Two-phase Polymerization (e.g., Oil-water) Patents (Class 430/137.17)
  • Patent number: 11866539
    Abstract: A process for preparing an ultra-high molecular weight polymer via emulsion polymerization at the room/indoor temperature includes using persulfate as initiator, water as medium, anionic surfactant as emulsifier, sodium bicarbonate as pH regulator, styrene, (meth) acrylate or vinyl acetate as monomer, which is subjected to a free radical polymerization at room temperature and the normal pressure. The ultra-high molecular weight polymers may have weight average molecular weights larger than 1,000,000 g/mol. The monomer conversion may be above 85% after reacting for 1˜6 hours. The process may be carried out at room temperature and normal pressure without the addition of other assist initiators. There temperature and pressure of the reaction may not be controlled, and the molecular weight and molecular weight distribution may be adjusted and controlled in a wider range.
    Type: Grant
    Filed: March 1, 2021
    Date of Patent: January 9, 2024
    Assignee: Changzhou University
    Inventors: Wenyan Huang, Bibiao Jiang, Xiaoqiang Xue, Hongjun Yang, Qimin Jiang
  • Patent number: 9612545
    Abstract: A chemically prepared toner composition according to one example embodiment includes a core including at least one polymer binder, a colorant and a release agent; a shell that is formed around the core and includes a third polymer binder; and a borax coupling agent between the core and the shell. The binder for the shell is a styrene acrylic polyester copolymer having a glass transition temperature (Tg) between 55° C. to 65° C., a melt temperature (Tm) between 100° C. to 130° C., a peak molecular weight of about 12,000 and acid value from 10-28.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: April 4, 2017
    Assignee: LEXMARK INTERNATIONAL, INC.
    Inventors: Ligia Aura Bejat, Claudia Alexandra Marin Goggin, Cory Nathan Hammond, Rick Owen Jones, Robert Watson McAlpine, Jing X Sun, Peter Nikolaivich Yaron
  • Patent number: 9005860
    Abstract: An electrostatic-image developing toner contains a polyester resin prepared by addition reaction of a polycondensate of a carboxylic acid component and an alcohol component with an isocyanate-containing compound. The polycondensate has an active hydrogen group. The alcohol component includes a rosin diol represented by general formula (1): (wherein R1 and R2 are each independently hydrogen or methyl; L1, L2, and L3 are each independently a divalent linking group selected from the group consisting of carbonyl, carboxyl, ether, sulfonyl, optionally substituted linear alkylenes, optionally substituted cyclic alkylenes, optionally substituted arylenes, and combinations thereof; L1 and L2 or L1 and L3 are optionally taken together to form a ring; and A1 and A2 are rosin ester groups).
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: April 14, 2015
    Assignee: Fuji Xerox Co., Ltd.
    Inventors: Emi Miyata, Hirotaka Matsuoka, Susumu Yoshino, Yuki Sasaki
  • Patent number: 8962232
    Abstract: A production process of a polymerized toner composed of polymer particles, including a step of polymerizing a polymerizable monomer composition containing a colorant and a polymerizable monomer in the presence of a polymerization initiator in an aqueous dispersion medium, wherein, in a stripping treatment step, the dispersion containing the polymer particles is introduced into an evaporator to conduct the stripping treatment by a method, in which a gas is blown into the dispersion within the evaporator to discharge volatile organic components including an unreacted polymerizable monomer out of the evaporator concomitantly with the gas, and both inert gas and saturated steam are used as the gas blown into the dispersion.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: February 24, 2015
    Assignee: Zeon Corporation
    Inventor: Keita Sensui
  • Patent number: 8956798
    Abstract: The present invention relates to a process for producing a toner for electrophotography which is excellent in dispersibility of a colorant in the toner and capable of considerably improving an image density, as well as a toner for electrophotography which is produced by the process. There is provided a process for producing a toner for electrophotography which includes the step of mixing a dispersion of colorant-containing polymer particles with a dispersion of resin particles containing substantially no colorant to aggregate the colorant-containing polymer particles and the resin particles, wherein the polymer contains a constitutional unit derived from a salt-forming group-containing monomer (a) and a constitutional unit derived from an aromatic ring-containing monomer (b).
    Type: Grant
    Filed: July 15, 2009
    Date of Patent: February 17, 2015
    Assignee: Kao Corporation
    Inventors: Shinichi Sata, Takehiro Tsutsumi, Hiroshi Mizuhata
  • Publication number: 20150024323
    Abstract: A process includes forming, by emulsion polymerization, polymer resin particles in a latex, the polymer resin particles being formed from a mixture including one or more monomer emulsions and a non-surfactant-based charge control agent, the emulsion polymerization is carried out with a solids content in a range from about 10 to about 30 percent by weight of the mixture, and forming toner particles from the polymer resin particles, the toner particles support a sufficient triboelectric charge for use under A-zone environmental conditions in a single-component development system.
