Abstract: The invention relates to a method of manufacturing a bushing baseplate, and to a bushing baseplate. The bushing baseplate is characterized in that it comprises tips (18) constituted by hollow tubular elements of outside diameter slightly smaller than the inside diameter of holes (16) in the plate (12) forming the bushing baseplate, which tips are subjected to a step of being expanded radially relative to their axes. The method is simpler and less expensive.

Abstract: A welded joint suitable for connecting armor plates in armored vehicles obtained by providing one of the armor plates, or an interconnecting element, with a semi-circular rounded lobe; and welding the lobe to the plate to be joined to form a U-shaped welded region such that the ends thereof are directed to the outside edge of the plate so that a crack formed in the weld will tend to propagate along the weld to the outside of the plate. The joint can be used for lap joints, angled joints, and joints involving multi-layers of plates. The joints facilitate utilizing the armor plates to provide a unitary mechanical structure for the vehicle.

Abstract: A ready-to-use metal wire comprising microalloyed steel with a structure almost entirely made up of a cold-hammered annealed martensite is disclosed. The wire diameter is of at least 0.10 mm and at most 0.50 mm, and the ultimate tensile strength of the wire is of at least 2800 MPa. The method of producing said wire comprises deforming a wire rod, performing a hardening heat treatment on the deformed wire and heating it to an annealing temperature to cause the formation of a structure almost entirely made up of annealed martensite. The wire is then cooled and deformed. Assemblies comprising at least one such wire, and wire or assemblies used in particular for reinforcing pneumatic tires, are also disclosed.

Abstract: A highly reliable semiconductor device having superior flatness and highly precise pattern is obtained. A first metal interconnection 7a is formed on a semiconductor substrate 1. An interlayer insulating film 8a is provided on semiconductor substrate 1 to cover the first metal interconnection 7a. A second metal interconnection 7b is provided on the interlayer insulating film 8a. The interlayer insulating film 8a includes a first silicon oxide film 107a provided on semiconductor substrate 1 to cover the first metal interconnection 7a, and a second silicon oxide film 108a provided to fill concave portions at the surface of the first silicon oxide film 107a. Height of the interlayer insulating film 8a from the surface of the semiconductor substrate 1 is made uniform entirely over one chip.

Abstract: A structural I-beam formed of upper and lower surfaces with a means connecting the upper surface to the lower surface. The beam has a plurality of structural elements placed along the upper as well as lower surface. Each of the structural elements themselves having both compressive and tensile structural elements formed as a unit adjacent one to the other. The compressive structural element of the structural element serving to dampen any compressive forces acting on the upper surface of the beam while the tensile structural element of the structural element serving to dampen any tensile forces acting on the lower surface of the beam. The structural elements having a first enclosure forming the compressive structural element with a first non-compressible material disposed within the first enclosure. The structural elements having a second enclosure forming the tensile structural element with a second non-compressible material disposed within the second enclosure.

Abstract: The machined-sandwich structural assembly has two components joined together with a joint of substantially the same strength as the weakest base material. More specifically, the structural assembly includes a first structural member and a second structural member. The first structural member is spaced from the second structural member through a plurality of intermediate members which extend between the first structural member and the second structural member. The plurality of intermediate members are friction stir welded to the first structural member. The resultant assembly requires less stock material, takes less time to machine and has a joint of improved strength.

Abstract: Disclosed is a structural material having a lattice configuration. In one embodiment of the invention, the structural material is manufactured by weaving a continuous wire filament on a loom assembly. In an alternative embodiment of the invention, the structural material is formed using substrate sheets that are machined or molded into a desired configuration. The structural material of the invention can be used alone or layered to form a multi-laminate material.

