Containing 0.01-1.7% Carbon (i.e., Steel) Patents (Class 428/684)
  • Publication number: 20090011277
    Abstract: A steel strip having a metal coating on at least one surface of the strip is disclosed. The strip is characterised in that the coating includes aluminium-zinc-silicon alloy that contains magnesium and the coating has small size spangles.
    Type: Application
    Filed: April 5, 2006
    Publication date: January 8, 2009
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Qiyang Liu, David Willis
  • Publication number: 20080311422
    Abstract: A method for producing a composite part is provided. The method includes a first and at least one second part, wherein the first part at least in part is made of a first metal and the second part at least in part is made of another metal that has a lower melting temperature than that of the first metal. Composite parts produced by the method are also provided. The method for producing composite parts which have an improved load-bearing capacity and yet low weight, is achieved by the fact that at least one breakthrough encompassing a breakthrough collar is introduced into the first part and the second part is non-positively and/or positively moulded onto the first part at least in the area of the breakthrough and the breakthrough collar by heating the second part and applying pressure to said second part.
    Type: Application
    Filed: November 29, 2006
    Publication date: December 18, 2008
    Applicant: ThyssenKrupp Steel Ag
    Inventors: Thomas Flehmig, Lothar Patberg
  • Publication number: 20080286603
    Abstract: Disclosed is a steel sheet that exhibits an ultra-high strength after hot press forming followed by rapid cooling, and an enhanced yield strength after painting. The steel sheet has a composition comprising 0.1% to 0.5% by weight of C, 0.01% to 1.0% by weight of Si, 0.5% to 4.0% by weight of Mn, 0.1% by weight or less of P, 0.03% by weight or less of S, 0.1% by weight of soluble Al, 0.01% to 0.1% by weight of N, 0.3% by weight or less of W, and the balance Fe and other inevitable impurities. Further disclosed are a hot-pressed part made of the steel sheet and a method for manufacturing the hot-pressed part. The hot-pressed part achieves a high increment in yield strength after heat treatment for painting while ensuring an ultra-high tensile strength. Furthermore, the hot-pressed part exhibits superior adhesion to a coating layer, good surface appearance and improved corrosion resistance after painting.
    Type: Application
    Filed: December 1, 2006
    Publication date: November 20, 2008
    Applicant: POSCO
    Inventors: Jin-Keun Oh, Dae-Chul Bae, Seong-Ju Kim, Kwang-Geun Chin, Jae-Ryung Lee, Young-Jun Park
  • Publication number: 20080241584
    Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.
    Type: Application
    Filed: March 10, 2008
    Publication date: October 2, 2008
    Applicant: ATT Technology, Ltd.
    Inventors: Roger Anguste Daemen, Keith E. Moline
  • Publication number: 20080206592
    Abstract: A spangle-free, hot-dip galvanized steel sheet, and a method and device for manufacturing the same. The hot-dip galvanized steel sheet is characterized in that a solidified zinc crystal of hot-dip galvanized layer has an average crystalline texture particle diameter of 10 to 88 ?m and there is no solidification traces of dendrites upon observing under a microscope at a magnification of 100×. The method comprises dipping a steel sheet in a bath of a zinc-coating solution containing 0.13 to 0.3% by weight of aluminum; air-wiping the steel sheet to remove an excess of the coating solution; spraying water or an aqueous solution on the air-wiped steel sheet, using a steel sheet temperature in the range of a hot-dip galvanization temperature to 419° C. as a spray initiation temperature and using a steel sheet temperature in the range of 417° C. to 415° C.
    Type: Application
    Filed: October 31, 2005
    Publication date: August 28, 2008
    Applicant: POSCO
    Inventors: Sang-Heon Kim, Noi-Ha Cho, Yeong-Sool Jin
  • Publication number: 20080199723
    Abstract: Disclosed herein is a weldable pre-sealed steel sheet with improved corrosion resistance and weldability. The pre-sealed steel sheet comprises (a) a metal base, (b) a chromium-free pre-treatment coating layer formed on at least one surface of the metal base, and (c) a pre-sealed resin coating layer formed on at least one surface Chromium-free pretreatment of the chromium-free pretreatment coating layer. Since the weldable pre-sealed steel sheet does not contains heavy metals (e.g., chromium) harmful to humans, it is environmentally friendly. In addition, the weldable pre-sealed steel sheet exhibits superior corrosion resistance, chemical resistance, processability, electrodeposition paintability and adhesiveness after processing, as well as improved weldability.
    Type: Application
    Filed: July 25, 2006
    Publication date: August 21, 2008
    Applicants: POSCO, BUHMWOO INSTITUTE OF TECHNOLOGY RESEARCH
    Inventors: Jae-Dong Cho, Yeong-Sool Jin, Jae-Ryung Lee, Jong-Woo Choi, Suk-Hwan Jin, Woon-Jong Kim
  • Patent number: 7405010
    Abstract: A metallic body of carbon steel covered with an adhesive layer capable of adhering to a rubber matrix based on diene elastomer. The carbon content of the steel is between 0.35 and 1.2% by weight. The adhesive layer is formed of a metallic layer bearing aluminum oxides or hydroxides, which itself is covered with an organosilane film which is at least bifunctional, capable of ensuring, as coupling agent, the bond between the aluminum oxides or hydroxides on one hand, and the rubber matrix on the other hand.