    Type: Application
    Filed: July 16, 2013
    Publication date: January 22, 2015
    Inventors: KAREN MOFFAT, SHIGANG STEVEN QIU, SAMIR KUMAR, ROBERT D. BAYLEY, GRAZYNA E. KMIECIK-LAWRYNOWICZ, MAURA A. SWEENEY
  • Patent number: 8852842
    Abstract: A production process of a toner, wherein wet colored resin particles are poured into a rotary vane type agitating device having a structure that an agitating vane fixed to a rotating drive shaft extending through a bottom wall of an agitation vessel is arranged at a bottom of the agitation vessel, and at least one gas inlet port and at least one gas outlet port are arranged at a lower portion of the agitation vessel and an upper portion of the agitation vessel, respectively, the wet colored resin particles are dried by a method, in which the wet colored resin particles are agitated by the rotary vane within the agitation vessel while supplying a heated gas, thereby forming a fluidized bed, and a mixed gas containing water is discharged from the gas outlet port to the outside, and at that time, drying conditions are controlled in such a manner that the temperature of the gas discharged falls within a range from 20 to 60° C.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: October 7, 2014
    Assignee: Zeon Corporation
    Inventors: Takashi Iga, Hisashi Kurokawa
  • Patent number: 8841056
    Abstract: A toner is provided which has toner particles and an inorganic fine powder; the toner particles being obtained by suspension polymerization using a specific polar resin. The toner is a toner in which; where, in displacement levels found in a micro-compression test in which a force is applied to a toner single particle at a loading rate of 9.8×10?6 N/sec to measure a displacement level (?m) at a point of time where the force has reached a maximum force of 4.90×10?4 N, the displacement level of the toner at a measurement temperature of 25° C. is represented by X(25) and the displacement level of the toner at a measurement temperature of 50° C. by X(50), and the number average particle diameter of the toner is represented by D (?m), the X(25), X(50) and D satisfies the relations: 0.10?X(25)/D?0.35??(1) 30?[X(50)?X(25)]/X(25)×100?150??(2).
    Type: Grant
    Filed: March 28, 2011
    Date of Patent: September 23, 2014
    Assignee: Canon Kabushiki Kaisha
    Inventors: Kazumi Yoshizaki, Shinya Yachi, Yasushi Katsuta, Kenichi Nakayama, Takeshi Kaburagi
  • Patent number: 8808958
    Abstract: The present invention relates to a process for preparing a polymerized toner, and in particular to a process for preparing a polymerized toner and a polymerized toner prepared therefrom, wherein a certain block copolymer and copper phthalocyanine are used within a predetermined range of the amounts for a carbon black dispersant during a suspension polymerization, thereby making it possible to realize a narrow particle sizes distribution, high transcription efficiency, and an enhanced image concentration.
    Type: Grant
    Filed: September 23, 2011
    Date of Patent: August 19, 2014
    Assignee: LG Chem, Ltd.
    Inventors: Wook Jang, Chang-Soon Lee, Dong-Jin Park, Jung-Woo Kim
  • Patent number: 8765348
    Abstract: A liquid toner is disclosed herein. The liquid toner includes a toner composition with latex particles incorporated therein. The toner composition includes charged toner particles incorporated into a non-polar liquid carrier. The latex particles are polymer particles of acrylic monomers, vinylic monomers, or mixtures thereof, and each latex particle has a particle size ranging from about 20 nm to about 5 ?m.
    Type: Grant
    Filed: January 18, 2012
    Date of Patent: July 1, 2014
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Sivapackia Ganapathiappan, Hou T. Ng, Albert Teishev
  • Patent number: 8741534
    Abstract: A process and system for making a resin emulsion suitable for use in forming toner particles including a silicone free anti-foam agent to control foam during formation of a polyester dispersion.
    Type: Grant
    Filed: June 8, 2009
    Date of Patent: June 3, 2014
    Assignee: Xerox Corporation
    Inventors: Zhaoyang Ou, Robert D. Bayley, Zhen Lai, Rashid Mahmood, David R. Kurceba, John Abate, Shigang Qiu, Chieh-Min Cheng
  • Patent number: 8741524
    Abstract: A toner containing at least a binder resin and a colorant, wherein the toner has a core-shell structure composed of a core, and a shell having a thickness of 0.01 ?m to 2 ?m on a surface of the core, and wherein the toner satisfies the following relation: 1.1?ST/CT?2.0 where ST is a softening temperature of the shell, and CT is a softening temperature of the core, both measured by a SPM probe with an integrated heater.
    Type: Grant
    Filed: February 18, 2009
    Date of Patent: June 3, 2014
    Assignee: Ricoh Company, Ltd.
    Inventor: Hideki Sugiura
  • Patent number: 8728703
    Abstract: An electrophotographic toner obtained from a dispersion or emulsion liquid of an oil phase containing a toner material in an aqueous medium, the toner including: a binder resin, wherein the toner material includes: (A) an epoxy resin prepolymer; (B) an adduct of a dihydric phenol with a polyalkylene oxide; (C) a phenolic compound, or an alcohol compound, or both thereof; and (D) a carboxylic acid compound, and wherein the binder resin includes a resin obtained by allowing the (A), the (B), the (C) and the (D) to react with each other.
