Forming Array Of Gate Electrodes Patents (Class 438/587)
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Patent number: 11967533Abstract: A method includes forming a first semiconductor fin and a second semiconductor fin over a substrate that both extend along a first direction. The method includes forming a dielectric fin extending along the first direction and is disposed between the first and second semiconductor fins. The method includes forming a dummy gate structure extending along a second direction and straddling the first and second semiconductor fins and the dielectric fin. The method includes removing a portion of the dummy gate structure over the dielectric fin to form a trench by performing an etching process that includes a plurality of stages. Each of the plurality of stages includes a combination of anisotropic etching and isotropic etching such that a variation of a distance between respective inner sidewalls of the trench along the second direction is within a threshold.Type: GrantFiled: June 23, 2021Date of Patent: April 23, 2024Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Shu-Uei Jang, Shu-Yuan Ku, Shih-Yao Lin
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Patent number: 11961763Abstract: Devices and methods that a first gate structure wrapping around a channel layer disposed over the substrate, a second gate structure wrapping around another channel layer disposed over the substrate and a dielectric fin structure formed over a shallow trench isolation (STI) feature and between the first and second gate structures. At least one metallization layer is formed on the first gate structure, the dielectric fin structure, and the second gate structure and contiguously extends from the first gate structure to the second gate structure.Type: GrantFiled: April 7, 2021Date of Patent: April 16, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Jia-Chuan You, Kuan-Ting Pan, Shi Ning Ju, Kuo-Cheng Chiang, Chih-Hao Wang
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Patent number: 11908939Abstract: A fin-type field-effect transistor (FinFET) device includes a plurality of fins formed over a substrate. The semiconductor device further includes a dielectric layer filled in a space between each fin and over a first portion of the plurality of fins and a dielectric trench formed in the dielectric layer. The dielectric trench has a vertical profile. The semiconductor device further includes a second portion of the plurality of fins recessed and exposed in the dielectric trench. The second portion of the plurality of fins have a rounded-convex-shape top profile.Type: GrantFiled: August 16, 2021Date of Patent: February 20, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Chia Tai Lin, Yih-Ann Lin, An-Shen Chang, Ryan Chen, Chao-Cheng Chen
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Patent number: 11908858Abstract: A semiconductor device includes a substrate including a first region, and a second region, a first gate structure and a second gate structure on the substrate of the first region, a third gate structure and a fourth gate structure on the substrate of the second region, a first interlayer insulating film on the substrate of the first region and including a first lower interlayer insulating film and a first upper interlayer insulating film, a second interlayer insulating film on the substrate of the second region and including a second lower interlayer insulating film and a second upper interlayer insulating film, a first contact between the first gate structure and the second gate structure and within the first interlayer insulating film, and a second contact formed between the third gate structure and the fourth gate structure and within the second interlayer insulating film.Type: GrantFiled: July 24, 2020Date of Patent: February 20, 2024Assignee: Samsung Electronics Co., Ltd.Inventors: Sung Soo Kim, Gi Gwan Park, Jung Hun Choi, Koung Min Ryu, Sun Jung Lee
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Patent number: 11901240Abstract: Provided is a vertical field-effect transistor (VFET) device which includes: a substrate; a plurality of single-fin VFETs including respective 1st fin structures on the substrate; and a plurality of multi-fin VFETs each of which includes a plurality of 2nd fin structures on the substrate, wherein a fin pitch of the 2nd fin structures is smaller than a fin pitch of the 1st fin structures.Type: GrantFiled: April 6, 2021Date of Patent: February 13, 2024Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Jeonghyuk Yim, Kang Ill Seo
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Patent number: 11895836Abstract: Some embodiments of the present application are directed towards an integrated circuit (IC). The integrated circuit includes a semiconductor substrate having a peripheral region and a memory cell region separated by an isolation structure. The isolation structure extends into a top surface of the semiconductor substrate and comprises dielectric material. A logic device is arranged on the peripheral region. A memory device is arranged on the memory region. The memory device includes a gate electrode and a memory hardmask over the gate electrode. An anti-dishing structure is disposed on the isolation structure. An upper surface of the anti-dishing structure and an upper surface of the memory hardmask have equal heights as measured from the top surface of the semiconductor substrate.Type: GrantFiled: September 16, 2020Date of Patent: February 6, 2024Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Meng-Han Lin, Chih-Ren Hsieh, Chen-Chin Liu, Chih-Pin Huang
