Abstract: A method of forming a secondary battery comprises: positioning an electrode assembly between a first pouch sheet and a second pouch sheet; initially sealing outer portions of the first pouch sheet and of the second pouch sheet on at least one side of the first and second pouch sheets; and additionally sealing outer portions of the first pouch sheet and of the second pouch sheet on the at least one side of the first and second pouch sheets.

Abstract: Provided is an electrochemical device which is compatible with high-temperature reflow soldering using lead-free solder. An electric double-layer capacitor 10-1 has a structure in which a positive terminal 12 and a negative terminal 13 are led out of a package 14 where an electric storage element 11 is sealed. The entire package 14 and the bases of led-out portions of the positive terminal 12 and the negative terminal 13 are covered by a thermal insulation material layer 16 having a thermal conductivity lower than that of the package 14.

Abstract: A main object of the present invention is to provide a battery wherein a unit cell can be uniformly pressurized, and a method for manufacturing the same. The present invention is a battery comprising: a unit cell which is provided with a stacked body comprising a cathode layer, an anode layer, and an electrolyte layer disposed between the cathode layer and the anode layer, and which is provided with a unit cell case accommodating the stacked body; and an exterior battery case which accommodates the unit cell, wherein a fluid capable of pressurizing the unit cell is filled in the outside of the unit cell case and the inside of the exterior battery case; and a portion to be sealed of the unit cell case is positioned outside the exterior battery case.

Abstract: A battery assembly includes a housing having an inside surface and an outside surface. The outside surface has a bottom portion, a side portion, and a junction portion between the bottom portion and the side portion. The inside surface defines an internal cavity, and a drain aperture extends through the wall from the outside surface to the cavity at the junction portion. At least one battery cell is disposed within the cavity. A contact is coupled to the housing and is in electrical communication with the battery cell.

Abstract: An improved housing for a rolled-ribbon electrochemical device is provided. The housing comprises a fastener that aligns first and second cups during assembly and maintains electrode contact independent of external pressure on the housing eliminating the possibility of an open circuit state for a cell. In one alternative embodiment, the fastener comprises a stem that fits into a hollow tube and resists detachment from the tube. In another alternative embodiment, the fastener comprises a stem that fits into a grommet and resists detachment from the grommet. In yet another alternative embodiment, the fastener comprises a tube that fits into a grommet and resists detachment from the grommet.

Abstract: A rechargeable battery including at least one electrode assembly that performs charging and discharging; a case receiving the electrode assembly; a cap assembly coupled to the case and including at least one terminal electrically connected to the electrode assembly; a lead tab electrically connecting the terminal and the electrode assembly; and a supporting member between the lead tab and the case, wherein the lead tab includes at least one coupling bar attached to the electrode assembly, and the supporting member includes a supporting protrusion coupled to one surface of the coupling bar and a base supported by an inner surface of the case.

Abstract: A lithium-ion battery and a lithium-ion battery electrode structure are disclosed. The lithium-ion battery electrode structure comprises a metal foil and a semiconductor nanowire matrix. The semiconductor nanowire matrix is disposed on the metal foil, and is doped with dopants.

Abstract: A rechargeable battery includes: an electrode assembly including: a positive electrode, a negative electrode and a separator between the positive electrode and the negative electrode that are wound together; a case housing the electrode assembly; a terminal electrically connected to the electrode assembly; and an insulating member installed between the electrode assembly and the case wherein the insulating member has a base and four insulating plates extending from the base.

Abstract: A battery pack comprises a battery cell, a circuit module electrically connected to the battery cell, a first case covering one side of the battery cell, a second case covering an opposite side of the battery cell and one side of the circuit module, wherein the second case is coupled to the first case, and a third case covering an opposite side of the circuit module, wherein the third case is coupled to the first case and the second case.

