Abstract: A connector system, keying member and method for electrically connecting a post to a connector. The system includes a terminal post, a connector and a keying member. The connector has a housing body with a post receiving passage for receiving the terminal post therein. The housing body has a keying member receiving recesses provided proximate a first end of the post receiving passage. A keying member is positioned on the terminal post and maintained thereon. The keying member is configured to be positioned in the keying member receiving recesses when the connector is properly inserted onto the terminal post. The keying member prevents the mating of an improper connector onto a respective post.

Abstract: For an object of providing an electric connection box which can maintain waterproof when a car is washed by high-pressure water, the electric connection box includes a box main body having a groove recessed from an outer wall and extending straight; and a side cover slid along a lengthwise direction of the groove so as to be mounted at the box main body, and covering the groove when the side cover is mounted at the box main body. The side cover includes third and fourth plate members to be arranged within a same geometrical plane of the outer wall. The third and fourth plate members are provided with flaps projecting from the third and fourth plate members along a widthwise direction of the groove.

Abstract: A battery is disclosed. The battery includes a battery housing containing operable battery elements. A battery cover is secured to the battery housing and has a cover recess in an outer surface. A handle is provided which has a crossbar interconnecting first and second arms. The handle is pivotally attached to the battery cover in the recess. The battery handle is pivotable between a raised position relative to the battery cover and a lowered position in which the first and second arms and the crossbar are positioned within the cover recess. A cam is carried by the handle and positioned to interact with a surface on the battery cover. A first mating attachment element is also carried by the handle and mates with a second mating attachment element carried by the battery cover. A battery handle and a method of attaching a handle to a battery cover are also disclosed.

Abstract: A cable-type secondary battery, includes an electrode assembly including first and second polarity electrodes with a thin and long shape, each electrode having a current collector whose cross-section perpendicular to its longitudinal direction is a circular, asymmetrical oval or polygonal shape, and an electrode active material applied onto the surface of the current collector, and a separator or an electrolyte layer interposed between the first and second polarity electrodes; and a cover member surrounding the electrode assembly. Also, the cable-type secondary battery is provided with a first polarity terminal and a second polarity terminal connected to the first polarity electrode and the second polarity electrode, respectively, at the end of the cable-type secondary battery; and a housing cap configured to fix the first and second polarity terminals and cover the end of the cable-type secondary battery.

Abstract: A battery module including a plurality of rechargeable batteries, and a connector for connecting a first terminal of one of the plurality of rechargeable batteries and including a first material to a second terminal of another one of the plurality of rechargeable batteries and including a second material, wherein the connector includes: a first portion connected to the first terminal and including the first material; and a second portion connected to the second terminal and including the second material, and a welded portion connecting the first portion and the second portion.

Abstract: In a battery pack according to the embodiment of the present invention, when coupling bosses of a second case are coupled to coupling holes of a first case, the first case and the second case can be easily coupled to each other by reducing the thicknesses of some portions of a rib having the coupling holes before the coupling bosses are coupled to the coupling holes. In addition, the first case and the second case can be smoothly coupled to each other at the initial step of coupling the coupling bosses and the coupling holes to each other by opening the outermost portion of the first case facing the top end of the rib having the coupling holes.

Abstract: A drawing section 35 for electric wires 17 is formed such that a bottom plate 37 and a side wall 39 of a wiring path 21 are extended to be projected from an insulating plate 23. A tongue piece 43 around which a tape is wound together with the wires 17, is formed on the drawing section 35. The tongue piece 43 is bent in a direction opposite to a rising direction of the side wall 39 of the drawing section 35 so that a projection dimension of the tongue piece 43 is reduced.

Abstract: Multiple cell tabs are effectively joined in a cost-effective and more consistent manner that can result in less mass and volume per interconnect. Cell tabs can be made of a material that is sufficiently thick enough to be able to carry several times the current of other tabs. The tabs are notched to engage an interconnecting member where the notching is performed in the same stage as making individual cell tab bends. Once the cell tabs are notched and bent, they are then positioned together such that the notched portions lie on the interconnecting member in a flat, side-by-side manner, all at the same height. The cell tabs are then held closely to the interconnect and laser-welded.