    Type: Grant
    Filed: March 1, 2006
    Date of Patent: July 29, 2008
    Assignee: Michelin Recherche et Technique S.A.
    Inventors: Bruno Grimberg, Yves Ravoire, Jean-Claude Tardivat, Le Tu Anh Vo
  • Patent number: 7393597
    Abstract: A weld joint having a base material and a weld metal both of an austenitic steel, wherein the weld metal has a chemical composition, in mass %, that C: 0.04% or less, Si: 1.0% or less, Mn: 3% or less, P: 0.02% or less, S: 0.005% or less, Cr: 15 to 25%, Ni: 30% or more, Mo: 10% or less, Nb: 2.5 to 5%, Al: 3.0% or less, Ti: 0.5% or less, and the balance: Fe and inevitable impurities, the contents of Al and Ti satisfying the following: (Ti+Al)>Nb/8. The weld joint is a high strength austenitic steel weld joint which exhibits excellent toughness at a low temperature and excellent resistance to hydrogen embrittlement, which are required for a piping and a vessel for high pressure hydrogen, particularly also in a welded zone.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: July 1, 2008
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Kazuhiko Ogawa, Masaaki Igarashi, Hiroyuki Semba, Tomohiko Omura, Mitsuo Miyahara
  • Patent number: 7390577
    Abstract: The invention relates to a spray powder for coating a substrate (2), in particular for coating a bearing part (2) of a bearing apparatus, the spraying powder having at least the following composition: carbon=0.1% to 1.5% by weight, manganese=0.1% to 8% by weight, sulphur=0.1% to 2% by weight, copper=0.1% to 12% by weight and iron=the balance in % by weight to 100%.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: June 24, 2008
    Assignee: Sulzer Metco AG
    Inventor: Gérard Barbezat
  • Publication number: 20080138649
    Abstract: The present invention is a fusion-bonded product having a high-strength part, comprising: a first preform (2a) constituted by integrally, frictionally pressure-welding a first low-carbon steel part (L1) made of low-carbon steel containing less than 0.45% of C and a high-carbon steel part (H) made of high-carbon steel containing not less than 0.45% of C; and a second preform (2b) having a second low-carbon steel part (L2) made of second low-carbon steel containing less than 0.45% of C; wherein the high-carbon steel part (H) of the first preform (2a) is provided with a high-strength part (9) that has been previously formed into a desired shape and quenched, the second low-carbon steel part (L2) of the second preform (2b) has been previously formed into a predetermined shape, and the first low-carbon steel part (L1) of the first preform (2a) and the second low-carbon steel part (L2) of the second preform (2b) are bonded to each other by fusion welding.
    Type: Application
    Filed: December 7, 2007
    Publication date: June 12, 2008
    Applicant: MUSASHI SEIMITSU KOGYO KABUSHIKI KAISHA
    Inventors: Akira MATAGA, Takashi Kuwanote
  • Patent number: 7381478
    Abstract: An exemplary hot rolled steel sheet for processing can include, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 0.3%; Mn of 0.1 to 1.5%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ?0.006%; and as a remainder, Fe and unavoidable impurities. The microstructure may include a main phase in the form of polygonal ferrite and a hard second phase, a volume fraction of the hard second phase is 3 to 20%, a hardness ratio (hardness of the hard second phase/hardness of the polygonal ferrite) is 1.5 to 6, and a grain size ratio (e.g., grain size of the polygonal ferrite/grain size of the hard second phase) is 1.5 or more.
    Type: Grant
    Filed: September 22, 2004
    Date of Patent: June 3, 2008
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano
  • Patent number: 7361411
    Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: April 22, 2008
    Assignee: ATT Technology, Ltd.
    Inventors: Roger Auguste Daemen, Keith E. Moline
  • Publication number: 20080063896
    Abstract: A surface-treated steel sheet is disclosed, including a zinc based plated steel sheet having thereon a surface-treated film containing titanium, nickel, aluminum and fluorine and having a film thickness of from 0.05 to 1.0 ?m, the surface-treated film having a titanium deposition amount of from 0.01 to 0.5 g/m2 and containing from 0.01 to 5 parts by mass of nickel, from 0.1 to 25 parts by mass of aluminum and from 1 to 500 parts by mass of fluorine relative to 100 parts by mass of titanium. This surface-treated steel sheet does not contain hexavalent chromium in the film thereof at all and has excellent heat discoloration resistance, corrosion resistance and resistance to blackening.
