Abstract: Pliable high-strength conductors for use in electronic instruments involving frequent movements, such as robots. They comprise a core layer of austenitic stainless steel and a covering layer of copper, or its alloy. Higher resistance to flexing fatigue is ensured by the addition of stainless steel as a core. An austenitic stainless steel wire having a specific diameter is employed and the percentage of sectional area of the covering layer to the total sectional area is specified.

Abstract: In construction of a composite type metal gasket having a hard metal substrate, use of Cu, Cu-base alloy, Al or Al-base alloys for covering layers well enhances sealing effect and consolidates substrate-covering bonding.

Abstract: Copper substantially free of micro-pores is electrodeposited on a polished surface of a stainless steel, titanium, or chromium-plated steel press plate. The copper layer is then provided with a matte surface of copper of dendritic structure which is subsequently bonded to a dielectric material under the application of heat and pressure in a laminating press. The resulting copper-clad dielectric board separates from the press plate, which can then be re-used.

Abstract: A wire electrical discharge machining apparatus which cuts to a desired shape a workpiece placed on a workpiece table, using a discharge phenomenon occurring between the workpiece and a wire electrode opposite to the workpiece with a machining fluid in a space therebetween, characterized in that the workpiece table is made of cast iron having a coefficient of thermal expansion of less than 6.times.10.sup.-6 /.degree.C. and that a surface layer is provided on the workpiece table on which a workpiece is placed, the surface layer having corrosion resistance to the machining fluid and having a hardness higher than that of the material constituting the workpiece table.

Abstract: A multi-layer structure that includes a transparent dielectric substrate, a layer of a nickel-containing steel alloy, and a layer of copper and/or chrome.

Abstract: Cast iron selected from the group consisting of white iron, compacted graphite iron, malleable iron, gray iron, and ductile iron is cast in a mold in which steel or metal, such as a tube defines a portion of the mold form.

Abstract: An improved electrical discharge machining electrode permitting improved cutting action to be achieved at the same level of electrical power being applied to the wire electrode. Such improvement is attributable to a particular configuration and the material being employed in the wire electrode which has an iron alloy core coated with an intermediate layer including a copper and zinc heat reaction product on which is deposited an adherent carbon surface coating. The improved method and apparatus for employment of this electrode is also described along with one method to form the multilayer coating on the electrode wire core.

Abstract: Disclosed is an iron-base alloy eminently suited for use as components in nuclear energy installations. The alloy normally contains, in percent by weight, about 20% chromium, about 10% nickel, about 5.5% silicon, about 1.5% carbon, about 8% niobium plus vanadium, about 0.05% nitrogen, less than 1% cobalt as an impurity and the balance iron plus normal impurities found in alloys of this class.

Abstract: A steel element for reinforcing a rubber article comprises a brass layer and at least one additional outer film of metal or metal alloy selected from the group containing Fe, Ni, Mn, Cr, Mb, Va, Ti, Zi, Nb, Ta, Hf and W.

Abstract: Diamonds are good thermal conductors and also good insulators. They are thus exceptionally useful as heat-removing supports for small microwave circuit elements which must be electrically insulated from their ultimate heat sink. Bonding diamonds to metallic parts has been done using active metals such as titanium and zirconium in conjunction with or as ingredients in solder alloys, which then are able to wet the diamond surface and bond to it.The invention comprises a method of diffusion bonding to diamonds without a molten solder. This solves the problem of contaminating the open diamond surfaces with braze materials which produce electrical leakage. Also the bonded area is precisely limited so that the electrical properties of the circuit are not disturbed.A tiny slow-wave circuit for a traveling-wave tube has been supported by a linear array of diamonds bonded to it and to the surrounding heat-sink barrel of the tube.

Abstract: An electrode wire for wire electric discharge machining a workpiece at high speed and high accuracy and a process for preparing the same are provided. The electrode wire comprises a core wire made of a copper clad steel wire, 10 to 70% of the sectional area of the copper clad steel wire being occupied by copper, and a copper-zinc alloy layer covering the core wire. The copper-zinc alloy layer is prepared by coating the core wire with zinc by electroplating or hot galvanizing, followed by heating to disperse copper in the zinc layer to convert the same into a copper-zinc alloy layer wherein the concentration of zinc is increased gradually along the radially outward direction. The preferable thickness of the copper-zinc alloy layer ranges from 0.1 to 15 microns and the average concentration of zinc in the copper-zinc alloy layer is preferably less than 50% by weight but not less than 10% by weight.

