Abstract: There are disclosed a fuel cell manufacturing device in which a time of an assembling operation of a fuel cell can be reduced, and the fuel cell. A fuel cell manufacturing device is for use in manufacturing a fuel cell having a cell component including a plurality of stacked cells, and a pressurizing component which pressurizes the cell component in a stacking direction, and the device includes a first displacement measurement section which measures a displacement in a case where a defined load is applied to the cell component, and a second displacement measurement section which measures a displacement in a case where a defined load is applied to the pressurizing component. During the assembling operation, a shim for length adjustment having a thickness corresponding to the displacements is selected, and this shim is arranged between the cell component and the pressurizing component.

Abstract: An integrated circuit includes: a voltage detection means for detecting a voltage to be applied between the positive electrode and the negative electrode of one or a plurality of secondary batteries; a power supply means for generating a predetermined voltage; an input terminal to which a voltage value according to the value of a current flowing in the secondary battery is input; and a control means configured such that, when the predetermined voltage is input from the power supply means, an overcharge detection signal or an overdischarge detection signal is output in accordance with the voltage detected by the voltage detection means, and when the predetermined voltage is not input from the power supply means, a charge control signal or a discharge control signal is output in accordance with the voltage detected by the voltage detection means or the voltage value to be input to the input terminal.

Abstract: A sequence or array of electrochemical cells storing both digital and analog data. Both binary code and codes having a higher base may be stored in the memory device to increase information density. Such battery arrays could also provide power for the micro or nanodevice. Devices are microscale and nanoscale in size and utilize electrically conductive atomic force microscopy tips to record and read data stored in the device.

Abstract: A secondary battery comprising a heat-sensitive indicator on the outer surface of the battery is disclosed. The color of the heat-sensitive indicator changes according to battery temperature. The heat-sensitive indicator may comprise a sheath. When the internal temperature of the battery increases rapidly, the heat-sensitive indicator changes color to alert the user that the battery is abnormally hot.

Abstract: Disclosed herein are a pack case constructed in a structure in which a plurality of battery cells are mounted in the pack case to electrically connect the battery cells with each other, wherein the pack case includes an upper case and a lower case constructed in a hollow structure in which the upper case and the lower case are coupled with each other while the battery cells are mounted between the upper case and the lower case, each case is integrally provided at the inner part thereof with a plurality of spacers for supporting the battery cells, and each case is provided at the outer part thereof with a plurality of ventilation openings which communicate with the interior of each case, and a battery pack including the pack case.

Abstract: A storage battery includes a battery ease having opposed side walls and a top wall. A battery terminal extends from one of the wails. The battery terminal includes a projecting portion for accommodating termination hardware in mechanical and electrical engagement. The protecting portion of the battery terminal includes a test surface portion externally accessible from the termination hardware for directly accommodating a testing device.

Abstract: A non-aqueous electrolyte battery includes a container, a positive electrode housed in the container, a negative electrode housed in the container with a space from the positive electrode and containing an active material, and a non-aqueous electrolyte housed in the container. The active material includes a lithium-titanium composite oxide particle and a coating layer formed on at least a part of the surface of the particle, the coating layer being contained at least one element selected from the group consisting of phosphorous and sulfur or a phosphorous compound or a sulfur compound.

Abstract: An electric storage device is provided with a battery cell, a collector foil having a first metal plate and a second metal plate laminated together, and a voltmeter for measuring potential difference between the first metal plate and the second metal plate. The first metal plate and the second metal plate are formed of mutually different metals. The collector foil is arranged to be in contact with the battery cell.

Abstract: A secondary battery includes a plurality of bare cells including a first bare cell and a second bare cell and a protective circuit module spaced above the plurality of bare cells. A first lead plate electrically connects the protective circuit module and the first bare cell, the first lead plate having a first foot plate electrically connected to the first bare cell. A second lead plate electrically connects the protective circuit module and the second bare cell, the second lead plate having a second foot plate attached to the second bare cell and arranged generally diagonally from the first foot plate with respect to the protective circuit module.

Abstract: A secondary battery having a bare cell and a protective circuit module disposed over the bare cell and electrically connected to the bare cell via a first lead plate, in which the first lead plate includes a first plate, a second plate connected to the first plate, and a third plate arranged opposite to the first plate and connected to the second plate.

