Including Passing, Treating Or Conveying Gas Into Or Through Particulate Work Patents (Class 432/14)
  • Patent number: 6485295
    Abstract: An equipment for calcination for precalcining of powdered materials before their burning in a sintering equipment is inserted between the last but one cyclone (72) of connected cyclone exchanger (7) and the mixing channel (2), arranged over the input chamber (31) of connected rotary kiln (3) and connected to the input to the last cyclone (71) of cyclone exchanger (7) and it is composed from calcinating chamber (1), which have three parts—a working part (10), to which are connected the at least one air tube (6) and the at least one fuel input (5) and where this working part (10) and/or air tube (6) are further provided with input (4) of powdered material, and the upper part (11), which is provided with at least one interconnecting tube (110) serving for interconnecting with mixing channel (2) and lower part (12), which is provided with a removal tube (120) for interconnecting with the mixing channel (2).
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: November 26, 2002
    Assignee: PSP Engineering, A.S.
    Inventors: Jaroslav Pospí{haeck over (s)}il, Josef {haeck over (Z)}ajdlík, Zden{haeck over (e)}k Michálek, Petr Krej{haeck over (c)}í, Alois Pumprla, Alois Sehnálek
  • Publication number: 20020172907
    Abstract: The invention in its various embodiments includes an apparatus and a method for improving combustion in a cement kiln system. The apparatus in one embodiment includes a precalciner and an oxygen source coupled to the precalciner. The method in one embodiment includes introducing oxygen into the precalciner of a cement kiln system.
    Type: Application
    Filed: July 12, 2002
    Publication date: November 21, 2002
    Applicant: Cemex, Inc.
    Inventors: Herman H. Tseng, Philip A. Alsop
  • Patent number: 6461153
    Abstract: A system for the manufacture of cement clinker from cement raw meal in which the off-gases of the cement clinker production line not only undergo denitrification but also undergo desulfurization, so that even sulfur-rich raw materials and fuels can be employed without exceeding the prevailing pollutant emission limits. A substream of the oversize material (30) discharged from the mixing chamber (29) of the precalcination stage (16) as solid sorbent may be combined with the off-gas (22) and/or with a partial gas discharge (38) of the rotary kiln off-gas in order to convert the sulfur oxides contained in those off-gases to calcium sulfate (34), which is subsequently separated from the system off-gas.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: October 8, 2002
    Assignee: KHD Humboldt Wedag AG
    Inventors: Carsten Eckert, Andreas Hand, Norbert Streit, Stephan Kuhnke
  • Patent number: 6447288
    Abstract: Apparatus for heat treating a heat treatable material including a housing having an upper opening for receiving a heat treatable material at a first temperature, a lower opening, and a chamber therebetween for heating the heat treatable material to a second temperature higher than the first temperature as the heat treatable material moves through the chamber from the upper to the lower opening. A gas supply assembly is operatively engaged to the housing at the lower opening, and includes a source of gas, a gas delivery assembly for delivering the gas through a plurality of pathways into the housing in countercurrent flow to movement of the heat treatable material, whereby the heat treatable material passes through the lower opening at the second temperature, and a control assembly for controlling conditions within the chamber to enable the heat treatable material to reach the second temperature and pass through the lower opening at the second temperature as a heated material.
    Type: Grant
    Filed: June 1, 2000
    Date of Patent: September 10, 2002
    Assignee: Energy Research Company
    Inventors: Robert De Saro, Willis Bateman
  • Patent number: 6394793
    Abstract: A method and apparatus for cooling heat-treated metallic work pieces, particularly jet engine components that are normally round in shape, have a complex radial cross-section, and are subject to subsequent machining steps, includes a set of concentric air quench delivery tubes for directing a compressed air quench onto specified areas of the work piece for cooling. A first set of tubes is located above the work piece, and a second set of tubes is located below the work piece. The tubes include a multiplicity of bores around their circumference. The air quench tubes are placed in close proximity to the relatively thicker and more massive portion of the work piece, while the thinner and less massive portions are allowed to cool in normal ambient air, thereby cooling the entire part at a substantially uniform rate. Shields placed at specified locations blocks the flow of compressed air and redirect it away from the thin portions of the part.
