallizing layer on the ceramic body,applying metal plating on either or both of the metallizing layer surface to be bonded and the metal body surface to be bonded, andbonding the thus obtained ceramic body and metal body by using a brazing metal.

Abstract: A surface-coated blade member for cutting tools comprises a metal substrate of a super hard alloy and a coating on at least one surface of said substrate, said coating being composed of a layer of vapor deposited titanium on the surface of said metal substrate and at least one layer of vapor deposited titanium compound on said layer of titanium, and said layer of titanium compound being selected from the group consisting of titanium carbide, titanium nitride, titanium carbo-nitride, titanium oxy-carbide and titanium oxy-carbo-nitride, said layer of titanium being no larger than 2 .mu.m thick and said layer of titanium compound being 0.5 to 10 .mu.m thick.

Abstract: Method for hard facing iron or iron base alloy substrates using as a hard facing material a solid composition consisting essentially of grains of vanadium carbide having in solid solution from about 10 to 50% by weight tungsten, and containing from about 0.5 to 5% by weight manganese and 0 to 3% by weight copper in the grain boundaries.

Abstract: A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Abstract: A nickel-base welding electrode is provided comprising a nickel core and a metallic powder-laden flux coating bonded thereto, the total composition of the electrode comprising about 40% to 50% by weight of the nickel core and about 60% to 50% by weight of the coating. The coating contains as fluxes about 18% to 30% titanium dioxide, about 8% to 16% calcium fluoride, about 1% to 3% iron carbonate, about 1.5% to 4% calcium carbonate, about 2% to 6% calcium-magnesium carbonate, and contains as the powdered metals about 20% to 30% chromium, about 3% to 8% manganese, about 1% to 4% molybdenum, about 1% to 5% niobium, about 8% to 18% iron, 0% to about 6% nickel, up to 1% graphite, and as extrusion aids about 1% to 4% clay and about 1% to 5% organic extrusion aid material.

Abstract: In a bearing member of an internal combustion engine, having a flame sprayed surface, molybdenum or tungsten carbide is known as the material of the flame spray. The present invention aims to provide, for example a flame-sprayed piston ring with good heat-and-wear-resistance as well as a property of not seriously wearing the engine cylinder or cylinder liner. The flame sprayed layer of the present invention is composed of mainly ferrochrome powder and plus a powder of a self fluxing alloy, and additionally molybdenum. The piston ring of the present invention is suitable for heavy duty internal combustion engines, in which wear of the piston ring and cylinder are severe.

Abstract: A composition of material for use as a friction lining with a cast iron mating surface. The friction lining has an iron powder base that reacts with tin to alloy and hold substantially equal weight percentages of graphite and coke in a fixed position. The friction lining has a substantially constant wear rate up to 300.degree. C. and a linear wear rate between 300.degree.-500.degree. C.

Abstract: Laminated anti-friction bearing material and process for producing the same. Heterogeneous wire, containing both metallic and non-metallic elements or components, is atomized by an electric current impulse discharge which causes an explosive or sputtering disintegration of the wire, resulting in the materials thereof being sprayed or deposited onto a substrate. The deposited coating can include a matrix formation in its make-up, with discrete anti-friction and other particles, and is characterized by a strong cohesion to the substrate, together with highly desirable sliding properties. The sputtering is accompanied by a controlled oxiding, or a controlled sulfidizing of the sputtered materials, and the sputtering can produce an improved anti-friction layer, and also an improved running-in layer.