Electrode Or Plural Tablets, Pellets Or Discs Patents (Class 429/128)
  • Patent number: 9184435
    Abstract: The method for producing an electrode for an electrochemical element of the present invention includes a slurry filling step of filling a slurry containing an active material into continuous pores of an aluminum porous body having the continuous pores, and a slurry drying step of drying the slurry filled, and in this method, after the slurry drying step, an electrode for an electrochemical element is produced without undergoing a compressing step of compressing the aluminum porous body having the slurry filled therein and dried. In the electrode, a mixture containing an active material is filled into continuous pores of an aluminum porous body having the continuous pores, and porosity (%) of the aluminum porous body, the porosity being represented by the following equation, is 15 to 55%.
    Type: Grant
    Filed: August 8, 2012
    Date of Patent: November 10, 2015
    Assignees: SUMITOMO ELECTRIC INDUSTRIES, LTD., SUMITOMO ELECTRIC TOYAMA CO., LTD.
    Inventors: Akihisa Hosoe, Kazuki Okuno, Hajime Ota, Koutarou Kimura, Kengo Goto, Junichi Nishimura, Hideaki Sakaida
  • Patent number: 9172073
    Abstract: A secondary battery includes a positive electrode, a negative electrode containing a metal compound having a lithium ion absorption potential of 0.2V (vs. Li/Li+) or more, a separator and a nonaqueous electrolyte. The separator is provided between the positive electrode and the negative electrode. The separator comprises cellulose fibers and pores having a specific surface area of 5 to 15 m2/g. The separator has a porosity of 55 to 80%, and a pore diameter distribution having a first peak in a pore diameter range of 0.2 ?m (inclusive) to 2 ?m (exclusive) and a second peak in a pore diameter range of 2 to 30 ?m.
    Type: Grant
    Filed: February 27, 2014
    Date of Patent: October 27, 2015
    Assignee: KABUSHIKI KAISHA TOSHIBA
    Inventors: Norio Takami, Hiroki Inagaki, Takashi Kuboki
  • Patent number: 9166220
    Abstract: According to an embodiment of the present invention, a negative active material for a rechargeable lithium battery includes silicon oxide particles represented by SiOx (where 0<x<2) in which an atom % of a silicon phase decreases in a concentration gradient according to a depth from the surface of each particle to the center of the particle, and has an atom % of an O phase that increases in a concentration gradient. In the atom % concentration graph of the silicon (Si) phase according to the depth, the integral value of the atom % concentration of the silicon (Si) phase from the surface (where the depth is 0) to a depth where the concentration of the silicon (Si) phase is 55 atom % is about 5000 to about 40000 nm·atom %.
    Type: Grant
    Filed: July 17, 2012
    Date of Patent: October 20, 2015
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sang-Eun Park, Young-Ugk Kim
  • Patent number: 9088045
    Abstract: A silicon-based negative active material that includes a core including silicon oxide represented by SiOx (0<x<2); and a coating layer including metal oxide, and the metal of the metal oxide includes aluminum (Al), titanium (Ti), cobalt (Co), magnesium (Mg), calcium (Ca), potassium (K), sodium (Na), boron (B), strontium (Sr), barium (Ba), manganese (Mn), nickel (Ni), vanadium (V), iron (Fe), copper (Cu), phosphorus (P), scandium (Sc), zirconium (Zr), niobium (Nb), chromium (Cr), and/or molybdenum (Mo), the core has a concentration gradient where an atom % concentration of a silicon (Si) element decreases to the center of the core, and an atom % concentration of an oxygen (O) element increases to the center, and a depth from the surface contacting the coating layer where a concentration of the silicon (Si) element is about 55 atom % corresponds to about 2% to about 20% of a diameter of the core.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: July 21, 2015
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sang-Eun Park, Young-Ugk Kim, Young-Hwan Kim, Sang-Min Lee, Duck-Chul Hwang, Young-Jun Lee, Young-Min Kim, Tae-Geun Kim, Seung-Ho Na, Ung-Kuk Heo, Deuk-Hwa Lee
  • Patent number: 8974956
    Abstract: A secondary battery includes at least one positive electrode plate folded on the basis of a first fold line, and at least one negative electrode plate folded on the basis of a second fold line and stacked to face the at least one positive electrode plate with the second fold line coinciding with the first fold line.
    Type: Grant
    Filed: December 17, 2010
    Date of Patent: March 10, 2015
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Chihoon Song, Andrey Matyushenko
  • Publication number: 20140377627
    Abstract: There is provided a secondary battery including a positive electrode, a negative electrode, and a solid electrolyte layer disposed between the positive electrode and the negative electrode, wherein at least one of the positive electrode and the negative electrode contains a granular solid electrolyte and a granular conduction aid both bonded to a surface of a granular electrode active substance.