    Type: Grant
    Filed: January 13, 2001
    Date of Patent: May 28, 2002
    Assignee: Ladish Company, Incorporated
    Inventor: Gene Bunge
  • Patent number: 6383283
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of preheater of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the reaction and sintering zone of the kiln.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: May 7, 2002
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph E. Doumet
  • Patent number: 6375456
    Abstract: Combustion process especially applicable to cement works, in which process it is desired to use fuels which are difficult to ignite. To do so, a flame comprising a primary zone and a secondary zone is created. The hot primary zone is created using an oxy-fuel flame, which makes it possible to preheat the fuel which is difficult to ignite so as to raise it to the suitable temperature in the secondary zone where it burns, with air, in order to create the main flame. Applications: cement, metallurgy, glass, etc.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: April 23, 2002
    Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Jacques Dugue, Ovidiu Marin, Thierry Borissoff, Dora Sophia Alves, Michel Viardot
  • Patent number: 6345981
    Abstract: A method and apparatus for controlling the combustion of fuel modules charged into a preheater or precalciner kiln above the transition shelf, typically into the riser duct, is described. The apparatus includes a sensor for providing signals indicative of the status in the region of combustion of the fuel modules, and a controller for a fuel module feed mechanism is provided to receive signals indicative of the status of the combustion region and adjust the rate of delivery of the fuel module into the combustion region responsive to the sensed conditions in the combustion region.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: February 12, 2002
    Assignees: Cadence Environmental Energy, Inc., Ash Grove Cement Company
    Inventors: Eric R. Hansen, James R. Tutt
  • Publication number: 20020006593
    Abstract: An apparatus for the treatment of a waste gas that is capable of recovering the heat generated by the catalytic oxidation of a waste gas to the largest possible extent and allowing the temperature of the treated gas in a first waste gas pre-heater to be adjusted to an arbitrary level incapable of condensing moisture and/or corrosive gas is provided.
    Type: Application
    Filed: May 31, 2001
    Publication date: January 17, 2002
    Inventors: Kazuto Okazaki, Takeshi Nishimura, Kazuhiko Sakamoto, Osamu Dodo
  • Publication number: 20010044089
    Abstract: A kiln is provided with oxidant injection locations upstream of air blowers which blow air into the kiln. The addition of oxygen into the kiln increases the cooling capacity of a clinker cooler, and enhances combustion in the kiln.
    Type: Application
    Filed: July 9, 2001
    Publication date: November 22, 2001
    Inventors: Ovidiu Marin, Mahendra L. Joshi, Olivier Charon, Jacques Dugue
  • Publication number: 20010038989
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Application
    Filed: February 22, 2001
    Publication date: November 8, 2001
    Inventors: Hubert Ramesohl, Michael Brachthauser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6309210
    Abstract: A kiln is provided with oxidant injection locations upstream of air blowers which blow air into the kiln. The addition of oxygen into the kiln increases the cooling capacity of a clinker cooler, and enhances combustion in the kiln.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: October 30, 2001
    Assignee: L'Air Liquide, Societe Anonyme pour l'etude et, l'Exploitation des Procedes Georges Claude
    Inventors: Ovidiu Marin, Mahendra L. Joshi, Olivier Charon, Jacques Dugue
  • Patent number: 6293787
    Abstract: A cement production plant and method of regulating the flue gas temperature in a cement production plant. The cement production plant includes a kiln, a flue gas conditioning device, a mill and an electrostatic precipitator. The flue gas from the kiln is passed through the conditioning device. From there, the flue gas is conveyed either via the mill or directly to the electrostatic precipitator. The measurements are carried out in the flow path of the gas of the flue gas temperature before the electrostatic precipitator, and the water is supplied to the flue gas for cooling purposes in the conditioning device as a response to this temperature measurement, provided the temperature is too elevated.
    Type: Grant
    Filed: August 20, 1999
    Date of Patent: September 25, 2001
    Assignee: FLS Miljoa A/S
    Inventor: Victor Reyes
  • Patent number: 6290492
    Abstract: A method for controlling NOx in a multi-zone re-heating furnace used for meeting process heating (or re-heating) requirements in the metals industry. Oxidant-fuel stoichiometry is altered in different zones of a multi-zone re-heating furnace to reduce the overall NOx emission without replacing existing burners or intrusively modifying the furnace (or drilling holes in the furnace) for fuel and/or an oxidant injection. The oxidant-fuel stoichiometry in at least one zone of a multi-zone re-heating furnace is made either oxidant neutral or oxidant deficient (or fuel rich) to reduce the formation of NOx and the oxidant-fuel stoichiometry of at least one other zone that is located downstream of the oxidant neutral or oxidant deficient zone is made oxidant rich (or fuel lean) to further reduce the formation of NOx in the furnace.
    Type: Grant
    Filed: February 15, 2000
    Date of Patent: September 18, 2001
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Xianming Li, Diwakar Garg
  • Patent number: 6287110
    Abstract: In order to create a calcinator preceding the rotary tubular kiln and equipped with secondary firings in which inert fuels that are difficult to ignite or, respectively, difficult to burn (secondary fuels) can be beneficially disposed of by burning for the purpose of calcination of the cement raw meal and a complete burn-out of CO gas strands and other fuel constituents, as well as an exhaust gas with low Nox, are nonetheless assured for cement clinker production lines, the tertiary air channel in the region of the calcination unit is fashioned as a combustion chamber that expands the channel cross-section and through which the suspension flows from bottom to top. Tertiary air having a torsion component as well as an easily ignitable fuel is centrally introduced at the lower end of the combustion chamber, whereby a high-temperature zone that extends centrally from bottom to top and has a hot core flame proceeds from this burning location.