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Patent number: 11894443Abstract: A method of making a semiconductor device includes depositing a TiN layer over a substrate. The method further includes doping a first portion of the TiN layer using an oxygen-containing plasma treatment. The method further includes doping a second portion of the TiN layer using a nitrogen-containing plasma treatment, wherein the second portion of the TiN layer directly contacts the first portion of the TiN layer. The method further includes forming a first metal gate electrode over the first portion of the TiN layer. The method further includes forming a second metal gate electrode over the second portion of the TiN layer, wherein the first metal gate electrode has a different work function from the second metal gate electrode, and the second metal gate electrode directly contacts the first metal gate electrode.Type: GrantFiled: June 16, 2022Date of Patent: February 6, 2024Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Ming Zhu, Hui-Wen Lin, Harry Hak-Lay Chuang, Bao-Ru Young, Yuan-Sheng Huang, Ryan Chia-Jen Chen, Chao-Cheng Chen, Kuo-Cheng Ching, Ting-Hua Hsieh, Carlos H. Diaz
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Patent number: 11876062Abstract: The present invention relates to a semiconductor device. The semiconductor device includes: a first main electrode provided on an active region; a second main electrode provided on an opposite side of the semiconductor substrate from the first main electrode; a protection film covering a terminal region; and a non-electrolytic plating layer provided on the first main electrode not covered by the protection film, the first main electrode includes a center electrode in a center part and an outer peripheral electrode provided along the center electrode to be separately from the center electrode, the protection film is provided to extend from the terminal region to an end edge portion of the outer peripheral electrode, the center electrode and the outer peripheral electrode include: a first metal layer; and a second metal layer provided on the first metal layer, and the outer peripheral electrode includes a hole part to reach the first metal layer.Type: GrantFiled: October 8, 2019Date of Patent: January 16, 2024Assignee: Mitsubishi Electric CorporationInventor: Tsuyoshi Osaga
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Patent number: 11705455Abstract: The present disclosure relates to semiconductor devices, and more particularly, to high voltage extended drain MOSFET (EDMOS) devices in a high-k metal gate (HKMG) and methods of manufacture. A structure of the present disclosure includes a plurality of extended drain MOSFET (EDMOS) devices on a high voltage well with a split-gate dielectric material including a first gate dielectric material and a second gate dielectric material, the second gate dielectric material including a thinner thickness than the first gate dielectric material, and a high-k dielectric material on the split-gate dielectric material.Type: GrantFiled: July 16, 2020Date of Patent: July 18, 2023Assignee: GLOBALFOUNDRIES U.S. INC.Inventors: Thorsten E. Kammler, Peter Baars
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Patent number: 11694924Abstract: A device includes an isolation structure, a source/drain epi-layer, a contact, a first dielectric layer, and a second dielectric layer. The isolation structure is embedded in a substrate. The source/drain epi-layer is embedded in the substrate and is in contact with the isolation structure. The contact is over the source/drain epi-layer. The first dielectric layer wraps the contact. The second dielectric layer is between the contact and the first dielectric layer. The first and second dielectric layers include different materials, and a portion of the source/drain epi-layer is directly between a bottom portion of the second dielectric layer and a top portion of the isolation structure.Type: GrantFiled: July 1, 2021Date of Patent: July 4, 2023Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Wen-Jia Hsieh, Long-Jie Hong, Chih-Lin Wang, Kang-Min Kuo
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Patent number: 11641745Abstract: Semiconductor devices and methods of manufacturing the same are provided. The semiconductor devices may have a non-volatile memory (NVM) transistor including a charge-trapping layer and a blocking dielectric, a field-effect transistor (FET) of a first type including a first gate dielectric having a first thickness, a FET of a second type including a second gate dielectric having a second thickness, and a FET of a third type including a third gate dielectric having a third thickness. In some embodiments, the first, second, and third gate dielectric includes a high dielectric constant (high-K) dielectric layer, and the first thickness is greater than the second thickness, the second thickness is greater than the third thickness. Other embodiments are also described.Type: GrantFiled: August 15, 2019Date of Patent: May 2, 2023Assignee: LONGITUDE FLASH MEMORY SOLUTIONS LTD.Inventor: Krishnaswamy Ramkumar
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Patent number: 11621160Abstract: A microelectronic device on a semiconductor substrate comprises: a gate electrode; and a spacer adjacent to the gate electrode, the spacer comprising: a the low-k dielectric film comprising one or more species of vanadium oxide, which is optionally doped, and an optional silicon nitride or oxide film. Methods comprise depositing a low-k dielectric film optionally sandwiched by a silicon nitride or oxide film to form a spacer adjacent to a gate electrode of a microelectronic device on a semiconductor substrate, wherein the low-k dielectric film comprises a vanadium-containing film.Type: GrantFiled: August 2, 2021Date of Patent: April 4, 2023Assignee: APPLIED MATERIALS, INC.Inventors: Eswaranand Venkatasubramanian, Srinivas Gandikota, Kelvin Chan, Atashi Basu, Abhijit Basu Mallick
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Patent number: 11600631Abstract: A semiconductor device structure comprises stacked tiers each comprising a conductive structure and an insulating structure longitudinally adjacent the at least one conductive structure, at least one staircase structure having steps comprising lateral ends of the stacked tiers, and an opening laterally adjacent a first side of the at least one staircase structure and extending through the stacked tiers and continuously across an entire length of the at least one staircase structure. Conductive structures of the stacked tiers laterally extend from the steps of the at least one staircase structure completely across a second side of the at least one staircase structure opposing the first side to form continuous conductive paths laterally extending completely across the stacked tiers. Additional semiconductor device structures, methods of forming semiconductor device structures, and electronic systems are also described.Type: GrantFiled: July 23, 2020Date of Patent: March 7, 2023Assignee: Micron Technology, Inc.Inventor: Toru Tanzawa
