Abstract: A continuous heating furnace including an inlet, a heating zone, a cooling zone and an outlet in this order, for carrying out a heat treatment while conveying at least one workpiece from the inlet to the outlet, wherein the cooling zone is configured such that an ambient gas for direct cooling of the workpiece can flow into the cooling zone from the outlet; the cooling zone includes a plurality of indirect coolers arranged in parallel in the conveying direction of the workpiece, each of the indirect coolers having at least one regulator for independently adjusting a cooling power; and the cooling zone includes one or more residual heat outlets for discharging a residual heat gas in the cooling zone.

Abstract: A method of manufacturing direct reduction iron and a reduction firing apparatus. The apparatus has a reduction furnace including a left chamber, a right chamber, a material containing device, a step mechanism, a slag distributing device, a charging device, heating burners, a fume extraction path, a charging device, a material receiving tank and a slag discharging path. The method includes the following steps: distributing and charging the slag in the material containing device; carrying and sending the material containing device through a preheating station, a heating station and a reduction station sequentially. Meanwhile, heating the material to be reduced by a combustion of fuel with the heating burners; discharging the reduced material into the material receiving tank; placing the material device from which the material is discharged into the feeding side of the other chamber, then a next work circulation begins.

Abstract: Described is a method as well as a cooler (1) for cooling hot particulate material which has been the subject of heat treatment in an industrial furnace, such as a rotary kiln (3) for manufacturing cement clinker, by which method the hot material from the kiln (3) is directed to an inlet grate (21) in the cooler (1), in which cooling air from an underlying compartment (24) is led via a number of channels (28) through gaps (20) in the inlet grate for cooling the hot material and where compressed air from a separate system (25) via a number of ducts (26) can be intermittently injected into the material on the inlet grate (21). The channels (28) for cooling air are blanked off in connection with the injection of compressed air.

Abstract: In order to provide, for a grate cooler for cooling hot bulk material, such as, for example, cement clinker, an, in particular, automatically operating cooling air regulator which has a simple construction and can be used without difficulty both for unmoved and, in particular, for moved cooling grate regions or moved cooling grate systems, for example, cylindrical hose sleeve comprised of elastic material be tension-mounted as an actuating member coaxially in the regulator housing which is arranged below the cooling grate, participates in the movements of the latter and has a casing comprised of solid material, the pressure difference inside and outside the hose sleeve and the deformation resistance of the sleeve being set such that the hose sleeve is deformable, in particular, automatically from its maximum flow cross section into its minimum flow cross section and at the same time regulates the volume flow of the cooling air flow from below into the cooling grate.

Abstract: The aim of the invention is to design a bulk-material cooler, particularly one for cooling cement clinker, which operates according to the walking floor principle, so that its cooling grate can be composed of a multitude of ventilated cooling grate modules, which can be assembled in an easy and variable manner, in order to obtain large lengths and widths of the cooler. When these cooling grate modules move between an advancing and returning position, even lateral and/or height offset of the guiding elements can be compensated for in a kinematic manner. To this end, the invention provides that the cooling grate, when viewed over the length and width of the cooler, is composed of a multitude of modules (13, 14) ventilated with cooling air. The coupling of the cooling grate modules of each longitudinal row of cooling grate modules is effected by an articulated joint.

Abstract: A startup burner assembly for use in snow melting applications, and which permits initiation of snow melting without first supplying water as a coolant. The startup burner assembly comprises a fuel burner having adjustable combustion output and a nozzle to facilitate the emergence of products of combustion, and a combustion chamber having a first portion in substantially air-tight communication with the fuel burner and enclosing the nozzle and a second portion shaped and dimensioned for disposition into a snow melting receptacle or pit. The combustion chamber has a plurality of discharge holes formed at least on the second portion thereof to permit the egress of products of combustion from the fuel burner into the tank or pit, and thereby permit agitation and melting of snow loaded therein, The startup burner assembly also includes an air cooling assembly for supplying air to cool at least the first portion of the combustion chamber.

