Abstract: The invention relates to a method and apparatus for using recycled plastic material, and to a plastic product produced by an extruder. In the invention, crosslinked polyethylene is ground to powder form and mixed with e.g. polyethylene so that the proportion of the crosslinked polyethylene in the mixture is less than 30%. The mixture is supplied through an extruder (2) for making an extruded plastic product. In this way, crosslinked polyethylene can be recycled in a cost-effective and simple manner, while producing a plastic product that contains recycled crosslinked polyethylene.

Abstract: The present application relates to a white, biaxially oriented, UV-resistant polyester film with at least one base layer which comprises, based on the weight of the base layer, from 2 to 60% by weight of a cycloolefin copolymer (COC), where the glass transition temperature of the COC is within the range from 70 to 270° C. The film also comprises from 0.01 to 5.0% by weight of a UV stabilizer as light stabilizer, based on the weight of the base layer. The film of the invention is suitable for packing foods or other consumable items which are sensitive to light and/or to air, or for use in industry, e.g. in the production of hot-stamping foils or as a label film, or for image-recording papers, printed sheets or magnetic recording cards.

Abstract: Multilayer hollow body comprising an inner layer which comprises a conductive compound based on a virgin polyolefin or a virgin polyamide, an outer layer comprising a virgin polyolefin, a layer which is a barrier to hydrocarbons, at least one adhesive and at least one layer comprising recycled plastic. Process for manufacturing this hollow body using the technique of coextrusion blow moulding, comprising a step of extruding a parison, a step of transversely preforming the parison by means of a tool and a moulding step.

Abstract: A method of manufacturing and applying a novel pavement and patch material for roadways, driveways, walkways, patch for potholes and like surfaces, including the steps of reducing recycled asphalt roof waste to granules, adding aggregate and other solid recyclable materials to the granules, adding rejuvenating oil, adding emulsifier, adding asphalt concrete oil, adding anti-strip additives, adding liquid silicone, mixing the composition, heating the composition, applying the composition to the roadway or the like and compacting a new paving material.

Abstract: A plastic container has a diamond like carbon film 20b formed on the inner surface of the container 20 made of plastic material 20a. The thickness of the diamond like carbon film 20b is within a range from 0.05 to 5 &mgr;m. The container 20 coated with the diamond like carbon film can be used for a returnable bottle for beverage.

Abstract: A multilayered polymer film is formed with a stack of one or more first optical layers, one or more second optical layers, and one or more non-optical layers. These optical and non-optical layers are typically made using polymer materials, such as polyesters. In one embodiment, the non-optical layers are made from a polyester having a composition which corresponds to the average molar composition of the combination of all of the first and second optical layers. Using this formulation, scrap material from the manufacture of multilayered polymer films may be used to generate the non-optical layers in subsequent films. Alternatively, the non-optical layers of a multilayered polymer film are made using scrap material from prior-manufactured multilayered polymer films with the optional addition of other polymer material which may be either new or recycled.

Abstract: The invention relates to the preparation of a water-dilutable stone impact protection and of a compensation paint and its use and processes for their production, especially in the automobile industry. The water-dilutable stone impact protection paint contains 20 to 60 wt % binder and 2 to 10 wt % pigments and possibly uncoagulated overspray of water-soluble base paints and the compensation paint contains 40 to 80 wt % binder.

Abstract: A new rubber composition for use in clothing and fashion accessories, is provided. The new rubber composition includes 30-70% by weight devulcanized, recycled rubber, and most preferably, devulcanized, recycled tire rubber.

Abstract: Non-wax film structures having three layers wherein the first skin layer comprises a polymer or blend of polymers and a hydrogenated aliphatic hydrocarbon additive; a second core layer comprises a polymer or a blend of polymers, a hydrogenated aliphatic hydrocarbon additive and regrind material; and a third sealant layer comprises a polymer or blend of polymers and a cheese release agent are disclosed. The film structures are useful in the packaging of food products, especially cheese.

Abstract: A steel reinforced rubber plank made from discarded or scrap tires. The sidewalls and bead are removed from a scrap tire. The remaining belt is cut open to form a rubber strip. Next, the rubber strips are buffed to provide a better bonding surface. Then the bonding agents are applied to the treaded side of each rubber strip, each of the two strips are put together tread face to tread face to form a plank, pressed and heated until the two strips are completely vulcanized. The two-ply plank is then profiled into a final product.