    Type: Application
    Filed: September 6, 2007
    Publication date: March 13, 2008
    Applicants: JFE STEEL CORPORATION, KANSAI PAINT CO., LTD.
    Inventors: Nobue Fujibayashi, Akira Matsuzaki, Satoru Ando, Syuji Nomura, Takahiro Kubota, Yoshikazu Morohoshi, Takashi Nakano, Takashi Okubo, Jun Akui
  • Patent number: 7314670
    Abstract: A welded component includes at least one high temperature segment of a high alloy Cr steel with high creep strength and a low temperature segment of a low alloy steel with high toughness and/or a high yield strength which are connected materially to one another via a weld joint. In one such component a gradual transition of chemical, physical and mechanical properties in the joining area is achieved in that between the weld joint and the high temperature segment there are at least two successive clad layers of at least two lower alloy weld metals with a total content of elements which increase the creep strength, such as for example Cr, Mo, W and V, which total content decreases toward the weld joint, and/or an increasing total content of elements which increase the toughness and/or yield strength, such as for example Ni and Mn, which total content increases toward the weld joint.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: January 1, 2008
    Assignee: ALSTOM Technology Ltd
    Inventors: Herbert Bartsch, Richard Brendon Scarlin
  • Patent number: 7291401
    Abstract: A steel material that has on its surface a non-hexavalent-chromium type corrosion-resistant coating film formed by a composite of a metal layer and a resin layer. The steel material having or not having a copper layer is formed with 1) a Zn and/or Zn-based alloy layer, 2) a Zn/Ni alloy layer which is on this Zn and/or Zn-based alloy layer, 3) a de-Zn layer which is on the Zn/Ni alloy layer and is obtained by chemically treating the surface of the Zn/Ni alloy layer, and 4) at least one resin covering layer which is on this de-Zn layer, which are successively formed to make a corrosion-resistant coating film, the corrosion-resistant coating film, which is superior in adhesion between the metal layer and resin layer, being obtained by way of taking into account the use of a trivalent chromium type chromate layer instead of a hexavalent chromium type chromate layer (which is a substance that places a burden on the environment).
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: November 6, 2007
    Assignee: USUI Kokusai Sangyo Kabushiki Kaisha, Ltd.
    Inventors: Kazuo Suzuki, Iyoshi Watanabe
  • Patent number: 7279227
    Abstract: A thermal spray coated piston ring having improved initial running-in propery, and having scuffing resistance and wear resistance is provided. The spray coating film (3) of the piston ring (1) contains from 2 to 40 mass % of Sn and from 5 to 50 mass % of graphite, and if necessary, P, Sb, Co, Be, Cr, Mn, Si, Cd, Zn, Fe, Ni and/or Pb, the balance essentially consisting of Cu.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: October 9, 2007
    Assignee: Kabushiki Kaisha Riken
    Inventor: Ryou Obara
  • Patent number: 7244511
    Abstract: A single-side embossed color steel sheet, and a method for manufacturing the same are disclosed. The steel sheet comprises a steel sheet substrate, a zinc or zinc alloy-plated layer, a non-chromate or chromate pretreated layer, a primary coat paint layer of modified epoxy or modified polyester, a color base paint layer, a printed layer, and a top coat clear paint layer. The printed layer exhibits a feeling of solidity with various feelings of texture and colors. The top coat clear paint layer serves to protect the printed layer from contaminants. The color steel sheet exhibits a remarkably enhanced feeling of solidity at an irregular surface thereof, and has enhanced contaminant resistance properties and environmental friendliness, thereby satisfying requirements for aesthetic design and functionality of products.
    Type: Grant
    Filed: January 4, 2006
    Date of Patent: July 17, 2007
    Assignee: Union Steel Manufacturing Co., Ltd.
