Interconnected Void Structure (e.g., Permeable, Etc.) Patents (Class 428/566)
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Patent number: 11278646Abstract: A porous material of a medical implant material, the material body of which is a hierarchical porous material with multilevel pore cavities graded according a pore size of the material. The permeability of the hierarchical porous material is more than 0.5×10?9 m2. The hierarchical porous material can fully ensure blood flow, achieve transmission of adequate nutrients and growth factors, migration of cells, and remove cell fragments and stimulate tissue growth, and has various functions, thus fully satisfying the requirements of human tissue regeneration.Type: GrantFiled: October 18, 2016Date of Patent: March 22, 2022Assignee: Chongqing Ruzer Pharmaceutical Co., LtdInventor: Lei Ye
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Patent number: 11219949Abstract: Provided is a method for promoting densification of a metal body by utilizing metal expansion induced by hydrogen absorption. The hydrogen absorption expansion refers to a volume expansion effect produced by absorbing hydrogen on some metal blocks or metal powder in a hydrogen atmosphere under certain temperature conditions. Hydrogen is introduced into a rigid closed mold filled with a hydrogen absorption expansion material or filled with the hydrogen absorption expansion material and a material to be densified, and the mold and/or the material to be densified are/is densified by using the volume expansion effect of the hydrogen absorption expansion material. The present method may be used for eliminating residual pores from a metal material so as to improve the properties of the material.Type: GrantFiled: March 15, 2019Date of Patent: January 11, 2022Assignee: CENTRAL SOUTH UNIVERSITYInventors: ChengShang Zhou, Yong Liu, Pei Sun, Bin Liu
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Patent number: 11000894Abstract: A metal powder material containing no cobalt that is used to produce a three-dimensionally molded article from maraging steel in metal powder lamination molding. The metal powder material contains iron at 76 weight % or more, carbon at 0.03 weight % or less, silicon at 0.12 weight % or less, manganese at 0.12 weight % or less, nickel at 17 weight % or more and 19 weight % or less, molybdenum at 1.5 weight % or more and 2.5 weight % or less, titanium at 0.5 weight % or more and 2.0 weight % or less, aluminum at 1.5 weight % or less (including 0 weight %), with the remainder being inevitably incorporated impurities, and a content of impurities is less than 0.01 weight % for each impurity. Therefore, after aging treatment, the three-dimensionally molded article formed by the metal powder material of the present invention has characteristic of maraging steel, and sufficiently high hardness and relatively high tensile strength can be obtained.Type: GrantFiled: September 19, 2018Date of Patent: May 11, 2021Assignee: Sodick Co., Ltd.Inventor: Nobuo Maie
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Patent number: 10906237Abstract: A production method of a three-dimensionally shaped object, includes a first layer forming step of forming a first layer by using a first composition containing first powder and binder, a second layer forming step of forming a second layer by using a second composition containing second powder, third powder, and binder, and a sintering step of sintering the first powder and the second powder. In a case where the first powder and the second powder are of the same material, difference in a contraction rate between the first layer and the second layer in the sintering step is reduced by matching a filling rate of the first powder in the first composition with a total filling rate of the second powder and the third powder in the second composition and matching an average particle diameter of the first powder with an average particle diameter of the second powder.Type: GrantFiled: December 17, 2018Date of Patent: February 2, 2021Inventors: Eiji Okamoto, Akihiko Tsunoya
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Patent number: 10265770Abstract: A metal injection molding apparatus includes a metal injection mold die having first and second die halves, a first set of features provided in the first die half, a second set of features provided in the second die half and complementary to the first set of features provided in the first are half and an ultrasonic transducer disposed in contact with the metal injection mold die. A binderless metal injection molding method is also disclosed.Type: GrantFiled: September 17, 2014Date of Patent: April 23, 2019Assignee: The Boeing CompanyInventor: Carey E Wilkinson
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Patent number: 9403213Abstract: In one embodiment, the present invention may be a method of forming a porous and/or dense article from metal powder (12), including adding to a mold a first feedstock comprising an agglomerated metal powder (12) and an agglomeration agent, forming said first feedstock into a green state dense article (22); and removing said agglomeration agent. Furthermore, the present invention may include a second feedstock including an agglomerated metal powder (12), a space filling material and an agglomeration agent which may be formed into a green state porous article (21). The present invention also includes a dense and/or porous article (22 and 21) manufactured by various methods, as well as methods for creating the dense and porous feedstocks. Moreover, the present invention may include an article which may be a medical implant.Type: GrantFiled: November 13, 2007Date of Patent: August 2, 2016Assignee: Howmedica Osteonics Corp.Inventor: John Lapszynski