    Type: Grant
    Filed: July 2, 2012
    Date of Patent: May 20, 2014
    Assignee: Ricoh Company, Ltd.
    Inventors: Hiroshi Yamashita, Satoyuki Sekiguchi, Daisuke Asahina, Tsuyoshi Sugimoto, Masaki Watanabe, Rintaro Takahashi
  • Patent number: 8715897
    Abstract: The present disclosure provides polyesters suitable for use in forming toners. In embodiments, a polyester may be subjected to phase inversion emulsification, in which charge control agents are added so that the polyester emulsion includes charge control agents therein. The resulting polyester emulsion with charge control agents may then be utilized to form toner particles.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: May 6, 2014
    Assignee: Xerox Corporation
    Inventors: Robert D. Bayley, Yuhua Tong, Timothy L. Lincoln, Grazyna Kmiecik-Lawrynowicz, Maura A. Sweeney
  • Patent number: 8652745
    Abstract: The present invention provides a process for producing a colored toner having a textured surface, the process includes forming a polymer composition of at least one polymer and a colorant, where the at least one polymer has a softening temperature from about 60° C. to about 160° C.; forming an aqueous mineral suspension of at least one multivalent metal phosphate; forming a dispersion by combining the polymer composition and the aqueous mineral suspension under agitation to form a solid portion comprising dispersed particles of the polymer composition; heating the dispersion to a temperature above a glass transition temperature (Tg) of the polymer composition and increasing the pH to above 7.0; cooling the dispersion including the dispersed particles of the polymer composition to a temperature of from about 1° C. to about 89° C.; and recovering the particles.
    Type: Grant
    Filed: July 20, 2012
    Date of Patent: February 18, 2014
    Assignee: Penn Color, Inc.
    Inventors: Ronald W. Schuck, Charles B. Rybny, Choung Lai
  • Patent number: 8647803
    Abstract: A method for producing colored resin particles including: dissolving or dispersing at least binder resin and colorant in organic solvent to prepare oil phase; dissolving resin A and basic compound in aqueous medium to prepare aqueous phase, the resin A having solubility <2.0 g/100 g water having temperature 25° C. and pH 3.0 and solubility ?2.0 g/100 g water having temperature 25° C. and pH 10.0; dispersing the oil phase in the aqueous phase to prepare core particle dispersion liquid; dispersing resin particles in aqueous medium to prepare resin particle dispersion liquid, and adding the resin particle dispersion liquid to the core particle dispersion liquid so that the resin particles are attached onto the core particles, to prepare dispersion liquid containing particles each having the core particle and the resin particles attached thereonto; removing the organic solvent from the dispersion liquid; washing the particles; and drying the particles.
    Type: Grant
    Filed: February 1, 2012
    Date of Patent: February 11, 2014
    Assignee: Ricoh Company, Ltd.
    Inventors: Atsushi Yamamoto, Takuya Kadota, Yoshihiro Mikuriya, Tsuyoshi Nozaki, Yoshimichi Ishikawa, Kazuoki Fuwa, Tomohiro Fukao, Tomoharu Miki
  • Patent number: 8563211
    Abstract: A process for making a latex emulsion suitable for use in a toner composition includes co-emulsifying a bio-based resin with an insoluble component, such as a pigment or wax, whereby the resin encapsulates the insoluble component. The resulting latex, including the insoluble component encapsulated in the resin, may then be utilized to form a toner. The insoluble component may thus be included in toner particles, which might otherwise be difficult to achieve, using emulsion aggregation processes.
    Type: Grant
    Filed: April 8, 2011
    Date of Patent: October 22, 2013
    Assignee: Xerox Corporation
    Inventors: Ke Zhou, Sonja Hadzidedic, Guerino G. Sacripante, Kimberly D. Nosella
  • Patent number: 8557497
    Abstract: A method of manufacturing toner including preparing a first liquid by dissolving or dispersing toner components including one or both of a binder resin and a precursor thereof in an organic solvent; preparing a second liquid by dispersing the first liquid in a first aqueous medium including a dispersant; producing primary particles by removing the organic solvent from the second liquid; washing the primary particles; preparing a third liquid by dispersing the washed primary particles in a second aqueous medium and heating the second aqueous medium while or after dispersing the washed primary particles therein; and producing toner particles by adding a charge controlling agent to the third liquid. This method satisfies the following inequation: 0.60?Sb/Sa?1.00 wherein Sa represents a BET specific surface area of the primary particles included in the third liquid and Sb represents that of the toner particles stored for 2 weeks at 40° C., 70% RH.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: October 15, 2013
    Assignee: Ricoh Company, Limited
    Inventors: Junichi Watanabe, Kenichi Uehara, Junya Koeda, Daisuke Misawa, Keisuke Tada, Miyuki Hirata
  • Patent number: 8530132
    Abstract: A method for preparing a toner including toner particles is provided. The toner preparation method includes preparing a toner component liquid including at least a binder resin, a colorant and an organic solvent; mixing a resin A having a solubility of less than 2.0 g/100 g in water having a pH of 3.0 at 25° C. while having a solubility of not less than 2.0 g/100 g, a basic material, and water to prepare an aqueous phase liquid, in which the resin A is dissolved; forming droplets of the toner component liquid in the aqueous phase liquid; and removing the organic solvent from the droplets of the toner component liquid to prepare the toner particles.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: September 10, 2013
    Assignee: Ricoh Company, Limited
    Inventors: Atsushi Yamamoto, Tsuyoshi Nozaki, Chiyoshi Nozaki
  • Patent number: 8497059
    Abstract: A method of producing a toner comprising toner particles containing a binder resin composed of a non-crystalline polyester resin having a crosslinked structure and a crystalline polyester resin is disclosed, the method comparing steps of; a process to form an oil phase liquid by dissolving or dispersing a non-crystalline polyester resin having a polymerizable unsaturated double bond and a crystalline polyester resin in an organic solvent, a process to form an aqueous dispersion liquid of oil droplets of the oil phase liquid by dispersing the oil phase liquid in an aqueous medium, a process to form oil droplets containing the non-crystalline polyester resin having a crosslinked structure by adding a radical polymerization initiator to the aqueous dispersion liquid of oil droplets, and an organic solvent removing process to form toner particles by removing organic solvent.