Abstract: A preform for forming a hollow blow molded plastic container is provided with a closed base, a multilayer body-forming portion extending from the base, and an open neck portion that extends from the body portion. The body portion includes a co-extruded inner liner that includes (a) an innermost polymer layer, (b) at least one oxygen-scavenging layer, and (c) at least one high-oxygen barrier layer for retarding the migration of gases and moisture therethrough. An outermost layer is molded over the inner liner to form a preform. The liner and preform are formed so that the wall thickness of the individual layers can easily be varied along their lengths, however, at any given point along the length of the co-extruded liner (a) the wall thickness of the innermost polymer layer is less than 0.50 of the wall thickness of the inner liner and (b) the wall thickness of the inner liner is less than 0.25 of the total wall thickness of the preform body portion.

Abstract: Based plates made of plastic wastes may be used to replace bass plates made of soft woods or tropical hard woods, such as used in the concrete industry to produce composite blocks, plates, blocks, curbstones or the like The base plates may be mad by plasticizing and extruding the thermoplastic component

Abstract: A composite is composed of at least one first molding and one second molding, where the first molding and the second molding have been immovably bonded to one another via at least one partial region of one surface &agr; of the first molding and of one surface &bgr; of the second molding, via a welded region, and where, based on the first molding, at least 50% by weight of the first molding is composed of a molding composition comprising: A) from 5 to 99% by weight of a polyester, B) from 1 to 95% by weight of a fibrous filler pretreated with an aminosilane compound and with an epoxy polymer, C) from 0 to 30% by weight of an elastomeric polymer, and D) from 0 to 40% by weight of other additives, where the total of the percentages by weight of components A) to D) is 100%. Laminates made from these composites, and products produced therefrom and recycled materials obtained therefrom, are described, as is the use of all of these, in particular in automotive construction.

Abstract: Molding materials comprising a cellulose based fiber, and a thermoplastic resin in an amount of less than said cellulose based resin is disclosed.

Abstract: Synthetic roofing products such as simulated slate and clay tile shingles, and other products, such as flower pots, floor coverings, plastic pallets and the like are compression molded from a mixture of ultra low density polyethylene binder and a filler which may comprise recycled rubber products such as E.D.P.M (ethylene propylene diene monomer) and S.B.R. (styrene butadiene rubber). Colorants may be added to the mixture prior to final molding. Many of the products, especially synthetic shingles, are less expensive, easier to handle, and more durable than the slate or clay tile shingle product simulated.

Abstract: There is disclosed a kind degradable material and its disposable products, and their manufacturing process. The primary raw material used in the process consists of powdered shell or stalk of crops, urea-formaldehyde resin, and melamine resin. The materials are mixed thoroughly and hot pressed in a single step forming of the products. Oven drying or spray coating is not needed in the process. The products have the following characteristics: simple formula, simple process, low price; and the following properties: with natural color, dense; tough and tensile; and easy for coloring. In addition, they are water, heat and freezing resistant, anti-corrosion, non-poisonous, anti-pollution and biodegradable. They are entirely new environmental protection green products.

Abstract: A container incorporating post-consumer recycled (“PCR”) plastic and a method of making that type of container. The container utilizes a layer of polypropylene or EVOH or a film of fluorinated polyethylene toward the interior from the recycled plastic to prevent contaminants from the latter entering the container's contents. When utilizing EVOH, the container usually has an additional layer of polyethylene or polypropylene covering the EVOH to prevent its deterioration by moisture. Making the container involves first composing a resin including the recycled plastic. Forming the various layers listed above produces a container that includes recycled plastic and a barrier to limit the migration of contaminants from the recycled material to the container's contents. This permits the use of the resulting containers for food. For a fluorinated polyethylene film, fluorination can occur either during or after the container's formation.

Abstract: A polyethylene terephthalate multi-layer preform (26) and a method for making the preform provides an inner layer (28) of virgin polyethylene terephthalate and an injection molded outer layer (30) of post consumer recycled polyethylene terephthalate which by weight is at least 75% of the total weight of the preform. The inner layer (28) of virgin polyethylene terephthalate is thermoformed prior to the injection molding of the outer layer (30) of post consumer recycled polyethylene terephthalate. A relatively large amount of the post consumer recycled polyethylene terephthalate can be utilized due to the thermoforming and injection molding as disclosed. More specifically, the post consumer recycled polyethylene terephthalate preferably by weight is 85%, most preferably in the range of 88 to 92% and optimally about 90% of the total weight of the preform.