    Type: Application
    Filed: November 16, 2012
    Publication date: December 25, 2014
    Inventors: Tatsuya Furuya, Yuri Nakayama
  • Publication number: 20140377626
    Abstract: A Nickel iron battery using a mono-block housing that has cells with leak-proof intercell connections. The intercell connections use compressed grommets to prevent fluid transfer between the cells. Each cell generates a charge that can be connected in series or parallel as required. The cells use an electrode plate that enables a manufacturing process which yields higher efficiency, higher throughput, and significantly lower battery cost. The anode composition of the cells has iron powder to increase cathode utilization, therefore lowering cathode material usage and lowering production cost.
    Type: Application
    Filed: June 18, 2014
    Publication date: December 25, 2014
    Inventors: Viet Vu, Ajoy Datta, Lucien Paul Fontaine, Andrew James Parth
  • Patent number: 8900739
    Abstract: An electrode layered product for a cell includes a first electrode plate having a shape of a strip, a first separator having a shape of a strip, a second separator having a shape of a strip, a second electrode plate having a pectinate, tooth shape, and a third electrode plate having a pectinate, tooth shape. The first separator is stacked on one surface of the first plate. The second separator is stacked on the other surface of the first plate. The second plate is stacked on an opposite side of the first separator from the first plate. The second plate includes tooth sections and a joining section. The third plate is stacked on an opposite side of the second separator from the first plate. The third plate includes tooth sections and a joining section. The first and second separators and the first, second and third plates are bent in a zigzag manner.
    Type: Grant
    Filed: June 8, 2011
    Date of Patent: December 2, 2014
    Assignee: Denso Corporation
    Inventors: Takahiko Yamamoto, Teruhiko Kameoka, Katsunori Kubota
  • Publication number: 20140329126
    Abstract: A lithium-ion battery generally includes an electrode pair, an electrolyte, and a separator. The electrode pair includes a first electrode and a second electrode, wherein the first electrode and the second electrode are of opposite polarity. The electrolyte is configured to allow movement of ions between the first electrode and the second electrode. The separator is between the first electrode and the second electrode. The first electrode generally includes an active layer and a current collector. The active layer comprises a plurality of composite electrode pellets that are non-hollow and include an active material and a binder material. The active layer is provided on a first side of the current collector. The active layer has an overall porosity of greater than approximately 40%. The overall porosity includes both intra-pellet porosity and inter-pellet porosity.
    Type: Application
    Filed: July 16, 2014
    Publication date: November 6, 2014
    Inventors: Bryan Ho, Bryan Ng
  • Patent number: 8865844
    Abstract: An electrode including a binder comprising a waterborne polyurethane polymer compound and an electrode active material is provided. The waterborne polyurethane polymer compound improves the binding properties of the electrode. In addition, the polymer compound disperses well in water and is hardened through a crosslinking reaction to increase elastic force, thereby enabling adjustment of elastic and binding forces. As a result, a battery including the polymer compound has excellent recovery and charge/discharge properties.
    Type: Grant
    Filed: April 14, 2006
    Date of Patent: October 21, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Seung-sik Hwang, Jin-hwan Park, Myung-dong Cho
  • Patent number: 8858432
    Abstract: Ingestible event marker systems that include an ingestible event marker (i.e., an IEM) and a personal signal receiver are provided. Embodiments of the IEM include an identifier, which may or may not be present in a physiologically acceptable carrier. The identifier is characterized by being activated upon contact with a target internal physiological site of a body, such as digestive tract internal target site. The personal signal receiver is configured to be associated with a physiological location, e.g., inside of or on the body, and to receive a signal the IEM. During use, the IEM broadcasts a signal which is received by the personal signal receiver.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: October 14, 2014
    Assignee: Proteus Digital Health, Inc.
