Abstract: The invention relates to a microperforated metal foil and to a process for the preparation thereof which is characterized in that a self-supporting metal foil is perforated with a needle-punching machine.

Abstract: A flexible retaining device (1) for a profiling installation for clamping a sheet metal (5) to be profiled is provided. Furthermore, a method for profiling a sheet metal (5) by using the flexible retaining device (1) is provided as well as sheet metal profiled with the method.

Abstract: The present invention relates to a single wire steel cord for reinforcing rubber of a pneumatic tire having improved strength and adhesion to rubber and, more particularly, to a single wire steel cord which includes waveform regions having at least one waveform and non-waveform regions. The single wire steel cord has a high strength characteristic. Accordingly, the amount of steel cord is significantly reduced during manufacturing of a tire. As a result, the weight of the tire is reduced and manufacturing cost is lowered due to a simplified manufacturing process.

Abstract: A composite sheet structure is presented, and includes a core layer and two surface layers. Each surface layer has a plurality of metallic sheets. The metallic sheets bond with one another. The core layer and the surface layers bond with each other, and the core layer is sandwiched between the two surface layers. In comparison to conventional single type/solid piece of building material, the present invention results in a dramatic cost reduction in various building industry. With the up-to-date technology, the strength of metallic composite sheet remains within structural grade parameter and meets related specifications. Manufacturers are benefited from the cheaper metallic sheet in the composition while enjoying the same quality look of the outer layer.

Abstract: According to at least one aspect of the present invention, a method is provided for enhancing formability and manufacturability of a thin metal sheet/foil. In at least one embodiment, the method includes texturing a thin metal sheet/foil to accumulate additional metal materials in the areas to be formed, and providing a textured thin metal sheet/foil with a wavy topography of various peak-to-valley amplitudes and peak-to-peak wave lengths, depending on part design complexity and forming difficulties.

Abstract: An apparatus (1) and method for producing embossed paper or laminated metallic foil sheets (55) comprising means for feeding an elongate strip (20) of paper or laminated metallic foil, a pair of matched embossing rollers (5, 10) disposed to receive such a strip from the feeding means, and means for receiving such a strip from the embossing rollers after being embossed thereby, and for cutting such strip into sheets. The rollers have a plurality of embossing sectors (75) arranged on the surface thereof. At least one of the sectors imparts a first embossing, and at least another of the sectors imparts an alternate embossing different in appearance from the first embossing. The sectors are dimensioned similarly to the foil sheets. At least one group of the sheets carry the first embossing while at least another group of the sheets carry the alternate embossing.

Abstract: Apparatus and methods for filament crimping. In one embodiment, the apparatus comprises a body and a filament crimp element. The filament crimp element comprises a first set of cavities disposed at a spacing which creates a first set of features and a second set of cavities disposed at a spacing which creates a second set of features. The first and second set cavities are substantially opposite one another. The first set of features are adapted to be placed at least partially within the second set of cavities and the second set of features are adapted to be placed at least partially within the first set of cavities. Methods and apparatus for the manufacture of the device are also disclosed. In addition, methods for automated placement and manufacture of assemblies using the crimp elements are also disclosed.

Abstract: A line set for a heat regulating system for circulating a refrigerant. The line set may include a first tubing member made of at least one of aluminum and aluminum alloys. The first tubing member may include a first end capable of engaging with a first service port of an evaporator assembly and a second end capable of engaging with a second service port of a compressor assembly. The line set may include a second tubing member made of at least one of aluminum and aluminum alloys. The second tubing member may include a first end portion capable of engaging with a third service port of a condenser assembly and a second end portion capable of engaging with a fourth service port of an evaporator assembly. The first tubing member and the second tubing member may be configured to circulate the refrigerant in the heat regulating system.

Abstract: Provided is an airtightly sealing cap, by which a use quantity of Au is reduced in a soldering material for sealing a miniaturized electronic component storing package. An airtightly sealing cap (10) is used for an electronic component storing package (100) which includes an electronic component storing member (20) for storing an electronic component (40). The airtightly sealing cap is provided with a base material (1); a base layer (2) which is formed on the surface of the base material and contains Ni; and a soldering material layer (6), which is formed on the base layer, has a thickness of 10 ?m or less and composed of Au and Sn. The content percentage of Au in the soldering material layer is 43 mass % or more but not more than 64 mass %.