Abstract: A protection layer for use in a waterproofing or roofing system and a method for making the protection layer in a rollable form is disclosed. The protection layer includes a core matrix of felt and asphalt saturant typical in many roofing products. The protection layer also includes a unique coating applied to the matrix. The coating comprises a mixture of asphaltic waste, a relatively soft asphalt, and a filler. The addition of the coating to the matrix results in a product that is flexible enough to allow the product to be rolled without cracking, yet is sufficiently puncture and scuff resistant to adequately protect an underlying membrane.

Abstract: The invention relates to a biaxially oriented polypropylene film which has good processing performance and, after it has been metallized or oxidically coated, is a very good barrier to oxygen, and which is composed of at least a base layer, wherein the planar orientation delta p of the film is greater than 0.0138.

Abstract: The present invention relates to a coated film comprising: a polyester film, a coating layer on said polyester film formed by applying a coating solution containing a polymer (A) on the surface of said polyester film, wherein said polymer (A) comprises a copolymer containing a monomer having oxazoline groups, (meth)acrylonitrile, and styrene, then drying and stretching the film, and a overcoat layer on said coating layer formed by applying an aqueous coating solution.

Abstract: A thermoplastic composite lumber product having at least one layer of a reinforcing laminate containing unidirectional fibers of glass, carbon or ceramics. The thermoplastic composite lumber of the present invention exhibits superior stiffness and strength compared to typical, non-reinforced plastic lumber.

Abstract: A system is provided for structurally reconstituting fibers from recycled waste fabric material, including cotton denim waste, wherein the reconstituted fibers are incorporated into a hydroentangled or needle punched product without binders or additives. A tearing line includes the application of steam and enzymes at a rate sufficient to remove surface additives from the fibers. The process completely opens the fibers and eliminates fraying, twisting and nonconformities. A fiber finishing process provides fibers which are substantially uniform with respect to a desired characteristic such as length, weight, type, or a desired blend thereof. The finishing process also provides a fiber web characterized by a uniform directional orientation of fibers, making the fibers more amenable to hydroentanglement. The resulting nonwoven product is characterized by high strength, fiber integrity and high uniformity and can be cross lapped to thereby provide greatly increased strength and absorbency.

Abstract: A method for utilizing discarded tires is disclosed which creates strong, durable, posts, beams, mats, blocks or other structures. Used tires are cut and flattened and the sidewalls are removed. The tread sections of the tires are cleaned. Vulcanizing compound is then applied to adjacent inner surfaces of the tread sections to form a flat essential building element. These building elements may be vulcanized together in alternating horizontal and perpendicular layers to form flat blocks, mats, noise or safety barriers, or other structures. The essential building elements are flat and form structures which have flat upper and lower surfaces and a rectangular cross-section. Beams may be formed by securing a number of the essential building elements together to form structures that are approximately 8 feet high and have a rectangular cross-section.

Abstract: An aluminosilicate ceramic, spherical pellet made from spent ceramic catalyst. More specifically, a spherical ceramic pellet made from spent fluid cracking catalyst. The pellets can be made by grinding the catalyst particles, forming them into spherical pellets, and then sintering the pellets. The final product is useful as a proppant in oil and gas well fracturing.

Abstract: A process for manufacturing mats from worn out tires and mats made by that process. Sidewalls are cut from the tire leaving a circular strip, which is cut transversely to produce an elongated approximately rectangular strip. Spaced slits are cut into the long edges of the strips to form slats suitable for use in manufacturing structures. Several strips are placed together to form a first layer, than additional strips are laid over the first strips at an angle to the first layer strips to form a second layer an adhesive is placed on one of the mating surfaces to bond the layers together, forming a mat. An elastomer, may be coated over the mat The mats are particularly useful as horse stall mats, matts for cows in dairy farms, etc.

Abstract: The present invention is directed to a process whereby low-grade lumber, (i.e., lumber having surface defects such as knots, voids, wane, and bark pockets, and warp defects such as twist, bow, crook and sweep), is converted to higher grade lumber and panel products. The process of the present invention involves first categorizing low-grade lumber, arranging a specified number of the categorized low-grade lumber side by side in a manner which offsets the surface defects on adjacent lumber by a minimum distance, and then face-laminating the categorized low-grade lumber together to form a cant. Warp defects such as bow, twist and crook are also offset in the arrangement of the cant and are straightened through the clamping and bonding process. The cant is then re-sawn to produce new, laminated wood products of a higher grade, each new laminated wood product including portions of the original lumber.

