Abstract: The present invention relates to optically clear fire resistant and impact resistant windows having at least one air gap and at least one fire resistant layer. Optionally there is also an anti-spall layer.

Abstract: A material intended for personal protective equipment, such as a suit for escaping chemicals or a flash fire is disclosed, wherein the material includes at least four different layers, the layers being: an outer first layer of a material comprising at least one polymer, which material is self-extinguishing; a second layer of a fiber material, which fiber material is self-extinguishing; a third layer being adhesive; and an inner fourth layer being a barrier laminate. All of the at least four different layers individually are attached to layers located next to them.

Abstract: A composite article comprises a first glass layer, a silicone layer, a second glass layer, and an organic layer. The silicone layer is disposed adjacent to the first glass layer. The silicone layer includes a cured silicone composition. The second glass layer is disposed adjacent to the silicone layer, spaced from and substantially parallel to the first glass layer. The organic layer is disposed adjacent to the second glass layer, spaced from and substantially parallel to the silicone layer. The organic layer includes a cured organic composition. A method of making a composite article including a first glass layer and a polymeric layer disposed adjacent to the first glass layer includes providing a dual-compartment chamber. The chamber includes a first compartment and a second compartment separated by a polymeric separator. The separator can be manipulated through pressure differentials between the compartments.

Abstract: Electron beam curable resins or ultraviolet light curable resins can be used in combination with filler and other additives to make coated facers that can be used on insulation boards. Also disclosed are facers made of such composition, the process for making said facers and their use in insulation, building and construction boards. More specifically a flexible facer can be made by a process that comprises (1) applying a monomeric composition to a fiber mat, wherein the fiber mat is a non-asphaltic, non-cellulosic fiber mat, and wherein the monomeric composition is comprised of at least one monomer and/or at least one oligomer, and a filler, (2) initiating polymerization of the monomer within the monomeric composition by exposing the monomeric composition to ultraviolet light or an electron beam, and (3) allowing the monomer to polymerized to produce the flexible facer.

Abstract: The invention relates to a flame resistant paper product and a method for manufacturing a flame resistant paper product. In an embodiment the invention is a paper product comprising a paper substrate having a first surface and a second surface and a flame retardant composition, wherein the first surface is smoother than the second surface. In another embodiment, the invention is a method for forming a flame resistant paper product comprising applying a flame retardant composition to a web of fibers having a first surface and a second surface, wherein the first surface is smoother than the second surface by at least about 70 SSU according to TAPPI T538.

Abstract: A filler cloth includes cellulosic fibers treated with a flame retardant chemistry such that the filler cloth has a char length of less than about nine inches when tested in accordance with NFPA 701, such that thermal shrinkage of the filler cloth at 400° F. is less than about 35% in any direction, and such that the filler cloth maintains flame and heat resistant integrity when impinged with a gas flame in accordance with testing protocols set forth in Technical Bulletin 603 of the State of California Department of Consumer Affairs. The filler cloth cellulosic fibers are treated with a flame retardant chemistry such that the filler cloth has a Frazier air permeability of less than about 400 cfm and a thermal resistance rating of at least about 3 when tested according to NFPA 2112.

Abstract: A fire-critical aircraft or other component within a fire-risk zone includes a protective fire shield directly exposed to the fire-risk zone and separating the fire-critical component therefrom. The fire shield has an entirely composite construction composed of fiber cloth impregnated with a sacrificial resin which has a melting point that is below that of the fiber cloth. When exposed to fire, the fiber cloth remains substantially intact for at least the minimum period of time while the sacrificial resin is allowed to be at least partially consumed by the fire, such that the protective fire shield is partially sacrificed.

Abstract: A method of thermally insulating an object that requires a Class A standard insulation material, said method comprising suitably locating a metallized polymeric reflective insulation material adjacent said object, wherein said polymeric material is selected from a closed cell foam, polyethylene foam, polypropylene foam, expanded polystyrene foam, multi-film layers assembly and a bubble-pack assembly. The object is preferably packaging, a vehicle or a residential, commercial or industrial building or establishment. The polymeric material may contain a fire-retardant and the bright surface of the metallized layer has a clear lacquer coating to provide anti-corrosion properties, and which maintains satisfactory reflectance commercial criteria.