Abstract: An assembly is provided for forming a trench of a predetermined shape. The trench-forming assembly includes a removable longitudinal form body, a pair of frame members and at least one mounting bracket assembly. The form body is capable of shaping a moldable trench forming composition poured around the form. Each frame member includes a support surface, and is in engagement with a respective side surface of the form body. The mounting bracket assemblies, each of which can include a mounting bracket and a pair of hook members, extend laterally across the top surface of the form body. In this regard, each mounting bracket assembly removably engages a downwardly facing side of the support surface of the frame members.

Abstract: A method for producing a metal profile includes producing a metal component from a semi-finished product or a blank by a hot forming and hardening process and bending the metal component along at least one bending edge. Bending is simplified according to the invention in that, before forming, the metal component is heated along the bending edge in such a way that the strength is reduced in a heated region after heating. The metal profile, produced with this method, has at least one bending edge at which the strength of the metal profile is reduced. In addition the metal profile can be used in a motor vehicle body, in particular as A- and/or B-pillar.

Abstract: A strength member for an automobile body such as a side member or a pillar which has a bent portion which is bent two-dimensionally or three-dimensionally and which has an ultrahigh strength with a tensile strength exceeding 1100 MPa is provided. The strength member for an automobile body has a tubular body which has a closed cross section which does not have an outwardly-extending flange and which has a bent portion which is bent two-dimensionally or three-dimensionally, a portion to be cut or punched, and a portion to be welded.

Abstract: An overlay for repairing spline and seal teeth of a mated component is disclosed. The overlay is a tube constructed of a weld repair material, the tube having an outer surface and an inner surface. The inner surface is dimensioned to define an aperture sized to receive a plurality of radially spaced splines of the component, the splines of the component arranged to matingly engage a complementary component.

Abstract: A bellows includes a flexible section including a series of convolutions extending between a first end and a second end. The convolutions are formed of a nano-grained aluminum alloy.

Abstract: A composite of sheet metal parts on or for a vehicle comprises a first sheet metal part forming a first outer shell region and comprising a first joining region which projects from the first outer shell region via a bent transition towards an inner side of the composite. The composite further comprises a second sheet metal part forming a second outer shell region and comprising a second joining region which projects from the second outer shell region towards the inner side of the composite, the second joining region facing the first joining region. The composite also comprises a welding or soldering seam along which the sheet metal parts are connected, wherein the seam runs along or alongside a flange edge formed in the first joining region at a distance from the first outer shell region, a flange deviating from the first joining region along the flange edge.

Abstract: Fabrication techniques for and examples of metallic composite materials with high toughness, high strength, and lightweight for various structural, armor, and structural-armor applications. For example, various advanced materials based on metallic-intermetallic laminate (MIL) composite materials are described, including materials with passive damping features and built-in sensors.

Abstract: A cladding sheet that is adapted to engage one or more than one concealed clip that is connected to an underlying structure is disclosed. The cladding sheet includes at least one lengthwise extending pan (3) and a lengthwise extending rib (5) on each side of the pan. The width of each rib is between 70% and 130% of the width of the pan.

Abstract: An electric resistance welded steel tube for heat treatment can be used as a highly durable material even after quenching treatment by rapid heating for hollow stabilizers or the like and a method for manufacturing such an electric resistance welded steel tube. A steel tube material, which has a composition constituted by, in mass percent, C: 0.15 to 0.40%, Si: 0.05 to 0.50%, Mn: 0.30 to 2.00%, Al: 0.01 to 0.10%, Ti: 0.001 to 0.04%, B: 0.0005 to 0.0050%, and N: 0.0010 to 0.0100% with Ti and N satisfying (N/14)<(Ti/47.9).

