Reflow Of Insulator Patents (Class 438/428)
  • Patent number: 11901189
    Abstract: To reduce a thickness variation of a spin-on coating (SOC) layer that is applied over a plurality of first and second trenches with different pattern densities as a bottom layer in a photoresist stack, a two-step thermal treatment process is performed on the SOC layer. A first thermal treatment step in the two-step thermal treatment process is conducted at a first temperature below a cross-linking temperature of the SOC layer to cause flow of the SOC layer, and a second thermal treatment step in the two-step thermal treatment process is conducted at a second temperature to cause cross-linking of the SOC layer.
    Type: Grant
    Filed: November 18, 2020
    Date of Patent: February 13, 2024
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chen-Fong Tsai, Ya-Lun Chen, Tsai-Yu Huang, Yahru Cheng, Huicheng Chang, Yee-Chia Yeo
  • Patent number: 11854864
    Abstract: A semiconductor device includes a plurality of patterns defined between a plurality of trenches and disposed on a substrate. A leaning control layer is disposed on sidewalls and bottoms of the plurality of trenches. A gap-fill insulating layer is disposed on the leaning control layer. At least one of the plurality of trenches has a different depth from one of the plurality of trenches adjacent thereto.
    Type: Grant
    Filed: November 18, 2021
    Date of Patent: December 26, 2023
    Inventors: Juyeon Kim, Hanmei Choi, Sukjin Chung, Bongjin Kuh, Changyong Kim, Hakyu Seong
  • Patent number: 11711917
    Abstract: Various embodiments of the present application are directed towards a method to integrate NVM devices with a logic or BCD device. In some embodiments, an isolation structure is formed in a semiconductor substrate. The isolation structure demarcates a memory region of the semiconductor substrate, and further demarcates a peripheral region of the semiconductor substrate. The peripheral region may, for example, correspond to BCD device or a logic device. A doped well is formed in the peripheral region. A dielectric seal layer is formed covering the memory and peripheral regions, and further covering the doped well. The dielectric seal layer is removed from the memory region, but not the peripheral region. A memory cell structure is formed on the memory region using a thermal oxidation process. The dielectric seal layer is removed from the peripheral region, and a peripheral device structure including a gate electrode is formed on the peripheral region.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: July 25, 2023
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Cheng-Bo Shu, Chung-Jen Huang, Yun-Chi Wu
  • Patent number: 11393690
    Abstract: A method of selectively depositing a material on a substrate with a first and second surface, the first surface being different than the second surface. The depositing of the material on the substrate comprises: supplying a bulk precursor comprising metal atoms, halogen atoms and at least one additional atom not being a metal or halogen atom to the substrate; and supplying a reactant to the substrate. The bulk precursor and the reactant have a reaction with the first surface relative to the second surface to form more material on the first surface than on the second surface.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: July 19, 2022
    Assignee: ASM IP Holding B.V.
    Inventors: Chiyu Zhu, Henri Jussila, Qi Xie
  • Patent number: 11211284
    Abstract: A semiconductor device includes a plurality of patterns defined between a plurality of trenches and disposed on a substrate. A leaning control layer is disposed on sidewalls and bottoms of the plurality of trenches. A gap-fill insulating layer is disposed on the leaning control layer. At least one of the plurality of trenches has a different depth from one of the plurality of trenches adjacent thereto.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: December 28, 2021
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Juyeon Kim, Hanmei Choi, Sukjin Chung, Bongjin Kuh, Changyong Kim, Hakyu Seong
  • Patent number: 10181420
    Abstract: Semiconductor devices and methods of fabricating the semiconductor devices with chamfer-less via multi-patterning are disclosed. One method includes, for instance: obtaining an intermediate semiconductor device; performing a trench etch into a portion of the intermediate semiconductor device to form a trench pattern; depositing an etching stack; performing at least one via patterning process; and forming at least one via opening into a portion of the intermediate semiconductor device. An intermediate semiconductor device is also disclosed.
    Type: Grant
    Filed: February 6, 2017
    Date of Patent: January 15, 2019
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Jason Eugene Stephens, David Michael Permana, Guillaume Bouche, Andy Wei, Mark Zaleski, Anbu Selvam K M Mahalingam, Craig Michael Child, Jr., Roderick Alan Augur, Shyam Pal, Linus Jang, Xiang Hu, Akshey Sehgal
  • Patent number: 9905642
    Abstract: The threshold voltage of parasitic transistors formed at corners of shallow trench isolation regions is increased and mobility decreased by employing a high-K dielectric material. Embodiments include STI regions comprising a liner of a high-K dielectric material extending proximate trench corners. Embodiments also include STI regions having a recess formed in the trench, wherein the recess contains a high-K dielectric material, in the form of a layer or spacer, extending proximate trench corners.