    Type: Grant
    Filed: September 8, 2011
    Date of Patent: July 30, 2013
    Assignee: Konica Minolta Business Technologies, Inc.
    Inventors: Tomomi Oshiba, Mikihiko Sukeno, Hajime Tadokoro, Ken Ohmura, Tatsuya Nagase, Kenji Hayashi, Saburou Hiraoka, Tomoko Mine
  • Patent number: 8492063
    Abstract: A method of manufacturing a toner including forming a wax liquid dispersion in which a wax is dispersed in an organic solvent (A1), mixing an organic layer including the wax liquid dispersion, a binder resin and an organic solvent (A) to form an oil phase and dispersing and emulsifying the oil phase in an aqueous medium to obtain an emulsified liquid dispersion, wherein the aspect ratio average of the wax in the wax liquid dispersion is from 0.3 to 0.7 and the toner includes toner particles satisfying the following relationship (1) in an amount of 20% by number or smaller based on all toner particles: 0.5<D2/D1, relationship (1), where D1 represents the major diameter (D1) of the toner and D2 represents the major diameter of the wax.
    Type: Grant
    Filed: November 28, 2008
    Date of Patent: July 23, 2013
    Assignee: Ricoh Company, Limited
    Inventors: Junichi Awamura, Akinori Saitoh, Masahide Yamada, Osamu Uchinokura, Tomomi Suzuki
  • Patent number: 8475995
    Abstract: A toner has a core-shell structure including a toner core portion having a resin with an active hydrogenactive hydrogen containing group, a colorant and at least one additive, and a toner shell portion surrounding the toner core portion, wherein the toner shell portion includes a cross-linked resin prepared by reaction of at least a portion of the active hydrogen containing group and the cross-linking agent.
    Type: Grant
    Filed: October 22, 2008
    Date of Patent: July 2, 2013
    Assignee: Samsung Fine Chemicals Co., Ltd.
    Inventors: Dae Il Hwang, Woo Young Yang, Keon Il Kim, Il Hyuk Kim, Jae Bum Park, Il Sun Hwang, Jae Kwang Hwang, Dae Woong Choi, Dong Won Kim, Duck Kyun Ahn
  • Patent number: 8435716
    Abstract: A method for producing a toner, including: dispersing toner particles containing at least a binder resin in a first aqueous medium so as to produce an aqueous dispersion; and subjecting the aqueous dispersion to heat treatment, wherein the electric conductivity of the aqueous dispersion after the heat treatment is higher than the electric conductivity of the aqueous dispersion before the heat treatment by 50 ?S/cm or less.
    Type: Grant
    Filed: February 4, 2011
    Date of Patent: May 7, 2013
    Assignee: Ricoh Company, Ltd.
    Inventors: Masaki Watanabe, Osamu Uchinokura, Tsuneyasu Nagatomo, Takahiro Honda, Ryuta Chiba
  • Patent number: 8431314
    Abstract: The present invention provides a method for producing a colored resin particle, the method including: preparing an oil phase in which at least a resin and a colorant are dissolved or dispersed in an organic solvent; preparing an aqueous phase containing at least a surfactant in an aqueous medium; dispersing the oil phase in the aqueous phase to prepare a colored particle dispersion liquid so as to form core particles; causing resin fine particles to adhere to surfaces of the core particles by adding at least the resin fine particles to the colored particle dispersion liquid, in which the core particles have been formed; removing the solvent from the colored particle dispersion liquid to obtain colored resin particles, washing the colored resin particles, and drying the colored resin particles, wherein an inorganic base is dissolved in the colored particle dispersion liquid.
    Type: Grant
    Filed: August 27, 2010
    Date of Patent: April 30, 2013
    Assignee: Ricoh Company, Ltd.