    Inventors: Jang Hyun Choi, Sung Su Jun, Sang Hoon Park, Won Young Lee, Byung Hak Lee
  • Patent number: 7217905
    Abstract: A filler metal including not more than about 0.1% C, not more than about 1.0% Si; not more than about 0.8% Mn; from about 10.5% to about 13.0% Cr; from about 0.65% to about 4.0% Ni; from about 10(% C) to about 1.5% Ti; not more than about 0.5% each of N, S, P, Mo, Nb, Cu, V, or Co; and balance essentially Fe, wherein a weld test pad of the filler metal contains a microstructure comprising martensite. A method of attaching together two components using a modified filler metal which forms a weld containing an amount of martensite sufficient to increase the volume of the weld thereby at least partially offsetting shrinkage of the weld upon cooling, and articles produced thereby.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: May 15, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Jeffrey B. Hardesty, David E. Nelson
  • Patent number: 7156743
    Abstract: An inexpensive mechanical fuse having a high fatigue limit ratio and high rupture reliability, and superior in forming performance, and a method of manufacturing the same are presented. The mechanical fuse is composed of Fe-based sintered alloy, and comprises an inner rim 2 fixed to one power transmission shaft, an outer rim 3 fixed to the other power transmission shaft, and plural arms 4 for linking the inner rim 2 and outer rim 3, which are formed integrally. The arms 4 include rupture portions 6 which are ruptured when exposed to an overload torque. By treating in steam, an iron oxide phase is formed in the surface layer and pore inner wall. The iron oxide phase is effective to form round pores and lower the notch sensitivity. As a result, the fatigue strength and fatigue limit ratio are enhanced.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: January 2, 2007
    Assignees: Hitachi Powdered Metals Co., Ltd., Denso Corporation
    Inventors: Tadayuki Tsutsui, Kei Ishii, Yoshihiro Tanimura, Kouji Yamada, Yuuichi Aoki
  • Patent number: 7135237
    Abstract: A Pb-free hot-dip Sn—Zn coated steel sheet comprising a hot-dip coating layer comprised of 1 to 8.8 wt % of Zn and the balance of Sn in an amount of 91.2 to 99.0 wt % and unavoidable impurities and/or ancillary ingredients on the surface of steel sheet, the coating surface having Sn dendrite crystals and Sn dendrite arm spacings buried by an Sn—Zn two-way eutectic structure, an area ratio of Sn dendrites in the coating surface being 5 to 90%, and the arm spacing of the Sn dendrites being not more than 0.1 mm, preferably having a discontinuous FeSn2 alloy phase at the surface of the steel sheet.
    Type: Grant
    Filed: October 9, 2003
    Date of Patent: November 14, 2006
    Assignee: Nippon Steel Corporation
    Inventors: Yasuto Goto, Shinichi Yamaguchi, Masao Kurosaki
  • Patent number: 7118809
    Abstract: A high-strength hot-dip galvanized steel sheet is provided which comprises a composite structure consisting essentially of ferrite and martensite. The steel comprises, by mass %, C: 0.05 to 0.12%, Si: not more than 0.05%, Mn: 2.7 to 3.5%, Cr: 0.2 to 0.5%, Mo: 0.2 to 0.5%, Al: not more than 0.10%, P: not more than 0.03%, and S: not more than 0.03%. The high-strength hot-dip galvanized steel sheet has not only excellent spot weldability, but also excellent “stability of material properties”, including tensile strength, total elongation, and yield strength, in a high range of strengths from 780 to 1180 MPa, even if the manufacturing condition (especially, the condition of the cooling process after annealing the steel sheet) is changed.
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: October 10, 2006
    Assignee: Kobe Steel, Ltd.
    Inventors: Yukihiro Utsumi, Katsuhiro Yamamoto
  • Patent number: 7056599
    Abstract: A steel sheet for a magnetic shield comprising less than 0.005% by weight of C and 0.0003 to 0.01% by weight of B, and having a thickness of 0.05 to 0.5 mm and an anhysteresis magnetic permeability of 7500 or more.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: June 6, 2006
    Assignees: JFE Steel Corporation, Sony Corporation
    Inventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-ichi Mitsuzuka
  • Patent number: 7056596
    Abstract: A method for coating a surface of a track component with a coating containing aluminum by means of an arc spraying process. In order to form a coating that exhibits a high resistance to sliding and abrasive wear, aluminum and silicon are applied to the surface in a ratio of 3:2 ?Al:Si?4:1 by an arc spraying process.
    Type: Grant
    Filed: June 26, 2003
    Date of Patent: June 6, 2006
    Assignees: BWG GmbH & Co. KG, Vae GmbH
    Inventors: Walter Kunitz, Joachim Heilscher, Stefan Schmedders
  • Patent number: 6986950
    Abstract: The invention relates to a partition (1) or a method for producing a partition (1) for a multilayer pressed packet (3), wherein the partition (1) can be placed as a pressing sheet in the composite of a multilayer pressed packet (3) to be produced, especially between two multilayers (2). The unfavorable image transfer between the multilayers (2) that has occurred in the prior art up to now is cost-effectively prevented in that the partition (1) is implemented as a steel sheet, but not as a high-grade steel sheet, and that the steel sheet—at a temperature of essentially 180?C—possesses a tensile strength of at least Rm ? 500 Mpa and/or—at a temperature of essentially 180?C—a yield strength of at least Rp0.2 ? 470 MPa.