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Patent number: 9393349Abstract: A metal implant for use in a surgical procedure is provided with a surface layer that is integral with the metal substrate, and which incorporates a biocidal material. The surface layer may be grown from the metal substrate, by anodizing, and the biocidal material incorporated in it by ion exchange. Alternatively the layer may be deposited by electroplating, followed by diffusion bonding so as to become integral with the metal substrate. In either case, silver is a suitable biocidal material; and both the release rate and the quantity of biocidal material should be low to avoid toxic effects on body cells. Electropolishing the surface before formation of the surface layer is also beneficial, and this may be achieved by electropolishing.Type: GrantFiled: August 11, 2009Date of Patent: July 19, 2016Assignee: Accentus Medical LimitedInventors: Martin Edward Lee Pickford, Andrew Derek Turner
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Patent number: 9273932Abstract: An armor material and method of manufacturing utilize nano- and/or microlaminate materials. In one embodiment, the armor material comprises a layered composite material including a strike face, a core layer, and a spall liner. The strike face achieves hardness and toughness by the controlled placement of hard and tough constituent materials through the use of nano- and/or microlaminate materials. The core layer achieves energy absorption through the use of nano- or microlaminated coated compliant materials. The spall liner provides reinforcement through the use of nano- or microlaminated fiber reinforced panels. In one embodiment, nano- and/or microlaminated materials can be manufactured through the use of electrodeposition techniques.Type: GrantFiled: December 8, 2008Date of Patent: March 1, 2016Assignee: Modumetal, Inc.Inventors: John D. Whitaker, Christina Lomasney
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Patent number: 9192991Abstract: In one embodiment, the present invention may be a method of forming a porous and/or dense article from metal powder (12), including adding to a mold a first feedstock comprising an agglomerated metal powder (12) and an agglomeration agent, forming said first feedstock into a green state dense article (22); and removing said agglomeration agent. Furthermore, the present invention may include a second feedstock including an agglomerated metal powder (12), a space filling material and an agglomeration agent which may be formed into a green state porous article (21). The present invention also includes a dense and/or porous article (22 and 21) manufactured by various methods, as well as methods for creating the dense and porous feedstocks. Moreover, the present invention may include an article which may be a medical implant.Type: GrantFiled: November 13, 2007Date of Patent: November 24, 2015Assignee: Howmedica Osteonics Corp.Inventors: John Lapszynski, Robert W. Klein, Michael A. DeLuise
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Patent number: 9181781Abstract: A method of making a reconfigurable article is disclosed. The method includes providing a powder comprising a plurality of base material particles. The method also includes providing a powder comprising a plurality of removable material particles; and forming a base article from the base material comprising a plurality of removable material particles. A method of using a reconfigurable article is also disclosed. The method includes forming a base article, the base article comprising a base material and a removable material, wherein the base article comprises a downhole tool or component. The method also includes inserting the base article into a wellbore. The method further includes performing a first operation utilizing the base article; exposing the removable material of the base article to a wellbore condition that is configured to remove the removable material and form a modified article; and performing a second operation using the article.Type: GrantFiled: June 30, 2011Date of Patent: November 10, 2015Assignee: Baker Hughes IncorporatedInventors: Gaurav Agrawal, Zhiyue Xu, Ping Duan, James Goodson, James B. Crews
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Patent number: 9095932Abstract: In various embodiments, protective layers are bonded to a steel layer, overlapped, and at least partially covered by a layer of unmelted metal powder produced by cold spray.Type: GrantFiled: June 2, 2014Date of Patent: August 4, 2015Assignee: H.C. Starck Inc.Inventors: Steven A. Miller, Leonid N. Shekhter, Stefan Zimmermann
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Patent number: 9093242Abstract: Systems and methods in accordance with embodiments of the invention proficiently produce carbon nanotube-based vacuum electronic devices. In one embodiment a method of fabricating a carbon nanotube-based vacuum electronic device includes: growing carbon nanotubes onto a substrate to form a cathode; assembling a stack that includes the cathode, an anode, and a first layer that includes an alignment slot; disposing a microsphere partially into the alignment slot during the assembling of the stack such that the microsphere protrudes from the alignment slot and can thereby separate the first layer from an adjacent layer; and encasing the stack in a vacuum sealed container.Type: GrantFiled: November 21, 2013Date of Patent: July 28, 2015Assignee: California Institute of TechnologyInventors: Harish Manohara, Risaku Toda, Linda Y. Del Castillo, Rakesh Murthy