Abstract: The present invention relates to a coating film comprising: a polyester film and at least one coating layer formed by coating a coating solution containing a polyer (A) comprising a copolymer of oxazoline group-containing monomer, (meth)acrylonitrile and styrene, having an equivalent weight of oxazoline group of less than 300 g/equivalent, and drying and stretching thereof.

Abstract: A multi purpose recycled utility pole with internal reinforcing rods 18 and pipe column 20. The utility pole is comprised of scrap rubber emulsion 14, which is a combination of scrap tires in ground form, commonly known as ground tire rubber, ground plastic, a UV protectant and fire retardant with a urethane binder. Scrap rubber emulsion 14 is dispensed into a steel plate casing 12 and compressed until completely filled. After compaction, the scrap rubber emulsion 12 will be hardened for several hours and the steel plate casing 12 will unbolt to remove the finished utility pole.

Abstract: A process for manufacturing structures from worn out tires and a structural member made by that process. Sidewalls are cut from the tire leaving a circular strip, which is cut transversely to produce an elongated approximately rectangular strip. Spaced slits are cut into the long edges of the strips to form slats suitable for use in manufacturing structures. Two slats are bonded together in a face-to-face arrangement to form a unitary pair of bonded slats. Additional pairs of slats are then bonded to the first pair of slats. All slats are bonded with similar sides in contact; that is, tread side to tread side or inside to inside. The resulting beam can have adjacent corners removed to provide a parking stop configuration. Preferably, the slats are bonded with an elastomer or mechanical fasteners such as ring nails or staples. A thick elastomer, having a thickness of at least about ⅛ inch may be coated over the beam. Beams may be combined to form guard rails, walls, panels, etc.

Abstract: A process for manufacturing structures from worn out tires and a parking stop made by that process. Sidewalls are cut from the tire leaving a circular strip, which is cut transversely to produce an elongated approximately rectangular strip. Spaced slits are cut into the long edges of the strips to form slats suitable for use in manufacturing structures. Two slats are bonded together in a face-to-face arrangement to form a unitary pair of bonded slats. Additional pairs of slats are then bonded to the first pair of slats. All slats are bonded with similar sides in contact; that is, tread side to tread side or inside to inside. The resulting beam can have adjacent corners removed to provide a parking stop configuration. Preferably, the slats are bonded with an elastomer or mechanical fasteners such as ring nails or staples. A thick elastomer, having a thickness of at least about ⅛ inch may be coated over the beam. Beams may be combined to form guard rails, walls, panels, etc.

Abstract: Fiber-reinforced recycled thermoplastic composites and methods for their manufacture are presented. In a preferred embodiment, the thermoplastic composite incorporates a matrix of recycled thermoplastic and a plurality of high modulus fibers, with the recycled thermoplastic including polyethylene, polypropylene, nylon, PET and styrene-butadiene rubber, and the high modulus fibers including glass fibers, natural fibers, carbon fibers, and aramid fibers. Preferably, each of the high modulus fibers have a minimum length of approximately ½ of an inch and a modulus of approximately one million psi.

Abstract: A tire block is made of a plurality of elongated tire tread strips arranged end-to-end and wound in a spiral wrap of overlying convolutions. Fasteners secure the tire tread strips together. The tire tread strips are made from motor vehicle tires by removing the side walls and transversely splitting the tread.

Abstract: A protection layer for use in a waterproofing or roofing system and a method for making the protection layer in a rollable form is disclosed. The protection layer includes a core matrix of felt and asphalt saturant typical in many roofing products. The protection layer also includes a unique coating applied to the matrix. The coating comprises a mixture of asphaltic waste, a relatively soft asphalt, and a filler. The addition of the coating to the matrix results in a product that is flexible enough to allow the product to be rolled without cracking, yet is sufficiently puncture and scuff resistant to adequately protect an underlying membrane.

Abstract: Methods for fabricating laminations to form structural elements of predetermined shapes (120, 220, 420, 520, 620) are provided. Laminations include parts (22, 24) fabricated from the tread portion (42) of discarded rubber tires. The parts are typically arranged in layers with various relationships therebetween. The parts are pressed to remove all voids therebetween causing dynamic tension which creates rigidity and then bonded with methods including vulcanization, chemical vulcanization, epoxy and adhesive.