Abstract: A fire resistant slipsheet in roll form includes a fiber mat having first and second sides and a coating containing expandable graphite, a filler, and a binder. The coating is coated on at least one of the first and second sides of the fiber mat, and a single layer of the slipsheet achieves a Class A rating when tested according to UL 790 and/or ASTM E-108 Standard Test Methods for Fire Tests of Roof Coverings. A fire resistant roofing system and a method for installing a fire resistant roofing system that achieves a Class A rating when tested according to UL 790 and/or ASTM E-108 Standard Test Methods for Fire Tests of Roof Coverings is also provided.

Abstract: One of the major problems of commercial clean flame retardant materials is unstable mechanical properties because of high filler loadings. Clean flame retardant compositions having very low smoke and toxicity generation are invented by a method based on partial cross-linking of polymers. These composites are processed by routine thermoplastic extruder and do not use post curing system. Composition mainly contain 100 parts by weight (p/w) of resin (polyolefin or 100 p/w of polyolefin/ethylene propylene diene monomer rubber (EPDM rubber)), 90-150 p/w of non halogen content main flame retardants, 0.1-0.5 parts by weight of crosslinking agent, 1-20 p/w of auxiliary secondary flame retardant agents and 0.2-1.0 p/w of antioxidants. Clean flame retardant compositions use peroxide composite as a crosslinking agent and metal hydroxide composite as a flame retardant.

Abstract: Glass fiber products used to reduce the flammability of mattresses and upholstery are provided. In one embodiment, a veil formed of glass fibers, comfort enhancing fibers, and optionally a combination of synthetic fibers is positioned on the bottom of a mattress to provide fire resistance or prevention. The binder composition used to form the veil may include a binder with a low glass transition temperature and a flame retardant additive. In a second embodiment, a glass veil is utilized in a fire retarding composite formed of an encapsulating layer, a fire retarding veil, and a backing layer. Preferably, all of the fibers in the veil are glass fibers. The fire retarding composite is positioned on the mattress with the encapsulating layer against the cushioning material, the backing layer facing externally, and the veil sandwiched between the encapsulating layer and the backing layer. A fire retarding insulation product is also provided.

Abstract: The present invention is directed to a textile fabric. This fabric is particularly well suited for use as the outer shell fabric of a firefighter's garment. The fabric is a woven or knitted fabric of spun yarns and multi-filament yarns. The spun yarn includes a first staple being a polymer selected from the group consisting of aramid, PBI or PBO or melamine formaldehyde, and a second staple being an aramid polymer. The multi-filament yarn includes an aramid filament.

Abstract: The present invention relates to a process for the production in continuous of cellulose-based flame-retardant fibres or filaments and textile articles obtained therefrom, comprising the predispersion in water of an organophosphoric additive, the dosing and mixing of the aqueous predispersion in a solution of cellulose xanthogenate, the filtration of the mixed solutions and spinning in a regenerating and coagulation bath.

Abstract: Flame-retarding additives that may also have insulating properties are disclosed that include at least one carbonate salt, and at least one additional salt, active ingredient or combination thereof. In addition, methods of forming flame-retarding additives are disclosed that include providing at least one carbonate salt, providing at least one additional salt, active ingredient or combination thereof; and combining the at least one carbonate salt along with the at least one additional salt, active ingredient or combination thereof to form the flame-retarding additive. Flame-retarding additives disclosed may also comprise at least one filler material, including sand or white sand. These additives may also be included in paints and a number of processed building materials.

Abstract: A flame-retardant metal-coated cloth having a high degree of flame retardancy and a soft feeling without the use of any halogen compound or antimony compound is provided. In the flame-retardant metal-coated cloth, a flame-retardant film comprising a mixture (E) of a phosphorus compound (A), a metal hydroxide (B), a phosphoric ester (C), and a thermoplastic resin (D), is formed on at least one surface of a metal-coated cloth, and the ratio of (A):(B):(C):(D) is 20 to 200:100 to 950:10 to 250:100 in terms of a weight ratio.