Abstract: A battery pack is disclosed. An embodiment of the battery pack includes a bare cell comprising a first surface, a positive electrode and a negative electrode; a circuit module disposed over the first surface and comprising a positive electrode terminal and a negative electrode terminal; a first lead plate disposed over the first surface and coupled to the positive electrode and the positive electrode terminal; and a second lead plate disposed over the first surface and coupled to the negative electrode and the negative electrode terminal; wherein the first surface of the bare cell is curved, and each lead plate has a curvature conforming to the first surface.

Abstract: A battery module including: a plurality of rechargeable batteries including a first terminal and a second terminal; and a connecting member electrically connecting rechargeable batteries of the plurality of rechargeable batteries through the first and second terminals, the connecting member including an access protrusion protruded toward the first terminal, and the first terminal includes a pressurizer configured to press the access protrusion toward a part of the first terminal.

Abstract: A rechargeable battery and a battery module, the rechargeable battery including an electrode assembly formed by winding a positive electrode and a negative electrode and a separator therebetween; a case accommodating the electrode assembly; a cap plate sealing an opening at one side of the case, the cap plate including a terminal hole therethrough; an electrode terminal in the terminal hole of the cap plate, the electrode terminal extending to an outside from an inside of the case and being connected to the electrode assembly; and a terminal cap including an electrical insulating material, the terminal cap covering the electrode terminal from the outside of the case.

Abstract: There is provided an energy storage device including an electrode assembly having a pair of electrodes overlapped with each other. At least one of the electrodes includes a current collecting substrate, an active material layer arranged on the current collecting substrate, an intermediate layer arranged between the current collecting substrate and the active material layer, and an insulating layer arranged on the current collecting substrate. The active material layer contains an active material and a first binder. The intermediate layer contains a carbonaceous material and a second binder. The insulating layer contains an insulating material and a third binder. The second binder is a nonaqueous binder. The third binder is an aqueous binder.

Abstract: A plurality of power storage cells and a plurality of power storage cell holders are stacked alternately in the stacking direction. End plates are superimposed at opposite ends of the power storage cells and power storage cell holders. The end plates are connected by a frame, the frame is covered by an insulator, and the plurality of power storage cells are electrically connected by a bus bar plate, forming a power storage module. Since the surface of the power storage cell is formed from a covered portion covered by the condensation-preventing sheet and a non-covered portion not covered by the condensation-preventing sheet, and the non-covered portion is covered by the power storage cell holder, the insulator, and the bus bar plate, the non-covered portion is covered as much as possible to provide heat insulation, minimizing occurrence of condensed water and preventing formation of a liquid junction.

Abstract: A method is described for connecting two battery terminals, made of dissimilar materials, of two battery cells with the aid of a form-fitting, and/or force-locking and/or integrally bonded connection. The two battery terminals are interconnected in a connecting region with the aid of an electromagnetic pulse method, in particular by a magnetic pulse welded connection.

Abstract: The electric storage device includes: an electrode assembly; and an electrolytic solution at least part of which is impregnated into the electrode assembly, wherein the electrode assembly includes, as electrode assembly forming members, at least a positive electrode and a negative electrode that face each other, and contains lithium carbonate, the electrolytic solution contains at least lithium hexafluorophosphate, at least one of the positive electrode and the negative electrode includes an active material layer containing a metal compound, the active material layer includes a peripheral area and an inner area inside the peripheral area, the electrode assembly includes a high-content part the ratio of lithium carbonate content of which is higher than that of the inner area.

Abstract: A power supply device comprises plural battery cells having a rectangular box shape and electrode terminals, a binding member binding a battery stacked member stacking the battery cells, bus bars connecting electrode terminals of the battery cells, and an insulating bus bar holder covering the upper surface of the battery stacked member. The binding member binds the battery stacked member at the side surface and upper surface thereof. The binding member comprises a side covering portion covering the side surface of the battery stacked member, and an upper covering portion covering the upper surface of the battery stacked member. The bus bar holder is divided into an intermediate holder located at the intermediate portion, and side surface holders located at the side surfaces of both sides of the intermediate holder. The side surface holder and the intermediate holder are press-fitted by a press-fitting structure.