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Patent number: 9068346Abstract: The invention is directed to a porous, acoustic attenuating composition, wherein the composition comprises a nanostructured material and wherein the composition exhibits acoustic transmission loss ranging from 20 to 60 dB/cm thickness of the composition.Type: GrantFiled: October 21, 2013Date of Patent: June 30, 2015Assignees: The Board of Regents of the University of Texas System, Rensselaer Polytechnic Institute, The Curators of the University of MissouriInventors: Hongbing Lu, Ning Xiang, Nicholas Leventis, Chariklia Sotiriou-Leventis
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Patent number: 8962147Abstract: A powder metal component is made of compacted and sintered powder metal particles such as chromium-containing ferrous-based metal and is porous. Following sintering, the pores are impregnated with relatively smaller particles of ceria and/or yttria. The component is then heat treated and the presence of the impregnated ceria and/or yttria serve as nucleation sites for the formation of desirable oxides, such as chromium oxide, on the surface. The impregnated particles that lie below the protective oxide layer remain available throughout the life of the component in the event the original oxide layer becomes worn or damaged, wherein a renewed protective oxide is formed in such regions due to the presence of the impregnated particles.Type: GrantFiled: December 5, 2011Date of Patent: February 24, 2015Assignee: Federal-Mogul CorporationInventors: Denis Christopherson, Jr., Jeremy Koth
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Publication number: 20150017464Abstract: [Object] The present invention provides a porous sintered body which has a uniform porosity, a high level of freedom in forming, allowing to be formed into varieties of shapes and various levels of porosity, and to be formed to an extremely high level of porosity. [Means for Solution] There is provided a porous sintered body 1 which is obtained by sintering a powder 4, and includes hollow cores 5 following a vanished shape of an interlaced or otherwise structured fibriform vanisher material 2; sintered walls 6 obtained by sintering the powder held around the cores and extending longitudinally of the cores; and voids 7 between the sintered walls.Type: ApplicationFiled: December 28, 2012Publication date: January 15, 2015Applicant: TAISEI KOGYO CO., LTD.Inventors: Shigeo Tanaka, Yasuhiro Kanoko
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Publication number: 20140361670Abstract: A metal matrix composite using as one of the components a precious metal is described. In one embodiment, the precious metal takes the form of gold and the metal matrix composite has a gold mass fraction in accordance with 18 k. The metal matrix composite can be formed by blending a precious metal (e.g., gold) powder and a ceramic powder, forming a mixture that is then compressed within a die having a near net shape of the metal matrix composite. The compressed mixture in the die is then heated to sinter the precious metal and ceramic powder. Other techniques for forming the precious metal matrix composite using HIP, and a diamond powder are also disclosed.Type: ApplicationFiled: June 4, 2014Publication date: December 11, 2014Inventors: Christopher D. Prest, Lucy E. Browning, Michael K. Pilliod, Theodore A. Waniuk
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Patent number: 8871357Abstract: A method for generating a closed-pore metal foam and a component in which such a metal foam is used are provided. To form the metal foam having closed pores, the component is provided with a composite of metal particles that may have a layer of a blowing agent. Alternatively the metal and the blowing agent can also be arranged in layers of a sheet, or as a mixture of particles. A heat treatment is the applied whereby the blowing agent liberates a propellant gas, the blowing agent including fullerenes or nanotubes to which the blowing agent is chemically or physically bound. Due to the high temperature stability of the nanotubes or fullerenes, blowing agents may be thereby generated which liberate propellant gas at temperatures of above 1000 DEG C., such that even metals with high solidus temperatures of above 1000 DEG C. may be processed to metal foams.Type: GrantFiled: May 19, 2011Date of Patent: October 28, 2014Assignee: Siemens AktiengesellschaftInventors: Frank Heinrichsdorff, Jens Dahl Jensen, Ursus Krüger, Gabriele Winkler
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Patent number: 8815407Abstract: The present disclosure relates to a sliding bearing which is usefully applicable to equipment to which high surface pressure is applied, by processing an inner surface of a sliding bearing manufactured in the form of a sintered body to be optimized to lubrication characteristics.Type: GrantFiled: November 10, 2011Date of Patent: August 26, 2014Assignee: Doosan Infracore Co. Ltd.Inventor: Choung Rae Lee
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Patent number: 8758675Abstract: The invention relates to a method for fabricating an open-porous metal foam body with a nickel base alloy, to a metal foam body fabricated this way as well as advantageous applications for the separation of specific components and pollutants from fluid flows. On the occasion, according to the set object open-porous metal foam bodies which have improved mechanical properties, and in addition an enlarged specific surface and/or increased surface roughness are to be provided. During fabricating it is proceeded such that an open-porous base foam body made of nickel or a nickel base alloy is coated with a liquid binding agent. Subsequent to this, a mixture of a powdery nickel base alloy and an organic component the temperature of phase transformation of which is at least 30 degrees centigrade from its solid phase to the liquid phase is deposited. The temperature should then be below the respective temperature of phase transformation.Type: GrantFiled: February 24, 2006Date of Patent: June 24, 2014Assignees: Alantum Corporation, Fraunhofer Gesellschaft zur Forderung der Angewandten Forschung E.V.Inventors: Alexander Böhm, Dirk Naumann, Tilo Büttner, Gunnar Walther, Shadi Saberi, Lloyd Timberg