    Type: Grant
    Filed: February 2, 2000
    Date of Patent: September 11, 2001
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Michael Brachthäuser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6276306
    Abstract: An apparatus (10) for recovering hydrocarbons or other volatile material from granular solids includes an infeed conveyor (20) that moves the mud, containing a mixture of particulate solids and hydrocarbons, into the fluid bed (40). The fluid bed fluidizes the mud; i.e. transforms the mud from a first condition wherein it is a mass having a consistency with elements of similarity with oatmeal, to a second condition wherein it is a mass of swirling particles. Some of the particles leave the fluid bed through a slide gate at the bottom. Other particles, gas and the hydrocarbons leave the fluid bed through an opening at the top, and are transferred to one or more cyclones (60). In the cyclones, the rapid circular motion of the gas, hydrocarbons and particles results in the particles hitting the inside surface of the cyclone, sliding downwardly, and leaving the cyclone through a slide gate.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: August 21, 2001
    Inventors: Michael L. Murphy, James M Scranton, Ronald A Siverson, Michael K. Kologi
  • Patent number: 6257877
    Abstract: The present invention relates to a kiln plant and a method for manufacturing cement. The kiln plant comprises a kiln for burning clinker, a cooler, a calciner followed by a separation cyclone and a burning compartment which is fed tangentially with tertiary air from the cooler. Completely or partially calcined material is routed from the bottom of the burning compartment to the calciner to which exhaust gases from kiln are also vented. The object of the invention is to provide a kiln plant and a method for manufacturing cement. The kiln plant is of a relatively simplified construction and it may advantageously burn fuel with a low reactivity, such as petcoke, anthracite and other grades of coal with a low gas content in the calcining zone.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: July 10, 2001
    Assignee: F. L. Smidth & Co.
    Inventor: Søren Hundebøl
  • Publication number: 20010006769
    Abstract: The method is applicable to a combustion system of the circulating fluidized bed type which system includes a hearth and a cyclone, and operates using fuel that is inserted into the bottom of the hearth, where a reducing atmosphere is created and where the fuel undergoes pyrolysis with separation into two phases, namely a solid phase made up of grains of coke, and a gaseous phase containing volatile matter. Provision is made for a primary air injection, secondary air injections, and a late air injection to be performed at different levels. The late air injected between the top of the hearth and the inlet of the cyclone is used to increase the efficiency with which the cyclone collects the particles that reach the top of the hearth unburnt, and thus to increase the combustion efficiency of the system. The system includes air injection means making it possible to implement the method.
    Type: Application
    Filed: December 13, 2000
    Publication date: July 5, 2001
    Inventors: Francois Malaubier, Patrick Duche
  • Patent number: 6254382
    Abstract: In order to create, for cement clinker production lines, a calcinator that is connected upstream from the rotary tubular kiln and is equipped with two firings, which enables on the one hand a high-grade calcinated raw meal and on the other hand an exhaust gas with very low NOx emissions, as well as a burning that is as complete as possible of remaining CO-containing NOx reduction zones, it is provided that a combustion point with sub-stoichiometric fuel combustion be arranged both in the rotary kiln exhaust gas ascending line and also in the cooler outgoing air line which form a first and section portion, respectively, of the calcinator and that downstream in a flow direction of the suspension, additional combustion air discharges into the calcinator which combustion air is branched off from the tertiary air line coming from the clinker cooler via at least one branch line.
    Type: Grant
    Filed: November 19, 1999
    Date of Patent: July 3, 2001
    Assignee: KHD Humboldt Wedag AG
    Inventors: Hubert Ramesohl, Michael Brachthäuser, Andreas Hand, Stephan Kuhnke
  • Patent number: 6241514
    Abstract: A kiln adapted to recycle kiln dust includes a recycle dust pipe in fluid communication with an oxidant stream to increase the concentration of oxygen in the fluidized recycle dust before the recycle dust stream is directed into the kiln flame. Increasing the oxygen concentration in the recycle dust stream improves the efficiency of the recycling process. A supplemental fuel stream may be introduced into the recycle dust stream to provide an additional flame to preheat the recycle dust stream before the recycle dust stream is directed into the kiln flame.
    Type: Grant
    Filed: September 15, 1999
    Date of Patent: June 5, 2001
    Assignees: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude, American Air Liquide, Inc.