Abstract: A system and method provides a status indicator to a battery pack of a medical device. The battery pack includes a power supply capable of being connected to the medical device. The battery pack also includes an indicator to automatically indicate a status of at least a portion of at least one of the battery pack and the medical device. For example, the indicator can indicate a status of the power supply.

Abstract: A bus bar simultaneously performs electrical connection between unit cells and detection of voltage of the unit cells in a battery module having the same and includes: vertical bent parts formed by bending opposite ends of a strip-shaped bar body in the same direction, the vertical bent parts being provided with coupling grooves or protrusions; and a horizontal bent part formed by bending one of the vertical bent parts toward the bar body such that the horizontal bent part is parallel with the bar body. The electrode terminals of the unit cells are connected to the rear surface of the bar body of the bus bar, whereby the electrical connection between the unit cells is accomplished, and the horizontal bent part of the bus bar is directly connected to a battery management system for monitoring the potential difference and the temperature of the unit cells to control the unit cells.

Abstract: In a battery system, battery modules (3a, 3b) connected to each other in series respectively include: one or more single cells (3a1 to 3an, 3b1 to 3b-n) connected to one another in any one of series, parallel, and series-parallel; cell voltage switches (7a, 7b) for detecting voltages respectively of the one or more single cells; module monitoring control units (9a, 9b) each for monitoring the detected voltages respectively of the one or more signal cells; and communications level converter circuits (14a, 14b). The battery system includes a master unit (8a) for receiving information on the voltages respectively of the one or more single cells from the module monitoring control units via the communications level converter circuits. One of the communications level converter circuits includes a switch element (Q32) for transmitting a signal of a low-potential battery module to a high-potential battery module.

Abstract: A battery pack includes a secondary battery, a discharge-control transistor, a charge-control transistor connected in series with the discharge-control transistor between a negative power source terminal of the secondary battery and either a terminal of a load or a negative power source terminal of a charger, and a battery protection semiconductor device for protecting a secondary battery.

Abstract: An apparatus and method for marking a battery as charged or uncharged, comprising a manually changeable label attached to a battery in a pocket region defined about a battery positive contact button, wherein the label may be changed by a user to indicate either charged or uncharged battery status.

Abstract: The invention concerns an interconnection system (100) of an energy storage assembly (200), with an electronic support for controlling (300) the health status of the energy storage assembly (200), the interconnection system (101) being characterized in that it comprises an interconnection support (101) including a conductive circuit (800) formed on electrically conductive surface, said circuit (800) forming an electrical connection between the electronic control support (300) and the pole terminals (500) of the cells to which it is connected, respectively, through connecting means and through retaining means (110, 120, 150), said retaining means (110, 120, 150) being adapted to urged into contact, on the pole terminals (500), with support means (510) so as to arrange the pole terminals (500) on the interconnection support (101) and adapted to provide a direct electrical connection of the pole terminals (500) with the conductive circuit (800).

Abstract: An electrical connection structure, and a secondary battery pack using the same are disclosed. The structure comprises an electrical connection member which includes an insulating body for insulating a PCM from a battery cell, and cathode and anode leads mounted on the insulating body in a state of being electrically insulated from each other. One or both of the cathode and anode leads are welded to associated electrode terminals of the battery cell. The cathode and anode leads are connected in a contact state to associated electrode taps of the PCM when engaging the PCM to the battery cell. The connection structure allows only the electrode leads to be welded to the battery cell, and allows the electrode terminals to be connected to the electrode taps through contact without an additional welding operation, thereby remarkably reducing the number of assembling steps, lowering manufacturing costs and preventing malfunction.

Abstract: An electronic containment battery includes a battery section and an electronic section that together form a standard battery form factor that allows insertion into conventional electronic devices. The electronic section can include Radio Frequency (RE) circuitry that enables electronic operations in the electronic containment battery to be communicated or controlled wirelessly.