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Publication number: 20140037977Abstract: There is provided a metal-based particle assembly comprising 30 or more metal-based particles separated from each other and disposed in two dimensions, the metal-based particles having an average particle diameter in a range of from 200 to 1600 nm, an average height in a range of from 55 to 500 nm, and an aspect ratio, as defined by a ratio of the average particle diameter to the average height, in a range of from 1 to 8, wherein the metal-based particles are disposed such that an average distance between adjacent metal-based particles may be in a range of from 1 to 150 nm. This metal-based particle assembly presents significantly intense plasmon resonance and also allows plasmon resonance to have an effect over a range extended to a significantly large distance.Type: ApplicationFiled: March 30, 2012Publication date: February 6, 2014Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventor: Tomohiro Fukuura
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Publication number: 20140011043Abstract: There is provided a metal-based particle assembly comprising 30 or more metal-based particles separated from each other and disposed in two dimensions, the metal-based particles having an average particle diameter of 200 to 1600 nm, an average height of 55 to 500 nm, and an aspect ratio of 1 to 8, wherein the metal-based particle assembly has in an absorption spectrum for a visible light region a maximum wavelength of a peak at a longest side in wavelength, and the maximum wavelength shifts toward a shorter side in wavelength in a range of from 30 to 500 nm as compared with that of a prescribed reference metal-based particle assembly. The metal-based particle assembly can have in an absorption spectrum a maximum wavelength of a peak at a longest side in wavelength, and the maximum wavelength is in a range of from 350 to 550 nm.Type: ApplicationFiled: March 30, 2012Publication date: January 9, 2014Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventor: Tomohiro Fukuura
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Publication number: 20130305673Abstract: A sintered porous body made from a green compact of a flowable air laid mixture of metal particles and metal fibers is disclosed. The green compact is sintered to provide the porous sintered body with an isotropic distribution of metal particles and metal fibers throughout the matrix. The porous sintered body includes metal particles which act as nodes and are sintered to fibers and portions of fibers are sintered to other fibers.Type: ApplicationFiled: January 24, 2012Publication date: November 21, 2013Applicant: ENTEGRIS, INC.Inventor: Robert S. Zeller
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Publication number: 20130218281Abstract: A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.Type: ApplicationFiled: April 30, 2010Publication date: August 22, 2013Applicant: ACCELLENT INC.Inventors: Mark W. Broadley, James Alan Sago, Hao Chen, Edward J. Schweitzer, John Eckert, Jeffrey M. Farina
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Publication number: 20130216849Abstract: A reinforced porous metal foil is provided which comprises a porous portion comprising a two-dimensional network structure composed of a metal fiber; and a reinforced portion which is substantially non-porous or less porous than the porous portion, the reinforced portion being composed of the same metal the metal fiber and being continuous and integral with the porous portion. With such features, it possible to obtain a porous metal foil having superior properties at a low cost in a highly productive manner that is also suitable for continuous production.Type: ApplicationFiled: January 6, 2012Publication date: August 22, 2013Applicant: Mitsui Mining & Smelting Co., Ltd.Inventors: Tetsuhiro Matsunaga, Joe Nishikawa, Hajime Watanabe
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Patent number: 8353975Abstract: A process for producing a fleece having metallic wire filaments, includes at least the following steps: a) forming a layer including wire filaments; b) producing first cohesive connections between at least some of the metallic wire filaments in a first joining process; and c) producing second cohesive connections between metallic wire filaments in a second joining process. A process for producing a honeycomb body having at least one fleece, a fleece, a honeycomb body, an apparatus and a vehicle using fleeces in the treatment of exhaust gas from motor vehicles, are also provided.Type: GrantFiled: November 19, 2007Date of Patent: January 15, 2013Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbHInventors: Rolf Brück, Peter Hirth
