Contact Engages Conductor In At Least Two Locations Spaced Along Conductor Axis Patents (Class 439/397)
  • Publication number: 20020001993
    Abstract: An insulation-displacement terminal (T) includes opposed side walls (12) and a wire-receiving space therebetween. Insulation-displacement portions (17) project from the side walls (12) and into the wire-receiving space. Each insulation-displacement portion (17) has two bases (18) that project from longitudinally spaced positions on the corresponding side wall (12). A blade (19) has two panels folded from the respective bases (18) and projecting further into the wire-receiving space. The folded blades (19) cut sharply into the resin coating (Wa) of a wire (W) urged into the wire-receiving space, and the bases (19) resist pulling forces on the wire (W). Therefore, a loose movement of the wire (W) in its longitudinal direction can be prevented.
    Type: Application
    Filed: June 20, 2001
    Publication date: January 3, 2002
    Inventors: Masahiko Aoyama, Eiji Kojima
  • Patent number: 6325659
    Abstract: An electrical connector comprises a plurality of electrical connector contacts which have insulation-displacement portions at first ends thereof and slidable pin-engaging portions at second opposite ends thereof whereby all wire-wrap electrical connections have been eliminated and all electrical connections between external wires and pin contacts of a second electrical connector are solderless. A gas tube over-protection printed circuit board can also be connected to the pin contacts of the second electrical connector in a solderless manner.
    Type: Grant
    Filed: September 29, 2000
    Date of Patent: December 4, 2001
    Assignee: Illinois Tool Works Inc.
    Inventors: William J. Heinzen, Kenneth G. Irish
  • Patent number: 6325658
    Abstract: An insulation displacement terminal fitting is provided to avoid cracks when V-shaped blades (16) are embossed into the terminal fitting. A deformation-facilitating portion (17) is formed in the terminal fitting for increasing a stretching degree of a portion of a side wall (15) that becomes an edge (16A) at the leading end of the V-shaped blade (16). The deformation-facilitating portion (17) includes a weakened portion (17A) and at least one connecting portion (17B) at locations on the blade (16) continuous with the side wall (15). Since connecting portions (17B) of the deformation-facilitating portion (17) are stretched to a large degree during embossing, a stretching degree of a portion near the edge (16A) can be small, thereby preventing cracks in the edge (16A).
    Type: Grant
    Filed: December 12, 2000
    Date of Patent: December 4, 2001
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventor: Masahiko Aoyama
  • Patent number: 6312288
    Abstract: A combination electrical connector and electrical switch comprises a three-sided shroud portion formed upon the electrical switch housing so as to ensure proper electrical connection of the electrical switch and electrical connector in a polarized manner. The electrical connector comprises electrical contacts which include insulation displacement portions for electrical connection to external wiring, and blade reception portions for electrical connection to blade members of the electrical switch wherein all electrical connections are solderless. The blade reception portions of the contacts comprise oppositely disposed, flexible members which are integrally connected together and which are able to self-generate the necessary forces to engage and retain the blade members of the electrical switch.
    Type: Grant
    Filed: October 25, 2000
    Date of Patent: November 6, 2001
    Assignee: Illinois Tool Works Inc.
    Inventors: Earl J. Genz, James A. Turek
  • Publication number: 20010029125
    Abstract: In an insulation displacement connector including a connector housing, a connector housing rear half portion for receiving slots of contacts is provided on a side more rear than a support portion and an elastic arm in a locking mechanism. Electric wire insertion holes communicating with the slots are opened in a first outer wall surface located at one end of the connector housing rear half portion in a heightwise direction. A portion, corresponding to the slots, of a second outer wall surface opposite to the first outer wall surface is provided as a pressure-receiving wall for receiving an insulation displacement load.
    Type: Application
    Filed: March 29, 2001
    Publication date: October 11, 2001
    Applicant: J.S.T. Mfg, Co., Ltd.