    Inventors: Mahendra L. Joshi, Ovidiu Marin, Olivier Charon, Jacques Dugue
  • Patent number: 6210154
    Abstract: Emission of nitrogen oxides from a mineral-burning process, for example a cement-manufacturing process, is reduced by passing the exhaust gas from the rotary kiln in which the mineral raw materials are burnt to a combustion zone in which solid fuel elements, for example waste tyres, are maintained for a sufficient period and at a sufficient temperature for at least 30% by weight of the volatile combustible content of the solid fuel elements to be combusted, the combustion zone comprising at least one region in which the combustion of the solid fuel elements occurs under sub-stoichiometric conditions. The solid fuel elements may be introduced into the hot gas stream at at least one point between the mineral-inlet end of the rotary kiln and the lowermost cyclone of an associated preheater system, e.g. into the gas stream within a precalciner vessel or riser duct. Preferably, tertiary air from a clinker cooling apparatus is supplied downstream of the combustion zone (relative to the flow of kiln exhaust gas).
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: April 3, 2001
    Assignee: Blue Circle Industries, Inc.
    Inventors: Lawrence Paul Evans, Thomas McQuiggan Lowes
  • Patent number: 6183244
    Abstract: An apparatus for producing cement clinker using a high sulfur fuel includes a wet rotary kiln, at least one sulfur analyzer, a controller, and a burner. The wet rotary kiln has a first end and a second end and processes a slurry of a raw material mixed with a certain quantity of coarse grinded high sulfur fuel received at the first end to produce cement clinker. The sulfur analyzer is produces a measure of the sulfur content of the cement clinker. The controller receives the measure from the sulfur analyzer and controls a concentration of oxygen in the kiln based on the measured sulfur content in the clinker end product. The burner is installed in the kiln at the second end and operates to burn a high sulfur fuel.
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: February 6, 2001
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 6183242
    Abstract: A method for producing a lightweight aggregate by treating flyash and sewage sludge. The flyash and sewage sludge are mixed together and agglomerated into pellets. The pelletized agglomerate is fed into a rotary kiln in a direction that is co-current with the flow of fuel and air through the kiln. The rotary kiln includes at least one port air zone near the infeed end of the rotary kiln to introduce port air beneath the bed of pelletized agglomerate feed stock flowing through the rotary kiln. The introduction of port air beneath the material bed causes the volatized combustible matter to burn in the bed of material, which oxidizes the outer shell of the pelletized agglomerate. As the pelletized agglomerate continues to travel through the rotary kiln, bloating occurs within the interior of the material and results in the formation of the lightweight aggregate material.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: February 6, 2001
    Assignee: Svedala Industries, Inc.
    Inventor: Glenn A. Heian
  • Patent number: 6159003
    Abstract: Combustion process in a furnace comprising a floor on which a charge to be heated is placed, and a roof lying above the charge, in which process the combustible fluid and the oxidizer fluid are injected separately between the surface of the charge and the roof, characterized in that the oxidizer and the fuel are injected at two different levels and in that the ratio of the impulsive forces (m.sub.2.v.sub.2 /m.sub.1.v.sub.1) of the combustible and oxidizer fluids is greater than or equal to approximately 1/3, m.sub.1 being the mass flow rate of the top fluid and v.sub.1, its velocity of injection into the furnace, m.sub.2 being the mass flow rate of the bottom fluid and v.sub.2 its velocity of injection into the furnace.
    Type: Grant
    Filed: March 26, 1999
    Date of Patent: December 12, 2000
    Assignee: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Thierry Duboudin, Bernard Labegorre
  • Patent number: 6146133
    Abstract: The present invention concerns a process for the production of cement clinker in rotary kilns with substitution of primary raw materials and fuels by use of residual materials containing minerals and combustible parts with moisture contents of up to about 65% without predrying. The process makes possible a material and/or thermal utilisation of residual materials in the case of saving of the clay and fuel sources and relief of dumping with simultaneous lowering of the emissions, above all NO.sub.x, in the cement rotary kiln.
    Type: Grant
    Filed: January 29, 1999
    Date of Patent: November 14, 2000
    Assignee: Heidelberger Zement AG
    Inventors: Helmut S. Erhard, Volker Schneider, Paul Korf
  • Patent number: 6142771
    Abstract: A method of producing cement clinker using a high sulfur fuel includes introducing raw material into a Lelep-Lepol travelling grate; drying and heating the raw material in the Lelep-Lepol travelling grate while passing the raw material through the Lelep-Lepol travelling grate; transferring the heated and dried raw material from the Lelep-Lepol travelling grate to a rotary kiln; combusting a high sulfur fuel in the rotary kiln; passing the raw material through the rotary kiln in the presence of the combusting fuel so as to sinter the raw material to form a sintered material; measuring a sulfur content of the sintered material; and controlling an excess concentration of oxygen in the rotary kiln based on the measured sulfur content of the clinker end product.