Abstract: A polymer battery pack and a manufacturing method thereof. A polymer battery pack includes a core pack formed by attaching a protection circuit member to a bare cell, a case combining with the core pack and exposing the protection circuit member externally, and a resin wrapping the protection circuit board exposed through the case is provided. Strength and reliability of the polymer battery pack is improved by using the case, the bottom cover, and the resin having high strength, and the polymer battery pack can accommodate the core pack of high capacity, since no additional space is required for ultrasonic welding.

Abstract: Disclosed is a secondary battery that enhances the coupling strength between a protection circuit module and a bare cell. The secondary battery includes: a bare cell; and a protection circuit module including a circuit board and at least one coupling member coupling the circuit board to the bare cell by welding, the coupling member including a first coupling portion having a substantially plate-like shape coupled to the bare cell by welding and at least a through-hole formed inside the edge of the first coupling portion.

Abstract: A battery assembly includes a bare cell; a protection circuit module electrically connected to the bare cell and having a first terminal portion; a holder case between the bare cell and the protection circuit module, the holder case having a second terminal portion, a terminal connection portion connected to the second terminal portion and an insulating support, wherein the protection circuit module is coupled to the holder case such that the first terminal portion is electrically coupled to the terminal connection portion.

Abstract: A sealed battery with an electrode assembly and electrolyte enclosed in a battery case is provided, where a connection member can be attached to the battery case without requiring large space while avoiding increasing the length of the lead wire. The sealed battery includes: a battery case enclosing an electrode assembly and electrolyte, for serving as a terminal of one polarity of the electrode assembly; an external terminal provided on the battery case in such a way that it is electrically insulated from the battery case, for serving as a terminal of another polarity of the electrode assembly; and a sealant member for sealing a fill port for the electrolyte provided side by side with the external terminal on the battery case. A connection member to which a lead wire is to be connected is provided on the battery case to cover at least part of the sealant member.

Abstract: A battery pack having a holder case capable of preventing short-circuit between a cap plate and an electric terminal, instead of a washer, thereby increasing a coupling force between the holder case and a bare cell while minimizing the volume of the battery pack. The battery pack includes a bare cell including an electrode assembly, a can accommodating the electrode assembly, and a cap assembly for finishing an upper opening of the can, a holder case including a bottom portion covering one side surface of the bare cell, first and second support portions formed at first and second sides of the bottom portion, and an insulating portion fixed while covering a portion of a cap plate forming the cap assembly, a protection circuit module coupled to an upper portion of the holder case, and a cover case fixed to one side surface of the bare cell while covering the holder case and the protection circuit module.

Abstract: A secondary battery may include an electrode assembly, the electrode assembly including first and second electrode plates and a separator interposed between the electrode plates; a battery case, the battery case including an accommodating part and a sealing part formed along an edge of the accommodating part, the accommodating part accommodating the electrode assembly; an insulating member attached to the sealing part, the insulating member covering and insulating the sealing part; and an alignment mark on at least one region of the sealing part, the alignment mark identifying a position on the sealing part at which a predetermined portion of the insulating member is aligned, wherein a non-insulating part of the sealing part extends past the insulating member.

Abstract: A lead-acid battery comprising a container having at least one cell chamber and a lid body for covering a top opening of the container. The lid body has on a top surface a recessed portion having therein an annular portion protruding upward and having, in an area of a bottom wall inside the protruding portion, an exhaust hole for exhausting gas from the cell chamber, wherein a guide passage for guiding gas from the exhaust hole to the outside is formed by joining the protruding portion with a joining portion provided on the lid body cover. An annular groove formed between the protruding portion and the vertical wall is covered with an outer periphery of the lid body cover 5 and the guide passage is isolated from the groove.

Abstract: A secondary battery includes a bare cell comprising an electrode assembly; a protection circuit module electrically coupled to the bare cell; an upper case including a first case and a second case opposite to the first case joined together, the upper case generally encompassing the protection circuit module; and at least one support rib on at least one of the first case and the second case supporting the protection circuit module.