Abstract: A cell controller having excellent productivity is provided. A cell-con 80 has 12 ICs IC-1 to IC-2 mounted on a substrate, and these ICs detect voltages of respective cells constituting a cell pack, perform capacity adjustment on the respective cells, and are mounted two by two on rectangular longer sides of a rectangular continuous straight line L-L? defined on a substrate from the IC-1 on a highest potential side to the IC-12 on a lowest potential side continuously in order of potential differences of the corresponding cell packs. Distances between the rectangular shorter sides of the rectangular continuous straight line L-L? are the same. On the cell-con 80, between the IC-1 to IC-12 having different ground voltages, each of the ICs has signal output terminals connected to signal input terminals of a lower order IC respectively in an electrically non-insulated state.

Abstract: The present invention provides a sealed battery, in which leakage can be detected in reliable manner, a method for manufacturing the sealed battery, and a method for detecting leakage of the sealed battery. The invention provides a sealed battery containing helium, a method for manufacturing the sealed battery, and a method for detecting leakage. From inside a battery case sealed except an electrolyte inlet, the air is withdrawn, and pressure is applied by a gas containing helium under pressure higher than the atmospheric pressure through the electrolyte inlet. The electrolyte is injected, and after the electrolyte and the gas containing helium have been injected, the electrolyte inlet is sealed.

Abstract: A battery comprising a control means and a plurality of metal-air cell assemblies that are electronically connected in parallel. Each cell assembly comprises a casing with a controllable air vent thereon and at least a metal-air cell inside the casing. The controllable air vent is closed during a battery storage period and is opened in response to a programmed signal in order to allow outside air or oxygen to enter the assembly through the air vent to activate the operation of the corresponding cell assembly. The control means, preferably including a sampling unit, a power control unit and a logic control unit, is capable of sensing the battery output voltage and sending programmed signals to open or close up the air vents at the same time or at different moments of time in a programmed fashion.

Abstract: The present invention provides a high output storage battery with a high reliability that is easy to fabricate. This storage battery comprises a plurality of monoblock containers united to each other with space provided between the adjacent monoblock containers and one common cover to seal the openings of those monoblock containers. Each monoblock container has a plurality of cell compartments separated from each other by partitions. Each of those cell compartments houses an assembly element comprising a plurality of positive electrode plates and negative electrode plates stacked with separators placed between them.

Abstract: A temperature detection hole 12 having a bottom, which is sealed against the inside of the battery case 3 while being open to the outside, is formed in the battery case. The bottom wall 12a of the temperature detection hole is in contact with or in close proximity to the elements for electromotive force. Engaging hooks 14 are formed on lateral portions of the temperature detection hole 12 of the battery case 3, while a temperature sensor 13 is provided with elastically deformable engaging flanges 21. When the temperature sensor 13 is mounted removably in the temperature detection hole 12, the elastic restorative force of the engaging flanges 21 that are engaged in elastic deformation with the engaging hooks 14 is applied to the temperature sensor 13. The sensor end 13a of the temperature sensor 13 is thereby pressed against the bottom wall 12a of the temperature detection hole 12.

Abstract: The method of fuse manufacture has a step to fabricate a metal plate with an overall long narrow shape, with a plurality of rows of connecting pieces having separated tips and connected aft ends, and with the tip of each connecting piece arranged in a straight line; a step to connect the tips of adjacent connecting pieces by welding wire to the connecting piece tip regions which are arranged in a straight line; a step to treat two adjacent connecting pieces as a unit, to cut the wire between each two-connecting piece unit for separation, and to detach each individual connecting piece; and a step to bend the wire, connecting each cut two-connecting piece unit, to form the pair of connecting pieces into a straight line.

Abstract: A multilayer label for a battery is disclosed that includes a transparent, shrinkable outer film forming the outermost layer of the label, a transparent, shrinkable carrier film having a first transparent adhesive layer on one side confronting the outer layer and bonding the carrier layer to the outer layer and an outwardly visible indicia layer on other side, and a second transparent adhesive layer adjacent the indicia layer for bonding the label to the battery. The label may also include a thermochromic material and the layer of conductive material forming a battery power indicator. When a battery tester is incorporated in the label the length of the film may exceed the circumference of the battery by at least the width of the battery power indicator so that when the label is wrapped around the battery, the battery power indicator is situated between two portions of the film and thermally insulated from the battery by the label.