Abstract: An object of the present invention is to completely reduce a difference in level in a short time at a convex pattern spreading horizontally on a large scale and obtain a semiconductor device having a planarized surface. An insulating film is formed on a semiconductor substrate to cover a horizontally spreading convex pattern and to fill in a concave portion. A portion of insulating film located on a planarized portion of convex pattern is selectively etched away so as to leave a frame-shaped insulating film having a width of 1-500 .mu.m at least on the outer periphery portion of convex pattern. Insulating film left on semiconductor substrate is etched by chemical/mechanical polishing method, thereby planarizing a surface of the semiconductor substrate.

Abstract: A stamped, steel insert for use in metal die cast articles. The insert includes first and second interconnected stamped steel insert halves spaced from one another at certain locations to define a void. Openings communicating with the void extend through each insert half to facilitate material flow and to improve interlock of the insert and die cast material. The edges of the insert lie below the surface of the casting to avoid bimetallic machining. The insert halves cooperate to define a pair of elongated passages, which are bored following die casting to form fastener holes. At least one of the passages has an elongated cross section to allow for expansion and contraction of the insert during casting.

Abstract: A sheet metal member with a securing arrangement to securely attach the member to another sheet member. The securing arrangement is an elongate structure with two ends integral with an edge of a body of the sheet metal member. The elongate structure extends between its ends around a spatial area and has a specific width. The elongate structure is flexible to a greater width in which a locking part securely grips the other sheet member between the body and the locking part of the structure.

Abstract: Disclosed is a structural material having a lattice configuration. In one embodiment of the invention, the structural material is manufactured by weaving a continuous wire filament on a loom assembly. In an alternative embodiment of the invention, the structural material is formed using substrate sheets that are machined or molded into a desired configuration. The structural material of the invention can be used alone or layered to form a multi-laminate material.

Abstract: The present invention provides a plurality of two piece wear buttons that insert into the blade of a guillotine and protect the surface of the guillotine as it slide in U-shaped channels within a cheese block forming unit. Each wear button comprises a male portion and a female portion, each portion configured to fit into opposite sides of a through bore drilled in the surface of the guillotine blade. The male portion is provided with an outwardly tapered extension or neck which snaps into an inwardly tapered recess defined within a cylindrical member on the female portion of the button. Each portion is also provided with a lip such that when the male portion and the female portion are joined together within the through bore, the lips overlay the through bore and inhibits product from seeping into the through bore.

Abstract: Continuously cast beam blanks having an adjusted flange shaped to provide an (Aw/Af) ratio for direct rolling as-cast into an entire range of finish products in a family of structural shapes.

Abstract: A self-stabilizing extrusion for closure assemblies, including awnings, canopies, and displays having an elongated hollow frame substantially rectangular in vertical cross-section with inside and outside surfaces which is constructed of a top wall perpendicularly connected to parallel side walls terminating in perpendicular flange members parallel to the top wall. A slot opening is formed between the flange members for the receipt of closure material. The side walls are also interconnected by a slot base to which the closure material is affixed. A base support is provided between the slot base and the inside surface of the top wall. The slot is defined by the slot opening, the inside surfaces of the side walls below the slot base, and the slot base. The top and side walls may also include a plurality of stabilizing recesses and stabilizing notches. The corners are also equipped with stabilizing recesses.

Abstract: A light metal casting for use in combination with a metal holder for mounting heavy subassemblies, such as doors or the like, to a light metal frame member of a light metal vehicle body framework, including a first, vertical leg portion having an outward facing surface to which a metal holder is mounted, and a second, inwardly-extending horizontal leg portion connected at an upper end of the first leg portion. The second leg portion is provided with a vertical through-hole oriented transversely to its surface, and, at the edge of the opening which faces the first leg, an upstanding tongue member is formed integrally on the second leg which points away from the first leg and can be bent over the holder.

Abstract: A removable stiffener, which is made of titanium so that it will not be wetted by solder, consists of a thick, straight center member with wedge-shaped feet evenly spaced along its length. A latching pin is included on one end. The stiffener also includes flanges made of thinner stock, running the length of the stiffener on both sides. These flanges strengthen the center member and hold it perpendicular to the card on which the stiffener is installed. The stiffener requires a one-half inch wide channel on the card and a special pattern of slots. To install the stiffener, the feet are inserted part-way into the slots with the latching pin of the stiffener oriented near the latching slot of the card. The card is then bent gently away from the stiffener while the stiffener is being pushed forward so that the latching pin and the latching slot align and engage. When the card springs back the stiffener is latched in place.