Abstract: A battery which can be assembled by using reduced man-hours. The battery has a battery cell having a positive electrode terminal and a negative electrode terminal which are arranged on one side surface of the battery cell, a circuit board placed facing the one side surface of the battery cell and having a first board terminal and a second board terminal, a first conduction member for conducting the positive electrode terminal and first board terminal to each other, a second conductive member for conducting the negative electrode terminal and the second board terminal to each other, a first cover placed between the circuit board and the battery cell, a second cover placed facing the first cover with the circuit board sandwiched between the first and second covers, a connection section for connecting the first and second covers to each other, and a cover for covering the circuit board.

Abstract: Cover for electrolytic batteries, comprising a primary cover adapted to be fixed on a container of electrolytic cells and provided with a plurality of openings for filling with electrolyte for respective electrolytic cells of the container, the walls of the openings being crossed transversely by a common gas collection channel, the cover comprising at least one secondary cover which can be fixed on the upper face of the primary cover to cover the openings, the secondary cover comprising a plurality of caps, each one of the caps being provided with a radial expansion adapted to engage in a gas-tight manner on the wall of the respective opening between the common gas collection channel and the upper face of the primary cover, the caps being not accessible when the secondary cover is fixed on the upper face of the primary cover.

Abstract: A battery-cell structure of a battery is constructed to have a resinous spacer 5 with a frame shape surrounding thick central portions between a battery cell 3 arranged at an upper side and a battery cell 4 arranged at a lower side, and ventilation portions 62 and 64 that are provided in the resinous lower case 6 to communicate the exterior with depressed portions 61 of the resinous lower case 6 and have an up- and down symmetrical shape and size. It is constructed so that the battery cell 3 arranged at the upper side and the battery cell 4 arranged at the lower side are put in a vertical direction between the resinous lower case 6, the spacer 5 and the upper case 2.

Abstract: A power supply apparatus that can achieve preferable holding and fixing of components constituting the power supply apparatus and can preferably prevent a liquid short-circuit and a leakage of current due to condensed water. The power supply apparatus includes a power supply unit having a plurality of power supply elements stacked with each other, an upper case and a lower case which house the power supply unit. The power supply further includes an auxiliary fastening portion which is fixed to the lower case and provides a space S between a lower surface of the power supply unit and the lower case, and fastening portions that are placed on the left and right of the power supply unit when viewed in a direction in which the power supply elements are stacked. The fastening portions fastening the power supply unit to the upper case.

Abstract: A battery module includes pressure release features for releasing excess pressure in a battery container, a wrap blanket disposed between a module and potting material disposed in a case to secure modules while allowing repair, replacement, recycling and/or reuse of modules and a connector.

Abstract: Provided is a highly safe portable electronic device having a secondary battery as a power source, and including a package, an electronic device body housed in the package, and a battery housing portion housed in the package, in which even if the content melts due to an extremely significant impact applied thereto, discharge of a melt is inhibited. In the portable electronic device, the battery housing portion is a molding with a battery fitting portion for fitting the secondary battery therein, and the battery fitting portion has a covering layer, which includes a temperature suppression layer and a block layer, provided on its surface.

Abstract: A car power source apparatus has a battery block (2) including a plurality of connected batteries (1), a battery state detection section (3) connected to the battery block, a base-plate (4) having the battery state detection section and battery block mounted thereon, a cover-plate (5) that closes-off the top of the base-plate, and side-plates (6) that close-off open regions between the cover-plate and the base plate. The cover-plate is provided with a top cover (7) that establishes an interior battery holding region (12), and an electronic component cover (8) that establishes an interior electronic component compartment (13). The edges at ends of the cover-plate have end edge-covers (7X, 8X) that extend downward along the outer surfaces of the side-plate. The end edge-covers make the connection between the cover-plate and the side-plate water-tight.

Abstract: A battery module for containing a plurality of battery units, the battery module including first and second end plates facing each other; and a side plate, the side plate being for extending across a side of the battery units, and the side plate having a first end coupled to the first end plate and a second end coupled to the second end plate, wherein a work hardening unit is disposed at the second end of the side plate, the work hardening unit being hardened in such a way that the second end of the side plate is bent.