Abstract: A battery tester, includes a voltage controlled display. The battery tester is disposed on a battery with a first voltage divider having a terminal coupled to a terminal of the voltage controlled display and a second voltage divider having a terminal coupled to a second terminal of the voltage controlled display. The second voltage divider includes a non-linear device. A major advantage of the tester compared to other testers is that a consumer can merely look at the tester on the battery to determine whether the battery is good or not. This tester eliminates the need to hold the battery and depress a switch to engage the battery tester.

Abstract: A thermostat comprises a first laminated metal plate and a second laminated metal plate in which a plurality of metal layers having different rates of expansion are laminated. The first laminated metal plate has a movable contact. The second laminated metal plate is disposed in such a position as to put the first laminated metal plate to the off and on positions. The first and second off temperatures, which put the movable contact in the off position by causing the first and second laminated metal plates to deform, and the first and second return temperatures, which return the movable contact from the off position to the on position, are set respectively at different temperatures.

Abstract: A sealed one-piece battery comprises a container having at least one wall and divided into contiguous compartments which receive electrode assemblies by at least one partition attached to the wall. A device for measuring the temperature of the electrode assemblies comprises at least one sensor disposed in a housing formed within the thickness of at least one of the partitions. The opening of the housing is on the external face of the wall.

Abstract: A lithium battery having a plurality of interconnected pouch cells encased in a first cover which is substantially impermeable to moisture ingress and electrolyte egress. The first cover is surrounded by a rigid outer cover which is sealed in a substantially moisture impervious manner. Positive, negative and monitoring leads extend in a sealed manner through the first cover and are connected to a charge monitoring and controlling circuit board. The circuit board may be located within or outside of the outer cover. Positive and negative terminals on and outside of the outer cover are respectively connected to positive and negative leads which extend through the outer cover in a substantially fluid sealed manner.

Abstract: A battery tester, includes a voltage controlled display. The battery tester is disposed on a battery with a first voltage divider having a terminal coupled to a terminal of the voltage controlled display and a second voltage divider having a terminal coupled to a second terminal of the voltage controlled display. The second voltage divider includes a non-linear device. A major advantage of the tester compared to other testers is that a consumer can merely look at the tester on the battery to determine whether the battery is good or not. This tester eliminates the need to hold the battery and depress a switch to engage the battery tester.

Abstract: A voltage-responsive optical sensing device such as a semiconductor device of a light emitting device and/or liquid crystal device of a sensing apparatus for sensing an excessive charge and/or excessive discharge state of a battery, such as a lithium ion secondary battery is incorporated into an inside of a cell of a cell group to form the battery. For example, with electrodes of the liquid crystal device connected in parallel to the cell and a light beam of an external light source introduced into the liquid crystal device, a photo sensor senses a change in a light-transmissive characteristic of the liquid crystal device so that the state of the cell constituting the battery can be sensed.

Abstract: Deficiencies in the electrolyte level of the cells of NiCd battery can be detected by measuring the internal resistance of the cells. Initially, data is collected for a battery type and capacity, correlating measured internal resistance with the amount of water that must be added to bring the cell resistance to an acceptable value. Subsequently, cells of other batteries of the same type and capacity can be measured to determine how much water must be added and the levels quickly restored. The polarization value of the cells can be used lieu of the internal resistance in the same fashion.

Abstract: A battery includes a battery tester including a display that is disposed around a substantial portion of the circumference of the battery. Also describe is a battery operated electronic device including a case that houses electronic components that comprise the electronic device, said case including a door that opens up to a battery compartment, with the door having at least a transparent window portion in the door.

Abstract: A battery tester for use in combination with a portable lighting device such as a flashlight or lantern having a housing for retaining at least one battery including first and second terminals, each in electrical contact with an opposite pole of the battery, a conductor located on the exterior of the housing and having one end in electrical contact with the first terminal and an opposite end operably connectable to the second terminal. An indicator material overlies and is in responsive contact with the conductor to respond to and indicate a state that is present in the conductor. The indicator material is preferably a thermochromic ink responsive to heat changes in the conductor caused by a current flowing therethrough. The conductor and indicator material are preferably mounted on a flexible substrate imprinted with decorative ink and indicia and protected by a transparent protective layer.