    Type: Grant
    Filed: September 14, 1999
    Date of Patent: November 7, 2000
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 6119607
    Abstract: The process is conducted in an incinerator installation comprising i) a generally vertical, cylindrical riser pipe, ii) a vertically extending annular chamber surrounding the riser pipe and containing a fluidized bed of granular inert material, and iii) a burner for producing an upwardly extending flame in the lower portion of the riser pipe. Granular solid waste is supplied at a constant flow rate to the bed, directly or through the burner. Granular solid waste and bed material is transferred from the lower portion of the annular chamber to the lower portion of the riser pipe directly in the flame. The flame burns the granular solid waste, heats the inside of the riser pipe to a temperature greater than or equal to 900.degree. C.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: September 19, 2000
    Assignee: Corporation de l'Ecole Polytechnique
    Inventors: Christophe Guy, Robert Legros, Jamal Chaouki, Rene-Jean Lavallee, Luc Bussac, Luc Mauillon, Lukanda Mukadi
  • Patent number: 6099301
    Abstract: Feed apparatus for treating and feeding lumpy or granular material to a smelting furnace, which apparatus contains a plurality of silos or sub-silos in which said material is contacted with a gas. The silo or sub-silo contains a cone-shaped gas distributor located in the middle of the bottom portion of the silo. The gas distribution cone has a number of gas nozzles, preferably between 100 and 500 gas nozzles.
    Type: Grant
    Filed: May 26, 1999
    Date of Patent: August 8, 2000
    Assignee: Outokumpu Oyj
    Inventors: Matti Elias Honkaniemi, Pekka Juhani Niemela, Risto Markus Heikkila, Martti Johannes Jankkila, Launo Leo Lilja
  • Patent number: 6050813
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the inlet of the kiln. The fuel may contain up to 14% sulfur.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: April 18, 2000
    Assignee: Cement Petcoptimizer Company
    Inventor: Joseph Doumet
  • Patent number: 5989018
    Abstract: A method and apparatus for supplying lime sludge to a rotary kiln guides the flow of the lime sludge into the kiln, and the flow of flue gases out of the kiln, in distinct paths so that contact between the lime sludge entering the kiln and flue gases exiting the kiln is substantially prevented. This is typically accomplished by providing a general horizontal tubular duct interiorly of the kiln first end and extending into a substantially vertical flue gas conduit with an annular chamber defined between an outer surface of the tubular duct and an inner surface of an inlet to the first end of the rotary kiln. The lime sludge is introduced into the annular chamber. Spiral feeding blades are preferably provided on the outer surface of the tubular duct and the duct rotates with the rotary kiln so that the spiral feeding blades engage the lime sludge and move it toward the kiln. The lime sludge is preferably dried before it is fed into the annular chamber.
    Type: Grant
    Filed: July 1, 1997
    Date of Patent: November 23, 1999
    Assignee: Ahlstrom Machinery Oy
    Inventor: Arto Ahvenainen
  • Patent number: 5989017
    Abstract: Waste tires are disposed of in a cement-manufacturing or other mineral-burning process by introducing the tires into the hot gas stream at at least one point between the mineral-inlet end of a rotary kiln and the lowermost cyclone of an associated preheater system, e.g. into the gas stream within a precalciner vessel or riser duct, the tires being maintained in contact with the hot gas for a sufficient period to effect at least partial combustion of the tires. As an alternative, the tires may be introduced into a Lepol grate preheater.
    Type: Grant
    Filed: April 22, 1997
    Date of Patent: November 23, 1999
    Assignee: Blue Circle Industries PLC
    Inventor: Lawrence Paul Evans
  • Patent number: 5975891
    Abstract: There is disclosed a method for reducing the NOx emission from a kiln plant for heat treatment of raw materials, in which kiln plant fuel can be fired in at least three zones an amount c of fuel is burned, in a second of these zones an amount b of fuel is burned and to this second zone the NO containing exhaust gases from the other at least two zones are also fed. In the rest of these at least three zones an amount a of fuel is burned and at least a part of the raw materials are fed to these zones together with an oxygen containing gas. The total amount of fuel, b+a, burned in the second and in the last zones is determined by the need for treatment of the raw materials. When the kiln plant is used for manufacturing cement clinker the heat treatment consists of preheating, calcining, sintering and cooling of the mineral raw materials.