Abstract: A conveyor grate for the transport and cooling of bulk material, for example cement clinker, comprises a grate floor having multiple planks (12), adjacently situated transverse to the direction of transport on associated support structures and operationally moved longitudinally relative to one another individually or in groups, with moving gaps (14) designed as blow openings situated therebetween, and a method for operating such a conveyor grate. The mutually facing side edges or side edge regions of two adjacent planks (12) form two complementary, mutually engaging profiles between which the moving gap (14) is formed. In the method according to the invention, at least a quantity of the cooling air is blown through the moving gaps (14) which is sufficient to blow the moving gaps (14) completely open.

Abstract: The invention relates to a cooler for cooling clinker with a device for removal of a sample of the clinker, wherein the cooler has a first cooler section, a second cooler section and a crusher disposed between them, and the device for removal of a sample of the clinker is disposed in a region between the first and the second cooler section.

Abstract: A grate plate arrangement for step grates includes box-like grate plates (4) positioned on a grate carrier (2) with a front plate (24) placed on its end wall (18) and fastened to the end wall (18) using one or more studs (26) screwed to the grate plate (4). The bolt head (32) of each stud (26) is countersunk into a recess (34) built into the front plate (24) and covered on the outside by covering (cover 38) and secured against unscrewing.

Abstract: Grate plate for the push-type grate of a clinker cooler, which has a topside bearing surface exposed to the hot material to be cooled. The grate plate including a rear region having devices for connection to a grate-plate carrier, such that the grate plate front projects over an adjacent grate plate. Longitudinally extending edge strips are connected in a force-transmitting manner to the devices for connection to the grate-plate carrier to support the plate front. The topside bearing surface is formed by a cover plate which is free of the edge strips, at least in front of the grate-plate carrier, and which has freedom of expansion in the horizontal direction in relation to the support part comprising the edge strips.

Abstract: Method and apparatus for treating, in particular cooling, bulk material which is lying on a conveying grate (10) in the form of a layer (20). The gas is passed through the grate (10) and the layer (20) from the bottom upward. The grate is moved forward and back in its entirety, with the layer of material (20) being held in place during the return stroke. The stroke frequency is selected to be sufficiently low for there to be substantially no vertical mixing of the layer of material (20). A blocking plate (30) or the like is provided for the purpose of holding the layer (20) in place. The avoidance of the vertical relative movement within the layer of material (20) improves the heat recovery.

Abstract: Method and apparatus for treating, in particular cooling, bulk material which is lying on a conveying grate (10) in the form of a layer (20). The gas is passed through the grate (10) and the layer (20) from the bottom upward. The grate is moved forward and back in its entirety, with the layer of material (20) being held in place during the return stroke. The stroke frequency is selected to be sufficiently low for there to be substantially no vertical mixing of the layer of material (20). A blocking plate (30) or the like is provided for the purpose of holding the layer (20) in place. The avoidance of the vertical relative movement within the layer of material (20) improves the heat recovery.

Abstract: A dryer-cooler unit comprising a single vessel wherein drying and cooling occur. The unit comprises a rotary dryer and a stationary discharge hood. Cooling air is distributed through the discharge hood.

Abstract: In the production of cement clinker or cement with the addition of a cement additive (40), such as for example slag, which is ground in a closed-circuit grinding installation into slag meal (32) of equal fineness to cement, in order to utilize excess slag capacity in a beneficial way in the cement clinker production process, an intermediate slag fraction (33, 34) withdrawn from a three-fraction classifying device (31) is added as a raw material component to the stock inlet of the rotary kiln (20) of the cement clinker production line, and at the same time the chemical composition of the remaining raw material components (10) is adapted to the added quantity (34) of the intermediate slag fraction.

Abstract: The invention in its various embodiments includes an apparatus and a method for improving combustion in a cement kiln system. The apparatus in one embodiment includes a precalciner and an oxygen source coupled to the precalciner. The method in one embodiment includes introducing oxygen into the precalciner of a cement kiln system.

Abstract: A grate cooler of simple construction whose cooling grate is substantly protected against wear and which can be operated in simple fashion and with a high cooling efficiency. A plurality of rotatably supported tubular oscillating shafts, spaced apart from one another, are arranged transversely to the conveyance direction of cooling feed material above a stationary cooling grate. Upwardly extending shovel arms (16a, 16b, 16c), are attached to the shafts which move with a reciprocating oscillatory motion (17) in the conveyance direction of cooling feed material. The shovel arms have a pushing surface on their forward side and a wedge surface on their rearward side and, in their oscillatory motion, moving the hot bed of cooling feed material successively from the beginning of grate-cooler to the discharge of the grate cooler.