    Type: Grant
    Filed: April 26, 2016
    Date of Patent: February 27, 2018
    Assignee: GLOBALFOUNDRIES SINGAPORE PTE. LTD.
    Inventors: Shyue Seng Tan, Ying Keung Leung, Elgin Quek
  • Patent number: 9034715
    Abstract: A finFET and method of fabrication are disclosed. A sacrificial layer is formed on a bulk semiconductor substrate. A top semiconductor layer (such as silicon) is disposed on the sacrificial layer. The bulk semiconductor substrate is recessed in the area adjacent to the transistor gate and a stressor layer is formed in the recessed area. The sacrificial layer is selectively removed and replaced with an insulator, such as a flowable oxide. The insulator provides isolation between the transistor channel and the bulk substrate without the use of dopants.
    Type: Grant
    Filed: March 12, 2013
    Date of Patent: May 19, 2015
    Assignee: International Business Machines Corporation
    Inventors: Yanfeng Wang, Dechao Guo, Darsen Lu, Philip J. Oldiges, Gan Wang, Xin Wang
  • Patent number: 8993394
    Abstract: Micro-electromechanical system (MEMS) devices and methods of manufacture thereof are disclosed. In one embodiment, a MEMS device includes a semiconductive layer disposed over a substrate. A trench is disposed in the semiconductive layer, the trench with a first sidewall and an opposite second sidewall. A first insulating material layer is disposed over an upper portion of the first sidewall, and a conductive material disposed within the trench. An air gap is disposed between the conductive material and the semiconductive layer.
    Type: Grant
    Filed: November 26, 2012
    Date of Patent: March 31, 2015
    Assignee: Infineon Technologies AG
    Inventors: Karlheinz Mueller, Robert Gruenberger, Bernhard Winkler
  • Patent number: 8916472
    Abstract: Embodiments described herein provide approaches for interconnect formation in a semiconductor device using a sidewall mask layer. Specifically, a sidewall mask layer is deposited on a hard mask in a merged via region of the semiconductor device following removal of a planarization layer previously formed on the hard mask. The sidewall mask layer is conformally deposited on the hard mask, and acts like a sacrificial layer to protect the hard mask during a subsequent via etch. This reduces the via critical dimension (CD) and reduces the CD elongation along the hard mask line direction during the via etch.
    Type: Grant
    Filed: July 31, 2012
    Date of Patent: December 23, 2014
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Xiang Hu, Mingmei Wang, Liu Huang
  • Patent number: 8809161
    Abstract: Methods of this invention relate to filling gaps on substrates with a solid dielectric material by forming a flowable film in the gap. The flowable film provides consistent, void-free gap fill. The film is then converted to a solid dielectric material. In this manner gaps on the substrate are filled with a solid dielectric material. According to various embodiments, the methods involve reacting a dielectric precursor with an oxidant to form the dielectric material. In certain embodiments, the dielectric precursor condenses and subsequently reacts with the oxidant to form dielectric material. In certain embodiments, vapor phase reactants react to form a condensed flowable film.
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: August 19, 2014
    Assignee: Novellus Systems, Inc.
    Inventors: Vishal Gauri, Raashina Humayun, Chi-I Lang, Judy H. Huang, Michael Barnes, Sunil Shanker
  • Patent number: 8524569
    Abstract: In a method of forming an isolation layer, first and second trenches are formed on a substrate. The first and the second trenches have first and second widths, respectively, and the second width is greater than the first width. A second isolation layer pattern partially fills the second trench. A first isolation layer pattern and the third isolation layer pattern are formed. The first isolation layer pattern fills the first trench, and the third isolation layer pattern is formed on the second isolation layer pattern and fills a remaining portion of the second trench.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: September 3, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Dae-Hyuk Kang, Jung-Won Lee, Bo-Un Yoon, Kun-Tack Lee
  • Patent number: 8481403
    Abstract: Methods of this invention relate to filling gaps on substrates with a solid dielectric material by forming a flowable film in the gap. The flowable film provides consistent, void-free gap fill. The film is then converted to a solid dielectric material. In this manner gaps on the substrate are filled with a solid dielectric material. According to various embodiments, the methods involve reacting a dielectric precursor with an oxidant to form the dielectric material. In certain embodiments, the dielectric precursor condenses and subsequently reacts with the oxidant to form dielectric material. In certain embodiments, vapor phase reactants react to form a condensed flowable film.
    Type: Grant
    Filed: January 4, 2011
    Date of Patent: July 9, 2013
    Assignee: Novellus Systems, Inc.