    Inventors: Timothy Robertson, George Savage, Mark Zdeblick, Yashar Behzadi, Benedict Costello, Jeremy Frank, Hooman Hafezi, Tariq Haniff, David O'Reilly
  • Patent number: 8830676
    Abstract: The present invention relates to a battery management system for a battery module comprising a plurality of cells connected to one another which each have a positive and a negative terminal. The invention is in particular concerned with a battery management system which is used with accumulators especially lithium ion cells for forming a traction battery or a traction battery module for vehicles with an electrical drive drain. Such battery modules can for example be used in electrical vehicles, hybrid vehicles with combustion engines or hybrid vehicles with fuel cells, can however also be used for other purposes, for example for stationary applications or for small traction applications, such as for example in a wheelchair.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: September 9, 2014
    Assignee: AKASOL GmbH
    Inventors: Felix Von Borck, Björn Eberleh
  • Patent number: 8753533
    Abstract: Provided are a mixed cathode active material including lithium manganese oxide expressed as Chemical Formula 1 and a stoichiometric spinel structure Li4Mn5O12 having a plateau voltage profile in a range of 2.5 V to 3.3 V, and a lithium secondary battery including the mixed cathode active material. The mixed cathode material and the lithium secondary battery including the same may have improved safety and simultaneously, power may be maintained more than a required value by allowing Li4Mn5O12 to complement low power in a low state of charge (SOC) range. Therefore, a mixed cathode active material able to widen an available SOC range and a lithium secondary battery including the mixed cathode active material may be provided and properly used in a plug-in hybrid electric vehicle (PHEV) or electric vehicle (EV).
    Type: Grant
    Filed: May 9, 2012
    Date of Patent: June 17, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Jung Hwan Park, Song Taek Oh, Geun Chang Chung, Su Hwan Kim, Juichi Arai
  • Patent number: 8728651
    Abstract: A valve regulated lead-acid (VRLA) battery having a plurality of stacked, interconnected spiral-wound cells. Each cell has a length (L) less than a diameter (D) and each cell has a non-conductive case containing spiral-wound positive and negative plates, a separator between the plates, an acidic electrolyte, and a positive post and a negative post disposed through the case for electrical connection to an adjacent cell in series.
    Type: Grant
    Filed: March 2, 2011
    Date of Patent: May 20, 2014
    Assignee: Highwater Innovations, LLC
    Inventor: George H. Brilmyer
  • Patent number: 8722230
    Abstract: A polyurethane binder prepared by a polyurethane compound having double bonds and by crosslinking the polyurethane compounds. The polyurethane binder having double bonds can be dispersed in water with the dispersant including a reactive group such as a carboxyl group, and thus an organic solvent is not required to produce an electrode. The crosslinked polyurethane binder with a high crosslinking density provides an excellent elastic force and binding force, and thus the electrode and the lithium battery employing the polyurethane binder have improved recovery properties and charge/discharge properties.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: May 13, 2014
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Seung-sik Hwang, Jin-hwan Park
  • Patent number: 8703314
    Abstract: A prismatic battery includes an electrode assembly including: a positive electrode including a belt-shaped positive electrode core member and a positive electrode active material layer formed on both surfaces thereof; a negative electrode including a belt-shaped negative electrode core member and a negative electrode active material layer formed on both surfaces thereof; and a belt-shaped separator. The electrode assembly is formed by winding the positive electrode, the negative electrode, and the separator in the longitudinal directions thereof. The negative electrode has, in an end portion thereof from which winding is started, a one-sided active material layer portion in which the negative electrode active material layer is provided only on one surface of the negative core member. The one-sided active material layer portion terminates at a predetermined position between positions at which the negative electrode is folded for the second time and for the third time.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: April 22, 2014
    Assignee: Panasonic Corporation
    Inventors: Takaharu Morikawa, Toru Takai
  • Patent number: 8632901
    Abstract: A stacked battery has at least two cell segments arranged in a stack. Each cell segment may have a first electrode unit having a first active material electrode, a second electrode unit having a second active material electrode, and an electrolyte layer between the active material electrodes. One or more gaskets may be included in each cell segment to seal the electrolyte within the cell segment. The electrode units may be “dish shaped” and may contain a pressure equalization valve to reduce electrode unit deflection and improve pressure equalization between cell segments. The pressure equalization valve may allow a gas to diffuse through adjacent cell segments and may substantially prevent electrolyte from diffusing through.
    Type: Grant
    Filed: October 27, 2008
    Date of Patent: January 21, 2014
    Assignee: G4 Synergetics, Inc.