    Inventors: Yoshihiro Mikuriya, Tomoharu Miki, Tomohiro Fukao, Kazuoki Fuwa, Takuya Kadota, Yoshimichi Ishikawa, Atsushi Yamamoto, Tsuyoshi Nozaki
  • Publication number: 20130059248
    Abstract: Method for producing structured particles specifically nanoparticles, toners for laser printers and photocopiers, particularly chemical toner with particular product properties. The method produces toners of improved performance. Method relates particularly to the selection and properties of the base materials and utilizing these properties to design the toner product properties that result in improved performance.
    Type: Application
    Filed: May 6, 2011
    Publication date: March 7, 2013
    Applicant: Navran Advanced Nanoproducts Development International PVT. LTD.
    Inventor: Abhinava Kumar
  • Publication number: 20130059245
    Abstract: The present invention relates to a polymerized toner and a method for preparing the same, wherein the toner can realize an excellent offset feature, high transfer efficiency, and a uniform image and thus can exhibit excellent performances in the applications of high speed copying, development of transferred photos, etc.
    Type: Application
    Filed: February 22, 2011
    Publication date: March 7, 2013
    Applicant: LG CHEM, LTD.
    Inventors: Wook Jang, Hak-Soo Kim, Chang-Soon Lee
  • Publication number: 20130011778
    Abstract: An electrophotographic toner obtained from a dispersion or emulsion liquid of an oil phase containing a toner material in an aqueous medium, the toner including: a binder resin, wherein the toner material includes: (A) an epoxy resin prepolymer; (B) an adduct of a dihydric phenol with a polyalkylene oxide; (C) a phenolic compound, or an alcohol compound, or both thereof; and (D) a carboxylic acid compound, and wherein the binder resin includes a resin obtained by allowing the (A), the (B), the (C) and the (D) to react with each other.
    Type: Application
    Filed: July 2, 2012
    Publication date: January 10, 2013
    Inventors: Hiroshi YAMASHITA, Satoyuki Sekiguchi, Daisuke Asahina, Tsuyoshi Sugimoto, Masaki Watanabe, Rintaro Takahashi
  • Patent number: 8343704
    Abstract: Spherical-shaped liquid droplets are made by dispersing oil phase containing: a resin with an acid group, a first hydrophobic solvent effecting dissolution of the resin, a colorant, and a charge control agent which is positively charged in an aqueous dispersion medium in the presence of a base; and the liquid particles are solidified to be solid particles by removing the first solvent from the liquid droplets. The solid particles obtained in this manner are washed with a second solvent. As the second solvent, a solvent which dissolves the charge control agent and but does not dissolve the resin such as alcohol is selected. Accordingly, the charge control agent in the solid particles are made to elute to the outer surface layer of the solid particles, thereby improving the positive chargeability of the solid particles.
    Type: Grant
    Filed: June 16, 2006
    Date of Patent: January 1, 2013
    Assignee: Brother Kogyo Kabushiki Kaisha
    Inventors: Jun Ikama, Masateru Kawamura
  • Patent number: 8338071
    Abstract: A process for making a latex emulsion suitable for use in a toner composition includes contacting at least one crystalline polyester resin with an organic solvent to form a resin mixture, adding a neutralizing agent, and deionized water to the resin mixture, removing the solvent from the formed latex, and continuously recovering latex particles.
    Type: Grant
    Filed: May 21, 2010
    Date of Patent: December 25, 2012
    Assignee: Xerox Corporation
    Inventors: Shigang S. Qiu, David R. Kurceba, Zhaoyang Ou
  • Patent number: 8329783
    Abstract: The present invention is toner particle that includes a continuous phase of binder polymer and a second phase of hydrocolloid. The particle has a porosity of at least 10 percent.
    Type: Grant
    Filed: December 7, 2010
    Date of Patent: December 11, 2012
    Assignee: Eastman Kodak Company
    Inventors: Mridula Nair, Xiqiang Yang, Tamara K. Jones, Jason Morgan
  • Patent number: 8299190
    Abstract: A method for producing colored polymer particles, including adding a colorant-containing composition containing a radically polymerizable monomer and a colorant in a supercritical fluid or a subcritical fluid and polymerizing the radically polymerizable monomer, so as to produce colored polymer particles which are insoluble in the supercritical fluid or subcritical fluid, wherein the supercritical fluid or subcritical fluid is a supercritical fluid or subcritical fluid in which at least the radically polymerizable monomer is soluble, but polymer particles resulted from polymerization of the radically polymerizable monomer are insoluble, and wherein the colorant is at least one selected from the group consisting of a pigment, a dye and a polymer dye.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: October 30, 2012
    Assignees: National University Corporation Shizuoka University, Ricoh Company, Ltd.