Abstract: The invention relates to method and apparatus for cooling a furnace configured for processing refractory composites. More specifically, the invention is directed to method and apparatus for cooling a furnace more rapidly than prior art methods. According to the invention, a cooling gas is flowed in a closed circuit through the furnace, over the refractory composites disposed within the furnace, and over a cooling element disposed within the furnace. The cooling gas may be flowed by natural convection or by force.

Abstract: A cooler for cooling particulate material which has been subjected to heat treatment in an industrial kiln, such as a rotary kiln for manufacturing cement clinker, which cooler comprises an inlet, an outlet, end walls, side walls, a bottom and a ceiling, at least one stationary supporting surface for receiving and supporting the material to be cooled, means for injecting cooling gas into the material, as well as a reciprocating scraper system which comprises a number of rows of scraper elements arranged transversely across the direction of movement of the material, said scraper elements being moved back and forth in the direction of movement of the material for conveying the material forward across the supporting surface.

Abstract: The present invention relates to a cooler (2) for a rotary drum kiln (1). The cooler comprises two cylindrical housings disposed one inside the other (6, 7), surrounding the kiln and rotating with it, which housings are mounted at the discharge end of the kiln concentrically with the kiln and between which housings an annular space (8) is formed. The housings are attached to each other by means of longitudinal radial partition walls (16), and the inner cylindrical housing (6) is attached at its ends to the kiln. The annular space (8) has a feeding inlet (11) communicating with the kiln for leading the hot material from the kiln into the cooler and a discharge outlet for discharging the cooled material. The material to be cooled flows counter-currently in relation to the cooling gas flow.

Abstract: A kiln is provided with oxidant injection locations upstream of air blowers which blow air into the kiln. The addition of oxygen into the kiln increases the cooling capacity of a clinker cooler, and enhances combustion in the kiln.

Abstract: A grate cooler of simple construction whose cooling grate is substantly protected against wear and which can be operated in simple fashion and with a high cooling efficiency. A plurality of rotatably supported tubular oscillating shafts, spaced apart from one another, are arranged transversely to the conveyance direction of cooling feed material above a stationary cooling grate. Upwardly extending shovel arms (16a, 16b, 16c), are attached to the shafts which move with a reciprocating oscillatory motion (17) in the conveyance direction of cooling feed material. The shovel arms have a pushing surface on their forward side and a wedge surface on their rearward side and, in their oscillatory motion, moving the hot bed of cooling feed material successively from the beginning of grate-cooler to the discharge of the grate cooler.

Abstract: A plate globally shaped like an upturned caisson with a bearing surface (10) for supporting and driving forward a bulk material layer to be cooled with a cooling gas passing through the platex. The plate front part (10b), viewed in the material forward motion direction, is formed with overlapping flanges (14) sloping upwards and defining transverse cavities (20) in the bearing surface and the overlapping parts of two adjacent flanges (14) defining narrow channels (22) for the cooling gas to pass through.

Abstract: A heat transfer method in a glass bending furnace, which has a top array of of successive heating sections (2) and under it a bottom array of successive cooling sections (3), and in which method glass sheets are conveyed on bending molds in mold carrying wagons on the top conveyor track from one heating section (2) to the next and on the bottom conveyor track from one section (3) to the next and the air heated by the bent hot glasses is sucked from cooling section (3) and blasted to the non-bent colder glasses in the heating sections (2). In order to intensify heat transfer, air sucked from the cooling section (3) is blasted as such, against the travel direction of the mold carrying wagons through the heating sections (2) to non-bent colder glass sheets in one of the heating sections (2) preceding the heating section (2) directly above the cooling section (3) from which the heated air is drawn as viewed in a direction of travel of the mold carrying wagons through the heating sections (2).

Abstract: A grate plate construction for installation as part of a grate assembly in which free flowing material is supported for movement along a path while treatment gas flows upwardly through such material. The construction has a relatively thin carrier plate having a highly wear resistant upper surface mounted in a supporting frame having ribs and webs which form with the carrier plate channels through which treatment gas flows for passage through the material via slots formed in the carrier plate by a high-energy process. The construction is economical even though the carrier plate itself is formed from relatively expensive material.

