Crimped End Terminal Patents (Class 439/203)
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Patent number: 11063388Abstract: A method may be provided for sealing a joining region of an electrical connection assembly, the assembly comprising a cable having a plurality of individual conductors, which are arranged in a holding sleeve of an electrical connection element and which are welded to an end section of the holding sleeve in the joining region, which is formed as a recess. The joining region may be sealed by means of a plug inserted into the joining region at an end face and in an interlocking manner, wherein the plug is adapted to a shape of a friction welding tool, by means of which the individual conductors and the end section of the holding sleeve have previously been welded to each other by friction welding. An electrical connection assembly may also be provided.Type: GrantFiled: June 20, 2018Date of Patent: July 13, 2021Assignee: Lisa Dräxlmaier GmbHInventors: Christoph Forstmeier, Lutz Lehmann, Felix Klimas
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Patent number: 11038312Abstract: A method for connecting an electrical cable having at least one wire made of aluminum or an aluminum alloy to a connector element includes the following steps: Inserting a stripped portion at an end of the electrical cable into a tube of the connector element. Crimping the tube where an end portion of the electrical cable is arranged so that a relative motion between the tube and the electrical cable is prevented. Crimping the tube where a second portion of the electrical cable is arranged, the second portion being further from the end of the electrical cable than the end portion, such that a change of the cross section and an elongation of the least one wire at the second portion of the electrical cable is caused. Resistance welding the tube to the at least one wire at the second portion of the electrical cable.Type: GrantFiled: September 10, 2018Date of Patent: June 15, 2021Assignee: Strunk Connect automated solutions GmbH & Co. KGInventors: Olaf Strunk, Nico Langberg
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Patent number: 10971827Abstract: A crimp interconnect device, a crimped arrangement and a method for making a crimped arrangement are disclosed. In an embodiment a crimp interconnect device includes a deformable barrel body having an inner side and an outer side and a first material, and a second material that is softer than the first material, wherein the second material is arranged on the inner side.Type: GrantFiled: September 28, 2018Date of Patent: April 6, 2021Assignee: TDK ELECTRONICS AGInventor: Szabolcs Zseli
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Patent number: 10950366Abstract: An alternating current (AC) power cable includes a conductor surrounded by at least an inner semiconductive layer including a first semiconductive composition, an insulation layer including a polymer composition, an outer semiconductive layer including a second semiconductive composition, and optionally a jacketing layer including a jacketing composition, in that order. The polymer composition of the insulation layer includes an unsaturated low density polyethylene (LDPE) copolymer of ethylene with one or more polyunsaturated comonomers and a crosslinking agent. The polymer composition of the insulation layer has a dielectric loss expressed as tan ? (50 Hz) of 12.0×10?4 or less, when measured at 25 kV/mm and 130° C. according to “Test for Tan ? measurements on 10 kV cables”.Type: GrantFiled: January 30, 2020Date of Patent: March 16, 2021Assignee: Borealis AGInventors: Ulf Nilsson, Annika Smedberg, Alfred Campus
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Patent number: 10615517Abstract: A terminal-equipped electric wire includes: an electric wire including a core wire covered with a coating; and a terminal fitting connected to an end portion of the electric wire in which the core wire is exposed. The terminal fitting includes: a core wire crimp portion crimped to the core wire; a coating fixing portion surrounding the coating with a gap; and a joint portion provided between the core wire crimp portion and the coating fixing portion. The joint portion is sealed by a resin filled to surround an entire circumference of the core wire in the joint portion. The coating fixing portion is fixed to the coating by the resin filled in the joint portion and guided to the gap.Type: GrantFiled: January 22, 2019Date of Patent: April 7, 2020Assignee: Yazaki CorporationInventor: Masanori Onuma
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Patent number: 10573977Abstract: A terminal-equipped electric wire includes: an electric wire including a core wire covered with a coating; and a terminal fitting connected to an end portion of the electric wire in which the core wire is exposed. The terminal fitting includes: a core wire crimp portion crimped to the core wire; a coating fixing portion surrounding the coating with a gap; and a joint portion provided between the core wire crimp portion and the coating fixing portion. The joint portion is sealed by a resin filled to surround an entire circumference of the core wire in the joint portion. The coating fixing portion is fixed to the coating by the resin filled in the joint portion and guided to the gap.Type: GrantFiled: January 22, 2019Date of Patent: February 25, 2020Assignee: Yazaki CorporationInventor: Masanori Onuma