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Patent number: 11515403Abstract: In an embodiment, a method includes: forming a fin extending from a substrate; forming a first gate mask over the fin, the first gate mask having a first width; forming a second gate mask over the fin, the second gate mask having a second width, the second width being greater than the first width; depositing a first filling layer over the first gate mask and the second gate mask; depositing a second filling layer over the first filling layer; planarizing the second filling layer with a chemical mechanical polish (CMP) process, the CMP process being performed until the first filling layer is exposed; and planarizing the first filling layer and remaining portions of the second filling layer with an etch-back process, the etch-back process etching materials of the first filling layer, the second filling layer, the first gate mask, and the second gate mask at the same rate.Type: GrantFiled: November 27, 2019Date of Patent: November 29, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Shu-Wei Hsu, Yu-Jen Shen, Hao-Yun Cheng, Chih-Wei Wu, Ying-Tsung Chen, Ying-Ho Chen
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Patent number: 11469238Abstract: A semiconductor device includes a first region, a second region, a third region, and a fourth region. The first region includes a first portion of an N-well and a plurality of P-type transistors formed over the first portion of the N-well. The first region extends in a first direction. The second region includes a first portion of a P-well and a plurality of N-type transistors formed over the first portion of the P-well. The second region extends in the first direction. The third region includes a second portion of the P-well. The fourth region includes a second portion of the N-well. The first region and the second region are disposed between the third region and the fourth region.Type: GrantFiled: September 3, 2020Date of Patent: October 11, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventor: Ka-Hing Fung
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Patent number: 11469144Abstract: Among other things, one or semiconductor arrangements, and techniques for forming such semiconductor arrangements are provided. An etch sequence is performed to form a first etched region over a planar region of a semiconductor arrangement. The first etched region exposes a planar structure, such as an alignment mark used for alignment during semiconductor fabrication. The etch sequence forms a second etched region over a semiconductor fin region of the semiconductor arrangement. In an embodiment, the etch sequence forms a first trench, a first fin nub and a first pillar in the semiconductor fin region, where the first trench is formed in a semiconductor substrate of the semiconductor fin region. A multi-depth STI structure is formed over at least one of the first trench, the first fin nub, or the first pillar.Type: GrantFiled: November 16, 2020Date of Patent: October 11, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LIMITEDInventors: Tsung-Yu Chiang, Kuang-Hsin Chen, Hsin-Lung Chao, Chen Chu-Hsuan
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Patent number: 11462613Abstract: A semiconductor device includes first to sixth active patterns extending in a first direction and spaced apart in the first direction and a second direction; a field insulating layer between the first and second active patterns, an upper surface thereof being lower than upper surfaces of the first and second active patterns; a first gate structure on the field insulating layer and the first active pattern and extending in the second direction; a second gate structure on the field insulating layer and the second active pattern and extending in the second direction; a first separation trench extending between the second and third active patterns and the fifth and sixth active patterns, and a second separation trench extending between the first and second gate structures, wherein a lowest surface of the first separation trench is higher than a lowest surface of the second separation trench.Type: GrantFiled: September 25, 2020Date of Patent: October 4, 2022Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Ju Youn Kim, Sang Jung Kang, Ji Su Kang, Yun Sang Shin
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Patent number: 11437273Abstract: Methods of forming and processing semiconductor devices which utilize a three-color process are described. Certain embodiments relate to the formation of self-aligned contacts for metal gate applications. More particularly, certain embodiments relate to the formation of self-aligned gate contacts utilizing the formation of self-aligned growth pillars. The pillars lead to taller gate heights and increased margins against shorting defects.Type: GrantFiled: February 24, 2020Date of Patent: September 6, 2022Assignee: Micromaterials LLCInventors: Yuriy Shusterman, Madhur Sachan, Susmit Singha Roy, Regina Freed, Sanjay Natarajan
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Patent number: 11417694Abstract: Provided is a semiconductor device including a semiconductor layer in which a plurality of pixels each including a photoelectric converter is provided, and an interconnection structure arranged over the semiconductor layer. The plurality of pixels includes a first light-receiving pixel and a second light-receiving pixel, the interconnection structure includes a first insulating film made of a first insulating material, a first insulating member arranged in association with the first light-receiving pixel and made of a second insulating material having a larger hydrogen content than the first insulating material, and a second insulating member arranged in association with the second light-receiving pixel and made of the second insulating material, and a volume of the first insulating member is larger than a volume of the second insulating member.Type: GrantFiled: July 15, 2020Date of Patent: August 16, 2022Assignee: CANON KABUSHIKI KAISHAInventor: Tomoyuki Tezuka