Abstract: A double wall vertical cooler designed for cooling extruded feed products and the like includes a cooling chamber with an upper cylindrical section and a lower frustoconical section. An outer wall surrounds the frustoconical section of the cooling chamber to form a cooling air circulating chamber. Apertures formed in a wall between the air circulating chamber and the cooling chamber allow cooling air to flow into the cooling chamber near the bottom with air flow exiting near the top as feed product is dropped from a product inlet in the top of the cooling chamber with product exiting at the bottom of the cooling chamber. The cooler design minimizes product breakage and enhances product throughput.

Abstract: This invention relates generally to a belt type furnace. More specifically, this invention relates to a belt type furnace that sequentially stops the belt at the vicinity of at least one cooling unit, and where the cooling unit comprises at least two cooling elements. The furnace also allows the cooling of parts in such a way that the part cools uniformly.

Abstract: A cooler (1) for cooling particulate material from a kiln, wherein the material upon entry into the cooler (1) is distributed to a material bed on a stationary supporting surface (11) in the form of a tray, while cooling gas, such as atmospheric air, is blown up through the material bed from injectors in the tray in a uniform and evenly distributed manner. The material is conveyed forward across the supporting surface (1) and through the cooler (1) by means of a separate mechanical conveying device (17). It is thus possible to split the three functions of such a cooler, viz. to support the material, to distribute the cooling gas across the supporting surface and to convey the material forward across the supporting surface, into functions which are independent of one another, so that each function can be optimized.

Abstract: Described is a grating plate for a sliding grating for a burned-material cooling unit, the grating plate having, in the surface which holds the materials, a recess (13) in which cooling-air outlets (10) are located and, below the recess, a cooling-air feed space (17). The depth of the recess (13) increases from back to front. The cross-section of the cooling-air feed space (17) decreases correspondingly from back to front in accordance with the change in the cooling-air flow through the space.

Abstract: A method and apparatus for preventing the accumulation of fines and the resulting formation of snowmen in a clinker cooler by applying short duration blasts of high pressure, high velocity air from openings in the cooler inlet grate. The cleaning air can be selectively supplied to a portion or portions of the cooler inlet grate. Monitoring may be provided to aid in the selective application of the cleaning air.

Abstract: The reciprocating grate according to the invention for the treatment of bulk material, particularly for cooling hot material by means of gases, comprises a plurality of rows of grate plates disposed behind one another in the longitudinal direction of the grate, of which at least some are moveable to and fro relative to the others, wherein the grate plates of rows of adjacent grate plates overlap each other somewhat like scales. In order that the wear between grate plates moving relative to one another and the requirement for confining air between these grate plates can be kept relatively low, in at least one longitudinal portion of the grate in each case at least two rows of grate plates which are immediately adjacent to one another are jointly movable relative to at least one succeeding row of grate plates.

Abstract: The invention relates to apparatus for producing fired bulk material, particularly cement clinker, wherein the bulk material is first fired and then cooled. The cooling of the hot bulk material takes place by gasification of a fuel, particularly coal, with steam, the reaction enthalpy necessary for the gasification reaction being extracted from the hot bulk material. In this gasification a fuel gas is also produced which is used for firing the bulk material.

Abstract: A cement clinker manufacturing installation a rotary kiln (10) having secondary firing and a grate cooler (16) with a high degree of heat recuperation. Instead of placing the grate cooler (16) in-line with the rotary kiln (10), the grate cooler (16) is positioned with its clinker transport direction (16a) transverse to the longitudinal axis of the rotary kiln (10). This angular positioning of the grate cooler (16) permits a discharge of hot air from the grate cooler as combustion air for the secondary firing of the calcination state by way of a discharge opening (20 or 21) on the lateral half of the kiln discharge housing (11) in which the beginning of the recuperation zone of the grate surface (15) of the grate cooler (16) is located. Thus somewhat cooler secondary air (18) flows into the rotary kiln (16) thereby avoiding excessively high temperatures at the rotary kiln discharge without reduction in overall thermal efficiency of the cement plant.