    Inventors: Takeshi Sako, Idzumi Okajima, Takahiro Yamashita, Satoyuki Sekiguchi, Chiaki Tanaka, Shogo Suzuki, Ryota Inoue
  • Patent number: 8288070
    Abstract: The present invention relates to a toner for electrophotography which exhibits an excellent heat-resistant storage property and a wide fusing temperature range, and a process for producing the toner for electrophotography.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: October 16, 2012
    Assignee: Kao Corporation
    Inventors: Hiroshi Mizuhata, Yutaka Murai, Manabu Suzuki, Hiromi Nambu
  • Patent number: 8288071
    Abstract: A resin particle liquid dispersion for an electrostatic image developing toner, comprising: an aqueous medium; and a resin particle dispersed in the aqueous medium to have a median diameter of 0.05 to 2.0 ?m, the resin particle comprising a polycondensable polymer obtained by polycondensing polycondensable monomers, wherein a storage modulus GL(30) of the resin particle at 30° C. is 1×107 Pa or more, and a melting point of the polycondensable polymer is from 45 to 110° C.
    Type: Grant
    Filed: May 26, 2009
    Date of Patent: October 16, 2012
    Assignee: Fuji Xerox Co., Ltd.
    Inventors: Yuki Sasaki, Satoshi Hiraoka, Fumiaki Mera, Hirotaka Matsuoka, Yasuo Matsumura
  • Patent number: 8268200
    Abstract: Provided is a pigment dispersing composition for a color filter including a color material, a resin, and an organic solvent which may dissolve the resin, wherein a modified pigment (D) is contained as the color material which includes, on the surface of a pigment (A), a polymer (P) obtained by polymerizing a polymer (B) containing a polymerizable unsaturated group soluble in a non-aqueous solvent and at least one type of polymerizable unsaturated monomer (C) which is soluble in the non-aqueous solvent and becomes either insoluble or poorly soluble following polymerization, alternatively wherein a modified pigment (D) is contained as the color material which is obtained, under the presence of a pigment (A), a non-aqueous solvent, and a polymer (B) containing a polymerizable unsaturated group soluble in the non-aqueous solvent, by polymerizing at least one type of polymerizable unsaturated monomer (C).
    Type: Grant
    Filed: March 23, 2009
    Date of Patent: September 18, 2012
    Assignee: DIC Corporation
    Inventors: Hiroshi Kinoshita, Seiji Funakura, Eiichi Kiuchi, Yoshinori Katayama
  • Publication number: 20120219895
    Abstract: A process is provided for preparing a polyester styrene vinyl hybrid polymer latex composition which may be used to prepare toner for use in electrographic applications by the emulsion aggregation process. The process includes preparing a polyester by polycondensation, preparing a solution of the polyester in a mixture of styrene and vinyl monomers, emulsifying the polyester/monomer solution, and polymerizing the emulsion via emulsion polymerization to yield a polyester styrene vinyl hybrid polymer latex composition. The latex affords excellent fixing when used in chemically produced toner made by the emulsion aggregation process.
    Type: Application
    Filed: January 20, 2012
    Publication date: August 30, 2012
    Applicant: IMAGE POLYMERS COMPANY, LLC
    Inventors: Francis L. CHUPKA, Akira MISAWA
  • Patent number: 8221954
    Abstract: A method of preparing a color toner by: a) preparing an anionic polymer composite emulsion comprising wax with a wax particle and nanosilica as core by in situ emulsion polymerization; b) preparing a cationic polymer composite emulsion comprising colorant with a colorant and nanosilica as core by in situ emulsion polymerization; c) agglutinating the anionic polymer composite emulsion comprising wax and the cationic polymer composite emulsion comprising colorant; and d) filtering, washing, and drying the product obtained in c). The color toner prepared by this method. The color toner has high development density, high resolution, low bottom ash, low waste rate, and low consumption, and is easy to recover and recycle.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: July 17, 2012
    Assignee: Hubei Dinglong Chemical Co., Ltd.
    Inventors: Xiaolin Xie, Guilin Xiao, Wenbu Li, Zeguan Lan
  • Publication number: 20120171606
    Abstract: A process is provided for preparing a bimodal styrene vinyl polymer latex composition, which may be used to prepare toner for use in electrophotographic applications by the emulsion aggregation process. The process includes preparing a low molecular weight styrene polymer (LMWP) by solution polymerization, preparing a solution of the LMWP in a mixture of styrene and vinyl monomers, emulsifying the LMWP/monomer solution in water, and polymerizing the LMWP and mixture of styrene and vinyl monomers via emulsion polymerization to yield a bimodal molecular weight composition. The latex affords excellent fixing when used in chemically produced toners such as toners produced by emulsion aggregation.
    Type: Application
    Filed: August 10, 2011
    Publication date: July 5, 2012
    Applicant: IMAGE POLYMERS COMPANY, LLC
    Inventors: Francis L. CHUPKA, Akira MISAWA
  • Patent number: 8198000
    Abstract: A method for producing a toner is provided. The method comprises the steps of (1) dispersing a water-soluble polyvinyl alcohol having a degree of polymerization of 1,500 to 2,500 and a degree of saponification of 75 to 98% in an aqueous medium to prepare an aqueous dispersion of the polyvinyl alcohol, (2) preparing a mixture of monomers, (3) mixing the aqueous dispersion with the monomer mixture, and (4) polymerizing the monomers.