Abstract: The present invention relates to an apparatus for preventing overcharge of a battery, and more particularly, to an apparatus for preventing overcharge of a battery, which interrupts power of the battery by inducing a fracture of a busbar to prevent overcharge and to this end, provided is an apparatus for preventing overcharge of a battery, including: a battery cell; an electrode tab extended from both sides of the battery cell and constituted by a negative tab and a positive tab; and a busbar connecting the negative tab and the positive tab, wherein the busbar has a cut part fractured by expansion of the battery cell.

Abstract: A bus bar module includes an output terminal that has a male screw, a tab for preventing a wiring terminal from being rotated subserviently, and a terminal connecting portion with which a terminal of a battery element in a battery pack is connected, and a module main body from which a portion of a terminal installation portion to which the output terminal is installed is protruded. The terminal installation portion has an engagement tab that elastically deforms during an installation of the output terminal and recovers after the installation to engage the output terminal with the terminal installation portion. The tab is located so as to prevent a tool from contacting with the engagement tab when connecting the terminal connecting portion with the terminal of the battery element. According to the module, the output terminal can be prevented from dropping off even during its installation to the battery pack.

Abstract: According to one embodiment, a battery connection structure for connecting a cylindrical electrode terminal provided on a battery cell, includes a connection member formed of conductive material, which integrally includes a connection part and a cylindrical engagement part extending from the connection part and to be engaged in an inner hole of the electrode terminal; and a spring member which is fitted in the inner hole of the engagement part and presses the engagement part against an inner surface of the electrode terminal.

Abstract: According to one embodiment, a connecting busbar includes a pair of first connecting portions provided on first end portions, a pair of second connecting portions provided on second end portions, and a coupling portion that couples the first end portions and the second end portions. Each of the first connecting portions and the second connecting portions is provided with projecting portions that project toward each of positive electrode terminals and negative electrode terminals, and a connecting opening portion provided on a tip end of the projecting portion. The projecting portion is joined to the positive electrode terminal and the negative electrode terminal by performing welding such as laser welding on a thinned portion in a state that a surface of a curved portion contacts with the positive electrode terminal and the negative electrode terminal while the connecting opening approaches the positive electrode terminal and the negative electrode terminal.

Abstract: A power storage apparatus having a battery unit housed in a case includes external terminals of positive and negative poles for providing, from outside the case, electrical connection to corresponding positive and negative poles of the battery unit; and electronic parts, wherein only when a connection with the battery unit is cut from at least one of the external terminals of both the poles, the electronic parts can be accessed.

Abstract: Provided is a battery pack in which a terminal stand having electrode terminals of battery modules inserted and connected thereinto is formed at one side of a sub plate in which the battery modules are seated, such that the battery modules are easily electrically connected to each other and are attachable and detachable.

Abstract: A battery system comprises a battery cell having a cell body and a voltage terminal extending out of the cell body and having first and second terminal edges; a busbar to which an upper end of the voltage terminal is electrically connected; and a zipper fuse formed in a portion of the terminal between the cell body and the busbar, wherein the zipper fuse comprises an array of perforations through the voltage terminal and extending across the voltage terminal from the first edge to the second edge.

Abstract: A circuit substrate module and a battery module using the circuit substrate module are disclosed. The battery module includes: a plurality of battery units, wherein each battery unit comprises a plurality of battery cells, a case for accommodating the plurality of battery cells, a plurality of electrode terminals, and a plurality of communication connectors coupled to the battery cells and protruding out of the case; a circuit substrate module mounted on the plurality of battery units and comprising a circuit substrate, wherein a plurality of circuit substrate connectors are coupled to the plurality of communication connectors, wherein the plurality of circuit substrate connectors are coupled to a single external connector that is configured to be coupled to an external device.

Abstract: Provided is a secondary battery including a case having an opening and an internal cavity, an electrode assembly disposed in the internal cavity, a collector plate electrically connected to the electrode assembly and disposed in the internal cavity, an electrode terminal electrically connected to the electrode assembly, a cap plate sealing the opening of the case, and a safety device between the collector plate and the electrode terminal. A portion of the electrode terminal extends beyond the cap plate such that the electrode terminal is exposed.