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Patent number: 10505292Abstract: An electrical connector assembly includes an electrical connector having a conductor receiving portion. The conductor receiving portion defines a cavity. The electrical connector assembly further includes a capsule positioned within the cavity of the conductor receiving portion. The capsule contains oxide inhibitor. The capsule is configured to release the oxide inhibitor into the cavity of the conductor receiving portion.Type: GrantFiled: May 23, 2017Date of Patent: December 10, 2019Assignee: Hubbell IncorporatedInventor: Christopher Gilpin Chadbourne
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Patent number: 10454233Abstract: A method for manufacturing a terminal with an electric wire includes: forming a conductor exposed portion by removing a resin coating of an electric wire; forming a wire-terminal connection portion by connecting a terminal fitting to a position of the conductor exposed portion; and supplying a sealing material from a nozzle to the wire-terminal connection portion. During supply of the sealing material, the nozzle is moved in X-, Y- and Z-directions or a relative position between the wire-terminal connection portion and the nozzle is changed in the X-, Y- and Z-directions.Type: GrantFiled: December 20, 2016Date of Patent: October 22, 2019Assignee: YAZAKI CORPORATIONInventors: Daisuke Miyakawa, Tomonori Kawakami
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Patent number: 9859627Abstract: A terminal fitting includes a terminal body and a plurality of terminal connection sections. A connection terminal is connected to an electric wire. The connection terminal has a holding space defined by a pair of fastening caulking pieces provided on both side sections of the connection terminal and upper end sections of the pair of fastening caulking pieces which are folded back inwardly. A pair of caulked pieces is provided so as to stand upright on both side sections of the terminal connection section and is configured to be accommodated in the holding space. A provisional engaging mechanism that is detachably engaged with the pair of fastening caulking pieces when the pair of caulked pieces is accommodated in the holding space and is provided between the pair of caulked pieces and the pair of fastening caulking pieces.Type: GrantFiled: April 17, 2017Date of Patent: January 2, 2018Assignee: YAZAKI CORPORATIONInventors: Takatatsu Yamamoto, Keiichi Mita, Takehiko Uehara
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Patent number: 9172151Abstract: A metallic cover having at one longitudinal end thereof a half pipe region having a circular-arc cross sectional shape and at other longitudinal end thereof an annular region having a substantially circular cross sectional shape is fitted to a conductor at an end of an electric wire. The half pipe region is situated at a leading end of the conductor so as to cover a space above the conductor, and the annular region is fitted around an outer periphery of the conductor. The end of the electric wire equipped with the cover is set on a bottom plate of an electric wire connecting region while the conductor exposed outside an open area of the half pipe region remains oriented toward the bottom plate. Conductor crimping pieces and sheath crimping pieces are folded inward in that state, thereby being crimped and crimped.Type: GrantFiled: April 14, 2011Date of Patent: October 27, 2015Assignee: Yazaki CorporationInventor: Kei Sato
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Patent number: 8802987Abstract: An aluminum electric wire (10) has a metallic core wire (11) coated with an insulation coating (13). A female terminal fitting (20) made of metal different from the core wire (11) has a wire barrel (25) to be connected to the aluminum electric wire (10). A solder seal (30) is formed of solder having a main component with an ionizing tendency close to that of the terminal fitting. The wire barrel (25) is crimped to the core wire (11) exposed by peeling off the insulation coating (13) of the aluminum electric wire (10) and partially sealed with the solder. A seal connection portion (14) connects the insulation coating (13), the exposed core wire (11) and the solder seal (30) to each other in a condition where the coating (13) and the solder seal (30) are sealed off from each other.Type: GrantFiled: March 11, 2011Date of Patent: August 12, 2014Assignees: AutoNetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd, Sumitomo Electric Industries, LtdInventors: Satoshi Morikawa, Kazumasa Kobayashi, Takuji Otsuka, Hiroki Shimoda
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Patent number: 8723040Abstract: According to the present invention, in a terminal region of a coated wire, a swaged part formed at one end of a terminal fitting is swaged along an outer circumference of a coating part of the coated wire, and the terminal fitting is fixed to a terminal section of the coated wire. A molding resin is formed so as to completely coat the entire outer circumference of an exposed end region (a region including a fracture surface and a base edge) of the swaged part and its adjacent region.Type: GrantFiled: April 6, 2011Date of Patent: May 13, 2014Assignees: Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.Inventor: Kazunari Sakura