    Type: Grant
    Filed: March 17, 2008
    Date of Patent: June 12, 2012
    Assignee: LG Chem. Ltd.
    Inventors: Wook Jang, Chang Soon Lee
  • Patent number: 8192909
    Abstract: The present invention provides a porous toner. The porous toner has a porosity of greater that 20 percent. The toner can include vinyl polymers, copolymers of styrene monomers and polyesters. In addition a method of manufacture of the toner particles is provided.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: June 5, 2012
    Assignee: Eastman Kodak Company
    Inventors: Xin Jin, Jason Morgan, Charles T. Havens
  • Patent number: 8187785
    Abstract: A method of manufacturing the toner comprising dispersing at least one of a binder resin or a precursor thereof, a coloring agent and a releasing agent in an organic solvent to obtain an oil phase, dispersing the oil phase in an aqueous medium with a shearing force to obtain a dispersion emulsion, wherein the dispersion emulsion process has plural stages and the shear speed A of the emulsification process of stage n is faster than the shear speed B of the emulsification process of stage n+1.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: May 29, 2012
    Assignee: Ricoh Company, Ltd.
    Inventors: Junichi Awamura, Akinori Saitoh, Osamu Uchinokura, Tomomi Suzuki
  • Patent number: 8178268
    Abstract: A magenta toner, produced by a method including suspending an oily liquid comprising a binder resin and a colorant in an aqueous medium, wherein the colorant comprises a naphthol pigment and a quinacridone pigment, and the quinacridone pigment comprises a pigment having a specific formula.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: May 15, 2012
    Assignee: Ricoh Company, Limited
    Inventors: Naohiro Watanabe, Shinichi Wakamatsu, Naohito Shimota, Hiroshi Yamashita, Tsuyoshi Sugimoto, Masaki Watanabe, Tsuneyasu Nagatomo
  • Patent number: 8142976
    Abstract: A method of manufacturing a double emulsion with narrow dispersed phase particle size distribution comprising: providing an organic phase comprising solid hydrocolloid particles dispersed in an organic solvent; and dispersing the organic phase in an aqueous phase in the presence of a controlled amount of stabilizing agent to form an emulsion of droplets of the organic phase dispersed in the external aqueous phase, wherein the hydrocolloid particles in the organic phase droplets are swelled with water from the external aqueous phase to form internal droplets of an aqueous phase in the organic phase droplets, thereby forming a double emulsion comprising droplets of the organic phase of controlled narrow particle size distribution in the external aqueous phase, where the organic phase droplets contain internal droplets of an aqueous phase.
    Type: Grant
    Filed: December 3, 2009
    Date of Patent: March 27, 2012
    Assignee: Eastman Kodak Company
    Inventor: Xiqiang Yang
  • Patent number: 8137883
    Abstract: A toner is provided including a binder resin and a wax having primarily C—H and C—C bonds, and having a melting point of 50 to 90° C., wherein the wax is present in a surface portion of the toner in an amount of from 0.1 to 4.0% by weight, wherein the amount of the wax is determined by Fourier transform infrared spectroscopy attenuated total reflectance (FTIR-ATR); and the use of the toner in an image forming method, image forming apparatus, developer and toner cartridge containing the toner.
    Type: Grant
    Filed: May 20, 2011
    Date of Patent: March 20, 2012
    Assignee: Ricoh Company Limited
    Inventors: Ryota Inoue, Shigeru Emoto, Naohiro Watanabe, Masahide Yamada, Akinori Saitoh, Masahiro Ohki, Tsunemi Sugiyama, Shinichi Wakamatsu, Takayuki Yoshii, Eiji Sawamura
  • Publication number: 20120064454
    Abstract: A method of producing a toner comprising toner particles containing a binder resin composed of a non-crystalline polyester resin having a crosslinking structure and a crystalline polyester resin is disclosed, the method comparing steps of; a process to form an oil phase liquid by dissolving or dispersing a non-crystalline polyester resin having a polymerizable unsaturated double bond and a crystalline polyester resin in an organic solvent, a process to form an aqueous dispersion liquid of oil droplets of the oil phase liquid by dispersing the oil phase liquid in an aqueous medium, a process to form oil droplets containing the non-crystalline polyester resin having a crosslinking structure by adding a radical polymerization initiator to the aqueous dispersion liquid of oil droplets, and an organic solvent removing process to form toner particles by removing organic solvent.
    Type: Application
    Filed: September 8, 2011
    Publication date: March 15, 2012
    Applicant: KONICA MINOLTA BUSINESS TECHNOLOGIES, INC.