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Patent number: 11362006Abstract: Semiconductor devices and methods which utilize a treatment process of a bottom anti-reflective layer are provided. The treatment process may be a physical treatment process in which material is added in order to fill holes and pores within the material of the bottom anti-reflective layer or else the treatment process may be a chemical treatment process in which a chemical reaction is used to form a protective layer. By treating the bottom anti-reflective layer the diffusion of subsequently applied chemicals is reduced or eliminated, thereby helping to prevent defects that arise from such diffusion.Type: GrantFiled: June 1, 2020Date of Patent: June 14, 2022Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Yao-Wen Hsu, Ming-Chi Huang, Ying-Liang Chuang
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Patent number: 11302535Abstract: A semiconductor device is provided. The semiconductor device has a fin structure that protrudes vertically upwards. A lateral dimension of the fin structure is reduced. A semiconductor layer is formed on the fin structure after the reducing of the lateral dimension. An annealing process is performed to the semiconductor device after the forming of the semiconductor layer. A dielectric layer is formed over the fin structure after the performing of the annealing process.Type: GrantFiled: October 12, 2018Date of Patent: April 12, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Tzung-Yi Tsai, Yen-Ming Chen, Tsung-Lin Lee, Po-Kang Ho
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Patent number: 11264278Abstract: The present application discloses a semiconductor device and a method for fabricating the semiconductor device. The semiconductor device includes two gate structures, a first conductor, a barrier, a second conductor and a plurality of air gaps. The two gate structures are located on a surface of a semiconductor material substrate. The first conductor is disposed between the two gates structures. The barrier is disposed between the first conductor and the gate structure. The second conductor is disposed on the first conductor. The air gaps are disposed at two sides of the second conductor. A width of the second conductor is greater than a width of the first conductor.Type: GrantFiled: August 11, 2020Date of Patent: March 1, 2022Assignee: NANYA TECHNOLOGY CORPORATIONInventor: Sheng-Hui Yang
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Patent number: 11239314Abstract: A MOSFET that has a drain region and a source region on an upper surface of a semiconductor substrate and a gate electrode that is formed on the semiconductor substrate, and an element separation insulating film that includes an opening portion which exposes an active region, on the semiconductor substrate, are formed. At this point, a gate leading-out interconnection that overlaps the element separation insulating film when viewed from above, and that is integrally combined with the gate electrode is formed in a position where the gate leading-out interconnection does not extend over a distance between both the drain region and the source region when viewed from above, on a region that is exposed from the gate electrode.Type: GrantFiled: February 1, 2019Date of Patent: February 1, 2022Assignee: HITACHI, LTD.Inventors: Masahiro Masunaga, Akio Shima, Shintaroh Sato, Ryo Kuwana
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Patent number: 11075201Abstract: A fin field effect transistor (FinFET) having a tunable tensile strain and an embodiment method of tuning tensile strain in an integrated circuit are provided. The method includes forming a source/drain region on opposing sides of a gate region in a fin, forming spacers over the fin, the spacers adjacent to the source/drain regions, depositing a dielectric between the spacers; and performing an annealing process to contract the dielectric, the dielectric contraction deforming the spacers, the spacer deformation enlarging the gate region in the fin.Type: GrantFiled: September 13, 2019Date of Patent: July 27, 2021Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Kuo-Cheng Chiang, Zhi-Chang Lin, Guan-Lin Chen, Ting-Hung Hsu, Jiun-Jia Huang
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Patent number: 11043572Abstract: Provided is a metal gate structure and related methods that include forming a first fin and a second fin on a substrate. In various embodiments, the first fin has a first gate region and the second fin has a second gate region. By way of example, a metal-gate line is formed over the first and second gate regions. In some embodiments, the metal-gate line extends from the first fin to the second fin, and the metal-gate line includes a sacrificial metal portion. In various examples, a line-cut process is performed to separate the metal-gate line into a first metal gate line and a second gate line. In some embodiments, the sacrificial metal portion prevents lateral etching of a dielectric layer during the line-cut process.Type: GrantFiled: January 13, 2020Date of Patent: June 22, 2021Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Tzung-Chi Lee, Tung-Heng Hsieh, Bao-Ru Young, Chia-Sheng Fan