    Inventors: Jon Kenneth West, Martin Patrick Higgins, Julius Regalado, Anthony George
  • Patent number: 8632904
    Abstract: The invention relates to a method for producing a material for a composite electrode. The method is intended for the preparation of a composite material consisting of an active electrode material M1, a material C1 conferring electronic conductivity, an organic binder and a salt, said binder comprising a polymer P1 having an O, N, P or S heteroatom mass content of 15% or higher, a polymer P2 having an O, N, P or S heteroatom mass content of 5% or less, and a nonvolatile liquid organic solvent S1. It includes a step consisting in preparing a viscous solution containing at least one polymer P1, at least one polymer P2, a material C1, an active electrode material M1 and at least one nonvolatile solvent S1, and a step consisting in forming a film from the viscous solution obtained.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: January 21, 2014
    Assignees: Blue Solutions, Centre National de la Recherche Scientifique
    Inventors: Dominique Guyomard, Delphine Guy, Bernard Lestriez, Joël Gaubicher, Marc Deschamps
  • Patent number: 8623554
    Abstract: An electrode material comprising a particle containing at least one member selected from the particles containing silicon, tin, silicon compound and tin compound, and fibrous carbon. The particle includes: (1) a particle comprising at least one member of a silicon particle, tin particle, particle containing a lithium-ion-intercalatable/releasable silicon compound and particle containing a lithium-ion-intercalatable/releasable tin compound; or (2) a particle comprising a silicon and/or silicon compound-containing carbonaceous material deposited onto at least a portion of the surfaces of a carbon particle having a graphite structure. The lithium secondary battery using the electrode material as a negative electrode has high discharging capacity and is excellent in cycle characteristics and characteristics under a load of large current.
    Type: Grant
    Filed: January 15, 2010
    Date of Patent: January 7, 2014
    Assignee: Show A Denko K.K.
    Inventors: Youichi Nanba, Satoshi Iinou, Tsutomu Masuko
  • Patent number: 8617747
    Abstract: An electrode plate for a battery comprising a plurality of electrodes in a grid where the grid defines a plurality of spaces. A paste disposed in the spaces has a top surface and a bottom surface. The paste is narrowed in the space, defining a distance between the top surface of the paste and the bottom surface of the paste that is less than the thickness of the plate over the electrodes. A retention layer of porous fabric is impressed on the top and/or bottom surface of the paste. Electrolyte disposed in electric communication with the electrodes.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: December 31, 2013
    Assignee: Firefly Energy, Inc.
    Inventors: Kurtis C. Kelley, Mohamadkheir Alkhateeb
  • Patent number: 8609267
    Abstract: An electrochemical cell comprises an inlet and an outlet for an electrolyte flow, and two unipolar electrodes. Each electrode comprises a structure with a network of through-passages, surrounded by a solid frame. The electrolyte enters via inlets, circulates via the passages of the electrodes, passes through the space between the electrodes and leaves via an outlet. The structure and the frame are based on carbon.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: December 17, 2013
    Assignee: Comissariat a l'Energie Atomique et aux Energies Alternatives
    Inventors: Angel Zhivkov Kirchev, Nina Kircheva
  • Patent number: 8592083
    Abstract: Negative active materials, negative electrodes, and rechargeable lithium batteries are provided. A negative electrode according to one embodiment includes a non-carbon-based active material, a lithium salt having an oxalatoborate structure, and a high-strength polymer binder. The negative active material may include a non-carbon-based material and a coating layer on the non-carbon-based material. The coating layer includes a lithium salt having an oxalatoborate structure and a high-strength polymer binder. A rechargeable lithium battery including the negative electrode or negative active material has good cycle life characteristics and high capacity.
    Type: Grant
    Filed: September 19, 2011
    Date of Patent: November 26, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Nam-Soon Choi, Kyoung-Han Ryu, Su-Yeong Park, Doo-Kyoung Lee, Sang-Min Lee, Wan-Uk Choi
  • Patent number: 8586222
    Abstract: A cluster or array of reference electrode materials is prepared and used to monitor the state of charge of positive and negative active electrode materials of a lithium-ion cell. The reference electrode materials are composed so as to provide useful electrochemical potential values when placed in the same electrolyte in proximity with a positive or negative electrode. The array of reference electrodes includes at least two electrically discrete instances of reference electrode materials. Such duplication of reference material in the array permits confirmation of the present quality and activity of a reference material used for evaluation of positive and/or negative electrode material in a lithium-ion cell.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: November 19, 2013
    Assignee: GM Global Technology Operations LLC
    Inventors: Adam T Timmons, Mark W. Verbrugge
  • Patent number: 8562857
    Abstract: A process of producing positive electrode active material particles for a battery, comprising a step of providing a slurry comprising resin particles, a cationic surfactant and/or a polyvinyl alcohol derivative, lithium complex oxide particles, and a polar solvent; removing the polar solvent from the slurry to give a composition; and firing the composition and at the same time, removing the resin particles from the composition, wherein the cationic surfactant is a quaternary ammonium salt, the polyvinyl alcohol derivative is a polyvinyl alcohol into which a quaternary ammonium salt group has been introduced or which has been substituted by a quaternary ammonium salt group, and the resin particles have an average particle size of 0.1 to 20 ?m.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: October 22, 2013
    Assignee: Kao Corporation
    Inventors: Ryuichi Akagi, Yoshinobu Ishikawa, Kenichi Nishimura
  • Patent number: 8524394
    Abstract: Negative active materials, negative electrodes, and rechargeable lithium batteries are provided. A negative electrode according to one embodiment includes a non-carbon-based active material, a lithium salt having an oxalatoborate structure, and a high-strength polymer binder. The negative active material may include a non-carbon-based material and a coating layer on the non-carbon-based material. The coating layer includes a lithium salt having an oxalatoborate structure and a high-strength polymer binder. A rechargeable lithium battery including the negative electrode or negative active material has good cycle life characteristics and high capacity.