    Inventors: Vishal Gauri, Raashina Humayun, Chi-I Lang, Judy H. Huang, Michael Barnes, Sunil Shanker
  • Patent number: 8372513
    Abstract: The subject of the invention is a transparent substrate (6) having at least one antireflection coating, made from a film (A) comprising multiple thin layers of alternately high and low refractive indexes. The multilayer film comprises, in succession, a high-index first layer (1), having a refractive index n1 of between 1.8 and 2.3 and a geometrical thickness e1 of between 5 and 50 nm, a low-index second layer (2), having a refractive index n2 of between 1.30 and 1.70 and a geometrical thickness e2 of between 5 and 50 nm, a high-index third layer (3), having a refractive index n3 of between 1.8 and 2.3 and a geometrical thickness e3 of at least 100 nm, and a low-index fourth layer (4), having a refractive index n4 of between 1.30 and 1.70 and a geometrical thickness e4 of at least 80 nm. This antireflection coating can be used in solar modules.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: February 12, 2013
    Assignee: Saint-Gobain Glass France
    Inventors: Charles Anderson, Ulf Blieske
  • Patent number: 8318581
    Abstract: Micro-electromechanical system (MEMS) devices and methods of manufacture thereof are disclosed. In one embodiment, a MEMS device includes a semiconductive layer disposed over a substrate. A trench is disposed in the semiconductive layer, the trench with a first sidewall and an opposite second sidewall. A first insulating material layer is disposed over an upper portion of the first sidewall, and a conductive material disposed within the trench. An air gap is disposed between the conductive material and the semiconductive layer.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: November 27, 2012
    Assignee: Infineon Technologies AG
    Inventors: Karl-Heinz Mueller, Bernhard Winkler, Robert Gruenberger
  • Patent number: 8232176
    Abstract: Methods to reduce film cracking in a dielectric layer are described. The methods may include the steps of depositing a first dielectric film on a substrate and removing a top portion of the first dielectric film by performing an etch on the film. The methods may also include depositing a second dielectric film over the etched first film, and removing a top portion of the second dielectric film. In addition, the methods may include annealing the first and second dielectric films to form the dielectric layer, where the removal of the top portions from the first and the second dielectric films reduces a stress level in the dielectric layer.
    Type: Grant
    Filed: June 20, 2007
    Date of Patent: July 31, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Dmitry Lubomirsky, Srinivas D. Nemani, Ellie Yieh
  • Patent number: 8222101
    Abstract: A MOS transistor suppressing a short channel effect includes a substrate, a first diffusion region and a second diffusion region separated from each other by a channel region in an upper portion of the substrate, a gate insulating layer including a first gate insulating layer disposed on a surface of the substrate in the channel region and a second gate insulating layer having a specified depth from the surface of the substrate to be disposed between the first diffusion region and the channel region, and a gate electrode disposed on the first gate insulating layer.
    Type: Grant
    Filed: June 28, 2007
    Date of Patent: July 17, 2012
    Assignee: Hynix Semiconductor Inc.
    Inventor: Kyoung-Bong Rouh
  • Patent number: 8115272
    Abstract: An apparatus includes a semiconductor layer (2) having therein a cavity (4). A dielectric layer (3) is formed on the semiconductor layer. A plurality of etchant openings (24) extend through the dielectric layer for passage of etchant for etching the cavity. An SiO2 pillar (25) extends from a bottom of the cavity to engage and support a portion of the dielectric layer extending over the cavity. In one embodiment, a cap layer (34) on the dielectric layer covers the etchant openings.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: February 14, 2012
    Assignee: Texas Instruments Incorporated
    Inventors: Walter B. Meinel, Kalin V. Lazarov, Brian E. Goodlin
  • Patent number: 8114779
    Abstract: An apparatus includes a semiconductor layer (2) having therein a cavity (4). A dielectric layer (3) is formed on the semiconductor layer. A plurality of etchant openings (24) extend through the dielectric layer for passage of etchant for etching the cavity. An SiO2 pillar (25) extends from a bottom of the cavity to engage and support a portion of the dielectric layer extending over the cavity. In one embodiment, a cap layer (34) on the dielectric layer covers the etchant openings.
    Type: Grant
    Filed: August 11, 2011
    Date of Patent: February 14, 2012
    Assignee: Texas Instruments Incorporated
    Inventors: Walter B. Meinel, Kalin V. Lazarov, Brian E. Goodlin
  • Patent number: 8026177
    Abstract: A semiconductor device includes a semiconductor layer (2) having therein a cavity (4). A dielectric layer (3) is formed on the semiconductor layer. A plurality of etchant openings (24) extend through the dielectric layer for passage of etchant for etching the cavity. An SiO2 pillar (25) extends from a bottom of the cavity to engage and support a portion of the dielectric layer extending over the cavity. In one embodiment, a cap layer (34) on the dielectric layer covers the etchant openings.