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Patent number: 11018019Abstract: A semiconductor structure includes a substrate, at least one first gate structure, at least one first spacer, at least one source drain structure, at least one conductive plug, and at least one protection layer. The first gate structure is present on the substrate. The first spacer is present on at least one sidewall of the first gate structure. The source drain structure is present adjacent to the first spacer. The conductive plug is electrically connected to the source drain structure. The protection layer is present between the conductive plug and the spacer.Type: GrantFiled: November 27, 2019Date of Patent: May 25, 2021Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Che-Cheng Chang, Chih-Han Lin, Horng-Huei Tseng
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Patent number: 10998444Abstract: A stacked FinFET mask-programmable read only memory (ROM) is provided. The stacked FinFET mask-programmable ROM includes a fin structure extending upward from an insulator layer. In accordance with the present application, the fin structure includes, from bottom to top, a lower programmable semiconductor fin portion having a first threshold voltage, an insulator fin portion, and an upper programmable semiconductor fin portion having a second threshold voltage. A lower gate structure contacts a sidewall of the lower programmable semiconductor fin portion, and an upper gate structure contacts a sidewall of the upper programmable semiconductor fin portion.Type: GrantFiled: February 11, 2019Date of Patent: May 4, 2021Assignee: International Business Machines CorporationInventors: Alexander Reznicek, Karthik Balakrishnan, Tak Ning, Bahman Hekmatshoartabari
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Patent number: 10867854Abstract: Double plug methods for tone inversion patterning are described. In an embodiment, a method may include receiving the substrate having a multi-line layer formed thereon. Such a method may also include forming a patterned recess in the multi-line layer, the recess defining an inversion pattern on the substrate. The methods may also include depositing a first plug layer in the patterned recess using a first deposition process. Additionally, the methods may include depositing a second plug layer in the patterned recess using a second deposition process, the second deposition process being different from the first deposition process.Type: GrantFiled: January 8, 2019Date of Patent: December 15, 2020Assignee: Tokyo Electron LimitedInventor: Angelique Raley
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Patent number: 10861800Abstract: An integrated circuit structure includes a semiconductor substrate having a plurality of semiconductor strips, a first recess being formed by two adjacent semiconductor strips among the plurality of semiconductor strips, a second recess being formed within the first recess, and an isolation region being provided in the first recess and the second recess. The second recess has a lower depth than the first recess.Type: GrantFiled: May 30, 2019Date of Patent: December 8, 2020Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Wan-Chun Kuan, Chih-Teng Liao, Yi-Wei Chiu, Tzu-Chan Weng
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Patent number: 10727223Abstract: A semiconductor device includes: a metal thin film disposed on a semiconductor substrate; and first and second contact structures disposed on the metal thin film, wherein the first and second contact structures are laterally spaced from each other by a dummy layer that comprises at least one polishing resistance material.Type: GrantFiled: April 28, 2018Date of Patent: July 28, 2020Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Hung-Chih Yu, Chien-Mao Chen
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Patent number: 10699962Abstract: FinFET devices and processes to prevent fin or gate collapse (e.g., flopover) in finFET devices are provided. The method includes forming a first set of trenches in a semiconductor material and filling the first set of trenches with insulator material. The method further includes forming a second set of trenches in the semiconductor material, alternating with the first set of trenches that are filled. The second set of trenches form semiconductor structures which have a dimension of fin structures. The method further includes filling the second set of trenches with insulator material. The method further includes recessing the insulator material within the first set of trenches and the second set of trenches to form the fin structures.Type: GrantFiled: February 1, 2019Date of Patent: June 30, 2020Assignee: Tessera, Inc.Inventors: Veeraraghavan S. Basker, Kangguo Cheng, Theodorus E. Standaert, Junli Wang
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Patent number: 10679950Abstract: An integrated circuit structure includes a semiconductor substrate having a plurality of semiconductor strips, a first recess being formed by two adjacent semiconductor strips among the plurality of semiconductor strips, a second recess being formed within the first recess, and an isolation region being provided in the first recess and the second recess. The second recess has a lower depth than the first recess.Type: GrantFiled: July 25, 2018Date of Patent: June 9, 2020Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Wan-Chun Kuan, Chih-Teng Liao, Yi-Wei Chiu, Tzu-Chan Weng
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Patent number: 10643998Abstract: A semiconductor device comprises a first fin-type pattern comprising a first long side extending in a first direction, and a first short side extending in a second direction. A second fin-type pattern is arranged substantially parallel to the first fin-type pattern. A first gate electrode intersects the first fin-type pattern and the second fin-type pattern. The second fin-type pattern comprises a protrusion portion that protrudes beyond the first short side of the first fin-type pattern. The first gate electrode overlaps with an end portion of the first fin-type pattern that comprises the first short side of the first fin-type pattern. At least part of a first sidewall of the first fin-type pattern that defines the first short side of the first fin-type pattern is defined by a first trench having a first depth. The first trench directly adjoins a second trench having a second, greater, depth.Type: GrantFiled: October 4, 2019Date of Patent: May 5, 2020Assignee: Samsung Electronics Co., Ltd.Inventors: Myoung Ho Kang, Gyeongseop Kim, Jeong Lim Kim, Jae Myoung Lee, Heung Suk Oh, Yeon Hwa Lim, Joong Won Jeon, Sung Min Kim