Abstract: A junction structure and a joining method of substrates are provided that stably can join the substrates and achieve high workability during joining. A second substrate 2 to be joined with solder to a first substrate 1 is bent with elasticity generated by a bending portion 9, and first joints 5 on the first substrate 1 and second joints 6 on the second substrate 2 are joined with solder in a state in which the first substrate 1 is brought into contact with, in a direction that increases the bending angle of the bending portion 9, a part where the joints 6 are formed on the second substrate 2.

Abstract: The invention relates to a self-supporting composite element and to a method of producing same. The composite element comprises a substrate of electronic conductive material which is covered with metal nanowires that are essentially oriented along a plane that is perpendicular to the substrate. The element is produced in a cell comprising a cathode which is formed by the substrate to be covered, one or more anodes and an electrolyte which is formed by a solution of a precursor of the metal material and optionally containing a conductive ionic salt, a flat porous membrane which is placed between the cathode and each of the anodes and a spacer element between each membrane and the anode adjacent thereto, the different constituent parts of the cell being maintained in contact.

Abstract: A method is disclosed that includes providing a substrate having a resist adheringly disposed thereon, providing a heat source adjacent to the resist, and activating the heat source while providing a topographically patterned template pressed against the resist. The heat source and the resist are disposed between the substrate and the template, such that the heat source provides a localized application of heat to the resist while the topographically patterned template is pressed against the resist.

Abstract: Provided is a connecting structure in which it is difficult for a crack to occur, even if a connection location is set in a portion on which concentrated tensile stress may occur. Laminated metal plates are concurrently punched out downward in shape of tongue piece. A depth of punch-out is not smaller than a total thickness of the laminated metal plates. A tongue piece portion is punched out in shape of cantilever beam while a central connection portion is left behind. The tongue piece portion is bent downward in the out-of-plane direction at a connection portion linking to the central connection portion in order that a location of the tongue piece portion in the extension direction on its way is parallel to a bend line. The tongue piece portion is configured to widen in width gradually toward a front end thereof.

Abstract: A method for producing low-springback half shells made of a metal, in particular steel or a steel alloy, includes drawing in at least one drawing die a blank, such that the blanks have flange regions on the deep drawn body after the deep drawing. The flange regions are shaped by upsetting a corner substantially perpendicularly to a wall of the deep drawn region of the blank and the flange regions are subsequently trimmed in a shearing die, such that half shells without margins are produced.

Abstract: A preform main body of an iron species preform for forming a metal matrix composite inserted in an aluminum species alloy base material to be cast-in is bored with a first to fourth through holes communicating an inner peripheral face and an outer peripheral face. In a cast-in step, shrinkage in a peripheral direction of the inner peripheral face and the outer peripheral face of the iron species preform in accordance with solidification of the melted aluminum species alloy is uniformly received by shrinkage in accordance with solidification of the melted aluminum species alloy invading the through holes, movement thereof in the peripheral direction is restrained, a clearance can be prevented from being brought about at an interface, a cast-in performance is excellent and a stable bonding strength of the interface is achieved.

Abstract: A corrugated aluminum foil board has one or more sheets of aluminum foil corrugated, ridged, or bent in a wave-like or folded pattern to achieve increased rigidity, and sandwiched between aluminum foil sheets to form a strong and rigid material composition resembling metallic cardboard. The shaped sheets may be assembled by using a non-flammable glue, or by welding or otherwise fastened or fused, to create a generally rigid, lightweight, and fire resistant material with many advantages for the entertainment industry with respect to motion picture or television lighting, and other uses.

Abstract: A sculpting coil segment, a system, and a kit including sculpting coil segments and couplers is described in accordance with exemplary embodiments of the invention. Sculpting coil segments may comprise a distensible, flexible hollow metal body shaped into a coil, a first coil segment end and a second coil segment end wherein the first coil segment end is connectable to the second coil segment end. In a system or kit, a plurality of couplers may adjoin adjacent sculpting segments to form an interconnection among the sculpting segments. In another exemplary embodiment, coiled sculpting segments may be powder-coated with desired colors and connected to form curvilinear sculptures.