    Type: Grant
    Filed: May 14, 2009
    Date of Patent: September 27, 2011
    Assignee: Texas Instruments Incorporated
    Inventors: Walter B. Meinel, Kalin V. Lazarov, Brian E. Goodlin
  • Patent number: 7989308
    Abstract: The aim of the invention is to integrate low-voltage logic elements and high-voltage power elements in one and the same silicon circuit. Said aim is achieved by dielectrically chip regions having different potentials from each other with the aid of isolation trenches (10). In order to prevent voltage rises at sharp edges on the bottom of the isolation trenches, said edges are rounded in a simple process, part of the insulating layer (2) being isotropically etched.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: August 2, 2011
    Assignee: X-FAB Semiconductor Foundries AG
    Inventors: Ralf Lerner, Uwe Eckoldt, Thomas Oetzel
  • Publication number: 20110117721
    Abstract: An isolation layer structure includes first to fourth oxide layer patterns. The first and third oxide layer patterns are sequentially formed in a first trench defined by a first recessed top surface of a substrate and sidewalls of gate structures on the substrate in a first region. The first trench has a first width, and the first and third oxide layer patterns have no void therein. The second and fourth oxide layer patterns are sequentially formed in a second trench defined by a second recessed top surface of the substrate and sidewalls of gate structures on the substrate in a second region. The second trench has a second width larger than the first width, and the fourth oxide layer pattern has a void therein.
    Type: Application
    Filed: November 12, 2010
    Publication date: May 19, 2011
    Applicant: Samsung Electronics Co., Ltd
    Inventors: Ju-Wan KIM, Kyu-Tae Na, Min Kim, Seung-Bae Park, Il-Woo Kim, Dae-Young Kwak
  • Patent number: 7904281
    Abstract: In a mounting process simulation system and a method thereof in accordance with the present invention, the respective simulations of a mounting process having a plurality of sequential steps are analyzed on the basis of condition parameters, a single evaluation value is created on the basis of the analysis results, and when the evaluation value does not reach a target value, an approximate function is created on the basis of the analysis results, a tentative parameter is created, and optimization is carried out again.
    Type: Grant
    Filed: July 23, 2004
    Date of Patent: March 8, 2011
    Assignee: Panasonic Corporation
    Inventors: Masaki Okamoto, Hiroaki Fujiwara, Teppei Iwase
  • Patent number: 7820527
    Abstract: An approach for providing a cleave initiation using a varying ion implant dose is described. In one embodiment, there is a method of forming a substrate. In this embodiment, a semiconductor material is provided and implanted with a spatially varying dose of one or more ion species. A handler substrate is attached to the implanted semiconductor material. A cleave of the implanted semiconductor material is initiated from the handler substrate at a preferential location that is a function of a dose gradient that develops from the spatially varying dose of one or more ion species implanted into the semiconductor material.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: October 26, 2010
    Assignee: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Peter Nunan, Steven R. Walther, Yuri Erokhin, Paul J. Sullivan
  • Patent number: 7799706
    Abstract: A neutral beam-assisted atomic layer chemical vapor deposition (ALCVD) apparatus is provided for uniformly depositing an oxide layer filling a planarization layer or a trench to increase uniformity and density of the oxide layer using neutral beams generated by a neutral beam generator without a seam or void occurring in an atomic layer deposition (ALD) or ALD-like chemical vapor deposition (CVD) process, thereby solving problems on the void or seam and low density occurring when a high-density planarization layer or a shallow trench having a width of 65 nm or less is formed, and improving a next generation oxide layer isolation process.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: September 21, 2010
    Assignee: Sungkyunkwan University Foundation for Corporate Collaboration
    Inventors: Geun-young Yeom, Byoung-jae Park, Sung-woo Kim, Jong-tae Lim
  • Patent number: 7700467
    Abstract: Exemplary embodiments provide methods for implementing an ultra-high temperature (UHT) anneal on silicon germanium (SiGe) semiconductor materials by co-implanting carbon into the SiGe material prior to the UHT anneal. Specifically, the carbon implantation can be employed to increase the melting point of the SiGe material such that an ultra high temperature can be used for the subsequent anneal process. Wafer warpage can then be reduced during the UHT anneal process and potential lithographic mis-alignment for subsequent processes can be reduced. Exemplary embodiments further provide an inline control method, wherein the wafer warpage can be measured to determine the litho-mis-alignment and thus to control the fabrication process. In various embodiments, the disclosed methods can be employed for the fabrication of source/drain extension regions and/or source/drain regions of transistor devices, and/or for the fabrication of base regions of bipolar transistors.