Abstract: A process for imparting flame resistance and the flame resistant fabrics produced by such process are provided. The process for imparting flame resistant properties involves treating a target fabric with one or more flame retardant chemicals (and, preferably, a softening agent) and then curing the treated fabric to durably affix the flame retardant to the fabric. In many cases, it may be desirable to subject the treated fabric to mechanical face finishing to increase softness. Optionally, stain release agents, soil repellent agents, permanent press resins, and the like may be added to the bath of flame retardant chemicals, eliminating the need for one or more additional manufacturing processes. Alternately, soil repellent agents may be applied to only one side of the treated fabric after the application of the flame retardant chemicals. The present fabrics exhibit improved performance and tear strength, even after repeated launderings, as compared to conventionally treated fabrics.

Abstract: The following disclosure provides a low-density fire retardant structural board. The board has a body of fibrous material, a binder and fire retardant agent. The body of fibrous material includes a weight, first and second ends, first and second sides and a thickness. The fibrous material is dispersed throughout the thickness of the body. The binder is also dispersed throughout the thickness of the body. The fire retardant agent is dispersed between individual fibers of the fibrous material and throughout the thickness of the body.

Abstract: Mattress panels and mattresses (including mattress foundations) that satisfy the rigorous requirements of new and promulgated state and federal regulations regarding flammability of mattresses, such as Technical Bulletin 603 of the State of California department of Consumer Affairs (TB-603) and U.S. Consumer Product Safety Commission Standard for Flammability of Mattresses and Mattress/Foundation Sets (16 CFR 1633), are provided. A mattress includes one or more panels of material assembled as a non-quilted, non-perforated, multi-layered structure, wherein the mattress maintains flame and heat resistant integrity when impinged with a gas flame in accordance with the testing protocol set forth in Technical Bulletin 603 of the State of California department of Consumer Affairs (TB-603) and/or in accordance with the testing protocol set forth in U.S. Consumer Product Safety Commission Standard for Flammability of Mattresses and Mattress/Foundation Sets (16 CFR 1633).

Abstract: A mounting mat for an exhaust gas treatment device including inorganic fibers, organic binder, antioxidant, optionally clay and optionally intumescent material. The exhaust gas treatment device includes a housing, a fragile catalyst support structure resiliently mounted within the housing, and the mounting mat disposed in a gap between the housing and the fragile catalyst support structure. Additionally disclosed are methods of making a mounting mat for an exhaust gas treatment device and for making an exhaust gas treatment device incorporating the mounting mat.

Abstract: Provided herein is a non-stratified, or homogeneous, non-woven composite having (a) strength-imparting fibers of a relatively high denier and (b) binder fibers of a lower denier that adhere the composite together and that form a smooth, stiff skin on the outer surfaces of the composite. In one instance, the strength-imparting fibers are staple fibers and the binder fibers are bicomponent fibers having a low melt component. In a variation, the composite also contains a small percentage by weight (that is, less than 20%) of flame retardant fibers that impart flame resistant properties to the composite. Preferably, all of the fibers are comprised of the same polymeric material (e.g., polyester), so that the composite is recyclable. The resulting composite exhibits excellent flame retardance, strength, and stiffness, as well as having a smooth surface for attachment of a decorative fabric or other material. A process for manufacturing such composites is also provided.

Abstract: A fire resistant fabric material comprising a substrate having an ionic charge which is coated with a coating having essentially the same ionic charge. The coating consists essentially of a filler material comprising clay and a binder material. The substrate is preferably fiberglass, the filler material may further comprise at least one additional filler selected from the group consisting of decabromodiphenyloxide, antimony trioxide, fly ash, charged calcium carbonate, mica, glass microspheres and ceramic microspheres and mixtures thereof and the binder material is preferably acrylic latex.

Abstract: A flame or heat flux protective coating composition, which includes a dispersion of fiberglass, hollow glass spheres, or a combination of both in silicone. A flame or heat flux protective sheet, which includes hollow glass spheres dispersed in silicone in a sheet form or fiberglass and silicone in a sheet form, wherein the fiberglass is dispersed in the silicone or the fiberglass is a woven cloth coated with the silicone is also presented. Articles incorporating the flame or heat flux protective coating or sheet form and methods for coating an article with the flame or heat flux protective coating composition are also presented.