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Publication number: 20130011691Abstract: A porous tantalum used for medical implantation is provided, which includes a foam structure with three-dimensional interconnecting pores and produced by: mixing a solution made by organic binder and dispersant and tantalum powder to form tantalum slurry, casting the tantalum slurry into a organic foam body through impregnation until the pores of the organic foam body are filled, drying the impregnated organic foam body with the tantalum slurry to remove the dispersant, degreasing the dried organic foam body to separate the organic binder and the organic foam body from the dried tantalum slurry in a protective environment of inert gas, vacuum sintering the dried tantalum slurry to obtain a porous sintered body, and vacuum annealing then treating the porous sintered body with normal post-treatments to obtain the porous tantalum. Accordingly, the porous tantalum has well-distributed interconnecting pores and sintering neck structures resulting in good mechanical properties, and especially good ductility.Type: ApplicationFiled: September 8, 2010Publication date: January 10, 2013Inventors: Jianming Ruan, Jianquan Xie, Yunfeng Jie, Zhiqiang Wang, Hua Feng, Chao You, Qi Pang, Jian Zhou, Lei Ye, Bin Liu, Yazhuo Zhang
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Publication number: 20120231290Abstract: Nanoporous polystyrene matrix can be fabricated from the self-assembly of degradable block copolymer, polystyrene-b-poly(L-lactide) (PS-PLLA), followed by the hydrolysis of PLLA blocks. Metal is deposited in nanopores of the PS matrix using the nanoporous PS as a template via electroless plating. After subsequent UV degradation of the PS matrix, metal in the nanopores remains, yielding a metal nanostructure. The metal nanostructure may be a gyroid nanostructure, helical nanostructure or columnar nanastructure.Type: ApplicationFiled: May 16, 2012Publication date: September 13, 2012Applicant: National Tsing Hua UniversityInventors: Rong-Ming Ho, Han-Yu Hsueh
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Patent number: 8021761Abstract: A plating member comprising a lead-free plating material is obtained by the present invention in a manner such that whisker formation on a plating layer 16 of the plating member can be suppressed and thus the plating member has good solderability. In the case of such plating member having, on the surface of a base material 15, a plating layer 16 comprising a lead-free material (Sn—Cu alloy, etc.), the plating layer 16 has a layer structure of two or more layers (a1 to a3), the average particle diameter of plating particles (P1 to P3) constituting each layer varies from layer to layer, and the plating particle volume fraction of the plating layer 16 is 80% to 90% when the proportion of plating particles occupying a unit volume is defined as a plating particle volume fraction of 100% on the assumption that a unit volume 20 is filled with plating particles P3 each having the maximum average particle diameter.Type: GrantFiled: December 28, 2007Date of Patent: September 20, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takashi Nomura, Mitsuru Sakano
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Publication number: 20110020662Abstract: A sintered porous metal body, which has a sintered structure having a volumetric porosity of 10 to 90%, wherein there are at least one powder particles selected from the group consisting of dielectric material powders and semiconductor material powders that absorb energy of electromagnetic wave having a frequency of 300 MHz to 300 GHz among the metal crystalline particles constituting the sintered body, wherein the particles are substantially homogeneously dispersed in the sintered body, and wherein the metal particles are sintered to bond each other to be united to constitute pores. The invention discloses a method of manufacturing the sintered porous metal body.Type: ApplicationFiled: July 21, 2010Publication date: January 27, 2011Inventors: Kazutaka OKAMOTO, Masami TAGUCHI
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Patent number: 7763362Abstract: Disclosed are cohesive metallic structures, comprising sintered metallic nanoparticles, suitable for shielding against electromagnetic interference and radio frequency interference. Also disclosed are methods for forming such structures. Devices for shielding electromagnetic radiation and methods of shielding electromagnetic radiation using such devices are also provided.Type: GrantFiled: February 29, 2008Date of Patent: July 27, 2010Assignee: PChem Associates, Inc.Inventors: Gregory A Jablonski, Michael A Mastropietro, Christopher J. Wargo
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Patent number: 7678470Abstract: Disclosed is a reinforced matrix for a molten carbonate fuel cell comprising a porous aluminum support and a lithium aluminate tape-cast on the porous aluminum support. Further, disclosed is a method for preparing the molten carbonate fuel cell comprising the reinforced matrix comprising steps of tape-casting a lithium aluminate on a porous aluminum support so as to prepare a reinforced matrix (S1), making a unit cell or a stack of the unit cells using the reinforced matrix (S2) and heat treating the unit cell or the stack so as to oxidize aluminum in the support into lithium aluminate (S3). According to the present invention, the method is simple and economic, and the mass production of the matrix is easy, and strength of the matrix can be increased effectively and therefore there is no worry about fracture or crack.Type: GrantFiled: August 19, 2005Date of Patent: March 16, 2010Assignee: Korea Institute of Science and TechnologyInventors: Sung Pil Yoon, Seong Ahn Hong, In Hwan Oh, Tae Hoon Lim, Suk-Woo Nam, Heung Yong Ha, Jonghee Han, Eun Ae Cho, Jaeyoung Lee