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Patent number: 10607999Abstract: A method may include providing a substrate, the substrate comprising a substrate base and a patterning stack, disposed on the substrate base. The substrate may include first linear structures in the patterning stack, the first linear structures being elongated along a first direction; and second linear structures in the patterning stack, the second linear structures being elongated along a second direction, the second direction forming a non-zero angle with respect to the first direction. The method may also include selectively forming a set of sidewall spacers on one set of sidewalls of the second linear structures.Type: GrantFiled: November 3, 2017Date of Patent: March 31, 2020Assignee: Varian Semiconductor Equipment Associates, Inc.Inventors: Sony Varghese, Naushad Variam
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Patent number: 10515860Abstract: Disclosed is a method of forming a semiconductor device. The method includes providing a precursor having a substrate and gate stacks over the substrate, wherein each of the gate stacks includes an electrode layer, a first hard mask (HM) layer over the electrode layer, and a second HM layer over the first HM layer. The method further includes depositing a dielectric layer over the substrate and the gate stacks and filling spaces between the gate stacks; and performing a first chemical mechanical planarization (CMP) process to partially remove the dielectric layer. The method further includes performing an etching process to remove the second HM layer and to partially remove the dielectric layer, thereby exposing the first HM layer. The method further includes performing a second CMP process to at least partially remove the first HM layer.Type: GrantFiled: March 8, 2018Date of Patent: December 24, 2019Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Yu-Jen Shen, Ying-Ho Chen, Yung-Cheng Lu
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Patent number: 10475789Abstract: A semiconductor device comprises a first fin-type pattern comprising a first long side extending in a first direction, and a first short side extending in a second direction. A second fin-type pattern is arranged substantially parallel to the first fin-type pattern. A first gate electrode intersects the first fin-type pattern and the second fin-type pattern. The second fin-type pattern comprises a protrusion portion that protrudes beyond the first short side of the first fin-type pattern. The first gate electrode overlaps with an end portion of the first fin-type pattern that comprises the first short side of the first fin-type pattern. At least part of a first sidewall of the first fin-type pattern that defines the first short side of the first fin-type pattern is defined by a first trench having a first depth. The first trench directly adjoins a second trench having a second, greater, depth.Type: GrantFiled: December 11, 2017Date of Patent: November 12, 2019Assignee: Samsung Electroncis Co., Ltd.Inventors: Myoung Ho Kang, Gyeongseop Kim, Jeong Lim Kim, Jae Myoung Lee, Heung Suk Oh, Yeon Hwa Lim, Joong Won Jeon, Sung Min Kim
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Patent number: 10431466Abstract: Embodiments described herein generally relate to enable the formation of a metal gate structure with a reduced effective oxide thickness over a similar structure formed via conventional methods. A plasma hydrogenation process followed by a plasma nitridization process is performed on a metal nitride layer in a film stack, thereby removing oxygen atoms disposed within layers of the film stack and, in some embodiments eliminating an oxygen-containing interfacial layer disposed within the film stack. As a result, an effective oxide thickness of the metal gate structure is reduced with little or no accompanying flatband voltage shift. Further, the metal gate structure operates with an increased leakage current that is as little as one quarter the increase in leakage current associated with a similar metal gate structure formed via conventional techniques.Type: GrantFiled: October 12, 2018Date of Patent: October 1, 2019Assignee: APPLIED MATERIALS, INC.Inventors: Johanes S. Swenberg, Wei Liu, Houda Graoui, Steven C. H. Hung
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Patent number: 10411026Abstract: The present disclosure includes methods of forming, and semiconductor structures for, integrated computing structures formed on silicon. An example method includes forming, on a silicon semiconductor material, an integrated computing structure by forming a number of complementary metal-oxide-semiconductor (CMOS) devices including a plurality of materials, forming a non-volatile memory (NVM) device including a plurality of materials, and forming the plurality of materials of the CMOS devices and the plurality of materials of the NVM device from a plurality of same materials shared at a corresponding plurality of positions within the structure. A particular function is provided by each of the plurality of same materials at the corresponding plurality of positions.Type: GrantFiled: July 5, 2017Date of Patent: September 10, 2019Assignee: Micron Technology, Inc.Inventor: Arup Bhattacharyya
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Patent number: 10276391Abstract: Structures for a field-effect transistor and methods of forming a structure for field-effect transistor. A gate structure includes a work function metal layer, a first conductor layer, and a second conductor layer arranged over the work function metal layer. The second conductor layer has a sidewall and a top surface, and the first conductor layer has a first section arranged between the second conductor layer and the work function metal layer and a second section arranged adjacent to a first portion of the sidewall of the second conductor layer. A dielectric cap is arranged on the gate structure. The dielectric cap has a first section arranged over the top surface of the second conductor layer and a second section arranged adjacent to a second portion of the sidewall of the second conductor layer.Type: GrantFiled: June 13, 2018Date of Patent: April 30, 2019Assignee: GLOBALFOUNDRIES Inc.Inventors: Hui Zang, Ruilong Xie, Laertis Economikos