    Type: Grant
    Filed: October 15, 2007
    Date of Patent: April 20, 2010
    Assignee: Texas Instruments Incorporated
    Inventors: Haowen Bu, Scott Gregory Bushman, Periannan Chidambaram
  • Patent number: 7648921
    Abstract: A method of forming a dielectric layer is provided. A first dielectric layer is formed on a substrate having metal layers formed thereon. The first dielectric layer includes overhangs in the spaces between two neighboring metal layers and voids under the overhangs. The first dielectric layer is partially removed to cut off the overhangs and expose the voids and therefore openings are formed. A second dielectric layer is formed on the dielectric layer to fill up the opening.
    Type: Grant
    Filed: September 22, 2006
    Date of Patent: January 19, 2010
    Assignee: MACRONIX International Co., Ltd.
    Inventors: Hsu-Sheng Yu, Shing-Ann Lo, Ta-Hung Yang
  • Patent number: 7642171
    Abstract: A method of annealing a substrate comprising a trench containing a dielectric material, the method including annealing the substrate at a first temperature of about 200° C. to about 800° C. in a first atmosphere comprising an oxygen containing gas, and annealing the substrate at a second temperature of about 800° C. to about 1400° C. in a second atmosphere lacking oxygen. In addition, a method of annealing a substrate comprising a trench containing a dielectric material, the method including annealing the substrate at a first temperature of about 400° C. to about 800° C. in the presence of an oxygen containing gas, purging the oxygen containing gas away from the substrate, and raising the substrate to a second temperature from about 900° C. to about 1100° C. to further anneal the substrate in an atmosphere that lacks oxygen.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: January 5, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Nitin K. Ingle, Zheng Yuan, Vikash Banthia, Xinyun Xia, Hali J. L. Forstner, Rong Pan
  • Publication number: 20090298257
    Abstract: A method of forming device isolation regions on a trench-formed silicon substrate and removing residual carbon therefrom includes providing a flowable, insulative material constituted by silicon, carbon, nitrogen, hydrogen, oxygen or any combination of two or more thereof; forming a thin insulative layer, by using the flowable, insulative material, in a trench located on a semiconductor substrate wherein the flowable, insulative material forms a conformal coating in a silicon and nitrogen rich condition whereas in a carbon rich condition, the flowable, insulative material vertically grows from the bottom of the trenches; and removing the residual carbon deposits from the flowable, insulative material by multi-step curing, such as O2 thermal annealing, ozone UV curing followed by N2 thermal annealing.
    Type: Application
    Filed: May 30, 2008
    Publication date: December 3, 2009
    Applicant: ASM JAPAN K.K.
    Inventors: Woo Jin Lee, Atsuki Fukazawa, Nobuo Matsuki
  • Patent number: 7625805
    Abstract: Trenches are formed in an SOI wafer to isolate low-voltage and high-voltage elements in the wafer. The isolation trenches are formed with trench coverings that do not protrude above the trenches. Vertical in-trench and horizontal out-of-trench isolation layers are formed and the trenches are then filled to above the planar surface formed by the isolating layers. The filling is planarized and a portion of the filling located in the trench interior is removed. A portion of the isolation layers are then removed and a portion of the filling is removed so that the filler and the isolation layers in the trenches are at about the same level. A covering layer is then deposited. The covering layer extends above the surface of the wafer and into the trenches down to the filler and the isolation layers. The covering layer is additionally planarized to about the top of the trenches.
    Type: Grant
    Filed: January 31, 2005
    Date of Patent: December 1, 2009
    Assignee: X-FAB Semiconductor Foundries AG
    Inventors: Ralf Lerner, Uwe Eckoldt
  • Patent number: 7622369
    Abstract: A method of forming device isolation regions on a trench-formed silicon substrate and removing residual carbon therefrom includes providing a flowable, insulative material constituted by silicon, carbon, nitrogen, hydrogen, oxygen or any combination of two or more thereof; forming a thin insulative layer, by using the flowable, insulative material, in a trench located on a semiconductor substrate wherein the flowable, insulative material forms a conformal coating in a silicon and nitrogen rich condition whereas in a carbon rich condition, the flowable, insulative material vertically grows from the bottom of the trenches; and removing the residual carbon deposits from the flowable, insulative material by multi-step curing, such as O2 thermal annealing, ozone UV curing followed by N2 thermal annealing.
    Type: Grant
    Filed: May 30, 2008
    Date of Patent: November 24, 2009
    Assignee: ASM Japan K.K.
    Inventors: Woo Jin Lee, Atsuki Fukazawa, Nobuo Matsuki
  • Patent number: 7611950
    Abstract: A method for forming shallow trench isolation in a semiconductor device. The method includes forming a pad oxide and a pad nitride on a semiconductor substrate in successive order, forming a trench in the substrate by etching the pad nitride, the pad oxide and the substrate, removing a portion of the pad oxide to expose top corners of the trench, and rounding the exposed portion of the top corners of the trench by a wet chemical etch.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: November 3, 2009
    Assignee: Dongbu Electronics Co., Ltd.