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Publication number: 20090290290Abstract: Provided are a porous valve metal thin film having a great surface area, a method for the production thereof, and a thin film capacitor having a great capacity density utilizing the thin film as an anode. The porous valve metal thin film is produced by a method comprising: 1) a step of preparing a thin film in which a valve metal and a hetero-phase component have a particle diameter within a range of from 1 nm to 1 ?m, and the valve metal and the hetero-phase component are uniformly distributed; 2) a step of subjecting the thin film to a heat treatment so as to adjust the particle diameter and to appropriately sinter the film; and 3) a step of removing the hetero-phase portion.Type: ApplicationFiled: December 28, 2005Publication date: November 26, 2009Inventors: Toshiyuki Osako, Tetsufumi Komukai
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Patent number: 7541085Abstract: A flexible core element having a large bonding surface area suitable for sandwich type construction comprising a plurality of first hexagonal nodes defining a first surface, a plurality of second hexagonal nodes defining a second surface spaced apart from and parallel to the first surface, and a plurality of rectangular wall members which interconnect said first hexagonal nodes to said second hexagonal nodes and define the depth of the core element. Each hexagonal node corresponds to an open hexagonal cell on its obverse surface and serves as a bonding surface. The core element is fabricated from a continuous sheet of material that has been die-cut with a repeating geometrical design, creased and folded, concertina style, in upon itself to make a double-sided core material that is flexible, able to vent, exhibits good bend and shear strength, and has a large surface bonding area rendering it suitable in the construction of lightweight sandwich panels and offering a wide array of other applications.Type: GrantFiled: July 14, 2005Date of Patent: June 2, 2009Inventor: Robert L. J. Burdon
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Publication number: 20090123774Abstract: An R—Fe—B based porous magnet according to the present invention has an aggregate structure of Nd2Fe14B type crystalline phases with an average grain size of 0.1 ?m to 1 ?m. At least a portion of the magnet is porous and has micropores with a major axis of 1 ?m to 20 ?m.Type: ApplicationFiled: May 18, 2007Publication date: May 14, 2009Inventors: Takeshi Nishiuchi, Noriyuki Nozawa, Satoshi Hirosawa, Tomohito Maki, Katsunori Bekki
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Patent number: 7491448Abstract: A nano-particulate reticulated foam-like structure, which includes particles having a size of 10-200 nanometers. The particles are joined together to form a reticulated foam-like structure. The reticulated foam-like structure is similar to the structure of carbon nano-foam. The nano-particulate reticulated foam-like structure may comprise a metal, such as a hydrogen storage ahoy, either a gas-phase thermal or an electrochemical hydrogen storage alloy. The nano-particulate reticulated foam-like structure may alternatively comprise a hydroxide such as nickel hydroxide or manganese hydroxide or an oxide, such as a silver oxide or a copper oxide. When the nano-particulate reticulated foam-like structure is a hydrogen storage alloy, the material exhibits substantial immunity to hydrogen cycling decrepitation and an increase in the reversible hydrogen storage capacity by reduction of trapped hydrogen by at least 10% as compared to the same alloy in bulk form.Type: GrantFiled: January 5, 2006Date of Patent: February 17, 2009Assignee: Energy Conversion Devices, Inc.Inventors: Stanford R. Ovshinsky, Marshall D. Muller, Lin R. Higley
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Publication number: 20080213611Abstract: The exemplary embodiment of the present invention are provided which relate to porous implants and methods for manufacture thereof which use powder molding techniques. For example, a suspension can be provided comprising a plurality of first particles of at least one organic polymer, a plurality of second particles of at least one metal-based material, and at least one solvent. The first and second particles can be substantially insoluble in the solvent. The suspension can be molded to form a green body comprising the first particles embedded in a matrix of compressed second particles. The first particles may be removed from the green body by thermally induced decomposition and/or evaporation. The green body can be sintered to form the implant. The removals of the first particles can be performed during sintering.Type: ApplicationFiled: January 18, 2008Publication date: September 4, 2008Applicant: CINVENTION AGInventor: Sohéil Asgari
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Publication number: 20080148940Abstract: The invention relates to a method for fabricating an open-porous metal foam body with a nickel base alloy, to a metal foam body fabricated this way as well as advantageous applications for the separation of specific components and pollutants from fluid flows. On the occasion, according to the set object open-porous metal foam bodies which have improved mechanical properties, and in addition an enlarged specific surface and/or increased surface roughness are to be provided. During fabricating it is proceeded such that an open-porous base foam body made of nickel or a nickel base alloy is coated with a liquid binding agent. Subsequent to this, a mixture of a powdery nickel base alloy and an organic component the temperature of phase transformation of which is at least 30 degrees centigrade from its solid phase to the liquid phase is deposited. The temperature should then be below the respective temperature of phase transformation.Type: ApplicationFiled: February 24, 2006Publication date: June 26, 2008Applicant: CVRD INCO LIMITEDInventors: Alexander Bohm, Dirk Naumann, Tilo Buttner, Gunnar Walther, Shadi Saberi, Lloyd Timberg