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Patent number: 10276658Abstract: FinFET devices and processes to prevent fin or gate collapse (e.g., flopover) in finFET devices are provided. The method includes forming a first set of trenches in a semiconductor material and filling the first set of trenches with insulator material. The method further includes forming a second set of trenches in the semiconductor material, alternating with the first set of trenches that are filled. The second set of trenches form semiconductor structures which have a dimension of fin structures. The method further includes filling the second set of trenches with insulator material. The method further includes recessing the insulator material within the first set of trenches and the second set of trenches to form the fin structures.Type: GrantFiled: November 15, 2017Date of Patent: April 30, 2019Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Veeraraghavan S. Basker, Kangguo Cheng, Theodorus E. Standaert, Junli Wang
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Patent number: 10157796Abstract: The disclosure relates to methods including: forming a soft mask; forming a first marking trench within a portion of the soft mask by selectively removing a portion of the soft mask at a first location, over one of a pair of gate trenches; forming an insulative liner on the soft mask and within the first marking trench; forming an anti-reflective film on the insulative liner and within the first marking trench; selectively removing the anti-reflective film and the insulative liner at a second location to expose a portion of the soft mask positioned over the other one of the pair of gate trenches; forming a second marking trench by removing another portion of the soft mask at the second location; and removing a portion of the soft mask at the first and second marking trenches to expose a lower surface of each of the pair of gate trenches.Type: GrantFiled: November 14, 2017Date of Patent: December 18, 2018Assignee: GLOBALFOUNDRIES INC.Inventors: Laertis Economikos, Chanro Park, Ruilong Xie, Pei Liu
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Patent number: 10157797Abstract: FinFET devices and processes to prevent fin or gate collapse (e.g., flopover) in finFET devices are provided. The method includes forming a first set of trenches in a semiconductor material and filling the first set of trenches with insulator material. The method further includes forming a second set of trenches in the semiconductor material, alternating with the first set of trenches that are filled. The second set of trenches form semiconductor structures which have a dimension of fin structures. The method further includes filling the second set of trenches with insulator material. The method further includes recessing the insulator material within the first set of trenches and the second set of trenches to form the fin structures.Type: GrantFiled: June 14, 2016Date of Patent: December 18, 2018Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Veeraraghavan S. Basker, Kangguo Cheng, Theodorus E. Standaert, Junli Wang
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Patent number: 10090164Abstract: Embodiments are directed to a method of forming a semiconductor device and resulting structures having a hard masks for sidewall image transfer (SIT) block patterning. The method includes forming a first hard mask on a substrate. Spacers are formed on the first hard mask, and a second hard mask is formed over the spacers. The second hard mask and a portion of the first hard mask are concurrently removed by the same hard mask removal process to expose a surface of the substrate. After concurrently removing the second hard mask and portions of the first hard mask, the heights of the spacers are substantially equal.Type: GrantFiled: January 12, 2017Date of Patent: October 2, 2018Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Ekmini A. De Silva, Isabel C. Estrada-Raygoza, Yann A. M. Mignot, Indira P. V. Seshadri, Yongan Xu
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Patent number: 10014221Abstract: FinFET devices and processes to prevent fin or gate collapse (e.g., flopover) in finFET devices are provided. The method includes forming a first set of trenches in a semiconductor material and filling the first set of trenches with insulator material. The method further includes forming a second set of trenches in the semiconductor material, alternating with the first set of trenches that are filled. The second set of trenches form semiconductor structures which have a dimension of fin structures. The method further includes filling the second set of trenches with insulator material. The method further includes recessing the insulator material within the first set of trenches and the second set of trenches to form the fin structures.Type: GrantFiled: January 27, 2017Date of Patent: July 3, 2018Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATIONInventors: Veeraraghavan S. Basker, Kangguo Cheng, Theodorus E. Standaert, Junli Wang
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Patent number: 9837427Abstract: Deterioration in reliability is prevented regarding a semiconductor device. The deterioration is caused when an insulating film for formation of a sidewall is embedded between gate electrodes at the time of forming sidewalls having two kinds of different widths on a substrate. A sidewall-shaped silicon oxide film is formed over each sidewall of a gate electrode of a low breakdown voltage MISFET and a pattern including a control gate electrode and a memory gate electrode. Then, a silicon oxide film beside the gate electrode is removed, and a silicon oxide film is formed on a semiconductor substrate, and then etchback is performed. Accordingly, a sidewall, formed of a silicon nitride film and the silicon oxide film, is formed beside the gate electrode, and a sidewall, formed of the silicon nitride film and the silicon oxide films, is formed beside the pattern.Type: GrantFiled: January 23, 2017Date of Patent: December 5, 2017Assignee: Renesas Electronics CorporationInventor: Masaaki Shinohara