    Type: Grant
    Filed: July 29, 2008
    Date of Patent: September 3, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Nam-Soon Choi, Kyoung-Han Ryu, Su-Yeong Park, Doo-Kyoung Lee, Sang-Min Lee, Wan-Uk Choi
  • Patent number: 8518576
    Abstract: A secondary battery includes at least one bare cell having a first electrode and a second electrode, a Protection Circuit Module (PCM) electrically connected to the first electrode and the second electrode of the bare cell, and an abnormal temperature sensing member provided on a surface of the bare cell and electrically connected to the PCM. The abnormal temperature sensing member is electrically short-circuited when the bare cell is heated above a predetermined temperature.
    Type: Grant
    Filed: June 10, 2010
    Date of Patent: August 27, 2013
    Assignee: Samsung SDI Co., Ltd.
    Inventor: Wanseok Do
  • Patent number: 8431049
    Abstract: In one embodiment a tin oxide based electrode is disclosed. The tin oxide-based electrode includes a base material of tin oxide, a resistivity modifier, a sintering aid, and a corrosion inhibitor. The corrosion inhibitor forms a solid solution with the base material and has a melting point not less than about 1700° C. and a partial pressure of not greater than about 1.0E-7 atmospheres at 1500° C. The corrosion inhibitor further includes 0-4.0 wt % ZrO2 based on the total weight of the composition.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: April 30, 2013
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Olivier Citti, Charles N. McGarry, Yves Boussant-Roux
  • Publication number: 20130017423
    Abstract: An alkaline secondary battery including: a hollow cylindrical positive electrode; a negative electrode containing zinc as an active material; a separator arranged between the positive electrode and the negative electrode; an alkaline electrolytic solution; and a battery case containing the positive electrode, the negative electrode, the separator, and the alkaline electrolytic solution, wherein the positive electrode has a porosity of 34% or higher, and the separator is a hydrophilized microporous polyolefin film.
    Type: Application
    Filed: May 29, 2012
    Publication date: January 17, 2013
    Inventors: Machiko TSUKIJI, Jun Nunome, Miyuki Nakai, Fumio Kato
  • Patent number: 8318346
    Abstract: A lithium ion battery includes an electrode assembly having a first electrode plate folded into a V-shaped sectional surface, a second electrode plate which is inserted into an inner-side surface of the first electrode plate and which has an opposite polarity to the said first electrode plate, and separator which is interposed between the first electrode plate and the second electrode plate, a case to receive the electrode assembly, and a first electrode tab electrically coupled to the first electrode plate and which extends to the exterior of the case, and a second electrode tab electrically coupled to the second electrode plate, and which extends to the exterior of the case.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: November 27, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Joongheon Kim, Hyungbok Lee
  • Patent number: 8304105
    Abstract: Provided is a cell wherein out of electrodes constituting the cell, the outermost two electrodes are both cathodes, cathode current collectors of the cathodes are single-side coated with cathode active materials on the first surfaces thereof, other sides of cathode current collectors non-coated with cathode active materials are disposed toward the outside of a cell assembly and the thickness of cathode current collectors is 70 to 150% of that of the cathode active material coated layer. The cell in accordance with the present invention exhibits excellent safety in a nail penetration test.
    Type: Grant
    Filed: November 19, 2004
    Date of Patent: November 6, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Hee Gyoung Kang, Hyang Mok Lee, Oh young Hyun, Chang bum Ahn
  • Patent number: 8268481
    Abstract: A method includes combining fumed silicon oxide with a metal to form silicon having an average particle size of less than approximately 100 nm. The silicon can be incorporated into an anode of a lithium ion cell.
    Type: Grant
    Filed: September 10, 2008
    Date of Patent: September 18, 2012
    Assignee: Tiax LLC
    Inventor: Jack Treger
  • Patent number: 8263258
    Abstract: An electric storage device 10 has an electrode laminate unit 12 including positive electrodes 14, negative electrodes 15 and a lithium electrode 16 provided at the outermost part of the electrode laminate unit 12. The lithium electrode 16 has a lithium-electrode current collector 26 welded to a negative-electrode current collector 22 and a lithium unit 27 sandwiched between the lithium-electrode current collector 26 and the negative electrode 15. The lithium unit 27 is composed of a lithium holding plate 27a that is in contact with the lithium-electrode current collector 26, and a lithium ion source 27b that is provided to the lithium holding plate 27a. The lithium ion source 27b is not mounted on the lithium-electrode current collector 26, but only the lithium-electrode current collector 26 is laminated and welded, whereby the damage of the lithium ion source 27b is prevented, and the manufacturing operation is simplified.