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Patent number: 7361272Abstract: The present invention is to provide an anisotropic porous material for a fluid filter which can perform a separation process of a large amount of fluid with high accuracy, which can achieve high flux, and which can improve detergent properties. The anisotropic porous material includes a plurality of pores. Each of the pores has an anisotropic shape in which a major axis and a minor axis can be defined. An arrangement of the pores has an orientation.Type: GrantFiled: November 6, 2006Date of Patent: April 22, 2008Assignee: Kabushiki Kaisha ToshibaInventors: Tsuneji Kameda, Yoshiyasu Ito, Takahiko Shindo, Yuuji Hisazato
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Patent number: 7318962Abstract: A device having a substrate, a pair of ferromagnetic leads on a surface of the substrate, laterally separated by a gap, and one or more ferromagnetic microparticles comprising a conductive coating at least partially within the gap. The conductive coating forms at least part of an electrical connection between the leads. A molecular junction may connect the leads to the microparticle.Type: GrantFiled: January 28, 2005Date of Patent: January 15, 2008Assignee: The United States of America as represented by the Secretary of the NavyInventors: David P. Long, James G. Kushmerick
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Patent number: 7156743Abstract: An inexpensive mechanical fuse having a high fatigue limit ratio and high rupture reliability, and superior in forming performance, and a method of manufacturing the same are presented. The mechanical fuse is composed of Fe-based sintered alloy, and comprises an inner rim 2 fixed to one power transmission shaft, an outer rim 3 fixed to the other power transmission shaft, and plural arms 4 for linking the inner rim 2 and outer rim 3, which are formed integrally. The arms 4 include rupture portions 6 which are ruptured when exposed to an overload torque. By treating in steam, an iron oxide phase is formed in the surface layer and pore inner wall. The iron oxide phase is effective to form round pores and lower the notch sensitivity. As a result, the fatigue strength and fatigue limit ratio are enhanced.Type: GrantFiled: November 27, 2001Date of Patent: January 2, 2007Assignees: Hitachi Powdered Metals Co., Ltd., Denso CorporationInventors: Tadayuki Tsutsui, Kei Ishii, Yoshihiro Tanimura, Kouji Yamada, Yuuichi Aoki
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Patent number: 7059130Abstract: A heat exchanger is applied well to a turbo-generator system and a fuel-reforming system. The heat exchanger has porous metals disposed in a hotter area and a colder area, one to each area, and a wall separating the two areas from one another. The porous metals are merged integrally with the wall through junction layers to raise the efficiency of the heat exchanger. The porous metals in the hotter and colder areas are merged together with the opposite surfaces of the wall through junction layers buried into the porous metals. The junction layers are made of pasty joining material kneaded with a powdery metal. The junction layers over the porous metals are brought into close contact with the opposite surfaces of the wall and subjected to sintering to get the porous metals merging together with the wall.Type: GrantFiled: November 10, 2003Date of Patent: June 13, 2006Assignees: Ship & Ocean FoundationInventor: Hideo Kawamura
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Patent number: 7014367Abstract: An oil-impregnated sintered sliding bearing formed of a porous iron-based sintered alloy with quenched structure and receiving a high surface pressure capable of reducing the number of finishing steps by cutting and grinding and providing a bearing performance equivalent to or higher than that of conventional bearings, wherein a plurality of ridge-and-groove lines having a height difference of 2 to 12.5 ?m and extending in circumferential direction are axially arranged in parallel with each other by boring the bearing surface thereof to form a wavy surface in axial direction, and the portion thereof deeper by 10 to 60 ?m from the outer layer of the bearing surface is formed dense to seal surface pores so as to reduce the pores opening to the outer surface to 1 to 10 percent by area, whereby the bearing can be used at a surface pressure of 6 kgf/mm2 (58.5 MPa) or higher and a sliding speed of 2 to 5 cm/s.Type: GrantFiled: January 20, 2003Date of Patent: March 21, 2006Assignees: Hitachi Powered Metals Co., Ltd., Hitachi Construction Machinery Co., Ltd.Inventors: Motohiro Miyasaka, Kazuo Maruyama, Michiharu Mogami, Junichi Kobayashi, Hideki Akita, Osamu Gokita
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Patent number: 6926969Abstract: The invention relates to a process for the production of sintered porous bodies, to porous bodies produced correspondingly using the process, and to their use. With the solution according to the invention, sintered bodies which achieve improved properties, such as an increased surface area, deformability of the structures at room temperature or modification of the initial pore volume, are to be produced. To this end, at least one sintering-active powder which forms at least one intermetallic phase or mixed crystals is applied to the surface of a porous basic body. Heat treatment is to be carried out subsequently, in which intermetallic phases or mixed crystals which increase the specific surface area can be formed.Type: GrantFiled: October 4, 2002Date of Patent: August 9, 2005Assignees: Inco Limited, Fraunhofer-Gesellschaft zur Forderung der angewandten Forschung e. V.Inventors: Alexander Bohm, Hartmut Gohler, Dirk Naumann