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Patent number: 8403690Abstract: A water stop structure is provided for a wire harness connected to an electronic control unit installed in an automotive vehicle or a motorcycle. Terminals mounted on ends of wires constituting the wire harness are inserted and locked for connection in a unit connecting connector to be mated with a connector of the electronic control unit, each wire connected to the unit connecting connector includes a water stop section at a position very close to the connector, and the water stop section is formed by filling a waterproofing agent into clearances between strands of a core exposed part formed by removing an insulation coating covering the core of each wire and coating the core exposed part with a waterproof member.Type: GrantFiled: December 1, 2008Date of Patent: March 26, 2013Assignee: Sumitomo Wiring Systems, Ltd.Inventor: Naohito Sawamura
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Patent number: 8245396Abstract: In order to promote the adhesion of a crimp terminal (10) to an aluminum electric wire (100) by virtue of crimping to thereby realize an improvement in electric connecting performance, the thickness of tin plating applied to an inner surface of a conductor crimping portion (13) of the crimp terminal (10) is set to be in the range from 2.1 ?m to 5.0 ?m, and then, the conductor crimping portion (13) is crimped to a conductor (100a) of the aluminum electric wire (100).Type: GrantFiled: December 16, 2008Date of Patent: August 21, 2012Assignee: Yazaki CorporationInventors: Takaya Kondo, Tadahisa Sakaguchi
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Patent number: 8106486Abstract: In a method of making an electronic apparatus, electronic devices and a mold are placed in a package such that pads of electronic devices are covered with the mold. An electrical insulator is poured into the package, in which the mold is placed, to fill the package. The mold is removed from the electrical insulator to form a space where the pads are exposed. An electrical conductor is placed in the space such that the pads are electrically connected together through the electrical conductor. The electrical conductor is in the form of a liquid or a solid having both fluidity and deformability.Type: GrantFiled: May 12, 2009Date of Patent: January 31, 2012Assignee: DENSO CORPORATIONInventors: Kouji Yamamoto, Hirofumi Higuchi, Masaki Inoue
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Patent number: 7954235Abstract: A method of forming a seal about an electrically conductive core of a cable having an insulative outer cover and a terminal includes the steps of providing a lead of the core extending beyond an axial edge of the insulative outer cover; applying a conformal coating onto the lead; crimping the terminal onto the cable while the conformal coating is still wet to displace the conformal coating from between the lead and the abutting contact surfaces of the terminal and to cover and seal remaining portions of the lead not in direct contact with the terminal with the conformal coating and curing the conformal coating over the remaining portions of the lead.Type: GrantFiled: October 20, 2009Date of Patent: June 7, 2011Assignee: Delphi Technologies, Inc.Inventors: Francis D. Martauz, Mark A. Scheel
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Patent number: 7473489Abstract: A battery terminal bolt preferably having a head portion, a washer portion, a sealing portion and a threaded portion. The sealing portion is disposed between the washer portion and the threaded portion and is preferably in the form of a frustoconical shape that allows the bolt to be substantially sealed when placed in an insert mold. The battery terminal bolt's washer portion has a geometry that substantially reduces abusive field torque failures and also provides increased pull-out strength. In a preferred embodiment, the washer portion contains semi-circular projections in a radial pattern around longitudinal axis of the battery terminal bolt.Type: GrantFiled: September 16, 2003Date of Patent: January 6, 2009Assignee: Okabe Company, Inc.Inventors: Peter L. Bakos, Robert Neal
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Patent number: 6692290Abstract: A terminal fitting is provided, by which the terminal fitting can be securely connected electrically to an electric wire. A pressure-welding terminal as the terminal fitting has a wire connecting part, to which an electric wire is press-fit. The electric wire includes an electrically conductive core wire and an insulating coating. The wire connecting part includes a bottom wall, and first and second pressure-welding members, each of which has a pair of pressure-welding blades arising from the bottom wall. A projection is formed on an end of an inner edge of the blade near to the bottom wall.Type: GrantFiled: September 16, 2002Date of Patent: February 17, 2004Assignee: Yazaki CorporationInventors: Makoto Yamanashi, Kei Sato, Takuya Hasegawa, Shigeru Tanaka