Abstract: A grate element (1) for a grate surface, e.g. in a clinker cooler, is shaped in the form of a box between the walls (3, 4) of which a number of surface-defining grate bars (5, 6) are mutually arranged so that, between them, they form fine gas channels (7). The grate bars (5, 6) alternately consist of bars (5) having a substantially rectangular cross section and bars (6) having a cross section substantially of the form of an inverted T. The rectangular bars (5) overlap the transverse sections (6a) of the T-bars, each of which is provided at the free end with a projecting, longitudinal bead (17), whereas each of the rectangular bars (5) at the sides facing the T-bars (6) are correspondingly configured with depending, longitudinal beads (15).

Abstract: In a grate cooler, the unstable state which is attributable to an unusually strong accumulation of the combustion material is prevented by the fact that the waste air from the cooler, which is to be fed as secondary air to the kiln, is injected with water. This is expediently carried out in the inlet region of the cooler in dependence upon the temperature and/or the pressure of the secondary air in the kiln hood.

Abstract: A dry bottom ash handling system contemplates a plurality of hoppers disposed beneath a solid fuel-fired steam boiler. Each hopper includes angled walls converging at a generally rectangular opening controlled by a grate door. Air inlets are provided at intersections between adjacent angled walls to (1) facilitate combustion of unburned fuel in the storage hopper, and (2) facilitate flow of ash through the hopper opening. Ash flowing through the hopper opening enters a crusher and is then conveyed via a vacuum line to a point of disposal including a mobile tank truck that receives heavier ash particles and allows bypassing of lighter particles to a silo.

Abstract: A grate element (1) for a grate surface, e.g. in a clinker cooler, is shaped in the form of a box between the walls (3, 4) of which a number of grate surface-defining grate slats (5, 6) are mutually arranged so that, between them, they form fine gas slots (7). Under each of these slots (7) the grate element 1 comprises an L-shaped slat (9) the ends of which are fixed to the side walls (3, 4) and the body (6) of which is fixed along its entire length to the overlying grate slat (5) so that the foot (12) of the L-shaped slat is positioned parallel to the grate slats (5).Hereby it is obtained that the grate element is effectively cooled, that the pressure loss through the grate element is appropriately large, that the grate element is protected against falling-through of material and that maintenance work in connection with the replacement of grate elements is facilitated.

Abstract: A cooler (1) for cooling particulate material from a kiln, wherein the material upon entry into the cooler (1) is distributed to a material bed on a stationary supporting surface (11) in the form of a tray, while cooling gas, such as atmospheric air, is blown up through the material bed from injectors in the tray in a uniform and evenly distributed manner. The material is conveyed forward across the supporting surface (1) and through the cooler (1) by means of a separate mechanical conveying device (17). It is thus possible to split the three functions of such a cooler, viz. to support the material, to distribute the cooling gas across the supporting surface and to convey the material forward across the supporting surface, into functions which are independent of one another, so that each function can be optimized.

Abstract: A method and apparatus for acoustically enhancing cooling of molten liquid. In one embodiment, a cement plant has a mill in which raw materials are mixed and ground into a powder, a kiln in which the powdered raw material undergoes a calcining process and is converted into a molten liquid known as clinker, a cooler for cooling and solidifying the clinker, and a finishing mill for grinding and mixing the clinker with gypsum and/or other raw materials. The clinker cooler has a transport mechanism for transporting clinker from an inlet end to an outlet end and a plurality of fans, located below the transport mechanism, for blowing air up through the transport mechanism and into the bottom surface of the clinker bed. The clinker cooler has one or more horns positioned on the roof of the cooler for emitting acoustic energy into the cooler. A controller controls activation of each horn independently, such that each horn may be operated continuously or intermittently.

Abstract: The service life of grate plates for pusher grate coolers for the cooling of hot cement clinker, and the like, is greatly increased at low cost by providing a replaceable wearing part (21) at the forward plate end pushing edge of the grate plate body (12). The wear life of the overlap region of the surface of the grate plate is enhanced by special treatment or coating.

Abstract: A grate plate for use in cooling heated material has a plurality of spaced apart walls including a front wall, side walls, a top wall and a bottom wall. A plenum is located generally within the walls for receiving a cooling fluid within the grate plate. The top wall has a trough for receiving heated material. An opening in the grate plate is located rearwardly of the front wall for receiving the cooling fluid into the plenum. The plenum is shaped for delivering air from the opening to the front wall of the grate plate and then rearwardly adjacent to a side wall of the trough. A port in the trough permits exhaust of the cooling fluid from the exhaust duct into the trough for cooling the heated material on the grate plate.