    Type: Grant
    Filed: December 31, 2003
    Date of Patent: January 17, 2006
    Assignee: Monika Backhaus
    Inventor: Dieter Backhaus
  • Patent number: 6949299
    Abstract: The present invention relates to a method of spray forming a boron steel metal article, and to the formed article. In at least one embodiment, the method comprises (a) providing a spray forming pattern, (b) spraying metallic particles onto the spray forming pattern, and (c) allowing the sprayed metallic particles to cool to form a metal article. In at least one embodiment, the metallic particles are sprayed from a carbon steel feedstock having a boron content of 0.25-2.25 weight percent, based on the total weight of the feedstock.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: September 27, 2005
    Assignee: Ford Motor Company
    Inventors: Allen Dennis Roche, David Robert Collins, Richard L. Allor
  • Patent number: 6939623
    Abstract: The steel plate is manufactured from a composition comprising C, N and S in an amount of 0.0150% by weight or less in total; Mn in an amount of 0.2 to 0.8% by weight; Al inan amount of 0.6% by weight or less; Si in an amount of 0.4% by weight or less; Cu and/or Sn in an amount of 0.1 to 0.6% by weight in total; and Fe for the remainder, and inevitably present elements, whereby the steel plate can show excellent electromagnetic shield effect and hot-dip galvanization properties.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: September 6, 2005
    Assignees: POSCO, Research Institute of Industrial Science & Technology
    Inventors: Eel-Young Kim, Jae-Young Lee, Jin-Gun Sohn, Noi-Ha Cho, Young-Jin Kwak, Soon-Joo Kwon, Yong-Min Kim, Jung-Sik Lee
  • Patent number: 6899966
    Abstract: A composite surface having a thickness from 10 to 5,000 microns comprising a spinel of the formula MnxCr3?xO4 wherein x is from 0.5 to 2 and oxides of Mn, Si selected from the group consisting of MnO, MnSiO3, Mn2SiO4 and mixtures thereof which are not prone to coking and are suitable for hydrocarbyl reactions such as furnace tubes for cracking.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: May 31, 2005
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Leslie Wilfred Benum, Michael C. Oballa, Sabino Steven Anthony Petrone
  • Patent number: 6893739
    Abstract: A steel plate and a hot-dip galvanized steel plate, superior in terms of high electromagnetic shield capacity. The steel plate is prepared from a composition comprising C, N and S in an amount of 0.150% by weight or less in total; Mn in an amount of 0.1 to 1.0% by weight; Si in an amount of 0.5% by weight or less; Al in an amount of 1.0% by weight or less; P in an amount of 0.06% by weight or less; and Fe for the remainder, and inevitable elements, and shows a yield strength of 18 kg/mm2 or higher, and an elongation of 40% or higher. The hot-dip galvanized steel plate is prepared from a composition comprising C, N and S in an amount of 0.0150 % by weight or less in total; Mn in an amount of 0.2 to 0.8% by weight; Al in an amount of 0.6% by weight or less; Si in an amount of 0.4% by weight or less; P in an amount of 0.06% by weight or less, with the proviso that the sum of Mn, Al, Si and P amounts to 0.2-1.0% by weight; and Fe for the remainder, and inevitably present elements.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: May 17, 2005
    Assignees: Posco, Research Institute of Industrial Science & Technology
    Inventors: Jae-Young Lee, Eel-Young Kim, Jin-Gun Sohn, Noi-Ha Cho, Young-Jin Kwak, Soon-Joo Kwon, Yong-Min Kim, Jung-Sik Lee
  • Patent number: 6881500
    Abstract: A chain including chain pins 15, which connect an inner link plate and an outer link plate, are made of carburized or refined steel, and have the entire surface on which a large number of dimples 17 are provided which are formed through a primary shot peening performed at an arc height value of 0.35 to 0.8 mmA. Furthermore, dimples 21 with a size smaller than that of the dimples 17 are formed by applying a secondary shot peening performed at an arc height value smaller than that of a primary shot peening to the dimples 17 which have been subjected to the primary shot peening.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: April 19, 2005
    Assignee: Sugiyama Chain Co., Ltd.
    Inventor: Shinichiro Sugiyama
  • Patent number: 6861161
    Abstract: A composite tool comprising a supporting part of a metallic material having a first composition and a working part of a metallic material having a second composition which is different from the first composition, a process for the manufacture thereof and a method of cutting an austentic alloy article with this composite tool. The supporting part of the composite tool is made of a tenacious iron-based material, and the working part is made of a precipitation harden iron-cobalt-tungsten alloy. The parts are joined by a metallic connection.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: March 1, 2005
    Assignee: Machner & Saurer GmbH
    Inventors: Helmut Ponemayr, Karl Leban, Manfred Daxel Müller, Herbert Danninger
  • Patent number: 6828040
    Abstract: The invention relates to an improved composite used as a bipolar separator plate in fuel cells. The composite of the invention comprises a steel substrate having a carbon coating thereon, the carbon coating comprises a carbon layer derived by pyrolysis of an acetylenic polymer having a content of carbon of at least 90%, the carbon layer protects the substrate against corrosion and improves long term contact resistivity, the polymer is soluble at a temperature below 110° C. in an organic solvent, and the carbon layer contacts said steel substrate. A process for preparing the composite according to the invention is also disclosed.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: December 7, 2004
    Assignees: Institut National de la Recherche Scientifique, Universite McGill
    Inventors: Nicolas Cunningham, Allan S. Hay, Jean-Pol Dodelet, Yeuzhong Meng
  • Publication number: 20040234715
    Abstract: A welded low carbon dual phase (ferrite plus martensite) and/or low carbon martensitic stainless steel PIPE having requisite yield strength and corrosion and/or erosion resistance is shown. Pipe can be manufactured up to a maximum outside diameter from finished plate or coil by utilizing a high speed-forming mill rather than using the traditional costly seamless pierced billet methods, or utilizing U-O-E or break press. An ERW technique is also used rather than utilizing the traditional laser, tungsten inert gas, gas metal arc, plasma arc, submerged arc or double submerged arc welding methods; or the parameters and procedures for ERW traditionally used to weld carbon steel pipe. Welded pipe dimensions and mechanical properties can be achieved which comply with the heat treatment process and the continuous roll forming mill's capability to produce the yield strengths and dimensional tolerances required to meet the service criteria of the pipe's intended application.