    Inventor: Jung Ho Kim
  • Patent number: 7611963
    Abstract: A method for forming a multi-layer shallow trench isolation structure in a semiconductor device is described. In one embodiment, the method includes etching a shallow trench in a silicon substrate of a semiconductor device and forming a dielectric liner layer on a floor and walls of the shallow trench. The method further includes forming a first doped oxide layer in the shallow trench, the first layer formed by vapor deposition of precursors including a source of silicon, a source of oxygen, and sources of doping materials at a first processing condition and forming a second doped oxide layer above the first doped oxide layer by vapor deposition using precursors of silicon and doping materials, at a second processing condition, different from the first processing condition.
    Type: Grant
    Filed: April 29, 2008
    Date of Patent: November 3, 2009
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Shu-Tine Yang, Chen-Hua Yu, Chu-Yun Fu
  • Patent number: 7611983
    Abstract: A first BPSG film covering a transistor is formed. Next, a second BPSG film is formed on the first BPSG film. The B concentration in the first BPSG film is about five times higher than the B concentration in the second BPSG film. Next, the first BPSG film is separated into a part of a source diffusion layer side and a part of a drain diffusion layer side, with a gate electrode being a boundary. Subsequently, a contact hole reaching the source diffusion layer is formed in the first and second BPSG films. Then, by removing the first BPSG film exposed to the contact hole by isotropic etching, a hollow portion is formed between the source diffusion layer and the second BPSG film. Then, a barrier metal film made of TiN or the like is formed in the hollow portion.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: November 3, 2009
    Assignee: Fujitsu Microelectronics Limited
    Inventor: Akihito Nishimura
  • Patent number: 7510946
    Abstract: A processing method for use in the fabrication of fabrication of nanoscale electronic, optical, magnetic, biological, and fluidic devices and structures, for filling nanoscale holes and trenches, for planarizing a wafer surface, or for achieving both filling and planarizing of a wafer surface simultaneously. The method has the initial step of depositing a layer of a meltable material on a wafer surface. The material is then pressed using a transparent mold while shining a light pulse through the transparent mold to melt the deposited layer of meltable material. A flow of the molten layer material fills the holes and trenches, and conforms to surface features on the transparent mold. The transparent mold is subsequently removed.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: March 31, 2009
    Assignee: Princeton University
    Inventors: Stephen Y. Chou, Bo Cui, Christopher F. Keimel
  • Patent number: 7371645
    Abstract: Fabrication of recessed channel array transistors (RCAT) with a corner gate device includes forming pockets between a semiconductor fin that includes a gate groove and neighboring shallow trench isolations that extend along longs sides of the semiconductor fin. A protection liner covers the semiconductor fin and the trench isolations in a bottom portion of the gate groove and the pockets. An insulator collar is formed in the exposed upper sections of the gate groove and the pockets, wherein a lower edge of the insulator collar corresponds to a lower edge of source/drain regions formed within the semiconductor fin. The protection liner is removed. The bottom portion of the gate groove and the pockets are covered with a gate dielectric and a buried gate conductor layer. The protection liner avoids residuals of polycrystalline silicon between the active area in the semiconductor fin and the insulator collar.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: May 13, 2008
    Assignee: Infineon Technologies AG
    Inventors: Klaus Muemmler, Peter Baars, Stefan Tegen
  • Patent number: 7323394
    Abstract: A method of producing an element separation structure includes the steps of: forming a first thermal oxide film on the substrate; forming a silicon nitride film on the first thermal oxide film; removing the first thermal oxide film and the silicon nitride film in an element separation structure forming region; forming a groove portion in the element separation structure forming region; forming a groove portion oxide film in the groove portion; forming a pre-filling oxide film for filling the groove portion; removing the pre-filling oxide film; forming a resist layer on the silicon nitride film and the pre-filling oxide film; forming a resist mask on the element separation structure forming region; removing the silicon nitride film and the first thermal oxide film; forming a second thermal oxide film on the substrate; and removing the second thermal oxide film and leveling the pre-filling oxide film to form a filling portion.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: January 29, 2008
    Assignee: Oki Electric Industry Co., Ltd.
    Inventor: Taikan Iinuma
  • Patent number: 7247584
    Abstract: A system and method for selectively increasing the thermal effect of a radiant energy source to the surface of an object relative to the substrate is described in the context of rapid thermal processing of semiconductor wafers, and apparatus produced therefrom. A radiation-absorptive atmosphere is introduced between the radiant energy source and the object to increase conductive heat transfer to the surface of the object and reduce the available radiant heat transfer to the substrate, thereby increasing the thermal effect to the surface relative to the substrate.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: July 24, 2007
    Assignee: Micron Technology, Inc.