Abstract: The present invention generally relates to a two piece grate clip with first and second grate pieces releasably secured to one another and loosely mounted on a grate bar support. The first piece and the second piece have corresponding transverse notches which form a T-shaped transverse notch when the clip is assembled. The T-shaped transverse notch allows the grate clip to be mounted onto a grate bar support. A fastener, while releasably securing the two pieces together, allows the two pieces to be extended apart and easily mounted on and removed from the grate bar support. The grate clips, when mounted and arranged side by side in rows upon each grate support bar, comprise a traveling grate stoker having a uniform, level grate surface.

Abstract: The invention relates to a cooler grate for a reciprocating grate cooler, with a plurality of grate plate supports extending transversely with respect to the cooler grate and constructed as hollow bodies, on which in each case grate plates are supported so that they are co-ordinated in transverse rows and sealed by means of screw connections, wherein the grate plates have cooling gas openings and cooling gas connecting channels are constructed between the grate plate support and the cooling gas openings.

Abstract: The invention relates to the cooling of hot bulk material, particularly cement clinker, ore material or the like, in a grate cooler, in which the bulk material is transported on the cooler grate surface toward an outlet and exposed to cooling gas from below. At least a part of the relatively cooler lower portion of the material layer is discharged through suitable chutes upstream of the cooler outlet while in transport to increase the cooling efficiency of the process.

Abstract: This invention relates generally to a process and apparatus for contamination-free processing of semiconductor parts. More specifically, this invention relates to a process and apparatus for contamination-free processing of semiconductor parts in an oven or a furnace. This invention also relates to a process and apparatus for contamination-free processing of semiconductor parts in a furnace, such as a belt type furnace that sequentially stops the belt at the vicinity of at least one heating or cooling unit to heat or cool the part.

Abstract: An apparatus for cooling hot ceramic articles from above and below with steam and water.

Abstract: In order to create a grate plate design for a thrust grating cooler for cooling hot material such as, for example, cement clinker, this grate plate design has troughs at its upper side for accepting and retaining cool material for the purpose of protecting the grate plate against thermal overload, whereby these troughs are to be supplied with cooling air via cooling air channels arranged therebetween and via air exit slots without the risk of blockage thereof. A grate plate is provided wherein a plurality of cooling air channels that extend up to the upper side of the grate plates and limit the troughs from one another are arranged in the grate plate member parallel to the longitudinal axis of the grate plates, and whereby the partitions between the air channels and the troughs comprise air exit slots proceeding parallel to the longitudinal axis of the plates which are arranged immediately above the bottom plate of the grate plate.

Abstract: This invention relates generally to a belt type furnace. More specifically, this invention relates to a belt type furnace that sequentially stops the belt at the vicinity of at least one cooling unit, and where the cooling unit comprises at least two cooling elements. The furnace also allows the cooling of parts in such a way that the part cools uniformly.

Abstract: A mechanism for the cooling of bulk materials such as hot cement clinker emerging from a calcining furnace with a materials transfer device for receiving hot discharge from a furnace into the cooling mechanism with the cooling mechanism having a first cooling section with an immobile stepped grate inclined relative to the horizontal whereby material passes from a receiving end to a discharge end, also having a second cooling section positioned so that the material to be cooled is discharged from the first cooling section onto a receiving end of the second cooling section which includes a sliding grate, and a third cooling section having an immobile inclined stepped grate positioned to receive material from the discharge end of the second cooling section and passing the material over the third cooling section to a discharge end.

Abstract: The invention relates to a reciprocating grate cooler in which the drive arrangement is enclosed by a drive housing, the interior of which is closed off so as to be airtight against the atmosphere, but by contrast has a pressure equalization connection to the interior of the cooler housing. Such a reciprocating grate cooler is distinguished by a substantially reduced expenditure for the sealing of the cooler housing and a high degree of freedom from disruption.

Abstract: In this cooler grate according to the invention the supporting surfaces of the grate plates fixed on grate plate supports are provided with cooling gas openings which open upwards and are constructed in the form of substantially endless annular gaps, so that on the one hand a particularly effective cooling of the grate plates and on the other hand a particularly intensive cooling of the material transported over the cooler grate is achieved.