Abstract: Disclosed herein are a connection member for electrically interconnecting a plurality of battery cells in a battery pack in which the battery cells are mounted, wherein the connection member includes at least two terminal contact parts, which are connected to electrode terminals of neighboring battery cells, and a connection part for interconnecting the terminal contact parts, and wherein the terminal contact parts are lower in height, by a size corresponding to the thickness of a pack case, than the connection part such that the connection member connects the electrode terminals of the battery cells while the connection member is mounted on the outer surface of the pack case, and a battery pack including the same. Consequently, the connection member according to the present invention has the effect of effectively interconnecting the electrode terminals of the battery cells through a simple assembly process.

Abstract: An apparatus for powering a medical device includes a battery pack, a connection feature on the battery pack, and a protective layer. In some versions the protective layer covers the battery pack and the connection feature to provide a fluid tight seal. In some versions, the connection feature comprises at least one electrode, which may pierce the protective layer to establish electrical communication with the medical device from within the protective layer such that a non-sterile battery pack could be used to deliver power to a sterile medical device without compromising sterility of the medical device. The protective layer may form a compartment. The at least one electrode may have a conical shape to facilitate piercing the protective layer.

Abstract: Disclosed is an inner case of a battery module assembly in which four battery modules, each having a plurality of cylindrical secondary battery cells (hereinafter, also referred to as ‘cells’), are electrically connected in series. The inner case includes a side frame making contact with two facing sides among sides of the battery module assembly, an upper frame making contact with an upper surface of the battery module assembly, and an electrode post electrically connected to an electrode of the battery module assembly and located at a top of the upper frame. Therefore, it is possible to provide an inner case of a stable and economic battery module including a plurality of secondary battery cells.

Abstract: A battery cell assembly is provided. The battery cell assembly includes a battery cell housing having first and second side members coupled together defining an interior region, and a battery cell disposed within the interior region. The battery cell assembly further includes a cable carrier assembly having a carrier member with a first aperture extending therethrough. The carrier member is disposed between first and second end portions of the first and second side members, respectively, and extends outwardly from the battery cell housing. A first cable extends from the interior region of the battery cell housing and through the first aperture of the carrier member to an electronic module disposed on the carrier member.

Abstract: A battery cell connector for a battery module includes a pair of cantilevered arms and base portions that are linked at the base portion by a bridge. An interconnect board for connecting a plurality of battery cells includes a circuit board and a plurality of battery cell connectors. A battery block system includes a battery block that has a tray and a plurality of battery cells, and an interconnect board in mating relationships with the tray. A battery system includes first and second bus bars, a first and second pluralities of battery cells, and an interconnect board having a plurality of battery cell connectors linking the first and second plurality of battery cells.

Abstract: A secondary battery comprises an electrode assembly including a first electrode, a second electrode, a separator for insulating the first electrode and the second electrode from each other, a first electrode tab extending from the first electrode, a second electrode tab extending from the second electrode, and a pouch including a body and a cover. The body includes a receiving part for accommodating the electrode assembly, and a body sealing part extending from the receiving part. The cover includes a covering part corresponding to the receiving part of the body, and a cover sealing part corresponding to the body sealing part. At least two insulation layers and a conductive are provided at the body and the cover, respectively. The first electrode tab and the second electrode tab are electrically connected to the conductive layers of the body and the cover, respectively.

Abstract: A battery connector system includes a tray assembly configured to be mounted to a battery module made from a plurality of battery cells. The tray assembly includes a tray and a plurality of busbars held by the tray. The tray having a base with channels extending through the base. The channels receive cell tabs from corresponding battery cells. The tray has a tray connector configured to mate with an electrical connector. The busbars are aligned with corresponding channels and configured to be electrically connected to corresponding cell tabs. The busbars are coupled to the tray. The busbars have pins positioned in the tray connector for direct connection with the electrical connector.

Abstract: A method for connecting poles of two battery cells includes using a connecting element, which is configured as a stranded wire and connects the poles of the battery cells to one another. The stranded wire is connected directly to a pole of a battery cell in a welding area with a laser beam for forming a laser beam weld.

Abstract: A battery includes a first mechanical coupling unit and a second mechanical coupling unit. The first coupling unit includes a plurality of mechanical coupling pins (18). Each of the mechanical coupling pins (18) includes a pin head (22) and a pin shaft (20). The pin heads (22) have a greater diameter than the pin shafts (20). The second mechanical coupling unit includes a plurality of capture elements (24, 26) configured to capture heads of mechanical coupling pins of a first mechanical coupling unit.