Abstract: A battery cover assembly includes a back cover, a battery cover and at least one elastic device. The back cover includes a battery chamber recessed there-into and an separation-preventing portion protruding therefrom. The battery cover is slidably mounted on the battery chamber of the back cover and includes an anti-detaching portion protruding therefrom. The anti-detaching portion is configured for being blocked by the separation-preventing portion to avoid the battery cover being released from the back cover when the battery cover is slid relative to the back cover. The elastic device has two opposite ends secured to the back cover and the battery cover respectively. The elastic device is configured for providing an elastic force to open the battery cover relative to the back cover.

Abstract: A thin film battery comprises a substrate having a surface, and a plurality of battery cells on the substrate surface. Each battery cell comprises an electrolyte having opposing surfaces, and a plurality of conductors in electrical contact with at least one of the opposing surfaces of the electrolyte, the plurality of conductors including a first conductor in electrical contact with a surface of the electrolyte and a second conductor in electrical contact with the opposing surface of the electrolyte. At least one electrical connector strip connects a conductor of a first battery cell to a conductor of a second battery cell to electrically couple the first and second battery cells to one another.

Abstract: A battery packet (50) comprises a battery case (51) formed by processing a battery case forming laminated sheet (10), a battery 50a contained in the battery case (51), and tabs (59, 60) extending outside from the battery case (51). The battery case forming laminated sheet (10) is formed by laminating a first base film layer (1a), i.e., an outermost layer, a metal foil layer (2), and a heat-adhesive resin layer (3) in that order. The first base film layer (1a) is a biaxially oriented polyethylene terephthalate resin film or a biaxially oriented nylon resin film. The metal foil layer (2) is an aluminum or copper foil. The heat-adhesive resin layer (3) is formed of a polyolefin resin, more preferably, of an acid-denatured polyolefin resin.

Abstract: A battery pack having increased resistance against an external impact by increasing a coupling strength between a bare cell and a case resulting in increased reliability and quality. The battery pack includes a bare cell; a circuit module electrically connected to the bare cell; a frame case surrounding the bare cell and including a channel groove arranged at a region facing the bare cell; and a coupling reinforcement portion arranged in the channel groove to couple the frame case to the bare cell.

Abstract: A secondary battery including an electrode assembly, a can accommodating the electrode assembly, a cap assembly sealing the can, and an insulating case interposed between the electrode assembly and the cap assembly and having two facing long side walls and two facing short side walls, wherein the two facing long side walls include opposing end portions and opposing central portions, the opposing end portions and the opposing central portions each include outer surfaces and a distance between the outer surfaces of the opposing end portions of the long side walls is greater than a distance between the outer surfaces of the opposing central portions of the long side walls.

Abstract: Disclosed herein is a battery module including a plurality of battery cells mounted in a module case in a stacked state, wherein cooling members are mounted at interfaces between the battery cells, the module case is configured in a structure in which two opposite sides of the module case are open so that corresponding portions of the battery cell stack are exposed outward through the two open opposite sides of the module case, the cooling members are partially exposed outward through the two open opposite sides of the module case, and a coolant flows along the two open opposite sides of the module case while contacting the outwardly exposed portions of the cooling members.

Abstract: An electronic device includes a housing having a battery chamber and a battery ejector assembled near the battery chamber. The housing has a front surface, the battery chamber is defined in the front surface for receiving a battery therein. The battery ejector includes an ejecting piece comprising an elastic portion, a hinged portion and a pressing portion. The elastic portion is configured for providing an ejecting force to the battery. The hinged portion is disposed at one end of the elastic portion and hinged to the housing. The pressing portion extends and bends from the hinged portion side of the elastic portion opposite to the elastic portion for operating the battery ejector.