Abstract: The battery testing circuit of the present invention preferably includes a substrate, a display printed on the substrate for displaying a level of discharge of a battery, a display driver circuit coupled to the display and to the battery for receiving power from the battery to drive the display, and a battery discharge level sensing circuit coupled to the display and to the battery for sensing a discharge level of the battery and for supplying a display signal representing the sensed discharge level to the display. At least one of the circuits is printed on the substrate using processable conductive polymer materials as ink layers. Preferably, the battery discharge level sensing circuit component continuously senses the discharge level and the display continuously displays the discharge level. The display is preferably a field-responsive liquid crystal display made of either polymer liquid crystal or polymer dispersed liquid crystal material.

Abstract: A process for creating an electronically addressable display includes multiple printing operations, similar to a multi-color process in conventional screen printing. In some of the process steps, electrically non-active inks are printed onto areas of the receiving substrate, and in other steps, electrically active inks are printed onto different areas of the substrate. The printed display can be used in a variety of applications. This display can be used as an indicator by changing state of the display after a certain time has elapsed, or when a certain pressure, thermal, radiative, moisture, acoustic, inclination, pH, or other threshold is passed. In one embodiment, the display is incorporated into a battery indicator. A sticker display is described. The sticker is adhesive backed and may then be applied to a surface to create a functional information display unit. This invention also features a display that is both powered and controlled using radio frequencies.

Abstract: For use with a valve regulated lead acid (VRLA) battery, a fluid fill system and a method of maintaining fill fluid in a VRLA battery. In one embodiment, the system includes: (1) a fluid determination circuit, associated with the battery, that determines a quantity of fill fluid in the VRLA battery and (2) a controller, coupled to the fluid determination circuit, that introduces replacement fill fluid into the VRLA battery based on the quantity to replace fill fluid lost from the VRLA battery. The fluid determination circuit comprises sensors that measure a temperature and pressure associated with the VRLA battery, and a state of a fluid release valve on the battery.

Abstract: A capacity detection method for use with a secondary battery is provided which is capable of accurately detecting capacity by a voltage method by taking into consideration the polarization characteristics of a secondary battery, such as a lithium-ion secondary battery. When the capacity of a secondary battery is to be detected, this capacity detection method uses a voltage method in which the voltage of a secondary battery is measured and the capacity of the secondary battery is computed on the basis of the correlation between the voltage and the capacity of the secondary battery. A voltage and capacity correlation table of the secondary battery is prepared. The voltage of the secondary battery in the correlation table is adjusted by taking the polarization characteristics into consideration, and the capacity of the secondary battery is detected on the basis of the adjusted voltage of the secondary battery.

Abstract: A method for producing a battery tester label is disclosed. The method includes forming an inserted tester device and a base layer, which are combined together to form the battery tester label. The resulting tester label can be applied to a battery. Also disclosed are methods for producing a plurality of battery tester labels disposed on a common releasable liner. The resulting array can be stored for subsequent application to batteries, cut into relatively long strips for rolling and storage, or immediately applied to batteries.

Abstract: Battery mounting and testing apparatuses and methods of forming the same are described. In one implementation, a substrate includes a surface area over which a battery terminal housing member is to entirely cover. A conductive first test contact is disposed on the substrate surface and extends from within the surface area to outside of the surface area. A conductive second test contact is disposed on the substrate surface and extends from within the surface area to outside the surface area. The second test contact is spaced from the first test contact and is preferably electrically isolated therefrom on the substrate. In one aspect, an electronic device is provided by mounting a battery with the first and second test contacts. In circuit testing is performed after the battery is mounted utilizing the portions of the first and second test contacts which extend outside of the surface area for probe testing.

Abstract: An end cap assembly for an electrochemical cell, for example an alkaline cell, is disclosed comprising an exposed terminal end cap of single piece construction having a convoluted surface, an electrically insulating member and a metal support disk between the insulating member and the terminal end cap. The end cap assembly is inserted into the open end of the cell housing after the cell contents have been supplied. A portion of the end cap surface is a flat annular step which improves contact between the end cap and the electrically conductive portion of a condition tester for the cell which may be integrated into the cell label. The annular step is advantageously located at about right angle to the cell's longitudinal axis. The surface step is integral with the end cap and preferably located at about the same level as the shoulder of the cell housing at the end of the cell containing the end cap. The end cap assembly as a whole provides a tight seal for the cell.