Abstract: The invention provides a composite material for an electric and electronic component, formed by punching, followed by bending. The composite material includes a metallic base material, an insulating film having a substantially single-layer structure provided on at least a part of the metallic base material, and a metal layer provided between the metallic base material and the insulating film so that a peeling width of the insulating film at the end of the material after punching is less than 10 ?m. After bending, the adhesion of the insulating film on the inner side of the bent material is retained. The invention also provides the electric and electronic component using the composite material, and a method for manufacturing the composite material for the electric and electronic component.

Abstract: The present invention provides surface treated stainless steel sheet for an automobile fuel tank or for a fuel pipe with excellent corrosion resistance and weld zone reliability in a salt environment and a surface treated stainless steel welded pipe for an automobile fuel inlet pipe, characterized by comprising a stainless steel sheet substrate having a predetermined composition of ingredients on the surface of which is provided a corrosion-proofing plating layer comprising Sn and unavoidable impurities and having a weight of 10 g/m2 to 200 g/m2 or a corrosion-proofing plating layer comprising Sn and Zn: 0.8 to 10.0 mass % and unavoidable impurities and having a weight of 10 g/m2 to 200 g/m2.

Abstract: Masks and related methods for repairing a gas turbine engine components are provided. A representative method includes using a self-coiling strip of material as a mask during application of a coating to a surface of the component.

Abstract: A punch, apparatus and method for forming opposing holes in a hollow part, and a part formed therefrom. The punch includes an end portion adapted to pierce an entry hole and bend material around the entry hole to form a retained slug along an inner edge of the entry hole. The punch also includes an enlarging portion adapted to enter the entry hole after the end portion to enlarge the entry hole by bending the slug and additional material towards the interior? of the part. The punch has a length greater than a cross-section of the part such that further advancement of the punch through the part punches an exit hole in the part opposite the entry hole.

Abstract: A partially manufactured contiguous metal joist hanger is provided for field fabrication into the likeness and function of a contiguous joist hanger of a desired shape. The contiguous metal joist hanger comprises vertical flanged mounting brackets and a horizontal supporting seat positionable integral flange bracket for securing wood framing members at an intersecting joint.

Abstract: This invention relates to articles coated with a thermally sprayed coating of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). The articles include, for example, blades, vanes and seal surfaces of gas turbine engines coated with a thermal barrier coating.

Abstract: A bond pad (12, 14) for a semiconductor device (10) is generally L-shaped and includes a first portion (20, 24) for receiving a bond wire, and a second portion (22, 26) extending substantially perpendicularly from the first portion (20, 24). The bond pad (12) may include a third portion (16, 18) adjacent to the first portion (20). The third portion (16, 18) may be an embedded power pad (16) or an embedded ground pad (18).

Abstract: At least one plane blank (20) is cut out from a sheet of metal material, the blank comprising a main part having the developed shape of the wall of the structural element and at least one additional overlap and fixing tab (26, 27, 28), the cutout blank (20) is folded along a plurality of lines (23) so as to form the wall of the structural element comprising a plurality of annular segments that are not in axial alignment out of folded portions (22, 24, 24?, 25) of the main part of the cutout blank (20), and welding is used to fix at least one additional overlap and fixing tab (26, 27, 28) on at least one of a folded portion (22, 24, 24?, 25) and a second overlap tab.

Abstract: A device for supporting equipment on a wall panel having protruding ribs. Channels are mounted perpendicular to the ribs. The channel has a base wall, and a pair of side walls extending outward from the base wall. The channel also has an outward wall portion communicating with the side walls at a distance from the base wall. Several apertures are defined in each channel. The apertures have a pair of side wall portions and a base wall portion. When the channel is positioned on the wall panel, the apertures receive the protruding ribs. A fastening structure is located on the base wall of the channel for mounting the channel to the wall panel. A fastening plate is also located on the outward wall portion of the channel for mounting the equipment to the channel.

Abstract: A parallel support bar for use on a vertical storage rack is roll formed from a single blank of flat metal plate to provide an elongated body portion having a generally rectangular channel shaped cross section with one open corner. The body includes a horizontal top flange with a narrow vertical flange extending downward from one edge and a web extending downward from its other edge, and a narrow horizontal flange extend inwardly from the bottom edge of the web. A mounting bracket is integrally formed each end of the bar by shaping the end portion of the rolled body.