Abstract: A process for producing steel wire for tire cord includes providing a brass coating on the wire containing from about 54 to about 65% copper and from about 46 to about 35% zinc. The weight of the coating is within the range of from about 2.5 to about 13.0 grams per kilogram of wire. The coated wire is heated at a temperature of at least about 650.degree. F. for a time sufficient to reduce the hardness of the coating to a range of 40 to 70 Rockwell B. The heat treated wire is then cold reduced to final thickness. The wire subjected to this treatment has significantly improved drawability and greater coating continuity. In another aspect, an improved steel wire product for tire cord applications is provided when the brass coating contains from about 54 to about 62% copper and from about 46 to about 38% zinc and the coating weight is within the range of from about 7.0 to about 13.0 grams per kilogram of wire.

Abstract: A method of producing a sliding composite material. The method comprises the step of: forming an adhesive layer bonded to the surface of a metal strip by sintering a powder for the adhesive layer which contains no solid lubricant and which is disposed onto the surface of the metal strip; forming a surface layer by sintering another powder for the surface layer which contains a solid lubricant and which is disposed onto the sintered adhesive layer; and rolling the resulting layers and the metal strip to obtain the composite material.

Abstract: A steel reinforcing element for vulcanized rubber articles having a thermodiffused alloy coating consisting of from about 59.3% to about 70.7% copper, from about 0.2% to 10.4% manganese and with the balance being zinc.

Abstract: A material which is intended for use in sliding surface bearings comprises a metallic backing, a porous metallic substrate layer applied to said backing, and a PTFE-filler mixture, which completely fills the pores of the substrate layer and constitutes an antifriction layer. The bond strength between the antifriction layer and the substrate layer is improved by coating that surface of the substrate layer which faces the antifriction layer with a primer.

Abstract: A rubber adherable ferrous substrate for use in reinforcing vulcanizable elastomeric products includes a cold worked steel wire having a brass alloy coating of specified compact structure on its surface. There is provided also a process for covering a steel wire substrate with a compact alloy coating, in particular a thin brass diffusion coating having a specified permeability.

Abstract: A bearing material comprising copper and bismuth. Preferably there is from 12% to 18% by weight of bismuth and for some purposes there may be up to 35%. Depending upon special requirements, the bearing material may also have varying amounts of silver, antimony, zinc, phosphorous and nickel. Copper usually constitutes at least 50% by weight of the material.

Abstract: This specification is directed to a new article of manufacture. In particular, the article is a glass sheet having first and second sides spaced apart in generally parallel planes with a multilayer coating on one of the sides of the glass sheet. The side of the glass sheet having the multilayer coating thereon is designated as the film side of the glass sheet while the other side is designated as the glass side of the glass sheet. The multilayer coating film is a film selected from the group of films consisting of a copper, stainless steel, titanium dioxide multilayer film; a copper, titanium, titanium dioxide multilayer film; and a copper, titanium, titanium nitride multilayer film. The multilayer coating film is characterized, when applied to 6 mm thick clear glass, as having: (1) a film side Y-x-y chromaticity value of reflective color falling within area A of the graph of FIG. 1 of this specification; (2) a glass side Y-x-y chromaticity value of reflective color falling within area B of the graph of FIG.

Abstract: A composite structure of thin films including alternating layers of relatively high conductivity metals and low conductivity metals to combine the effects of reflection and absorption and thereby maximize the attenuation of the structure. Additionally, a similar structure of layers of materials with differing magnetic permeabilities may be used for the same purpose.

Abstract: The invention relates to a process for the hydrogen-impermeable brazing of austenitic structural steel parts. These are initially loosely joined at soldering points with the addition of definite amounts of solder and soldering agent and subsequently brought to soldering temperature in a furnace under a high vacuum. In order to obtain a satisfactory wetting characteristic, on the one hand, and a good hydrogen resistance, on the other hand, a bicomponent soldering process is provided, with about 1 part by weight of nickel-base solder and about 3 parts by weight of bronze-base solder. The nickel-base solder contains about 1-3% by weight of boron and 2-5% by weight of silicon. The nickel-base solder may amount to at most about 30% by weight of solder. Such soldered joints are used for storage pipes at metal hydride reservoirs.

Abstract: An infrared radiation reflecting substrate, having deposited thereon a first layer formed from a metal or an alloy, and a second layer deposited on the first layer and consisting of a solar radiation absorbing amorphous material, such as amorphous carbon. The substrate can be formed from an infrared radiation reflecting layer deposited on a primary substrate.

Abstract: Embrittlement of a copper brazing joint can occur when a bismuth steel part is brazed to another steel part. Such embrittlement is prevented by providing a small amount of lead (0.05-1.0 wt.%) in the brazing metal at the joint.