Abstract: An X-wrapped metallic honeycomb body is provided for carrying thereon an exhaust gas cleaning catalyst. The honeycomb body has been constructed using at least two stacks each of which comprises planar band(s) and corrugated band(s) made from metal sheets and alternately stacked into a desired number of layers. Each of the stacks has a notched fitting portion so that the stacks are mutually fitted together at the notched fitting portions thereof. The stacks have been rolled in the same direction about the notched fitting portions thereof as a central axis of the rolling formation.

Abstract: A piezoelectric component-mounting foil and foil making method are disclosed, whereby a first portion of the foil in a first plane substantially parallel to a second portion of the foil in a second plane are connected by a central portion not in the first or second plane, the central portion having at least one width dimension of the central portion less than at least one length dimension of the central portion. A conductive foil material, appropriate thickness, overall geometry, and, if desired, appropriate notch configuration are selected for a desired implementation of the foil for conductively attaching and at least partially supporting at least one piezoelectric component such as a quartz crystal.

Abstract: A method of brazing and apparatus therefor wherein two elements are bonded together using pre-formed fillet material. In accordance with a first alternative embodiment, the pre-formed fillet material comprises a depression formed on a first surface of one of the elements by a punching operation. The preformed fillet material also comprises a protrusion formed on a second surface opposite the depression formed by the punching operation. The invention also comprises a method of reducing bending stress in a Coriolis flow tube by bonding the flow tube and a brace bar with preformed fillet material.

Abstract: Metal oxides are formed at low temperatures by the process of providing a class of divalent metal hydroxycarboxylates designed to react with metal alkoxide compounds such as B(OR').sub.4, where B=Ti, Zr, Sn and R'=an alkyl group with the elimination of two equivalents of alcohol to form species with integral or non-integral stoichiometry. The reaction produces an intermediate compound which after thermolysis at 350.degree. C. in O.sub.2, results in formation of crystalline perovskite phase materials of general formula ABO.sub.3, A.sub.x A'.sub.1-x BO.sub.3 and AB.sub.x B'.sub.1-x O.sub.3.

Abstract: Two sheet metal panels are joined together to form a closed box section structure. The two panels are individually stamped from a blank and each has a flange along one edge and a toothed edge of alternating notches and tabs along the opposite edge. The two panels are assembled in box section forming relationship with the flanges of the two panels abutting with one another and the toothed edges abutting with one another with the tabs of the one panel interdigitating with the tabs of the other panel. Clamps are applied to the panels and urge the interdigitating tabs into tight fitting relationship. Then the panels are welded together at the interdigitating tabs and also at the abutting flanges to form the closed box section structure.

Abstract: Disclosed herein is a cast or molded structural panel having two plates or sheets integrally joined to an intermediate zone. The intermediate zone is formed either of a cross corrugated panel or a double tray structure between the plates. The cross corrugated panel may be regarded as having a first set of corrugations perpendicularly intersecting a second set of corrugations. The double tray structure may be described as two arrays of hollow pyramids whose bases are joined to one of the sheets. One array of pyramids fits in an interdigitally complementary fashion into the other array of pyramids, and the two trays are integrally joined at the areas of contract between pyramids. Filler material may occupy the cavities defined by the intermediate zone and the plates. In the case of an apertured intermediate zone, the fillter will form a continuous lattice-like structure interwoven with this zone.

Abstract: Welding, soldering and brazing and wire filler metals having a metallic sheath enclosing a core wire and, preferably, filler powder materials. The diameter of the composite wire is reduced by drawing, rolling or swaging. The composite wire is easier for filler metal manufacturers to make and can have better operating characteristics leading to improved bead appearance and joint quality.