    Type: Grant
    Filed: February 2, 2009
    Date of Patent: September 11, 2012
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Kunio Nakazato, Mitsuru Nagai, Nobuo Ando
  • Patent number: 8236452
    Abstract: This invention provides a nano-structured anode composition for a lithium metal cell. The composition comprises: (a) an integrated structure of electrically conductive nanometer-scaled filaments that are interconnected to form a porous network of electron-conducting paths comprising interconnected pores, wherein the nano-filaments have a transverse dimension less than 500 nm; and (b) micron- or nanometer-scaled particles of lithium, a lithium alloy, or a lithium-containing compound wherein at least one of the particles is surface-passivated or stabilized and the weight fraction of these particles is between 1% and 99% based on the total weight of these particles and the integrated structure together. Also provided is a lithium metal cell or battery, or lithium-air cell or battery, comprising such an anode. The battery exhibits an exceptionally high specific capacity, an excellent reversible capacity, and a long cycle life.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: August 7, 2012
    Assignee: Nanotek Instruments, Inc.
    Inventors: Aruna Zhamu, Bor Z. Jang
  • Patent number: 8187738
    Abstract: Spirally-rolled electrodes for batteries wherein the electrodes having a concentric circle shape or an elliptic shape with positive electrode and negative electrode wound spirally via a separator therebetween has the characteristics as below: (1) the positive electrode and/or negative electrode consist of the combinations of several electrode plates; (2) each of the combinations in the positive electrode and/or the negative electrode so includes that the total amount of the active material or pseudo-active material which are the main materials for the electrode is substantially constant and; (3) each electrode plate in the electrode including plural electrodes is wound in series with an interval therebetween.
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: May 29, 2012
    Inventor: Isao Matsumoto
  • Patent number: 8187754
    Abstract: The non-aqueous electrolyte battery of the present invention includes a positive electrode, a negative electrode, a separator disposed between the positive electrode and the negative electrode, and a non-aqueous electrolyte. The negative electrode includes a molded body including Si-containing negative electrode active material particles and a conductive agent. The conductive agent includes a first conductive agent and a fibrous second conductive agent. The first conductive agent covers at least a portion of the surface of the Si-containing negative electrode active material particles, and the second conductive agent is in contact with at least two Si-containing negative electrode active material particles with the first conductive agent on the surface thereof.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: May 29, 2012
    Assignee: Panasonic Corporation
    Inventors: Youko Sano, Yasuhiko Bito
  • Patent number: 8173292
    Abstract: A solid battery includes at least either one of a positive electrode and a negative electrode comprising bars of an active material of the electrode and bars of a solid electrolyte of the electrode arranged alternately in such a manner that each of the bars of the active material of the electrode is disposed adjacent to each of the bars of the solid electrolyte of the electrode, and a solid electrolyte constituting a separator and having a plane to which the bars of the active material and the bars of the solid electrolyte of the electrode are disposed in a crossing direction. There is also provided a method for manufacturing an electrode of such solid battery.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: May 8, 2012
    Assignee: Ohara Inc.
    Inventor: Takashi Kato
  • Patent number: 8153293
    Abstract: A new design for a cathode having a configuration of: SVO/first current collector/CFx/second current collector/SVO is described. The two cathode current collectors are vertically aligned one on top of the other in a middle region or zone of the cathode. This coincides to where a winding mandrel will be positioned to form a wound electrode assembly with an anode. The overlapping region of the two current collectors helps balance the expansion forces of the exemplary SVO and CFx active material layers. This, in turn, helps maintain a planar cathode that is more amenable to downstream processing. The use of two current collectors on opposite sides of an intermediate cathode active material also provides for enhanced reliability when cathodes are wound from the center as they lend structural integrity to outer portions of the wind.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: April 10, 2012
    Assignee: Greatbatch Ltd.