Abstract: Disclosed is a multi-layered metal panel with a fire retardant inner core disposed between two wire mesh layers. The fire retardant inner core is a substrate coated with a fire retardant material. The wire mesh layers on top and bottom of the inner core affix the fire retardant inner core in between. A wire frame surrounds the peripheral edge of the wire mesh layers to provide structural rigidity to the panel. A protective sheet surrounds the entire panel to protect it from rain and wind.

Abstract: A protective device (10) for use in the protection of at least a portion of an elongated article (50) which includes a main body (12), first and second parts (22), (27) which are connectible together such that, in an assembled position the main body has a chamber therein (14). The first and second parts each have two longitudinal extending side edge portions (23), (28), respective side edge portions of the first part being adapted to cooperate with the respective side edge portions of the second part to connect the two parts together in the assembled position.

Abstract: Seal, particularly for use with a ladle shroud in the casting of molten metal from a ladle, having an intumescent composition containing expandable graphite from which some, but not all, of interstitial water present therein has been removed. The interstitial water can be driven off from known expandable graphite by heating it to between approximately 230° C. and 280° C. for approximately 30 minutes. Once part of its interstitial water has been removed, the expandable graphite is used to produce the intumescent composition, which is then formed/shaped into the required seal.

Abstract: A method of thermally insulating an object that requires a Class A standard insulation material, said method comprising suitably locating a metallized polymeric reflective insulation material adjacent said object, wherein said polymeric material is selected from a closed cell foam, polyethylene foam, polypropylene foam, expanded polystyrene foam, multi-film layers assembly and a bubble-pack assembly. The object is preferably packaging, a vehicle or a residential, commercial or industrial building or establishment. The polymeric material may contain a fire-retardant and the bright surface of the metallized layer has a clear lacquer coating to provide anti-corrosion properties, and which meets commercial reflectance criteria.

Abstract: A method of thermally insulating an object that requires a Class A standard insulation material, said method comprising suitably locating a metallized polymeric reflective insulation material adjacent said object, wherein said polymeric material is selected from a closed cell foam, polyethylene foam, polypropylene foam, expanded polystyrene foam, multi-film layers assembly and a bubble-pack assembly. The object is preferably packaging, a vehicle or a residential, commercial or industrial building or establishment. The polymeric material may contain a fire-retardant and the bright surface of the metallized layer has a clear lacquer coating to provide anti-corrosion properties, and which maintains satisfactory reflectance commercial criteria.

Abstract: A pyrolyzing flexible ablator comprising a flexible substrate and a pyrolyzing material that will pyrolize upon exposure to a heat flux greater than 5 W/cm2, the pyrolyzing material being bonded to the flexible substrate.

Abstract: The present invention provides light weight, cost effective flame, fire and heat resistant compositions and materials for use in a variety of applications, as well as methods for producing and installing the compositions and materials in a variety of settings.

Abstract: A non-woven flame retardant barrier can be prepared from low denier, charring fibers and substantially free of polymers made from halogenated monomers. The charring fibers can be modified viscose fibers, for example Visil®. The blend of low denier fibers can be, for example, a blend of 1.5 denier fibers and 3.0 denier fibers.

Abstract: A method for protecting a structure or organism from the effects of fire caused by an explosion comprising covering at least a part of said structure or organism in a barrier comprising a water gel.

Abstract: The invention concerns a flame-resistant garment having an outer shell fabric comprising 5 to 40 parts by weight of a polybenzobisoxazole fiber and 60 to 95 parts by weight of a polypridobisimidazole fiber having an inherent viscosity of greater than 20 dl/g.

Abstract: This invention concerns a flame-resistant garment having an outer shell fabric comprising 50 to 95 parts by weight of a polypyridobisimidazole fiber having an inherent viscosity of greater than 20 dl/g and 5 to 50 parts by weight of polybenzimidazole fiber.

Abstract: The invention concerns a fabric useful in apparel and garments comprising an intimate blend of staple fibers, the blend of fibers comprising 55 to 95 parts by weight of a polypyridobisimidazole fiber having an inherent viscosity of greater than 20 dl/g and a tensile modulus of greater than 120 GPa (820 gpd); and 5 to 45 parts by weight of a flexible fiber having a tensile modulus of less than 10 GPa (70 gpd).