Abstract: A panel having an edge strip which nests with an edge strip of an adjacent panel to enable the panels to be fixed together by passing a pin through aligned holes formed in the edge strips.

Abstract: An improved structural material for the wall of a rocket engine nozzle extension comprising a thin sheet-metal base 12 and a rib wall 16 comprising a grid of intersecting ribs 18 which form internal cavities 20. A surface of the base 12 is plated 14 with Cu and the rib wall 16 is bonded thereto so that each cavity 20 has an open end. The interior surfaces of the ribs 18, which form the cavities 20, are also plated with Cu.

Abstract: Electrically conductive bodies and methods of using same are disclosed which generally incorporate the feature of wire crossing wire at multiple sites of mutual contact throughout the body with the wire interconnected at the sites by a chemical deposition of metal to yield a rigid, open metallic lattice.

Abstract: A substrate which serves as an element for building an electronic module for ordnance applications comprising a body portion, for receiving electronic components, and a plurality of tab means extending therefrom for interlocking with complementary tab means on another similar substrate. The tab means may extend from the top, bottom, and/or sides of the substrate, and serve to mechanically and electrically interconnect with complementary tab means or apertures on adjacent substrates to form an electronic module of high mechanical strength and reliability. Such an electronic module may be assembled from at least three substrates. Each substrate has at least two tab means on each side edge thereof.

Abstract: A method of manufacturing a tuner chassis, in which a tuner chassis assembly is entirely dipped in a molten solder bath to effect the plating of the chassis surface with a solder layer, and thereafter the chassis assembly is dipped in an oil bath heated to a temperature higher than the melting temperature of the solder and then raised, whereby the state of solder plating on the chassis surface is improved by making use of the mechanism that oil forms an oil film on the chassis.

Abstract: A flanged trough is provided having flanges along each side of the trough with a smooth continuous curve between the flanges and the body of the trough and a bar of metal welded along the underside of each longitudinal edge of the metal sheet before the flanges are formed. The junction between the metal bars and the flanges and the welds can be covered with a sealant to form a sanitary seal. A lid and gasket can be placed over the trough to seal the contact area of material in the trough from the junction between the metal bars and the flanges of the trough to form a weather tight, dust tight and gas tight conduit.

Abstract: This disclosure is directed to the cutting of steel pipes and tubes by utilization of a special flexible metal guide in conjunction with a cutting torch. Use of the special flexible metal guide improves the steadiness of the torch, thereby producing a more precise cut.

Abstract: A corrugated sheet has a bend formed by one or more straight lines of impressions extending transversely across the corrugation valleys upwardly into the valleys and adjacent portions of the side walls between the valleys and the corrugation crests, and at the ends of the impressions the side walls have indents extending outwardly away from the impressions. The number of indents and impressions depends on the extent of the bend.

Abstract: A cavity forming structural support assembly for a chassis element of an internal combustion engine incorporates an elongated member made of metal or fiber reinforced plastic material having a peripheral wall with a plurality of internal longitudinally extending wall portions defining a longitudinally extending cavity and further including a plurality of secondary longitudinal cavities at least partially surrounding the primary cavities. The elongated member is capped by a material different than that of the elongated member to form a respective end thereof and to include transverse walls forming cavities within the elongated member and enclosing the secondary longitudinal cavities. The respective caps include a portion extending inside the walls of the hollow section chamber and in pressing engagement therewith. A support member extends transversely into the primary cavity and is connected to the inner wall portion of the cap.

Abstract: The invention involves to improvements in heat sink. Required numbers of corrugated fins and separator sheets are alternately stacked together with side bars applied to the opposite edges of each corrugated fin, and all the parts are brazed together.Large thickness side bars are used for either one side or both sides, and the edges of the separator sheets and outer sides of the side bars are aligned, and a heat source is mounted on the outer surfaces of side bars. In this way, a heat sink of a desired sides can be assemble, and also the heat radiator performance can be improved.