    Inventors: Makoto Morita, Yusuke Hamada
  • Patent number: 6299471
    Abstract: An insulating base plate 113 of a housing 11 includes an upper plate portion 114, a lower plate portion 115, and reinforcing plate portions 116 are formed on and extend between the upper and lower plate portions 114 and 115, and are disposed respectively at those portions of the upper and lower plate portions corresponding respectively to positions where wires of a wire harness W are press-connected to respective terminals. With this construction, the weight of the housing can be reduced because of the provision of hollow portions 117. And besides, since the reinforcing plate portions 116 are formed at those portions of the insulating base plate corresponding respectively to the positions where the wires of the wire harness W are press-connected to the respective terminals, the press-connecting operation can be carried out in a stable manner without flexing the insulating base plate 113.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: October 9, 2001
    Assignee: Yazaki Corporation
    Inventors: Yuji Hatagishi, Kentaro Nagai
  • Patent number: 6296513
    Abstract: An electrical terminal 1 is provided that is formed by being stamped and bent from a metal plate. This terminal is equipped with a pair of opposing first electrical wire accommodating slots 4 that are respectively formed in a pair of opposing first plate parts 3a and 3b, and a pair of opposing second electrical wire accommodating slots 8 that are respectively formed in opposing second plate parts 7. The pair of second plate parts 7 are formed by a pair of plate parts that are bent from both side edges of a flat plate part 12 that extends from one of the first plate parts 3a, with these plate parts being bent substantially at right angles relative to the flat plate part 12, so that the pair of second electrical wire accommodating slots 8 formed in the second plate parts 7 and the pair of first electrical wire accommodating slots 4 formed in the first plate parts 3a and 3b are arranged substantially at right angles.
    Type: Grant
    Filed: May 17, 2000
    Date of Patent: October 2, 2001
    Assignee: Tyco Electronics AMP, K.K.
    Inventors: Toshiharu Ishikawa, Mitsuru Suzuki
  • Patent number: 6296512
    Abstract: A press-connecting terminal (1) includes a plurality of press-connecting blades (9, 10). A gap between the pair of press-connecting blades (9) is smaller than the diameter of the electric wire (7), and a gap between the pair of press-connecting blades (10) is smaller than a diameter of a conductor (7b) of the electric wire (7). When the electric wire (7) is press-fitted relative to the press-connecting blades (9, 10), an end portion of the electric wire (7) is held by the pair of press-connecting blades (9) while the conductor (7b) is press-connected to the pairs of press-connecting blades (10) in electrically-contacted relation thereof. In so far as a variation in diameter of the electric wire (7) is within a predetermined range, the good press-connecting operation is effected, and the press-connecting terminal (1) has enhanced versatility.
    Type: Grant
    Filed: August 2, 2000
    Date of Patent: October 2, 2001
    Assignee: Yazaki Corporation
    Inventor: Nobuyuki Akeda
  • Patent number: 6290531
    Abstract: A cable includes a conductive wire, preferably of copper, and an insulating sheath, preferably of synthetic resin, covering the wire. The conductive wire has, for example, a rectangular cross section. The cable can be pressed into a slit of a cramping terminal with an improved operability and a temperature increase of the conductive wire 21 can be suppressed.
    Type: Grant
    Filed: December 20, 1995
    Date of Patent: September 18, 2001
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Takahiro Onizuka, Nori Inoue, Yoshito Oka, Yuuki Saka, Makoto Kobayashi
  • Patent number: 6283784
    Abstract: A sheathed electric wire is fitted between a pair of opposed clamping plates. A press-contact blade is formed inside of the respective clamping plates for cutting a sheath of the sheathed electric wire to electrically connecting with a conductive wire thereof when the sheathed electric wire is fitted between the clamping plates. A pair of holding strips are bent to hold the sheathed electric wire fitted between the clamping plates. A pair of connecting plates integrally connect the clamping plate and the holding strip, respectively. A dimension of a portion where the connecting plate is connected to the clamping plate is shorter than a dimension of a portion where the connecting plate is connected to the holding strip.
    Type: Grant
    Filed: April 11, 2000
    Date of Patent: September 4, 2001
    Assignee: Yazaki Corporation
    Inventor: Chieko Torii
  • Patent number: 6280230
    Abstract: An improved insulation displacement terminal is formed by punching it from a metal blank. The terminal is folded upon itself to form distinct first and second body portions, each of which ends in an upright line-contacting element. The folded over portion of the terminal defines a first contact beam while a second contact beam extends from alongside the terminal and posses underneath the first contact beam to form a terminal-receiving passage therein for an opposing connector terminal.