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Patent number: 9728646Abstract: Operations in fabricating a Fin FET include providing a substrate having a fin structure, where an upper portion of the fin structure has a first fin surface profile. An isolation region is formed on the substrate and in contact with the fin structure. A portion of the isolation region is recessed by an etch process to form a recessed portion and to expose the upper portion of the fin structure, where the recessed portion has a first isolation surface profile. A thermal hydrogen treatment is applied to the fin structure and the recessed portion. A gate dielectric layer is formed with a substantially uniform thickness over the fin structure, where the recessed portion is adjusted from the first isolation surface profile to a second isolation surface profile and the fin structure is adjusted from the first fin surface profile to a second fin surface profile by the thermal hydrogen treatment.Type: GrantFiled: October 28, 2015Date of Patent: August 8, 2017Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.Inventors: Cheng-Ta Wu, Shiu-Ko Jangjian, Cheng-Wei Chen, Ting-Chun Wang
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Patent number: 9595475Abstract: A method for fabricating a semiconductor device having a multi-stage fin profile includes providing a substrate and forming a first spacer having a first spacer width over the substrate. The first spacer masks a first portion of the substrate during a first etch process. By way of example, the first etch process is performed on the substrate to form a first-stage fin region, where a width of the first-stage fin region is substantially equal to about the first spacer width. A second spacer having a second spacer width is formed over the substrate, where the second spacer and the first-stage fin region mask a second portion of the substrate during a second etch process. In some examples, the second etch process is performed on the substrate to form a second-stage fin region, where a width of the second-stage fin region is greater than the width of the first-stage fin region.Type: GrantFiled: December 1, 2014Date of Patent: March 14, 2017Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventor: Jhon Jhy Liaw
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Patent number: 9515070Abstract: A semiconductor structure which includes: a fin on a semiconductor substrate; and a gate structure wrapped around the fin. The gate structure includes: spaced apart spacers to form an opening, the spacers being perpendicular to the fin, the spacers having a height with respect to the fin; a high-k dielectric material in the opening and over the fin, the high-k dielectric material in contact with the spacers and a bottom of the opening; a work function metal in contact with the high-k dielectric material that is over the fin, the spacers and the bottom of the opening, the work function metal that is in contact with the high-k dielectric material having a height in the opening that is less than the height of the spacers, the high-k dielectric material and the work function metal only partially filling the opening; and a metal completely filling the opening.Type: GrantFiled: December 2, 2015Date of Patent: December 6, 2016Assignee: International Business Machines CorporationInventors: David V. Horak, Effendi Leobandung, Stefan Schmitz, Junli Wang
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Patent number: 9484458Abstract: A fabricating method of a semiconductor device includes providing a substrate having a first region and a second region, forming a plurality of first gates in the first region of the substrate, such that the first gates are spaced apart from each other at a first pitch, forming a plurality of second gates in the second region of the substrate, such that the second gates are spaced apart from each other at a second pitch different from the first pitch, implanting an etch rate adjusting dopant into the second region to form implanted regions, while blocking the first region, forming a first trench by etching the first region between the plurality of first gates, and forming a second trench by etching the second region between the plurality of second gates.Type: GrantFiled: January 22, 2015Date of Patent: November 1, 2016Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Jin-Wook Lee, Myeong-Cheol Kim, Sang-Min Lee, Young-Ju Park, Hyung-Yong Kim, Myung-Hoon Jung
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Patent number: 9466501Abstract: Provided is a method of planarizing a semiconductor device. A dielectric layer is formed over a substrate. A plurality of openings is formed in the dielectric layer. The openings have varying distribution densities. The openings are filled with a metal material. A first chemical-mechanical-polishing (CMP) process is performed to remove portions of the metal material over the dielectric layer. Thereafter, a sacrificial layer is formed over the dielectric layer and the metal material. The sacrificial layer has a planar surface. The sacrificial layer is formed through one of: a spin-on process or a flowable chemical vapor deposition (FCVD) process. A second CMP process is then performed to remove the sacrificial layer and portions of the dielectric layer and the metal material therebelow. The second CMP process uses a slurry configured to have a substantially similar polishing selectivity between the sacrificial layer, the dielectric layer, and the metal material.Type: GrantFiled: September 5, 2014Date of Patent: October 11, 2016Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Hsin-Hsien Lu, Chang-Sheng Lin