Abstract: A battery provided by the present invention includes a sealing plate (20) for closing an opening portion in a case for housing an electrode body unit. A fitting convex portion (24) that intrudes into the case opening portion when the sealing plate is attached to a predetermined position of the case opening portion is formed on a rear surface side of the sealing plate. The sealing plate is subjected to thickness increasing molding in a pressing process such that at least a part (27A) of an outer peripheral part (25, 27) of the fitting convex portion that contacts a peripheral edge of the case opening portion is thicker than an inner part (28) of the fitting convex portion that does not contact the peripheral edge of the case opening portion.

Abstract: A battery pack including at least a battery and a casing for accommodating the battery, in which the casing has a ventilation hole communicating with the outside of the casing, and a mesh member made of metal for covering at least the ventilation hole is provided at the side surface of the casing. Preferably, the mesh member is coated with an insulating resin.

Abstract: A metal-resin composite comprises a metal substrate with concavities in the surface, a first coating layer on the surface of the metal substrate, a second coating layer on the first coating layer, and a third coating layer on the second coating layer. The first coating layer fills the concavities and covers the surface of the substrate.

Abstract: A first current collector on the first surface of the substrate and a second current collector having a first surface and a perimeter. One of the first and second current collector is an anode current collector and the other is a cathode current collector. The battery also comprises a cathode material having a perimeter, the cathode material being located on the cathode current collector; an electrolyte layer having a perimeter, the electrolyte separating the cathode material from the anode current collector; an insulation layer having a perimeter, the insulation layer together with the electrolyte layer separating the anode current collector from the cathode material and the cathode current collector.

Abstract: This electrochemical device includes a first frame, a second frame, and a laminated electrochemical element having a housing encasing an element. Outer edges of the housing are sandwiched between the first frame and the second frame. Hook members are provided on one of the first frame and the second frame, and indentations engaging the hook members are provided on the other one of the frames, thereby fixing the relative positional relationship between the first frame and the second frame.

Abstract: Electrical terminals are formed of a conductive loaded resin-based material. The conductive loaded resin-based material comprises micron conductive powder(s), conductive fiber(s), or a combination of conductive powder and conductive fibers in a base resin host. The percentage by weight of the conductive powder(s), conductive fiber(s), or a combination thereof is between about 20% and 50% of the weight of the conductive loaded resin-based material. The micron conductive powders are formed from non-metals, such as carbon, graphite, that may also be metallic plated, or the like, or from metals such as stainless steel, nickel, copper, silver, that may also be metallic plated, or the like, or from a combination of non-metal, plated, or in combination with, metal powders. The micron conductor fibers preferably are of nickel plated carbon fiber, stainless steel fiber, copper fiber, silver fiber, aluminum fiber, or the like.

Abstract: A method and apparatus is provided in which a pre-formed secondary can comprised of one or more layers of a high yield strength material is positioned around the pre-formed battery case, the pre-formed secondary can inhibiting the flow of hot, pressurized gas from within the battery through perforations formed in the battery casing during a thermal runaway event.

Abstract: A battery cover latch mechanism includes a battery cover forming a first clasp, a main body, a button forming a second clasp latching to the first clasp; and a resilient member assembled on the button. The main body includes an assembly portion defining a notch; and a button hole communicating with the notch. The button and the resilient member are slidably assembled in the assembly portion, the resilient member seals the notch. The invention also discloses an electronic device using the battery cover latch mechanism.

Abstract: A secondary battery having a simplified structure by which a lead of a safety device can be adhered to the battery includes an electrode unit having a positive electrode plate, a negative electrode plate and a separator disposed therebetween, a can having a bottom portion and made of aluminum or an aluminum alloy, the can in which the electrode unit and an electrolytic solution are accommodated and sealed, and a surface coating provided on at least an outer surface of the bottom portion of the can to which the lead is attached.

Abstract: A battery terminal cover is provided. The battery terminal cover has a base arranged to cover a battery terminal root, a tower arranged to cover a battery terminal post, and a projection coupled to the battery terminal cover. The projection has a retention area for temporary storage of a later used fastener for coupling to the battery terminal post. A battery is also provided.