    Inventors: Robert S. Rubino, Hong Gan, Esther S. Takeuchi
  • Patent number: 8133605
    Abstract: The invention provides a method of manufacturing a power storage device which enables facilitation of manufacturing of the power storage device while a plurality of terminal portions are prevented from overlapping one another when viewed from a stacking direction. The method of manufacturing the power storage device including a plurality of electrode elements stacked with electrolyte layers interposed between them, the method includes a first step of forming the electrode element which has a generally rotationally symmetric outer shape when viewed from a stacking direction and includes a terminal portion protruding in an outward direction of the power storage device in an area of the outer shape, and a second step of stacking the plurality of electrode elements formed in the first step with the electrolyte layers interposed between them at varying angles in a stacking plane such that the terminal portions do not overlap one another when viewed from the stacking direction.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: March 13, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takashi Murata
  • Patent number: 8124265
    Abstract: A power storage device includes: an electrolyte layer; and an electrode consisted of a current collecting portion and an electrode layer, wherein the thickness of the electrolyte layer is larger at a first position in a plane perpendicular to the stacking direction than at a second position where the heat radiation is higher than at the first position, and the thickness of the current collecting portion is smaller at a position corresponding to the first position than at a position corresponding to the second position.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: February 28, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Yoshiyuki Nakamura
  • Patent number: 8124274
    Abstract: Electrochemical battery cells, and more particularly, to cells comprising a lithium negative electrode and an iron disulfide positive electrode. Before use in the cell, the iron disulfide has an inherent pH, or a mixture of iron disulfide and an pH raising additive compound have a calculated pH, of at least a predetermined minimum pH value. In a preferred embodiment, the pH raising additive compound comprises a Group IIA element of the Periodic Table of the Elements, or an acid scavenger or pH control agent such as an organic amine, cycloaliphatic epoxy, amino alcohol or overbased calcium sulfonate. In one embodiment, the iron disulfide particles utilized in the cell have a specific reduced average particle size range.
    Type: Grant
    Filed: June 17, 2005
    Date of Patent: February 28, 2012
    Assignee: Eveready Battery Company, Inc.
    Inventors: Jack W. Marple, Michael W. Wemple
  • Patent number: 8105718
    Abstract: A negative electrode material comprising an active material and 1-20 wt % of a polyimide resin binder is suitable for use in non-aqueous electrolyte secondary batteries. The active material comprises silicon oxide particles and 1-50 wt % of silicon particles. The negative electrode exhibits improved cycle performance while maintaining the high battery capacity and low volume expansion of silicon oxide. The non-aqueous electrolyte secondary battery has a high initial efficiency and maintains improved performance and efficiency over repeated charge/discharge cycles by virtue of mitigated volumetric changes during charge/discharge cycles.
    Type: Grant
    Filed: March 16, 2009
    Date of Patent: January 31, 2012
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Tetsuo Nakanishi, Koichiro Watanabe, Hirofumi Fukuoka
  • Patent number: 8105395
    Abstract: A method for manufacturing an electrode plate for a battery comprises the steps of intermittently transferring a strip-shaped electrode plate material (1) in a longitudinal direction at intervals of a predetermined length and stopping it in a fixed position; and while pressing a cut portion of the electrode plate material (1) from above and below and compression-molding between a top stripper (12) and a top cut die (11) which slide on each other and a bottom stripper (14) and a bottom cut die (13) which slide on each other, cutting the compressed portion with sliding blades (11a and 13a) of the top and bottom cut dies (11 and 13), respectively, on each other. According to this method, the electrode plate material is cut while restraining the generation of a large burr which causes a short circuit between the electrode plates without reducing productivity and increasing costs to obtain the electrode plate for the battery.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: January 31, 2012
    Assignee: Panasonic Corporation
    Inventor: Kazutaka Teramoto
  • Patent number: 8080340
    Abstract: An activated electrode for a non-aqueous electrochemical cell is disclosed with a precursor thereof a lithium metal oxide with the formula x{zLi2MnO3•(1-z)LiM?O2}.(1-x)LiMn2?yMyO4 for 0<x<1; 0?y?0.5; and 0<z<1, comprised of layered zLi2MnO3.(1-z)LiM?O2 and spinel LiMn2?yMyO4 components, physically mixed or blended with one another or separated from one another in a compartmentalized electrode, in which M is one or more metal ions, and in which M? is selected from one or more first-row transition metal ions, The electrode is activated by removing lithium and lithia, from the precursor. A cell and battery are also disclosed incorporating the disclosed positive electrode.
    Type: Grant
    Filed: January 9, 2009
    Date of Patent: December 20, 2011
    Assignee: UChicago Argonne, LLC
    Inventors: Michael M. Thackeray, Sun-Ho Kang, Christopher S. Johnson
  • Publication number: 20110300429
    Abstract: The invention is a nickel-iron alkaline storage battery used to process gaseous charged ionic emissions from a capacitor tuyere exhaust stream produced by an Electrolytic Diffusion Fuel Cell. The said ionic emissions are used in a Rapid Charge Transportation Battery pack of an electric vehicle to alleviate cathode electrode passivity during periods of heavy charging while the vehicle is in motion.