Abstract: Multifunctional cellular metals (or other materials) for structural applications that are capable of recovering their original (undeformed) shape and thickness after impact or crushing (i.e., self-healing). Alternatively, they may normally be stored or used in their compressed (i.e., crushed) state and deployed when needed to act as energy absorbing structure or packaging (i.e., deployable energy absorber). Additionally, the multifunctional structures may act as an actuator, capable of providing localized or distributed force and displacement, and related methods of using and manufacturing the same. These active cellular metals (or other materials) are composites consisting of conventional metal/alloy truss structures (or other material structures) in combination with shape memory metal/alloy components (or other material components) and offer high specific strength and stiffness, but which are also deployable energy absorbers or self-healing smart structures.

Abstract: The subject matter of the present invention relates to a metal foil with an embossed structure for use in the purification of exhaust gas as well as to a tool and a method for its production. In the direction of the main flow, the metal foil has alternating peaks with ascending flanks and descending flanks and valleys, with the peaks and valleys being divided into rows parallel to the direction of the main flow and with the peaks and valleys of adjacent rows being staggered in the direction of the main flow in such a way that the ascending flanks and the descending flanks of the staggered peaks form a trough which connects the staggered valleys.

Abstract: A process for producing a one-piece, structured metal sheet having an interior with a hole, provides a predetermined, curved outer contour and inner contour that delimits the hole. A smooth, shaped blank is produced, having an outer edge substantially concentrically outside the predetermined outer contour and an inner edge substantially concentrically outside the predetermined inner contour. A structure, which preferably has formations running substantially radially, is then stamped into the metal sheet so that the sheet is formed with an approximately uniform degree of deformation in an inner boundary region and an outer boundary region. A metal sheet for a catalyst carrier body has an interior hole, an outer contour, an inner contour delimiting the hole and a structure with formations running approximately in radial direction. The metal sheet is produced in one piece and in particular is seamless.

Abstract: A battery can, for example, a can for a lithium rechargeable battery, having at least one bottom groove for facilitating insertion and extraction to and from equipment is arranged on a bottom surface of the can, the can having a predetermined space for accommodating an electrode assembly through a top opening of the can, the electrode assembly including a positive plate, a negative plate and a separator disposed between the positive plate and the negative plate.

Abstract: A hollow profile (1) formed of a flat material (31) having a width (d) has at least one groove (6.1, 6.2, 7.1, 7.2) provided on an outer side of at least one of the plurality of walls (2.1, 2.2, 5.1, 5.2) of the profile (1) and having a bottom (8.1, 8.2, 9.1, 9.2) spaced form the outer side by depth (t) and two opposite, substantially flat side walls (13.1, 13.2, 40.1, 40.2) extending substantially perpendicular to the bottom (8.1, 8.2, 9.1, 9.2), with the groove depth (t) of the at least one groove (6.1, 6.2, 7.1, 7.2, 32) amounting to from 0.5 to 2 times of the material thickness (d) of the flat material (31).

Abstract: A metal catalyst carrier has a core comprising a corrugated sheet and a flat sheet with a plurality of slots in a shape elongated in a direction perpendicular to a cell passage direction. The slots are formed before a sheet metal is corrugated and have a predetermined interval apart from one another. The plural slots disposed along the direction perpendicular to the cell passage direction are arranged to form a plurality of slot arrays arranged in the cell passage direction, and an interval Y in the cell passage direction and an interval X in the direction perpendicular to the cell passage direction, between the opening peripheral edge portions of the slots adjacent to each other in the slot arrays adjacent to each other, are set under the conditions satisfying X?0 mm and X??(5/2)Y+10 mm, thereby preventing the occurrence of distortions and cracks in the process of corrugating the sheet metal.

Abstract: A process for producing a metallic layer includes forming structures at least in subregions of the metallic layer. The structures have corrugation troughs and corrugation peaks, an upper bearing surface formed at least in part from the peaks, and a lower bearing surface formed at least in part from the troughs. The metallic layer is formed with at least a first region having a first thickness and a second region having a second thickness, different than the first thickness. The structures are formed, in longitudinal direction, independently of the thickness, with at least one of the upper and lower bearing surfaces in the regions being substantially aligned in longitudinal direction in vicinity of at least one of the peaks and the troughs. A metallic layer with regions of varying material thickness and a honeycomb body produced at least partly from such metallic layers, are also provided.