    Inventors: Tomomi OSHIBA, Mikihiko SUKENO, Hajime TADOKORO, Ken OHMURA, Tatsuya NAGASE, Kenji HAYASHI, Saburou HIRAOKA, Tomoko MINE
  • Patent number: 8092974
    Abstract: A production method of a toner includes a suspension process in which a polymerizable monomer composition is dispersed in an aqueous dispersion medium; and a polymerization process in which suspension polymerization is performed with the suspension in the presence of a polymerization initiator to obtain colored resin particles. In the suspension process an inhibitor of small diameter microparticle production is contained in the aqueous dispersion medium. A minimum reaction activation energy Emin of the inhibitor of small diameter microparticle production is 7 kcal/mol or less and an octanol-water partition coefficient log P is 2 or less.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: January 10, 2012
    Assignee: Zeon Corporation
    Inventors: Hisashi Kurokawa, Michito Horie
  • Patent number: 8092973
    Abstract: The present disclosure provides processes for reducing the particle size of latex resins and toners produced with such resins. In embodiments, a gel latex may be formed as a seed particle and then utilized to form latex resins and toner particles. In accordance with the present disclosure, one may be able to utilize materials for the production of latex resins and toners which may otherwise produce particles that are too large in the absence of the gel latex.
    Type: Grant
    Filed: April 21, 2008
    Date of Patent: January 10, 2012
    Assignee: Xerox Corporation
    Inventors: Zhen Lai, Chieh-Min Cheng, Robert D. Bayley, Grazyna E. Kmiecik-Lawrynowicz, Maura A. Sweeney, Daniel G. Marsh, Emily L. Moore, Shigang Qiu, Tie Hwee Ng
  • Patent number: 8092975
    Abstract: Provided is a method for producing a toner for developing electrostatic image which inhibits the generation of small diameter microparticles as a by-product in the polymerization for the toner, which includes easy or simple washing treatment (washing/filtration/dehydration), and which is excellent in productivity. The method is a method for producing a toner for developing electrostatic image comprising a suspending step of suspending a polymerizable monomer composition containing at least a polymerizable monomer and a colorant into an aqueous dispersion medium containing a dispersion stabilizer to yield a suspension wherein droplets of the polymerizable monomer composition are dispersed, and a step of subjecting the suspension to suspension polymerization in the presence of a polymerization initiator to yield colored resin particles, wherein the colorant is a metal-containing organic pigment, and when the suspension polymerization is performed, the suspension contains 0.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: January 10, 2012
    Assignee: Zeon Corporation
    Inventor: Hisashi Kurokawa
  • Patent number: 8076051
    Abstract: A method for preparing a particulate image forming material such as toner, which includes providing a particulate material including a chain transfer agent; and contacting the particulate material with at least one of a supercritical fluid and a sub-critical fluid under pressure to remove the chain transfer agent from the particulate material. A toner prepared by the method. A toner container containing the toner. A developer including the toner. An image forming method including preparing an electrostatic latent image and developing the latent image with the developer. An image forming apparatus including an image bearing member configured to bear an electrostatic latent image, a developing device configured to develop the electrostatic latent image with the developer to form a toner image on the surface of the image bearing member, a transfer device, a fixing device, and a cleaner configured to clean the image bearing member.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: December 13, 2011
    Assignee: Ricoh Company Limited
    Inventors: Takuya Saito, Chiaki Tanaka, Masayuki Ishii, Naohiro Watanabe, Kei Naitoh
  • Patent number: 8053156
    Abstract: In a chart of molecular weight distribution measured of a toner, i) the toner has a main peak in the region of molecular weight of 16,000 to 60,000, and ii) where the molecular weight at the main peak is represented by M1, and where the height at the molecular weight M1 is represented by H(M1), the height at a molecular weight of 4,000 by H(4000) and the height at a molecular weight of 15,000 by H(15000), the H(4000), the H(15000) and the H(M1) satisfy a specific proportion. The toner has a weight-average molecular weight (Mw) of 15,000 to 80,000, and, in an endothermic chart, i) the toner has an endothermic main peak in the range of 40 to 130° C., and ii) the calorimetric integral value represented by the peak area of the endothermic main peak is 10 to 35 J per 1 g of the toner.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: November 8, 2011
    Assignee: Canon Kabushiki Kaisha
    Inventors: Koji Abe, Satoshi Handa, Shinya Yachi, Kazumi Yoshizaki, Emi Tosaka, Yasuhiro Hashimoto, Yushi Mikuriya, Hitoshi Itabashi
  • Patent number: 7989131
    Abstract: A toner is provided including a binder resin and a wax having primarily C—H and C—C bonds, and having a melting point of 50 to 90° C., wherein the wax is present in a surface portion of the toner in an amount of from 0.1 to 4.0% by weight, wherein the amount of the wax is determined by Fourier transform infrared spectroscopy attenuated total reflectance (FTIR-ATR); and the use of the toner in an image forming method, image forming apparatus, developer and toner cartridge containing the toner.
    Type: Grant
    Filed: September 13, 2006
    Date of Patent: August 2, 2011
    Assignee: Ricoh Company Limited
    Inventors: Ryota Inoue, Shigeru Emoto, Naohiro Watanabe, Masahide Yamada, Akinori Saitoh, Masahiro Ohki, Tsunemi Sugiyama, Shinichi Wakamatsu, Takayuki Yoshii, Eiji Sawamura