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Patent number: 6881817Abstract: Adhesive composition consisting of an aminoplast resin with a free formaldehyde-like compound being present. In particular an adhesive composition consisting of a melamine-urea-formaldehyde resin to which a free formaldehyde-like compound has been added so that F/(NH2)2 is equal to 0.8-1.6. The adhesive is in particular suitable for the preparation of board material by combining in a press cellulose-containing materials with the adhesive according to the invention and in this press manufacturing board material at elevated temperature and pressure.Type: GrantFiled: August 19, 2002Date of Patent: April 19, 2005Assignee: DSM IP Assets B.V.Inventors: Adriaan Cornelis Lambertus Maria Van Der Waals, Gerard Evert Oosting, Jozef Maria Johannes Mattheij
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Patent number: 6838202Abstract: A bipolar plate for use with a fuel cell is provided including an electrically conductive foam as a coolant layer between thin metal foil layers. The thin metal foil layers are provided with serpentine flow field patterns on a surface thereof.Type: GrantFiled: August 19, 2002Date of Patent: January 4, 2005Assignee: General Motors CorporationInventors: Brian K. Brady, Gerald W. Fly
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Patent number: 6828037Abstract: The invention provides a hydrogen permeable structure, which can effectively prevent peeling-off of a hydrogen permeable film and hence has higher durability, and a method of manufacturing the structure. The hydrogen permeable structure has a hydrogen permeable film formed on the surface of or inside a porous support, having a thickness of not more than 2 &mgr;m, and containing palladium (Pd). The hydrogen permeable film is formed on the surface of or inside the porous support by supplying a Pd-containing solution and a reducing feed material from opposite sides of the porous support.Type: GrantFiled: June 16, 2003Date of Patent: December 7, 2004Assignee: Sumitomo Electric Industries, Ltd.Inventors: Takashi Uemura, Kentaro Yoshida, Nobuyuki Okuda, Takeshi Hikata
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Publication number: 20040229035Abstract: The present invention relates to thermally conductive, elastomeric pads. The pads can be made by injection-molding a thermally conductive composition comprising about 30 to 60% by volume of an elastomer polymer matrix and about 25 to 60% by volume of a thermally conductive filler material. The resultant pads have heat transfer properties and can be used as a thermal interface to protect heat-generating electronic devices.Type: ApplicationFiled: June 17, 2004Publication date: November 18, 2004Inventors: E. Mikhail Sagal, Kevin A. McCullough, James D. Miller
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Patent number: 6773825Abstract: An improved porous article and a method for forming such porous article are provided. A mixture of ceramic or articles and pliable organic hollow spheres is prepared in a liquid typically as a suspension. The article is formed by pressing, slip casting, extruding or injection molding the mixture. The article is dried to remove the liquid, and then is fired so that the particles are bonded such as by sintering, and the organic spheres are eliminated, resulting in a strong porous article having uniformly spaced interconnected voids.Type: GrantFiled: May 23, 2003Date of Patent: August 10, 2004Assignee: Porvair CorporationInventors: Gary R. Pickrell, Kenneth R. Butcher, Chi Li Lin
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Publication number: 20040110022Abstract: An improved porous article and a method for forming such porous article are provided. A mixture of ceramic or metal particles and pliable organic hollow spheres is prepared in a liquid, typically as a suspension. The article is formed by pressing, slip casting, extruding or injection molding the mixture. The article is dried to remove the liquid, and then is fired so that the particles are bonded such as by sintering, and the organic spheres are eliminated, resulting in a strong porous article having uniformly spaced interconnected voids.Type: ApplicationFiled: May 23, 2003Publication date: June 10, 2004Applicant: Porvair CorporationInventors: Gary R. Pickrell, Kenneth R. Butcher, Chi Li Lin
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Publication number: 20040101706Abstract: The invention relates to a process for the production of sintered porous bodies, to porous bodies produced correspondingly using the process, and to their use. With the solution according to the invention, sintered bodies which achieve improved properties, such as an increased surface area, deformability of the structures at room temperature or modification of the initial pore volume, are to be produced. To this end, at least one sintering-active powder which forms at least one intermetallic phase or mixed crystals is applied to the surface of a porous basic body. Heat treatment is to be carried out subsequently, in which intermetallic phases or mixed crystals which increase the specific surface area can be formed.Type: ApplicationFiled: September 22, 2003Publication date: May 27, 2004Inventors: Alexander Bohm, Hartmut Gohler, Dirk Naumann