Abstract: A hollow decorative rock protects and provides an aesthetically pleasing appearance by covering utility implements or access covers. Hidden slots in the hollow rock provide for an air flow through the rock, when combined with the uneven bottom edge of the molded hollow rock.

Abstract: A polyethylene-2,6-naphthalene dicarboxylate resin contains an antimony compound as a polycondensation catalyst, and has an intrinsic viscosity of 0.55 to 0.75 dl/g, a terminal carboxyl group content of 32 eq/ton or less, an acetaldehyde content of 8 ppm or less and a diethylene glycol component content of 0.8 to 3.0 wt %. A preform and a bottle made of the resin are also described.

Abstract: Articles of manufacture such as building materials are formed from recycled waste polymeric material including 15 to 50 percent aliphatic polyamide material. The articles are formed by chopping and granulating the waste polymeric material into fragments and extruding them at a temperature that is lower than the lowest melting point of the aliphatic polyamide material.

Abstract: A recycled asphalt roofing material for use on sloped roofs, which provides the required elevated melt point without using prior art methods of oxidizing the asphalt prior to incorporation into the roofing material is provided. The recycled asphalt roofing material is made up of approximately 30% flux asphalt and approximately 70% reclaimed asphalt roofing material. The fibrous backing in the reclaimed material modifies the asphalt in such a way as to provide the required elevated melt point. The manufacturing process for recycled fiberglass mat-based roll and shingle roofing, in its preferred embodiment, consists of impregnating a roofing material backbone, such as a fiberglass or polyester mat with recycled asphalt material to form inner and outer layers of recycled material and then applying optional second inner and outer layers of standard asphalt coating to the inner and outer layers of the recycled material.

Abstract: A multicolored, patterned floor covering is disclosed along with a method for its manufacture. The floor covering is made of a sheeting which has a first color, and a granular material dyed differently from the sheeting which is embedded in the sheeting along at least in the area of the top side. The sheeting and the granular material consist of cross-linkable, elastomeric materials, the granular material comprising particles which have at least two subregions dyed differently from each other and from the sheeting. The quantity and color of the fractions of each component as selected so that the mixed color resulting from an homogeneous intermixing of all the components contained in the floor covering agrees with the first color.

Abstract: A laminated paperboard package is produced by initially printing graphics by high speed printing on a sheet of clay-coated publication paper. The printed paper is then continuously bonded to a surface of cellulosic base layer, to provide a laminated product. The cellulosic base layer consists of at least one base ply of unbleached fibers and at least one ply of bleached or dyed fibers. Alternatively, instead of a ply of bleached or dyed fibers, a second layer of paper may be laminated to the base ply. The laminated product is then die cut to the desired shape, folded and glued into the configuration of a box or container. The substrate may be either coated, or a ply is provided, to prevent moisture or oil from the contained product from seeping through the base layer to the printed paper.

Abstract: A container incorporating post-consumer recycled (“PCR”) plastic and a method of making that type of container. The container utilizes a layer of polypropylene or EVOH or a film of fluorinated polyethylene toward the interior from the recycled plastic to prevent contaminants from the latter entering the container's contents. When utilizing EVOH, the container usually has an additional layer of polyethylene or polypropylene covering the EVOH to prevent its deterioration by moisture. Making the container involves first composing a resin including the recycled plastic. Forming the various layers listed above produces a container that includes recycled plastic and a barrier to limit the migration of contaminants f from the recycled material to the container's contents. This permits the use of the resulting containers for food. For a fluorinated polyethylene film, fluorination can occur either during or after the container's formation.

Abstract: A method for rotational molding of articles, including the step of rotationally molding a mixture of particulate plastics material comprising at least one thermoplastics material having a first particle size and a second thermoplastics material having a larger particle size wherein, in use, said first thermoplastic material fuses to form an outer skin and subsequently said second thermoplastics material fuses to form an inner skin bonded to the outer skin of a resultant molded article. The method may also include the step of incorporating a quantity of rollable molded reinforcing elements in the mold with said first and second thermoplastics materials, wherein the reinforcing elements are located in a spaced array thereby forming bridges between opposed inner skin surfaces as they expand. Articles, such as a shipping pallet, rotationally molded using the method are also disclosed.