Abstract: A busbar module for connecting a plurality of batteries of a battery unit in which the batteries are arranged so that electrodes of each of the batteries having different polarities are disposed adjacent to each other is provided. The busbar module includes busbars, terminals, wires and plates. The busbars connect the electrodes adjacent to each other. The terminals are connected to the busbars respectively to detect a voltage of the batteries. The wires are connected to the terminals respectively. The plates accommodate the busbar, the terminals and the wires, and provided above the battery unit. A connector connects the plates together.

Abstract: An energy storage device includes a nanostructured network and an electrolyte in contact with the nanostructured network. The nanostructured network is an electrically conducting nanostructured network that provides combined functions of an electrode and a charge collector of the energy storage device. An electrical device includes an energy storage device that includes a nanostructured network and an electrolyte in contact with the nanostructured network, and a load-bearing electrical circuit electrically connected to the electrical energy storage device. The energy storage device is suitable to power the electrical device while in operation.

Abstract: A carrier matrix for battery cell connectors 1, comprising a carrier formed from a non-conductive material, at least one vertical receiver 34 formed in a column to vertically receive a battery cell connector 1, at least two columns arranged horizontally next to one another and a horizontal receiver 36 formed to horizontally receive a battery cell connector 1 connecting batteries arranged next to one another into columns.

Abstract: A pouch-type lithium secondary battery including: a battery unit comprising a positive electrode plate, a separator, and a negative electrode plate, wherein the separator is disposed between the positive and negative electrode plates; electrode tabs extending from each of the positive and negative electrode plates of the battery unit, respectively; a case having a space to accommodate the battery unit and sealing surfaces formed along the periphery of the space, wherein the case is sealed at the sealing surfaces by thermal fusion; and a protection circuit board 600 electrically connected to the electrode tabs. The protection circuit board is disposed parallel to an outer wall of the case. Since the electrode tabs are bent in an upright position with respect to the sealing surfaces, and the protection circuit board electrically connected to the bent electrode tabs is disposed between the outer wall of the case and the electrode tabs, the size of the sealing surfaces of the case can be minimized.

Abstract: The present disclosure relates to ramped battery contacts for a battery pack that support multiple engagement methods to devices, such as terminals, recharging stations, and the like. The battery pack can make a connection with a terminal one way and with a recharging station with another. Advantageously, the multiple engagement methods allow for different connectors for the different applications associated with the terminal and the recharging station. In an exemplary embodiment, the ramped battery contacts enable a terminal to connect to a battery pack through pogo-pin contacts to prevent disconnections in a rugged environment. The same ramped battery contacts can connect to a recharging station with leaf spring contacts through a swiping action that makes insertion and removal of the battery pack in the recharger quicker and easier.

Abstract: An example method of connecting an electric vehicle battery includes welding a landing of a terminal to a bus bar, and pressing a landing of the terminal and the bus bar against one another during the welding. The landing is along a first plane and a base of the terminal is along a second plane that is spaced from the first plane.

Abstract: Disclosed herein is a secondary battery pack including a battery cell, a protection circuit module (PCM) assembly having a connection member (A), an insulative mounting member having a connection member (B) embedded therein, and an insulative cap. The connection member (B) is coupled to a second electrode terminal of the battery cell by welding, such that the connection member (B) is electrically connected to the second electrode terminal of the battery cell, in a state in which the insulative mounting member is mounted on the battery cell. The connection member (A) is coupled to a first electrode terminal of the battery cell upward from a PCM, such that the connection member (A) is electrically connected to the first electrode terminal of the battery cell. The electrical connection between the PCM assembly and the connection member (B) is achieved in a physical contact fashion.