    Inventor: Don Carl Powell
  • Patent number: 7205208
    Abstract: In a method of manufacturing a semiconductor device, a first trench is formed in a first region of a substrate and a second trench is formed in a second region of the substrate different from the first region. A depth of the first trench is less than that of the second trench. An insulation layer is formed in the second trench, so that semiconductor structures in the first trench are electrically isolated, and a conductive layer fills the first trench and extends above the first trench.
    Type: Grant
    Filed: June 8, 2005
    Date of Patent: April 17, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Dong-Hyun Kim, Du-Heon Song
  • Patent number: 7160787
    Abstract: The present invention is directed toward a structure and method by which trench isolation for a wide trench and a narrow trench formed in first and second regions of a substrate may be achieved without formation of a void in an isolation layer, a groove exposing an isolation layer, or an electrical bridge between gates in a subsequent process. A lower isolation layer is formed on the substrate in a first and second trench. The lower isolation layer is patterned to fill a lower region of the first trench, and an upper isolation pattern is formed to fill the second trench and a remainder of the first trench. An aspect ratio of first trench is reduced, thereby preventing the occurrence of a void in the upper isolation layer, or a gap between the upper isolation layer and the substrate.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: January 9, 2007
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jin-Hwa Heo, Soo-Jin Hong
  • Patent number: 7074690
    Abstract: Methods for selectively depositing a solid material on a substrate having gaps of dimension on the order of about 100 nm or less are disclosed. The methods involve exposing the substrate to a precursor of a solid material, such that the precursor forms liquid regions in at least some of the gaps, followed by exposing the substrate to conditions that evaporate the liquid precursor from regions outside the gaps but maintain at least some of the liquid regions in the gaps. The liquid precursor remaining in the gaps is then converted to solid material, thereby selectively filling the gaps with the material.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: July 11, 2006
    Assignee: Novellus Systems, Inc.
    Inventors: Vishal Gauri, Raashina Humayun
  • Patent number: 6943088
    Abstract: In a trench isolation structure of a semiconductor device, oxide liners are formed within the trenches, wherein a non-oxidizable mask is employed during various oxidation steps, thereby creating different types of liner oxides and thus different types of corner rounding and thus mechanical stress. Therefore, for a specified type of circuit elements, the characteristics of the corresponding isolation trenches may be tailored to achieve an optimum device performance.
    Type: Grant
    Filed: May 23, 2003
    Date of Patent: September 13, 2005
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Ralf van Bentum, Stephan Kruegel, Gert Burbach
  • Patent number: 6919612
    Abstract: An improved isolation structure for use in an integrated circuit and a method for making the same is disclosed. In a preferred embodiment, an silicon dioxide, polysilicon, silicon dioxide stack is formed on a crystalline silicon substrate. The active areas are etched to expose the substrate, and sidewall oxides are formed on the resulting stacks to define the isolation structures, which in a preferred embodiment constitute dielectric boxes containing the polysilicon in their centers. Epitaxial silicon is grown on the exposed areas of substrate so that it is substantially as thick as the isolation structure, and these grown areas define the active areas of the substrate upon which electrical structures such as transistors can be formed. While the dielectric box provides isolation, further isolation can be provided by placing a contact to the polysilicon within the box and by providing a bias voltage to the polysilicon.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: July 19, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Darwin A. Clampitt, Shawn D. Lyonsmith, Regan S. Tsui
  • Patent number: 6888212
    Abstract: A method of forming isolation regions in a silicon substrate comprising the steps of forming a trench in the silicon substrate, filling the trench with a silanol polymer material then heating the silanol polymer material so that silicon dioxide is formed in the trench and thereby forms the isolation region. In the preferred embodiment, the silicon substrate is covered by a masking stack which is then etched to expose the underlying silicon substrate. The silicon substrate is then etched to form the trench and the silanol polymer material is deposited in the trench and fills the trench from the bottom up thereby avoiding divots and other defects. The silanol polymer grows faster on the silicon substrate than it does on the nitride. After the silanol polymer is reacted to form the silicon dioxide, CMP polishing is then used to remove the remaining masking stack and silicon dioxide above the surface of the silicon substrate.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: May 3, 2005
    Assignee: Micron Technology, Inc.
    Inventors: Ravi Iyer, Gurtej Sandhu, Pai Pan
  • Patent number: 6872631
    Abstract: A method of forming a trench isolation in a substrate includes the steps of forming a trench groove in a substrate, forming a first electrically insulating layer which fills the trench groove and extends over an upper surface of the substrate, where the first electrically insulating layer has a first surface migration, and an upper surface of the first electrically insulating layer has a first hollow positioned over the trench groove, and forming a second electrically insulating layer over the first electrically insulating layer. The second electrically insulating layer fills the first hollow and an upper surface of the second electrically insulating layer has a second hollow positioned over the trench groove. The second electrically insulating layer has a second surface migration smaller than the first surface migration.