Abstract: A method for resistance welding zinc-coated steel members is described wherein at least one member comprises a copper layer intermediate the steel and the zinc coating. The copper layer melts during welding and seals fissures within the fused steel to produce a hermetic weld. The copper layer also protects exterior surfaces where the zinc coating is disrupted by the welding operation.

Abstract: A stabilized ferritic stainless steel is wettable by brazing materials used at temperatures of from 2000.degree. F. to 2100.degree. F. The steel consists essentially of, by weight, 10.5% to 13.5% chromium, up to 0.1% carbon, up to 0.05% nitrogen, up to about 0.

Abstract: This invention reveals a steel wire element useful in the reinforcement of rubber articles in which the steel wire is provided with an adhesive coating comprising a ternary brass alloy containing about 55 percent to about 75 percent by weight copper, about 15 to about 45 percent by weight zinc, and about 0.1 to about 10 percent by weight iron. Preferably this ternary brass alloy will contain about 1 to 5 percent by weight iron. The steel wire elements of this invention are useful in the reinforcement of vehicle tires, power transmission belts, conveyor belts, hoses, and the like.

Abstract: Metal to rubber adhesion is improved by metal substrates having a coating thereon such as brass, copper, and the like. The coating is applied by an ion beam sputter deposition or, in the alternative, such a coating is partially removed through ion beam etching. The present invention is particularly useful in tire cord construction, metal reinforced belts and hoses, and the like, since articles made therefrom have superior and unexpected moisture aged rubber-to-metal adhesion properties.

Abstract: A novel electrolysis unit (10) for forming sodium chlorate from sodium chloride utilizes a reaction tank (12) and a bank (18) of electrolysis cells wherein the cells (20) are rigidly joined together using a bipolar cell divider plate (42) between adjacent cells. The cells (20) contain interleaved anode (34) and cathode (32) plates which define upwardly-extending electrolysis channels (36). The bank of cells (18) is connected to the reaction tank (18) to receive a plurality of individual flows of electrolyte to the cells (24) and to forward a plurality of individual flows of electrolyzed material (26) to the tank (12). The cell divider plate (42) comprises anodic (64) and cathodic (62) metal layers intimately and integrally connected, by explosive bonding to an electrically-conducting metal layer (66), usually copper.

Abstract: The properties of copper-tin-lead alloys are improved with respect to mechanical resistance and resistance to corrosion by the incorporation therein, in specific proportions of nickel. Antifriction layers on steel supporting strips are obtained by sintering and rolling onto steel strips metal powder particles obtained by powdering a metal alloy of 2-10% nickel, 8-27% lead, 0.5-10% tin and the balance copper.

Abstract: A steel wire element useful in the reinforcement of rubber compositions in which the steel wire is provided with an adhesive coating comprising a brass alloy containing 58% to 75% copper and cobalt in an amount sufficient in use to improve the adhesion between the coated steel wire and the rubber composition. Preferably the brass alloy contains 2% to 4% of cobalt. Applications include coated steel cords for use in vehicle tires and conveyor belts and hoses.

Abstract: A multi-layer composite brazing alloy useful in mine drills for attaching hardened bits, such as tungsten carbide, to bit holders made of steel and the like, comprises two outer layers of a brazing alloy bonded to an inner layer or core of iron or nickel. While a wide variety of brazing alloys are useful as the outer layers, a cost preferred alloy is AMS-4764 (in percent by weight 9.5 Ni - 52.5 Cu - 38.0 Mn) having a melting range of 880.degree.-925.degree. C. This is approximately 40% less than the melting temperature of the iron or nickel core which, therefore, is not susceptible to melting and alloying with the outer layers when the brazing furnace temperature fluctuates during the brazing operation. On cooling, the ductile iron or nickel core absorbs stresses due to dissimilar thermal expansion coefficients of the carbide tip and the holder and prevents cracking of the joint.

Abstract: A method of increasing the rate of formation of zinc-iron alloy when hot-dip galvanizing a ferrous metal strip to effect complete alloying of the hot-dip zinc coating on at least one side of the strip, wherein a clean ferrous metal strip is provided on at least one lateral surface of the strip with a coating of metallic copper and heating the strip in a non-oxidizing atmosphere to a temperature sufficient to diffuse a portion of the copper coating into the ferrous metal strip (i.e. heating to a temperature between about 724.degree. C. and about 927.degree. C.)and thereafter hot-dip galvanizing the strip. With a very thin hot-dip zinc coating (i.e. having a thickness less than 0.1 mil) no further heating of the strip is necessary in order to provide on at least the one lateral surface a zinc-iron alloy diffusion coating free of unalloyed metallic zinc.