Abstract: Printed electrochemical display cells are arranged in layer form with two electrode layers and an electrolyte layer occupying distinct areas of a substrate. An electrolyte layer overlaps most of one electrode layer but contacts a smaller portion of the other electrode layer, which is made of a thin film. When activated, an electrochemical reaction progressively increases the area occupied by the electrolyte layer and progressively decreases the area occupied by the thin-film electrode layer. The thin-film electrode layer recedes at a boundary in common with the electrolyte layer and provides an irreversible indication of change at a rate governed by the electrochemical reaction.

Abstract: A light transparent moisture barrier useful for preventing moisture from destroying the effectiveness of a moisture sensitive cell condition tester on an electrochemical cell, comprises a plurality of very thin layers of amorphous silicon nitride and a hydrophobic fluorocarbon polymer on a flexible, polymeric substrate. The layers are formed on the substrate by a deposition process such as sputtering. The thickness of any individual layer is less than one micron.

Abstract: A battery tester device that may be integrated into a label of battery. The battery tester device includes first dielectric layer, a conductive layer adjacent the first dielectric layer, a temperature sensitive indicator layer in thermal contact with the conductive layer, and thermal insulation adjacent the conductive layer. The thermal insulation includes a second dielectric layer and thermally insulative material combined with the second dielectric layer for enhancing the structural strength of the second dielectric layer.

Abstract: An apparatus for testing the electrochemical performance of discrete areas of a cathode that is to be used in a fuel cell is presented. The apparatus tests a cathode which is retained and carried by a holding fixture wherein a chamber is formed between an underside of the cathode and the holding fixture to allow for passage of an oxidizing agent therethrough and wherein the holding fixture also provides for retention of electrolyte on the top side of the cathode. A probe, which is connected to the cathode, has an anode material that contacts the electrolyte but is spaced apart from the cathode. Placement of the anode in the electrolyte generates electrical power detected by a measuring device connected between the probe and the cathode. The probe provides a sealing surface to allow for testing of just discrete areas of the cathode to determine if there are any flaws in the manufacture of the cathode.

Abstract: A battery package including a battery having at least one flat mount face defined therein, an electric circuit device for controlling discharging and charging of the battery, and a generally plate-like protective member mounted on the battery so as to cover the electric circuit device. The electric circuit device is made up of a plurality of circuit component parts and is mounted on the flat mount face with the circuit component parts held in tight contact with the flat mount face. The protective member includes an oblong plate member and side flanges protruding transversely from opposite side edges of the plate member to define a cavity. In an assembled condition with the protective member fitted to the battery, the electric component parts are accommodated within the cavity.

Abstract: Apparatus indicates a charge on a battery that has a predetermined operating range. The apparatus includes a thermochromatic material for displaying the charge level of the battery, and a resistive heating device, which is in thermal contact with the thermochromatic material, for generating heat for activating the thermochromatic material. A controlling device which is connected to the resistive heating device is also included for controlling the heat generated by the heating device so that the thermochromatic material has sufficient resolution to indicate the charge on the battery over a substantial portion of the thermochromatic material.

Abstract: The battery tester of the present invention includes a heating element for generating heat in response to current supplied from a battery, and an indicator provided in proximity to the heating element for providing a visual indication of the remaining capacity of the battery in response to the heat generated by the heating element. The heating element has a display portion and first and second connecting portions on either side of the display portion that are selectively coupled to opposite terminals of the battery. The connecting portions of the heating elements have a lower resistivity than the display portion thereby reducing the heat generated at the switch contacts that are pressed by the user to activate the tester.

Abstract: A battery strength indicating and switch means on a battery which is coupled across the terminals of the battery and which is provided with an indicating means to indicate the strength of the battery and in addition, the battery strength indicating means is also provided with an in-line switch which can easily be depressed to complete the circuit so as to place the indicator means across the terminals of the cell and display the charge of the battery.

Abstract: A battery strength indicating and switch means on a battery which is coupled across the terminals of the battery and which is provided with an indicating means to indicate the strength of the battery and in addition, the battery strength indicating means is also provided with an in-line switch which can easily be depressed to complete the circuit so as to place the indicator means across the terminals of the cell and display the charge of the battery.