    Type: Grant
    Filed: June 27, 2003
    Date of Patent: March 29, 2005
    Assignee: NEC Electronics Corporation
    Inventor: Kenya Kobayashi
  • Patent number: 6838355
    Abstract: A method for forming back-end-of-line (BEOL) interconnect structures in disclosed. The method and resulting structure includes etchback for low-k dielectric materials. Specifically, a low dielectric constant material is integrated into a dual or single damascene wiring structure which contains a dielectric material having relatively high dielectric constant (i.e., 4.0 or higher). The damascene structure comprises the higher dielectric constant material immediately adjacent to the metal interconnects, thus benefiting from the mechanical characteristics of these materials, while incorporating the lower dielectric constant material in other areas of the interconnect level.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: January 4, 2005
    Assignee: International Business Machines Corporation
    Inventors: Anthony K. Stamper, Edward C. Cooney, III, Jeffrey P. Gambino, Timothy J. Dalton, John A. Fitzsimmons, Lee M. Nicholson
  • Patent number: 6838356
    Abstract: The present invention provides a method of forming a trench isolation in a substrate, which comprises the steps of: forming a trench groove in a substrate; forming a first electrically insulating layer which fills the trench groove and extends over an upper surface of the substrate, wherein the first electrically insulating layer has a first surface migration, and an upper surface of the first electrically insulating layer has a first hollow positioned over the trench groove; and forming a second electrically insulating layer over the first electrically insulating layer, wherein the second electrically insulating layer fills the first hollow, and an upper surface of the second electrically insulating layer has a second hollow positioned over the trench groove, and the second electrically insulating layer has a second surface migration smaller than the first surface migration.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: January 4, 2005
    Assignee: NEC Electronics Corporation
    Inventor: Kenya Kobayashi
  • Publication number: 20040248374
    Abstract: Isolation trenches and capacitor trenches containing vertical FETs (or any prior levels p-n junctions or dissimilar material interfaces) having an aspect ratio up to 60 are filled with a process comprising: applying a spin-on material based on silazane and having a low molecular weight; pre-baking the applied material in an oxygen ambient at a temperature below about 450 deg C.; converting the stress in the material by heating at an intermediate temperature between 450 deg C. and 800 deg C. in an H2O ambient; and heating again at an elevated temperature in an O2 ambient, resulting in a material that is stable up to 1000 deg C., has a compressive stress that may be tuned by variation of the process parameters, has an etch rate comparable to oxide dielectric formed by HDP techniques, and is durable enough to withstand CMP polishing.
    Type: Application
    Filed: June 3, 2003
    Publication date: December 9, 2004
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Michael P. Belyansky, Rama Divakaruni, Laertis Economikos, Rajarao Jammy, Kenneth T. Settlemyer, Padraic C. Shafer
  • Patent number: 6828162
    Abstract: A system for monitoring and controlling a boron phosphorous doped silicon oxide (BPSG) deposition and reflow process is provided. The system includes one or more light sources, each light source directing light to one or more portions of a wafer upon which BPSG is deposited. Light reflected from the BPSG is collected by a measuring system, which processes the collected light. Light passing through the BPSG may similarly be collected by the measuring system, which processes the collected light. The collected light is indicative of the conformality of the BPSG deposition of the respective portions of the wafer. The measuring system provides BPSG deposition related data to a processor that determines the BPSG deposition of the respective portions of the wafer. The system also includes a plurality of reflow controlling devices, each such device corresponding to a respective portion of the wafer and providing for the heating and/or cooling thereof.
    Type: Grant
    Filed: June 28, 2001
    Date of Patent: December 7, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Arvind Halliyal, Bhanwar Singh, Michael K. Templeton, Ramkumar Subramanian
  • Patent number: 6794270
    Abstract: A method for forming thoroughly deposited shallow trench isolation. A first oxide layer is formed conformally over the surface of a semiconductor substrate and on a trench thereon with an aspect ratio greater than 3. A liquid etching shield is filled in the trench by spin-spraying to cover the oxide layer in the trench. An etchant is then sprayed over the surface of the semiconductor substrate to remove the uncovered oxide layer and expose the surface of the semiconductor substrate. The density of the etchant is less than that of the liquid etching shield. A second oxide layer is deposited in the trench to form isolation without voids or seams.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: September 21, 2004
    Assignee: Nanya Technology Corporation
    Inventors: Pei-Ing Lee, Chang Rong Wu, Tzu En Ho, Yi-Nan Chen, Hsien Wen Su