Abstract: A blank suitable for minting to form a coin or similarly disc-shaped article has an appropriately disc-shaped steel core completely encased by a copper coating electroplated thereof. The blank is produced by electroplating a copper coating onto an appropriately disc-shaped steel core such that the copper coating completely encases the steel core.

Abstract: A steel wire element useful in the reinforcement of rubber compositions in which the steel wire is provided with an adhesive coating comprising a brass alloy containing 58% to 75% copper, and cobalt in an amount sufficient in use to improve the adhesion between the coated steel wire and the rubber composition. Preferably the brass alloy contains 2% to 4% of cobalt. Applications include coated steel cords for use in vehicle tires and conveyor belts and hoses.

Abstract: The adhesion of an elastomer such as rubber to a metal surface is improved by coating the metal surface first with an alloy containing cobalt and copper, applying the elastomer to the coated metal surface and vulcanizing the elastomer.

Abstract: A method for the production of metal articles resistant to corrosion at elevated temperatures. The method involves the application of a first coating on an article surface, this coating comprising a cobalt, iron or nickel alloy which is compatible with the substrate and which is ductile in character. A second coating highly resistant to corrosion at elevated temperatures is applied over the first coating to form a composite coating, and an elevated temperature treatment follows to provide interfacial bonding and to minimize the detrimental effects of thermal and mechanical stresses encountered during use. The provision of a ductile first layer provides a barrier against degradation of the corrosion resistance of the outer layer and serves as a barrier against detrimental interdiffusion and crack propagation.

Abstract: A novel fastening means of a highly corrosion resistant nature and presenting a bright chrome-like outer appearance.

Abstract: A composite metallic article for effecting a seal with glass, said article comprising a nickel-iron alloy core portion, a low carbon steel alloy sheath portion bonded to the core, and a uniformly thick shell portion of a glass-wetting material bonded about the sheath. A method for making the article is also disclosed.

Abstract: An improvement in a process for making a rubber adherable wire, wherein a steel wire is plated with brass and then drawn through dies to reach the desired diameter, comprises coating the brass plated wire with 5.times.10.sup.-5 to 50.times.10.sup.-5 milligrams of zinc per square millimeter of coating surface prior to drawing. The product made by the process is useful for reinforcing rubber articles such as tires.

Abstract: A method of producing coatings of copper alloys in hot-dip process on workpieces made of ferrous alloys comprising dipping the workpieces to be coated into baths of molten alloys of Cu with Si, Sn, Al, P, In, Ca, Be, having a temperature within the range of 700.degree.-1100.degree. C., with a single-stage or a two-stage movement, the workpieces then being held in the bath for from 15 seconds to 60 minutes and taken out of the bath and cooled at any desirable rate.

Abstract: A steel which contains up to 0.15% carbon, 0.5 to 1.5% manganese, 0.03 to 0.10% silicon, less than 0.2% molybdenum, up to 0.05 aluminum, 0.03 to 0.05% titanium and 0.002 to 0.008% boron is particularly suitable as a welding consumable, for example as an electrode for the submerged arc welding of high strength micro-alloyed structural steels. Especially when used with a basic flux, welds can be produced showing excellent notch toughness characteristics.

Abstract: A method is provided for producing adherent metal coatings on metal substrates, such as ferrous metal substrates, e.g. steel, cast iron and other metal substrates said material comprising a plurality of ingredients physically combined in intimate contact with each other, each of said plurality of ingredients comprising by weight about 3% to 15% aluminum, about 2% to 15% of a refractory metal silicide and the balance essentially a metal selected from the group consisting of nickel-base, cobalt-base, iron-base and copper-base metals.

Abstract: An article of statuary and a decorative surface finish therefor comprises a shaped body having an outer surface, and a thin wall constructed of a ferrous metal. A plurality of brass nodules are brazed to selected portions of the outer surface in an irregular manner, and are shaped to form a rough finished surface. The remainder of the outer surface is provided with spaced, flame scorched regions, each having a variegated coloration to produce a patina effect.

Abstract: A composite metallic article for effecting a seal with glass, said article comprising a nickel-iron alloy core portion, a low carbon steel alloy sheath portion bonded to the core, and a uniformly thick shell portion of a glass-wetting material bonded about the sheath. A method for making the article is also disclosed.

Abstract: A composite metal of aluminum and nickel is used to form an economical solar absorption surface for a collector plate wherein an intermetallic compound of the aluminum and nickel provides a surface morphology with high absorptance and relatively low infrared emittance along with good durability.

Abstract: A method of cladding copper or copper alloys to a steel substrate by an aluminothermic reduction reaction utilizing an exothermic reaction material which is principally a mixture of calcium-silicon alloy, aluminum, cupric oxide and a metal.