    Type: Grant
    Filed: August 4, 1998
    Date of Patent: November 2, 1999
    Assignee: F. L. Smidth & Co., A/S
    Inventor: S.o slashed.ren Hundeb.o slashed.l
  • Patent number: 5975892
    Abstract: A self-contained calcination plant is enclosed in a feed-storage silo. The plant consists of a vertical reactor, a separation cyclone and a pair of heat exchangers connected by appropriate piping and immersed in the feed material stored in powdery form in the silo. A positive displacement blower creates an air stream that is preheated in one of the heat exchangers and fed in part to a gas burner and in part to a feed pipe at the bottom of the reactor. The feed material is kept in a fluidized state in the silo by air heated in the other heat exchanger and blown upward from the bottom of the storage compartment, from where the material is dropped into the feed pipe through rotary valves prior to injection into the reactor. The feed pipe is connected tangentially to the reactor so as to produce an upward swirling flow around the burner's flame.
    Type: Grant
    Filed: November 25, 1998
    Date of Patent: November 2, 1999
    Inventor: Michael Andrew Jones
  • Patent number: 5972104
    Abstract: The invention is related to a method and an apparatus for producing cement clinker, in which the cement clinker is first of all burnt in a burning zone and then cooled in a cooling zone, wherein the cooling takes place at least partially by the delivery of fuel and steam, characterised in that in a first cooling phase the delivered fuel is mixed with the cement clinker and initially pyrolysed and the resulting pyrolysis products have a strong endothermic reaction with the steam, so that the cement clinker is quenched in such a way that at least 95%, preferably all, of the liquid phase contained therein is transformed into glass.
    Type: Grant
    Filed: January 12, 1998
    Date of Patent: October 26, 1999
    Inventor: Joseph E. Doumet
  • Patent number: 5954499
    Abstract: The present invention relates to a plant for manufacturing cement clinker. The plant consists of a preheater, a calciner in which the raw material is calcined at a temperature of more than 800.degree. C. and where fuel and oxygen-containing gas are fed to the lowermost zone of the calciner, and a kiln. The object of the invention is to provide a plant for manufacturing cement in which it is possible to bum lumpy fuel in a calciner, while simultaneously maintaining the possibility of increasing the time of retention and possibly the temperature of the material being fed to the lowermost zone in the calciner. This object is achieved according to the invention in that the calciner is provided with a fixed bottom (27) allowing combustible material fed to the calciner to be deposited on the bottom and in that oxygen-containing gas is fed horizontally to the calciner through openings in the lowermost zone of the calciner.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: September 21, 1999
    Assignee: F. L. Smidth & Co. A/S
    Inventor: Ejnar Jessen
  • Patent number: 5951279
    Abstract: A method and apparatus is provided for use in cement clinker production apparatuses, particularly those with a short rotary tubular kiln, in which pollutant containing raw meals are utilized, wherein a bypass vent or gas sub-vent, exhausts a sub-stream of the rotary kiln exhaust. It is proposed to introduce meal or processing dust as condensation nuclei into the upper region of the kiln inlet chamber, these nuclei being entrained by the vented gas sub-stream. This vented gas sub-stream is subsequently further cooled by the introduction of water and/or cool air prior to its de-dusting in a dust trap.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: September 14, 1999
    Assignee: KHD Humboldt Wedag AG
    Inventors: Peter Hunold, Gunter Keller, Frank Carstens, Hans W. Meyer
  • Patent number: 5944513
    Abstract: An apparatus for manufacturing cement clinker is disclosed in which raw material powder of cement pre-heated and partially pre-calcined by a pre-heating unit such as a suspension pre-heater (or a provided pre-calciner') is charged into a granulating furnace as to be granulated, thus-obtained granulated material is charged into a sintering furnace as to be sintered, and the sintered material is cooled and recovered by a cooling unit, the apparatus having a granulating furnace so that the granulating performance of the granulating furnace is improved.
    Type: Grant
    Filed: June 6, 1995
    Date of Patent: August 31, 1999
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Cement Co., Ltd.
    Inventors: Norio Yokota, Nichitaka Sato, Katsuji Mukai, Toshiyuki Ishinohachi, Hideho Hayashi, Isao Hashimoto, Mikio Murao, Shozo Kanamori, Chikanori Kumagai, Tatsuya Watanabe
  • Patent number: 5919038
    Abstract: The invention relates to a method for heat treatment of fine calcium carbonate bearing material comprising preheating fine material containing a coarse and a fine fraction. The preheated material is delivered into a fluidized bed calcining means wherein the coarse fraction is calcined and the fine fraction is delivered by process air to an adjacent vertically arranged gas flash calciner furnace in which it is calcined.