Abstract: The invention concerns a flame-resistant garment having an outer shell fabric comprising 50 to 95 parts by weight of a polybenzobisoxazole fiber and 5 to 50 parts by weight of a polypridobisimidazole fiber having an inherent viscosity of greater than 20 dl/g.

Abstract: This invention concerns a flame-resistant garment having an outer shell fabric comprising 5 to 50 parts by weight of a polypyridobisimidazole fiber having an inherent viscosity of greater than 20 dl/g and 50 to 95 parts by weight of polybenzimidazole fiber.

Abstract: A flame retardant cellulosic-based nonwoven fabric is provided having a synergistic blend of cellulosic and acrylic fiber that imparts unexpectedly enhanced flame retardant performance. The flame retardant finished nonwoven fabric can have at least about 15 wt % and no greater than about 35 wt % acrylic fiber and at least about 65 wt % and no greater than about 85% cellulosic fiber, where the nonwoven fabric has a char strength of at least 0.9 Newtons and exhibits a basis weight loss of no more than 7 wt % when exposed to a gas flame for 240 seconds. Bedding articles including the flame retardant finished nonwoven fabric are also provided.

Abstract: Embodiments of the invention can provide a protective fabric includes a plurality of inherently flame resistant fibers, and at least one ultraviolet-resistant additive incorporated into the inherently flame resistant fibers through a dye process using a carrier, wherein the ultraviolet-resistant additive significantly increases at least one of the strength retention and the colorfastness of the fabric when exposed to ultraviolet radiation.

Abstract: A kind of fireproof cloth includes a piece of polyacrylonitrile fiber cloth; to make the polyacrylonitrile fiber cloth, first polymer of polyacrylonitrile is spun into fiber, and flame-resisting treatment is carried out on the polyacrylonitrile fiber in air, and next the polyacrylonitrile fiber is woven into polyacrylonitrile fiber cloth; because of the flame-resisting treatment, the polyacrylonitrile fiber has high strength, high elasticity and heat isolation capability, and is highly resistible to instantaneous high temperature; the polyacrylonitrile fiber cloth has excellent water absorbing capability therefore structure of the fireproof cloth won't be damaged when the fireproof cloth is washed with water.

Abstract: The present invention discloses a fire-resistant ground cover and a composition and method for treating cellulosic material such as biomass, wood and organic mulch to increase its resistance to flame to provide a fire-resistant ground cover material.

Abstract: The invention relates to an arrangement for lining the interior of a passenger vehicle such as an airplane including a honeycomb formation of several honeycombs arranged side by side. At its end, the honeycomb body is supported by a cover layer supported above and below the honeycomb formation such that by means of two cover layers glued onto the honeycomb formation, a layer design of the honeycomb paneling is created, which layer design is arranged so as to extend parallel to the outer skin of the aircraft and follow the curvature of the outer skin. The honeycomb formation used is made of paper or aramide honeycombs or of a mixed combination of both honeycomb types; on whose cross section of the honeycomb body a CFK cover layer is positioned to both ends of the honeycomb bodies. As an alternative, further CFK insulation layers are glued onto the outer surface of the respective cover layer supported above and below the honeycomb formation, which cover layers comprise a CFK or GFK.

Abstract: A composite velour fabric garment includes a laminate consisting of an outer woven shell layer, an inner thermal layer of knit construction, and an intermediate layer disposed between and laminated to each of the shell layer and the thermal layer. The outer woven shell layer contains spandex in at least a weft direction for stretch and recovery in a width direction. The knit construction of the inner thermal layer provides stretch in at least a width direction, in harmony with the shell layer, and the inner thermal layer has a raised surface facing inwardly, away from the shell layer. The intermediate layer has controlled air permeability, including zero air permeability.

Abstract: A fire-blocking paper (22, 52) is adapted for incorporation into a fire-barrier film laminate (16, 46) for use in thermal and acoustical insulation systems (10, 40), such as, but not limited to, those used in commercial aircraft. The fire-blocking inorganic fiber paper (22, 52) can be laminated to a flame resistant film (24a, 24b, 54a, 54b). The fire-blocking paper (22, 52) may include inorganic bio-soluble fiber, chopped glass non-respirable fibers, organic reinforcing fibers, organic binder, and inorganic binder or filler; and, optionally or refractory ceramic fibers.