    Type: Application
    Filed: November 3, 2003
    Publication date: November 25, 2004
    Inventor: John Gandy
  • Patent number: 6818322
    Abstract: The present invention provides a surface treated steel sheet for electronic components which does not include lead, which is a hazardous substance with environmental impact, and, in particular, satisfies the solder wettability after retort treatment, a rust-proof property and a whisker-proof property simultaneously. More specifically, the present invention is a surface treated steel sheet with less environmental impact for electronic components excellent in solder wettability, a rust-proof property and a whisker-proof property and having an Sn—Zn alloy layer which is formed by plating Sn and Zn on a steel sheet or a Ni plated steel sheet and then applying thermal diffusion treatment, or by plating Sn—Zn alloy on a steel sheet or a Ni plated steel sheet, characterized in that the amount of said Sn—Zn alloy layer is not less than 3 g/m2, the Zn/Sn ratio (in weight ratio) is 0.01 to 10, more preferably 0.01 to 0.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: November 16, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Ryoichi Yoshihara, Tokitsugu Shirakawa, Yasuhiko Miura
  • Patent number: 6805975
    Abstract: Steel sheet for porcelain enameling capable of realizing excellent enamel adhesion with the steel sheet by direct-on enameling once is provided by using a Ti-added steel sheet; there are also a method for producing the same, as well as a porcelain enamel product and the method for producing the same. A steel sheet for porcelain enameling is produced by providing a Ni—Mo alloy plating film on a Ti-added steel sheet containing 0.01% by weight (wherein, % represents “% by weight” hereinafter) or less of C, 0.5% or less of Mn, 0.04% or less of P, 0.04% or less of S, 0.01 to 0.50% of Ti, and balance Fe accompanied by unavoidable impurities, and by then performing heat treatment thereto to control the content of Ni, Mo, and Fe present in the surface of the steel sheet in a predetermined range, porcelain enamel is applied once and fired.
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: October 19, 2004
    Assignees: Ferro Enamels (Japan) Limited, Toyo Kohan Co., Ltd.
    Inventors: Fumiaki Sato, Toshihira Hamada, Shuzo Oda, Yoshihiro Jono, Takahiro Hayashida, Junichi Fujimoto, Masao Komai
  • Publication number: 20040170860
    Abstract: A method of making a multi-layered composite material having a layer of a first metal and a layer of a second incompatible metal, separate from the first metal, the method involving hot rolling a multi-layered assembly of the first metal; the second metal; and a composite interlayer between the first metal and the second metal; wherein the composite interlayer having a first outer layer of a first composite metal compatible with the first metal; a second outer layer of a second composite metal compatible with the second metal; and an interlayer metal bonded between the first composite metal and the second composite metal; and wherein the first metal is adjacent the first composite metal and the second metal is adjacent the second composite metal; to effect production of the multi-layered composite material. The invention is valuable for producing a bonded composite of a hardened steel, such as an armour steel, with GA14V titanium.
    Type: Application
    Filed: February 17, 2004
    Publication date: September 2, 2004
    Inventors: Roy Hardwick, Harry Sildva
  • Patent number: 6783871
    Abstract: The instant invention is directed to a bonded product, such as a manifold, for gas or liquid chromatographs, and a method for making the same. The bonded product is made using the following steps: (i) contacting two or more steel sheets; (ii) heating the contacted sheets to a temperature substantially below the melting temperature of the sheets; (iii) applying pressure to the contacted sheets; and (iv) cooling the contacted sheets. No intermediate foreign material is used to bond the steel sheets, e.g., no welding material or TLP diffusion bonding plate is utilized. Nonetheless, a strong, leak free bond is generated at temperatures as low as 1700° F. (926.6° C.). The bond is molecular in nature, as evidenced by grains that grow from one sheet to another across the interface between the two sheets.
    Type: Grant
    Filed: April 5, 2002
    Date of Patent: August 31, 2004
    Assignee: Agilent Technologies, Inc.