Abstract: A battery pack is provided that includes a plurality of batteries, a connection substrate being connected to the plurality of batteries, a circuit substrate for connecting an external electronic device, and a connection member for connecting the connection substrate and the circuit substrate. Each battery has a drawer portion for leading out a cathode terminal and an anode terminal provided at a same side of the battery. The drawer portion has wall portions standing against the drawer portion so that the side portions of the drawer portion are opposed each other. The plurality of batteries are arranged in row so that the drawer portion of the plurality of batteries face to a same direction. A part of the connection substrate is disposed on the drawer portion of the battery. The rim of the connection substrate is provided with cutouts to let the wall portions disposed therein.

Abstract: A battery packet (50) comprises a battery case (51) formed by processing a battery case forming laminated sheet (10), a battery 50a contained in the battery case (51), and tabs (59, 60) extending outside from the battery case (51). The battery case forming laminated sheet (10) is formed by laminating a first base film layer (1a), i.e., an outermost layer, a metal foil layer (2), and a heat-adhesive resin layer (3) in that order. The first base film layer (1a) is a biaxially oriented polyethylene terephthalate resin film or a biaxially oriented nylon resin film. The metal foil layer (2) is an aluminum or copper foil. The heat-adhesive resin layer (3) is formed of a polyolefin resin, more preferably, of an acid-denatured polyolefin resin.

Abstract: A battery pack is provided and includes an outer package and a battery element housed in the outer package. The outer package includes a laminate having a conductive layer, and a positive electrode terminal or a negative electrode terminal of the battery element is electrically connected to the conductive layer.

Abstract: A method and apparatus is provided in which a pre-formed sleeve or pre-formed secondary can comprised of one or more layers of a high yield strength material is positioned around the pre-formed battery case, the pre-formed sleeve/secondary can inhibiting the flow of hot, pressurized gas from within the battery through perforations formed in the battery casing during a thermal runaway event.

Abstract: An apparatus for simplifying battery pack encapsulation is provided. The battery pack includes a pair of complementary housing members with each housing member including a plurality of cell constraints into which the ends of corresponding battery cells are inserted during assembly. One or both housing members also include at least one, and preferably a plurality, of raised encapsulant injection ports. The raised encapsulant injection ports are designed to extend above the surface of the respective housing members and beyond the injected encapsulation material, thus ensuring that the ports remain open after encapsulation material injection.

Abstract: A battery includes a power generation element, a case member that accommodates the power generation element, and an opening closure member that closes the case member. The opening closure member includes a case contact part for contacting an elongated opening edge of the case member around an entire periphery thereof, and a case inside part projecting toward an inside of the case member from a portion of a surface of the opening closure member on the case member side internally of the case contact part. The case inside part has two narrower portions positioned at both ends of the case inside part in a longitudinal direction of the elongated opening edge of the case member and spaced from an inner surface of the side of the case member, and a wider portion positioned between the two narrower portions and contacting an inner surface of the side of the case member.

Abstract: A battery cover assembly for a portable electronic device, the battery cover assembly includes a housing, a removable battery cover and a locking mechanism. The housing has a latching portion. The locking mechanism latches the battery cover to the housing, and includes an operating member, a slidable member and an elastic member. The operating member engages in the latching portion of the housing, and the operating member includes a resisting block. The slidable member releasably engages with the battery cover, and the slidable member has a support block engaging with the resisting block. The elastic member is between the slidable member and the latching portion and provides an elastic force to the slidable member and the operating member.

Abstract: An interchangeable battery pack apparatus and method are disclosed which includes a top housing having a printed circuit board and a connector for electrically connecting a pair of batteries in order to provide an electrical power with respect to an external device. A bottom housing having a number of battery components for connecting the batteries can be coupled to the top housing via a fastener to form a battery pack in order to secure the batteries from a humid and corrosive environment. The battery pack can be interchangeably utilized as a replaceable battery pack and/or a ruggedized potted battery pack.