Abstract: Thermal insulation structure having at least one flexible layer based on compressed expanded graphite particles characterized in that the density of the said flexible layer is equal to at least 0.4 g/cm3 (400 kg/m3) and in that the thermal insulation structure also includes another layer close to the flexible layer based on compressed graphite particles with a lower density, typically less than 0.4 g/cm3 (400 kg/m3). Preferably, the dense compressed expanded graphite layer has a density of between 0.5 and 1.6 g/cm3 (500 and 1600 kg/m3) and the sub-dense compressed expanded graphite layer has a density of between 0.05 and 0.3 g/cm3 (50 and 300 kg/m3). Thermal insulation elements are also described that are designed to be fitted on furnaces operating under non-oxidizing atmosphere and at temperatures of more than 800° C.

Abstract: The invention concerns a flame-resistant spun staple yarns and fabrics and garments comprising these yarns and methods of making the same. The yarns have 50 to 75 parts by weight of a polymeric staple fiber containing a polymer or copolymer derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof; 2 to 15 parts by weight of a fiber having low thermal shrinkage; 1 to 5 parts by weight of an antistatic fiber; and the remainder being flame resistant fibers having a limiting oxygen index of 21 or greater, based on 100 total parts by weight of the polymeric fiber, the low thermal shrinkage fiber, the antistatic fiber, and the flame resistant fibers in the yarn.

Abstract: A self-protecting barrier for retarding fire has a combustible hydric member or a network of combustible hydric members having an ignition temperature above 100° C., at least a first surface which is water-permeable and may be flammable, and a sufficient water absorption capacity for fire retardation. The hydric members may be foamed-polymer elements, or superabsorbent polymer-filled matrixes, or loose superabsorbent polymer-filled pouches or pockets. A self-protecting barrier system for retarding fire further includes fire adjacent the water-permeable surface and steam between the water-permeable surface and the fire, and may further include a combustible object adjacent the barrier opposite the fire. A method of isolating a combustible object from the flames of a fire includes the steps of providing at least one fire-retardant barrier between the object and the flames, volatilizing or boiling a portion of the hydration water at a temperature of about 100° C.

Abstract: This invention relates to a flame-resistant spun staple yarns and fabrics and garments comprising these yarns and methods of making the same. The yarns have 50 to 95 parts by weight of a polymeric staple fiber containing a structure derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof; and 5 to 50 parts by weight of a high modulus staple fiber having a tensile modulus of 200 grams per denier (180 grams per dtex) or greater or greater, based on 100 parts by weight of the polymeric fiber and the high modulus fiber in the yarn.

Abstract: This invention relates to a flame-resistant spun staple yarns and fabrics and garments comprising these yarns and methods of making the same. The yarns have 25 to 90 parts by weight of a polymeric staple fiber containing a structure derived from a monomer selected from the group consisting of 4,4?diaminodiphenyl sulfone, 3,3?diaminodiphenyl sulfone, and mixtures thereof; and 10 to 75 parts by weight of a textile staple fiber having limiting oxygen index of 21 or greater, based on 100 parts by weight of the polymeric fiber and the textile fiber in the yarn.

Abstract: A base layer apparel is provided that is formed from a single or double-knit fabric. The fabric is formed of ring spun fire resistant yarns that are an intimate blend of at least 60 percent modacrylic fibers and up to 40 percent fire-resistant viscose fibers. Anti-microbial and wicking treatments may be applied to the knit fabric.

Abstract: A velour fabric article consists of a fabric body having a technical face formed by a filament stitch yarn and a technical back formed by a loop yarn. The filament stitch yarn includes a heat sensitive material, e.g. a hot melt material or a heat shrinkable material, and/or an elastomeric material, such as spandex. The loop yarn includes flame retardant material, such as M-Aramide fiber. The fabric body has a velour surface formed at one or both of the technical back and the technical face. Raised fibers of at least one of the technical face and the technical back may be entangled, including in and/or through interstices of the fabric body, toward the other of the technical face and the technical back, e.g., by a hydroentanglement process applied after finishing. The fabric body has permeability of about 90 ft3/ft2/min, or less, under a pressure difference of ½ inch of water across the fabric body.