    Inventor: Peisheng Sheng
  • Patent number: 6767652
    Abstract: A galvannealed steel sheet superior in workability wherein the steel sheet is characterized by containing silicon in an amount no less than 0.8 mass % and retained austenite in an amount no less than 3% (in terms of packing factor) and the alloy zinc plating is characterized by containing Zn—Fe alloy crystal grains which exist in its surface layer and have a specific crystal grain size such that the longer side of a crystal grain is no larger than twice the shorter side of a crystal grain and the number of crystal grains with an average particle size no smaller than 4 &mgr;m is no more than 5 per 70×50 &mgr;m. The steel sheet with alloy zinc coating has good mechanical properties (such as total elongation) and good plating surface slidability.
    Type: Grant
    Filed: April 12, 2002
    Date of Patent: July 27, 2004
    Assignee: Kobe Steel, Ltd.
    Inventors: Takayuki Yamamoto, Masafumi Shimizu, Shunichi Hashimoto
  • Publication number: 20040028921
    Abstract: A metal surface is coated with a coating comprising, in succession starting from the metal:
    Type: Application
    Filed: April 8, 2003
    Publication date: February 12, 2004
    Applicant: ATOFINA
    Inventor: Nicolas Amouroux
  • Patent number: 6686061
    Abstract: A weldable structural steel product having fine complex precipitates of TiN and CuS is provided which contains, in terms of percent by weight, 0.03 to 0.17%C, 0.01 to 0.05% Si, 0.4 to 2.0% Mn, 0.005 to 0.2% Ti, 0.0005 to 0.1% Al, 0.008 to 0.030% N, 0.0003 to 0.01% B, 0.001 to 0.2% W, 0.1 to 1.5% Cu, at most 0.03% P, 0.003 to 0.05% S, at most 0.005% O, and balance Fe and incidental impurities while satisfying conditions of 1.2≦Ti/N≦2.5, 10≦N/B≦40, 2.5≦Al/N≦7, 6.5≦(Ti+2Al+4B)/N≦14, and 10≦Cu/S≦90, and having a microstructure essentially consisting of a complex structure of ferrite and pearlite having a grain size of 20 &mgr;m or less.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: February 3, 2004
    Assignee: Posco
    Inventors: Hong-Chul Jeong, Hae-Chang Choi
  • Publication number: 20040018376
    Abstract: A coated steel sheet composed of a steel sheet and at least two types of coating layers formed thereon is provided with an electrodeposition painting having a superior appearance. The coated steel sheet has an arithmetic mean roughness Ra, which is defined by JIS B 0601-1994, of from about 0.7 to about 1.5 &mgr;m and a peak per inch PPI of from about 180 to about 250.
    Type: Application
    Filed: July 28, 2003
    Publication date: January 29, 2004
    Applicant: JFE STEEL CORPORATION
    Inventors: Kyoko Hamahara, Hisatada Nakakoji, Chiaki Kato, Nobuhiko Uesugi, Kazumasa Yoshida, Katsuhiro Takebayashi
  • Patent number: 6673472
    Abstract: The present invention provides a hot-dip Al-plated steel sheet for fuel tanks excellent in air-tightness after welding and corrosion resistance subsequent to forming. The present invention provides, as concrete means, a hot-dip Al-plated steel sheet comprising a steel sheet comprising up to 0.003% of C, up to 0.03% of Si, up to 0.3% of Mn, up to 0.02% of P, up to 0.006% of N, up to 0.1% of Ti, Ti and Nb in a total amount of at least the atomic equivalent of (C+N) and up to 0.2%, 1 to 30 ppm of B, and the balance Fe and unavoidable impurities, and a plating layer comprising 2 to 13% of Si, and the balance Al and unavoidable impurities on the surface of the steel sheet, the steel sheet showing a total elongation of at least 45% after plating. Alternately, the hot-dip Al-plated steel sheet may have a chromate coating in an amount of 5 to 100 mg/m2 on the surface, and it may also have a resin coating on the top surface. As a result, the Al-plated steel sheet is excellent in elongation after Al plating.
    Type: Grant
    Filed: February 26, 1998
    Date of Patent: January 6, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Jun Maki, Teruaki Izaki, Masahiro Fuda, Tetsurou Takeshita, Nobyoshi Okada, Takayuki Ohmori
  • Patent number: 6667110
    Abstract: A hybrid steel cord and method of making such cord which includes, in contact with one or more carbon steel wire(s), at least one stainless steel wire whose microstructure contains less than 20% of martensite (% by volume). Articles made of plastic and/or rubber, in particular tire envelopes or the carcass reinforcement plies of such envelopes embodying such cords.
    Type: Grant
    Filed: September 13, 1999
    Date of Patent: December 23, 2003
    Assignee: Compagnie Générale des Establissements Michelin - Michelin & Cie
    Inventors: François-Jacques Cordonnier, Eric Depraetere
  • Patent number: 6649280
    Abstract: A high performance superconducting ceramic article for use in a liquid cryogen bath is provided. It includes a superconducting ceramic tape having at least one surface vulnerable to cryogenic infiltration is sealed on each vulnerable surface to a non-porous metallic laminate, which also provides the desired support structure, in substantially impervious relation by a non-porous metallic bonding agent. This results in greater protection of the superconducting ceramic tape from cryogen infiltration, and permits greater thermal cycling of the superconductor during use without causing degradation of the tape's critical current carrying capacity.