Abstract: A welded flexible screen deck comprising a series of parallel screen rods and transverse supporting rods wherein the supporting rods are secured at the back side of the screen and have a cross-sectional profile with a substantially rectangular body portion and a rib portion resting against the screen rods such that the height h of the cross section does not exceed the width b and wherein the thickness d of the body portion is .ltoreq. h/2.

Abstract: A turbine shroud includes a ceramic sealing layer secured to a metal substrate. In one form, the metal substrate includes a plurality of pegs extending therefrom. Intermediate bonding layers are disposed on the peg-metal substrate structure. A ceramic sealing layer of zirconium oxide with about 20 weight percentage magnesium oxide is disposed, e.g., plasma sprayed, on the intermediate bonding layers. The ceramic sealing layer includes an ordered pattern of very fine cracks therein which reduce the thermal stress in the ceramic sealing layer. A method of constructing a turbine shroud structure is also disclosed.

Abstract: A method for constructing a turbine shroud structure includes providing a metal substrate with a plurality of pegs extending therefrom. A ceramic sealing layer of zirconium oxide with about 20 weight percentage magnesium is applied to the peg-metal substrate structure. Intermediate bonding layers may be applied between the ceramic sealing layer and the peg-metal substrate structure. The ceramic sealing layer is then heat treated to a temperature of 1100.degree. C. to increase the rub wear of the ceramic sealing layer and to reduce the thermal stress therein.

Abstract: A blank for a stone setting comprising a base and prongs extending radially therefrom, said blank having a planar lower side and a notched upper side, the notches at the upper side defining at the junctions of the prongs with the base hinges which enable bending the prongs upwardly relative to the base to form a stone cage and at the distal ends thereof a seat for the stone and tangs for fixing the stone against the seat. A method of making a setting including making the blank by striking it from malleable sheet metal, removing parts of the sheet metal from around the bank, stripping the blank from the sheet metal, using a punch to force it into a die for bending the prongs and tangs at their notched areas to shape it into a cage. A further method of setting a stone by seating a stone against the seat at the top of the cage and bending the tangs against the stone.

Abstract: A dunnage bar constructed from a single strip of sheet metal formed into a tubular, rectangular configuration having a working or load engaging face and an oppositely disposed base portion connected by a pair of parallel sides. The working face has a pair of walls which extend toward each other from the sides, are separated by a longitudinal slot, and are connected by a transverse web located inwardly of the slot. Each wall is composed of a double thickness of metal, each of the sides is a single thickness of metal, and the base portion also has double metal thicknesses which are interlocked with the sides along the edges of the base portion. The method of making the dunnage bar employs a plurality of stands of rolls through which the sheet metal strip is passed and is progressively formed from its center outward into the above-described configuration.

Abstract: Clamping means for workpieces of different shape, includes a clamping member firmly connected to at least one workpiece and being receivable and clampable in a clamping device, the clamping member being integral with the at least one workpiece and being formed of narrow web-like bridges, and three support cams disposed at extremities of the bridges outside the at least one workpiece, the support cams being located at respective vertices of an imaginary triangle.

Abstract: The load-bearing surface of a laminated plunger in a solenoid is provided with an embedded reinforcing material harder than the laminated plunger. The reinforcing material is made integral with the laminated plunger, by friction welding, only by a thin boundary layer between the contacting surfaces of the laminated plunger and the reinforcing material.

Abstract: A motorcycle swingarm is shown in which each arm is an extrusion of lightweight metal which in cross-section is a diamond with a cross rib and integral upper and lower fins. The upper fin is the larger, and is shaped to taper from both ends. The arms are bent slightly intermediate their ends, and at one end have a sleeve bearing welded thereto. At such one end, arcuate plates are also located between the arms and welded to them. At their other ends, each arm is slotted to receive an oblong slotted block which is welded to the arm. Also, the arms intermediate their ends have tabs welded thereto for providing connection points for shock absorbers and chain tensioners.