    Type: Grant
    Filed: February 29, 1996
    Date of Patent: July 6, 1999
    Assignee: Fuller Company
    Inventors: Gerald J. Labelle, Sidney M. Cohen, William E. Lindquist, Michael E. Prokesch
  • Patent number: 5882190
    Abstract: Cement clinker is produced using high sulfur fuels by combusting high sulfur fuel within a kiln. The feed material is introduced at an inlet of the kiln and is sintered by the combusting fuel to form sintered material. The sintered material is cooled to form cement clinker. The production of the sintered material is controlled by measuring the sulfur content in the cement clinker and using that measurement to control the concentration of oxygen at the inlet of the kiln.
    Type: Grant
    Filed: December 2, 1997
    Date of Patent: March 16, 1999
    Inventor: Joseph Elias Doumet
  • Patent number: 5833452
    Abstract: A carrier for conveying components of a fuel cell to be sintered through a sintering furnace. The carrier comprises a metal sheet coated with a water-based carbon paint, the water-based carbon paint comprising water, powdered graphite, an organic binder, a wetting agent, a dispersing agent and a defoaming agent.
    Type: Grant
    Filed: June 4, 1996
    Date of Patent: November 10, 1998
    Assignee: M-C Power Corporation
    Inventors: Richard Donelson, E. S. Bryson
  • Patent number: 5829871
    Abstract: An asphalt plant is provided with a system for containing noxious and nuisance gases and fumes generated therein. The system includes a substantially air tight casing encircling an slat conveyor of the plant, a substantially air tight elevator chute having a substantially air tight connection to each of a drum dryer/mixer and the casing, a batcher chute having a substantially air tight connection to each of the casing and a batcher of the plant, a substantially air tight seal between the batcher and a silo of the plant, and a bypass duct bypassing the seal between the batcher and the silo such that a negative pressure created in the drum dryer/mixer by a power exhaust of the plant is distributed substantially throughout various components of the plant as the batcher and the silo contain sufficient asphalt material being processed by the plant such that air and other gases and fumes contained within the plant are prevented from escaping directly into the ambient atmosphere.
    Type: Grant
    Filed: May 15, 1997
    Date of Patent: November 3, 1998
    Assignee: Cedarapids Inc.
    Inventor: Joseph E. Musil
  • Patent number: 5816795
    Abstract: A preheater or precalciner kiln is modified to feed solid fuel into a riser duct of the kiln to enable efficient environmentally sound use of solid waste-derived fuel. The modified kiln includes a solid fuel delivery port in the riser duct, a fuel feeder device for feeding solid fuel through the delivery port, and a fuel suspension device for holding the solid fuel for combustion in a fixed position in the kiln gas stream.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: October 6, 1998
    Assignees: Cadence Environmental Energy, Inc., Ash Grove Cement Company
    Inventors: Eric R. Hansen, Theodore J. Reese, James R. Tutt
  • Patent number: 5800610
    Abstract: The invention relates to a method for manufacturing cement clinker whereby the raw meal is initially subjected to preparatory processing, e.g. by comminution, homogenization and/or drying, and, eventually, nodulized and burned, with the nodulization process itself taking place in a stationary burning reactor. By the method according to the invention a sulphatic compound is added to the raw meal in a sufficient quantity before introducing the raw meal into the stationary burning reactor or directly into the stationary reactor, e.g. through the combustion air or together with the fuel. The sulphatic compound may be selected among all types of sulphates which will not affect the properties of the finished cement. It is particularly advantageous to use calcium sulphate, either naturally occurring or industrial by-products and regular waste materials, e.g. used absorbent from dry exhaust gas desulphurization.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: September 1, 1998
    Assignee: F.L. Smidth & Co. A/S
    Inventor: Ebbe S. Jons
  • Patent number: 5743954
    Abstract: A method and apparatus is disclosed for the continuous calcining of gypsum material in a high-efficiency, refractoryless kettle preferably heated by a multiple series of separate immersion tube burner coils, each coil operating within a specific calcining zone inside the kettle. The lowest, i.e., initial, burner tube coil is formed with a low profile to permit use of a small initial gypsum charge, and hence, a quick kettle start-up cycle. That low profile initial burner design also helps keep the agitator motor's load at a minimum during cycle start-up. Due to the immersion tube burner coil construction, no refractory structure for the kettle is required. Also, no separate hot pit structure is required, as the kettle is used to merely hold the material being calcined and no residual heat is present. A relatively thin kettle can be constructed, as it need only withstand relatively low operating temperatures.
    Type: Grant
    Filed: February 2, 1995
    Date of Patent: April 28, 1998
    Assignee: United States Gypsum Company
    Inventors: George E. Rowland, Michael L. Cloud, Daniel J. Milligan
  • Patent number: 5713734
    Abstract: An equipment for and a method of calcining mineral materials comprising a precalciner consisting of a combustion zone followed by a reaction zone and then by a contact zone and by a post-combustion zone, the latter communicating itself with a separating cyclone, the reaction zone being fed with smokes coming from a firing furnace, the supply of mineral material being distributed between the combustion zone and the contact zone, the invention being applicable in particular to the manufacture of cement clinker while considerably decreasing the emission of nitrogen oxides.