    Type: Grant
    Filed: February 4, 2000
    Date of Patent: November 18, 2003
    Assignee: American Superconductor Corporation
    Inventors: John D. Scudiere, David M. Buczek
  • Patent number: 6635361
    Abstract: A steel sheet for magnetic shields is provided containing 0.15% by weight or less of C and having a thickness of 0.05-0.5 mm and an anhysteretic magnetic permeability of 7500 or higher.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: October 21, 2003
    Assignees: NKK Corporation, Sony Corporation
    Inventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-ichi Mitsuzuka
  • Patent number: 6633739
    Abstract: A detoning blade including a steel member of stainless steel or carbon steel having a length, a width, and a thickness and a coating including titanium nitride or tungsten carbide having a thickness ranging from 0.1 microns to 4 microns or a coating of diamond embedded chromium having a thickness ranging from 2.5 microns to 7.5 microns.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: October 14, 2003
    Assignee: Xerox Corporation
    Inventors: Frederick B. White, Alicia G. Hughes, Michael J. DeLuzio, Ann M. Kazakos
  • Patent number: 6627326
    Abstract: An extruded magnetic structure includes a first layer of low alloy steel compressed powder and a second layer of rare earth metal compressed powder circumferentially disposed around the first layer. A third layer of compressed powder may be circumferentially disposed around the second layer.
    Type: Grant
    Filed: July 24, 2002
    Date of Patent: September 30, 2003
    Assignee: Delphi Technologies, Inc.
    Inventors: Madhu Sudan Chatterjee, Andrzej Marian Pawlak, Vinod K. Sikka
  • Patent number: 6623869
    Abstract: A metallic material of the invention which comprises, in mass %, C: not more than 0.2%, Si: 0.01-4%, Mn: 0.05-2%, P: not more than 0.04%, S: not more than 0.015%, Cr: 10-35%, Ni: 30-78%, Al: not less than 0.005% but less than 4.5%, N: 0.005-0.2%, and one or both of Cu: 0.015-3% and Co: 0.015-3%, with the balance substantially being Fe, and of which the value of 40Si+Ni+5Al+40N+10 (Cu+Co), wherein the symbols of elements represent the contents of the respective elements, is not less than 50 and has excellent corrosion resistance in an environment in which metal dusting is ready to occur and, therefore, can be utilized as or in heating furnace pipes, piping systems, heat exchanger pipes and so forth to be used in a petroleum refinery or in petrochemical plants, and can markedly improve the equipment durability and safety.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: September 23, 2003
    Inventors: Yoshitaka Nishiyama, Nobuo Otsuka
  • Publication number: 20030162052
    Abstract: Steel sheet for porcelain enameling capable of realizing excellent enamel adhesion with the steel sheet by direct-on enameling once is provided by using a Ti-added steel sheet; there are also a method for producing the same, as well as a porcelain enamel product and the method for producing the same. A steel sheet for porcelain enameling is produced by providing a Ni—Mo alloy plating film on a Ti-added steel sheet containing 0.01% by weight (wherein, % represents “% by weight” hereinafter) or less of C, 0.5% or less of Mn, 0.04% or less of P, 0.04% or less of S, 0.01 to 0.50% of Ti, and balance Fe accompanied by unavoidable impurities, and by then performing heat treatment thereto to control the content of Ni, Mo, and Fe present in the surface of the steel sheet in a predetermined range, porcelain enamel is applied once and fired.
    Type: Application
    Filed: January 16, 2003
    Publication date: August 28, 2003
    Inventors: Fumiaki Sato, Toshihira Hamada, Shuzo Oda, Yoshihiro Jono, Takahiro Hayashida, Junichi Fujimoto, Masao Komai
  • Publication number: 20030152796
    Abstract: A method of producing a metal-coated steel strip includes the steps of forming a metal coating on a steel strip and conditioning the surface of the metal-coated steel strip by smoothing the surface of the strip. The method is characterised in that the conditioning step produces residual stress of no more than 100 MPa in the strip.
    Type: Application
    Filed: February 12, 2002
    Publication date: August 14, 2003
    Inventors: Catherine Clancy, Ian Miles Robertson
  • Patent number: 6562484
    Abstract: A hot worked steel material, such as a bar, or tube, has a surface layer improving its fatigue strength despite the non-metallic inclusions which it may contain, or the cracks which it may have. The surface layer is formed by heating a nickel layer on the steel surface to cause the diffusion of nickel therethrough.
    Type: Grant
    Filed: January 17, 2001
    Date of Patent: May 13, 2003
    Assignee: Usui Kokusai Sangyo Kaisha Limited
    Inventors: Masayoshi Usui, Kikuo Asada