Abstract: “Undrainable battery power system of interlocking lego-like interconnectable pluggable interchangeable inter-rechargeable batteries as well as connectible to a energizable product (e.g. machine, engines, apparatus, devices, gadgets, widgets and the like)”. The present invention relates to a system of one or more inter-pluggable batteries, each one having one or more settings/projections/stud poles, and; one or more housings and/or frames namely holes and/or encasings, enabling the said batteries to heap up on top of each other and get linked and plugged by fitting into the other rear end hole(s) or housing(s) or encasing(s) of another same referred pluggable battery forming stacks like lego bricks by being tightly-, securely- or loosely-attached, plugged, fastened or adjusted to one another, as well as the said batteries permitting the conduction in series and/or parallel of energy from one battery into the other battery in a pole-into-hole way and into an energizable product (e.g.

Abstract: A battery module according to an exemplary embodiment of the present invention includes a plurality of rechargeable batteries having a terminal, a holder combined to end portions of the rechargeable batteries and having a first fastening portion, and a bus bar combined to the terminal, electrically connecting the rechargeable batteries, and having a second fastening portion to be fitted into the first fastening portion.

Abstract: An electricity accumulation device includes an electricity accumulation element, an outer jacket material configured to house the electricity accumulation element, and a deformation sensor disposed on an expansive surface of the outer jacket material. The deformation sensor includes a sensor membrane having a base material made of an elastomer or a resin and conductive fillers filling the base material, the sensor membrane being subjected to bending deformation along with expansion of the outer jacket material, and a pair of electrodes connected to the sensor membrane. A three-dimensional conductive path is formed in the sensor membrane through contact between the conductive fillers. An electric resistance is increased along with an increase in amount of deformation of the sensor membrane from a natural state. The electricity accumulation device senses expansion of the outer jacket material on the basis of variations in electric resistance along with bending deformation of the sensor membrane.

Abstract: A rechargeable battery including a pillar terminal electrically connected to a positive or negative electrode. The pillar terminal includes a first section made of a first metal, a second section made of a second metal, and a third section between the first and second sections. The third section is made of the first metal or the second metal. The third section is welded to the first section and is electroplated to the second section.

Abstract: Provided is a battery pack including: a plurality of unit cells; a battery holder in which the plurality of unit cells are mounted; an electrode tab arranged on the battery holder; and a bus bar of which portion is arranged on the electrode tab, wherein the battery holder includes a welding part that contacts the electrode tab.

Abstract: A battery module includes a plurality of battery cells aligned in one direction, each battery cell of the plurality of battery cells including a terminal portion on a first surface of a respective battery cell, a bus-bar electrically connect between the terminal portions of the plurality of battery cells, and a bus-bar holder positioned on the first surfaces of the plurality of battery cells, the bus-bar holder including support portions configured to support two different surfaces of the bus-bar, respectively.

Abstract: According to one embodiment, there is provided a nonaqueous electrolyte battery. The battery includes an electrode group, an electrode lead electrically connected to the electrode group, and a case. The case includes a housing part, a sealed part formed in a peripheral portion, and a lead-sandwiching part positioned between the housing part and the sealed part. The lead-sandwiching part includes a first zone and a second zone. The lead-sandwiching part sandwiches the electrode lead between the first zone and the second zone. At least one of the first zone and the second zone of the lead-sandwiching part includes an opening part. At least a part of the electrode lead is exposed through the opening part.

Abstract: Disclosed is a battery module assembly for a vehicle's battery pack, which has four battery modules, among which two battery modules are arranged in parallel and two battery modules are stacked and provided on the two battery modules arranged in parallel, wherein cylindrical secondary battery cells respectively included in the battery modules are electrically connected in parallel by means of plates respectively disposed at tops of the two battery modules arranged in parallel, wherein the two battery modules arranged in parallel are electrically connected in parallel by means of a lower metal plate disposed on the two battery modules arranged in parallel, wherein cylindrical secondary battery cells respectively included in the battery modules are electrically connected in parallel by means of metal plates respectively disposed at tops and bottoms of the two battery modules stacked on the two battery modules arranged in parallel, and wherein the four battery modules are electrically connected in series.

Abstract: A terminal for a battery module and a method of manufacture of the terminal are provided. The battery module may include a plurality of battery cells and a bus bar. The bus bar may be electrically coupled to the plurality of battery cells. The battery module also may include a battery terminal that carries a voltage from the bus bar. The battery terminal may include a generally cylindrical terminal portion and a connector. The connector may be coupled to the bus bar cell interconnect. The battery terminal also may include a bent portion. The bent portion is disposed between the terminal portion and the connector.