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Patent number: 6334798Abstract: In a structure 21 for connecting an electric wire and a connecting terminal in the invention, a ductile metal film 29 is formed in advance on an inner surface of a conductor caulking portion 24 of a crimp terminal 22 by such as plating, vacuum deposition, or adhesion. Then, the conductor caulking portion 24 in the rear portion of the crimp terminal 22 is caulked onto core wire portions M in a state of being stripped and extended in the axial direction from an end of a sheathed wire W to thereby establish connection. Subsequently, the metal film 29 is fused on heating. Accordingly, the ductile metal film 29 enters gaps between the inner surface of the conductor caulking portion 24 and the core wire portions M and between adjacent ones of the core wire portions M by the caulking stress. Hence, the area of contact between the conductor caulking portion 24 and the core wire portions M via the metal film 29 increases, and conductivity improves, thereby making it possible to suppress heat generation.Type: GrantFiled: April 6, 2000Date of Patent: January 1, 2002Assignee: Yazaki CorporationInventors: Hitoshi Ushijima, Yasuyuki Saito
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Publication number: 20010005647Abstract: In a crimp-type terminal, an electrically-conductive member is provided on an inner surface of a conductor clamping portion for press-clamping a conductor portion Wa of a wire W. A production method includes the step in which a narrow, elongated electrically-conductive member is applied to a surface of a terminal parent material (see FIG. 2) before the terminal parent material is blanked.Type: ApplicationFiled: January 29, 2001Publication date: June 28, 2001Inventors: Takayoshi Endo, Satoshi Yamada
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Patent number: 5693552Abstract: A ROM device with a 3-dimensional memory cell structure that allows a high packing density of memory cells in the ROM device. The ROM device includes a silicon substrate having a plurality of parallel trenches formed thereon. These trenches define mesa regions therebetween. Source/drain regions are then formed on the trenches and the mesa regions. Sidewall spacers are formed on lateral sides of selected trenches. A gate oxide layer is then formed over the silicon substrate. Gate layers are then formed on the gate oxide layers along a direction perpendicular to the trenches. These gate layers serve as word lines. The bit lines over the trenches and the mesa regions utilize channel areas between each neighboring pair of source/drain regions in the horizontal direction to define a plurality of horizontal memory cells at intersections with the word lines. Each horizontal memory cell can be programmed by ion implantation.Type: GrantFiled: April 29, 1996Date of Patent: December 2, 1997Assignee: United Microelectronics CorporationInventor: Chen-Chung Hsu
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Patent number: 5532433Abstract: There are provided a terminal connection structure and a method of producing the same, in which a terminal is positively and firmly press-connected to end portions or intermediate portions of electric wires, and the connection portion is rendered waterproof. Conductors of a plurality of electric wires are press-connected together by pressing pieces of a terminal through an organic seal material, and the conductors, as well as sheaths of the wires, are clamped together by the pressing pieces of the terminal, and each of the pressing pieces is pressed deeper at that portion thereof disposed on the conductors than at those portions thereof disposed on and adjacent to the sheaths, so that the organic seal material is filled in the conductors, in between the terminal and the conductors, and in between the terminal and the sheaths.Type: GrantFiled: May 19, 1994Date of Patent: July 2, 1996Assignee: Yazaki CorporationInventors: Takayoshi Endo, Hiroki Kondo
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Patent number: 5239749Abstract: A method and apparatus for interconnecting cables to improve electrical characteristics of the connected cables. The apparatus comprises a terminal having clamping pieces integrally formed respectively on opposite sides of a base portion of the terminal. The conductor wires of the cables are arranged in layers on the base portion, and the clamping pieces are press-clamped in the direction in which the conductor wires are layered. The method comprises the steps of placing conductor wires of one cable on a base portion of a terminal having clamping pieces integrally formed respectively on opposite sides of said base portion; compressing the conductor wires so as to form a surface of the conductor wires into a flattened configuration; placing conductor wires of another cable on the surface in a layered manner; and press-clamping the clamping pieces in the direction in which the conductor wires of the two cables as layered one upon the other.Type: GrantFiled: September 30, 1992Date of Patent: August 31, 1993Assignee: Yazaki CorporationInventors: Hirohiko Fujimaki, Kazuhito Sano