    Type: Grant
    Filed: July 19, 1996
    Date of Patent: February 3, 1998
    Assignee: TECHNIP
    Inventors: Michel Makris, Jacques Dupuis, Jean-Luc Sue
  • Patent number: 5711802
    Abstract: A method and plant for heat treatment of lime sludge (CaCO.sub.3) formed by the causticizing process during the manufacture of paper pulp. The lime sludge is dried and pulverized in a first process stage and preheated in a second process stage by means of hot exhaust gas coming from a kiln. In order to ensure that the temperature in the second process stage does not exceed a predetermined temperature lying within the range from 400.degree.-600.degree. C., the relationship between the amount of energy available in the exhaust gas for preheating in the second process stage and the amount of accumulated energy in the material which is to be preheated is regulated.
    Type: Grant
    Filed: September 17, 1996
    Date of Patent: January 27, 1998
    Assignee: F. L. Smidth & Co. A/S
    Inventor: Jorgen Theil
  • Patent number: 5704780
    Abstract: A partial flue gas stream is extracted from the rotary kiln of a cement plant. This partial bypass of hot flue gas is passed through a cooler (23) and then passed through a dust collector (24). Fine granular dust (30) from the dust collector (24) is fed directly to a dust collecting vessel. The coarse granular dust (28, 29) from the dust collector (24) is fed to a suspension type cyclone heat exchanger (33) operated directly with cooling air (32) and there cooled by means of direct heat transfer. The heated cooling air (39) extracted from the hot dust cooler (33) by a draft fan (40) is fed to the partial flue gas stream, such as by feeding it to the gas stream cooler (23).
    Type: Grant
    Filed: October 10, 1995
    Date of Patent: January 6, 1998
    Assignee: Deutz AG
    Inventor: Claus Bauer
  • Patent number: 5702245
    Abstract: A processing apparatus, conveyor and method for processing products or materials, such as food processing equipment or methods, is configured such that the conveyor travels in a generally helical path within a processing chamber to expose products on the conveyor to a gaseous processing media such as heated or cooled air. The conveyor includes gas flow compensation including a plurality of gas flow compensation members which partially block a portion of the surface of the conveyor, preferably toward the exterior of the conveyor in the helical path, to deflect or direct more of the gaseous food processing media away from the less densely distributed products or materials at the exterior of the conveyor caused when the conveyor follows the helical path. The processing media is thus preferably forced in the direction of the more densely distributed products toward the interior of conveyor to uniformly expose product on the conveyor to the processing media.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: December 30, 1997
    Assignee: Stein, Inc.
    Inventor: Eugene J. London
  • Patent number: 5698027
    Abstract: The invention relates to a method and a plant for manufacturing mineralized portland cement clinker. The method and plant provides for preheating, calcining, burning and finally cooling the clinker. The mineralizer may e.g. be gypsum, fluorine, or a waste product containing these or other mineralizers. The mineralizer is added to the feedstock after the feedstock has been fed to the process, preferably after the cyclone which handles the feed to the calciner, i.e. the last cyclone in the preheater, or the lowermost preheater stage in a plant which does not incorporate a calciner.
    Type: Grant
    Filed: November 1, 1996
    Date of Patent: December 16, 1997
    Assignee: F. L. Smidth & Co. A/S
    Inventors: Hans Erik Borgholm, Duncan Herfort, Ole Mogensen
  • Patent number: 5690730
    Abstract: A sintering method of cement clinkers in which preheated cement raw material powder is granulated and sintered in a fluidized bed granulating and sintering furnace, and granulated and sintered clinkers are introduced into a cooling device, for manufacturing high-quality cement clinkers by use of a single fluidized bed-granulating and sintering furnace efficiently with a small heat loss, wherein clinkers are discharged from the fluidized bed granulating and sintering furnace through a clinker dropping hole which is provided in a fluidizing gas distributor of the furnace or in a radial direction extending from the gas distributor, an opening area of the clinker dropping hole is regulated by a gate portion to maintain the differential pressure in a fluidized bed within a predetermined range, air for classifying and cooling the clinkers is blown into a discharge chute connected to the clinker dropping hole, the amount of the blown air is regulated to make the flow velocity of the air blowing from the clinker drop
    Type: Grant
    Filed: April 23, 1996
    Date of Patent: November 25, 1997
    Assignees: Kawasaki Jukogyo Kabushiki Kaisha, Sumitomo Osaka Cement Co., Ltd.
    Inventors: Isao Hashimoto, Shozo Kanamori, Mikio Murao, Norio Yokota, Nichitaka Sato, Katsuji Mukai