    Type: Application
    Filed: June 8, 2010
    Publication date: December 8, 2011
    Inventor: Edward Milton MsWhorter
  • Patent number: 8071234
    Abstract: A battery pack having a plurality of battery cells (10) connected in series and/or parallel. The battery pack is provided with a plurality of battery cells (10), each encased in a rectangular external case, and a plurality of separators (20) with electrical and heat insulating properties covering the outside of each battery cell external case excluding electrode terminals (12). Each separator (20) is disposed so as to intervene between adjacent battery cells (10) putting the external cases of those battery cells (10) in contact with both sides of the separator (20). With the external case of each battery cell (10) covered by separators (20) while exposing electrode terminals (12), the electrode terminals (12) are connected together. As a result, excluding required regions, the battery cells (10) can be enclosed and unintended events such as short circuits can be effectively prevented.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: December 6, 2011
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Wataru Okada, Junya Yano
  • Patent number: 8023251
    Abstract: A hybrid energy storage device includes at least one cell comprising at least one positive electrode, at least one negative electrode, a separator placed between said at least one positive and said at least one negative electrode, and an electrolyte. The at least one positive electrode comprises an active material comprising lead and a tab extending from a side of the at least one positive electrode. The at least one negative electrode comprises an activated carbon material, a tab extending from a side of the at least one negative electrode, and a lead lug encapsulating said tab. A first cast-on lead strap is on the tab extending from said at least one positive electrode. A second cast-on lead strap is on the lead lug of the at least one negative electrode.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: September 20, 2011
    Assignee: Axion Power International, Inc.
    Inventors: Edward Buiel, Victor Eshkenazi, Leonid Rabinovich, Wei Sun, Vladimir Vichnyakov, Adam Swiecki, Joseph Cole
  • Publication number: 20110183180
    Abstract: A flexible, asymmetric electrochemical cell comprising: (A) A sheet of graphene paper as first electrode comprising nano graphene platelets having a platelet thickness less than 1 nm, wherein the first electrode has electrolyte-accessible pores; (B) A thin-film or paper-like first separator and electrolyte; and (C) A thin-film or paper-like second electrode which is different in composition than the first electrode; wherein the separator is sandwiched between the first and second electrode to form a flexible laminate configuration. The asymmetric supercapacitor cells with different NGP-based electrodes exhibit an exceptionally high capacitance, specific energy, and stable and long cycle life.
    Type: Application
    Filed: January 25, 2010
    Publication date: July 28, 2011
    Inventors: Zhenning Yu, Jinjun Shi, Chen-guang Liu, Bor Z. Jang, Aruna Zhamu
  • Patent number: 7981547
    Abstract: A positive electrode active material for a lithium secondary battery containing a lithium-cobalt composite oxide is produced by firing, as a cobalt source, a mixture of substantially spherical cobalt hydroxide or tricobalt tetraoxide having such a sharp particle size distribution that the average particle size D50 is from 7 to 20 ?m, and cobalt oxyhydroxide having an average particle size of secondary particles formed by agglomeration of primary particles of from 7 to 20 ?m, in a proportion of from 5:1 to 1:5 as the cobalt atomic ratio, at a temperature of from 700° C. to 1050° C. in an oxygen-comprising atmosphere.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: July 19, 2011
    Assignee: Seimi Chemical Co., Ltd.
    Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
  • Patent number: 7968224
    Abstract: An electrochemical cell sub-assembly and a method for manufacturing same. The electrochemical cell sub-assembly includes a current collector sheet having a pair of opposite surfaces and a pair of opposite edges, each surface being coated with a respective layer of electrode material. A layer of polymer electrolyte envelopes both layers of electrode material and one of the pair of edges of the current collector sheet, thereby encapsulating the one edge of the current collector sheet while leaving exposed the other edge of the current collector sheet.
    Type: Grant
    Filed: April 17, 2009
    Date of Patent: June 28, 2011
    Assignee: Bathium Canada Inc.
    Inventors: Anthony Sudano, Tadeusz Borys
  • Patent number: 7951480
    Abstract: An electrode system includes one or more separator materials formed into a bag having at least two seams. The seams are positioned so as to define the perimeter of a pocket configured to receive an electrode within the bag. At least one gap is formed between seams adjacent to one another along the perimeter of the pocket. Additionally, at least one of the seams includes a spacer positioned between portions of the one or more separator materials joined by the at least one seam.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: May 31, 2011
    Assignee: Quallion LLC
    Inventors: David M. Skinlo, Hiroyuki Yumoto, David L. DeMuth