Abstract: An extruded structural member having improved damage tolerance containing a base section (6); a stiffening section having at least one pair of structural stiffeners (10), the structural stiffeners integral with the base section (6) and projecting outwardly thereof; and at least one intra-stiffener (90) area positioned between the pair of structural stiffeners (10), the intra-stiffener area (90) having a microstructure with intentionally increased amounts of fiber texture to reduce the rate of fatigue crack growth in the extruded structural member.

Abstract: A metal stud wall and method of assembling the same are characterized by a stud bridging/spacing member generally having at least three longitudinally spaced apart notches for receiving and engaging therein a web of a metal stud. The notches extend at an incline to the longitudinal axis of the elongate member. In the assembly of a metal stud wall having a row of metal studs each having at least two flanges interconnected by a web, the stud bridging/spacing member is inserted through aligned openings in the webs of three or more studs and the webs are engaged in the notches to position and hold the metal studs at a prescribed spacing. Successive bridging/spacing members may be inserted through further studs and overlapped with the preceding bridging/spacing member, and engaging a common stud, to position and hold the studs at the prescribed spacing.

Abstract: The present invention is a crimping machine capable of forming an improved building panel that includes notched inclined side walls. The crimping machine imparts a unique design of notched inclined side walls. The crimping machine incorporates two sets of male and female crimping roller, wherein each set of crimping rollers imparts a notch in one of the inclined side walls. The crimping machine also includes a gap adjustment mechanism for simultaneously adjusting the distance between both sets of male and female crimping rollers.

Abstract: Modified contoured crushable structural members and methods for making the same are described. The contoured structural members comprise composite or metal materials sandwiching a support or stabilizing structure. The structural members are made crushable by incorporating an initiator into the structural members. The structural member crushes at the location of the initiator by absorbing the energy of an exerting load. The modified structure is provided by attaching additional structural components or elements to the end or outside of the structural member or by modifying the shape of the structural member. With a modified, contoured, crushable, and generally non-flat structure, applications and uses for the structural members of the present invention are nearly limitless.

Abstract: A composite aluminium panel comprising two parallel plates and/or sheets secured to the peaks and troughs of a corrugated aluminium stiffener sheet between the parallel plates and/or sheets, wherein the corrugated aluminium stiffener sheet is made from an aluminium alloy rolled sheet of composition (in weight percent): Mg 1.5-6.0, Mn 0.3-1.4, Zn 0.4-5.0, Fe up to 0.5, Si up to 0.5, Zr up to 0.30; optionally one or more of Cr 0.05-0.3, Ti 0.01-0.20, V 0.05-0.25, Ag 0.05-0.40, and Cu up to 0.40; and other elements up to 0.05 each, 0.15 total, with a balance of Al; and having in an H-condition or in an O-condition a ratio of PS/UTS in the range of 0.4 to 0.9 and having good roll formability.

Abstract: Shaped, contoured crushable structural members and methods for making the same are described. The contoured structural members comprise composite or metal materials sandwiching a support or stabilizing structure. The structural members are made crushable by incorporating an initiator into the structural members. The structural member crushes at the location of the initiator by absorbing the energy of an exerting load. The shaped structure is provided by bending the generally straight shape of the structural member. With a shaped, contoured, crushable, and generally non-flat structure, applications and uses for the structural members of the present invention are nearly limitless.

Abstract: A sheet metal profile support (10) for automotive construction, such as a cross member, rocker panel, or frame support is disclosed, with a U-shaped, parabolic, or horseshoe-shaped profile cross section (12), in which, in at least one section (14) of the two legs (16, 18) of the profile, a first and second sheet metal layer (20, 22) rest flush against each other as a sheet doubling and in the region of the free ends of the legs (16, 18), the sheet metal layers (20, 22) are connected to each other in one piece by means of a beaded edge (32) that has a hollow chamber (34).