    Type: Grant
    Filed: February 23, 2000
    Date of Patent: August 28, 2001
    Assignee: Molex Incorporated
    Inventors: Hisato Takase, Masanori Yagi, Naoya Matsuura, Junnichi Miyazawa
  • Publication number: 20010016447
    Abstract: A coated wire crimping portion 13 having a pair of grip pieces 16, 16 is provided on one side of a pressure connecting terminal 11, in which a coated wire 10 is connected to the other side by pressure. This other side includes a first pressure connecting portion 14 comprising a pair of punched blades 17, 17 each having a plated face and a second pressure connecting portion 15 which is an erected piece 19 on a bottom wall 11a between the first pressure connecting portion 14 and the pair of the grip pieces 16, 16 while supported by a pair of side wall portions 11b, 11b, so that the coated wire 10 pressed into a slit formed from a top end thereof toward the bottom wall 11a is prevented from moving in the axial direction so as to secure a conductive connection.
    Type: Application
    Filed: February 20, 2001
    Publication date: August 23, 2001
    Inventors: Yuji Hatagishi, Akira Maeda
  • Publication number: 20010016446
    Abstract: An insulation-displacement terminal includes blades (12) that project inwardly from opposed side walls (14). Each blade (12) has V-shaped edges (12A) and a contact edge (12B). The V-shaped edges (12A) are inclined to guide wire a (W) from the side walls (14) toward the contact edges (12B) when viewed in the longitudinal direction of the wire (W). A hook (15) is formed at an end of each V-shaped edge (12A) toward the corresponding contact edge (12B). Thus, even if an angle of inclination of the V-shaped edges (12A) with respect to a wire pushing direction is made smaller, the resin coating (Wa) of the wire (W) can be securely cut open by the hooks (15).
    Type: Application
    Filed: January 31, 2001
    Publication date: August 23, 2001
    Inventor: Eiji Kojima
  • Patent number: 6273746
    Abstract: A connector is provided to avoid problems in producing and handling a wiring harness when one conductive path which is branched from a main path of the wiring harness and returns thereto again after passing via branch paths is constructed. To achieve this objective, a cutter 25 is provided between two blade-type terminal fittings 20a, 20d of a joint connector 10, and a main wire Waa is connected with the two blade-type terminal fittings and cut therebetween by the cutter 25. By connecting a branching connector 40 with the joint connector 10, branch terminal fittings 41a, 41d are connected with the blade-type terminal fittings 20a, 20d. Since all main wires forming a wiring harness WH are allowed to have the same length and to be bundled together, there is no problem in producing and handling the wiring harness WH.
    Type: Grant
    Filed: September 27, 1999
    Date of Patent: August 14, 2001
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Satomi Seko, Masamitsu Chishima
  • Publication number: 20010012720
    Abstract: An insulation displacement terminal fitting has V-shaped blade portions (17) each of which is formed by two blades (19) that interest at contacting edges (20). V-shaped cutting edges (21) of the blades (19) have different angles of inclination (&agr;, &bgr;) when viewed in the longitudinal direction of a wire (16). Thus, the cutting edges (21) contact a resin coating (16A) of the wire (16) at different timings while the wire (16) is being pushed in. The blades (19) of each blade portion (17) do not simultaneously come into contact with the resin coating (16A). Thus, a resistance during cutting can be small.
    Type: Application
    Filed: December 18, 2000
    Publication date: August 9, 2001
    Inventor: Masahiko Aoyama
  • Patent number: 6267618
    Abstract: A terminal fitting (20) has a base plate (22) and a pressing plate (30) confronting the base plate (22). A side wall (23) is formed on one side edge of the base plate (22). A contact blade (25A) is projected on an upper edge (23A) of the side wall (23) such that the contact blade (25A) is widthwise flush with the side wall (23). A contact blade (25B) is erected on the other side edge of the base plate (22) such that the contact blade (25A) and the contact blade (25B) have the same height. On the bottom portion of the base plate (22), a raised part (27) is formed for a disposing position of each contact blade (25A) by folding the other side edge of the base plate (22). The height of the upper surface of the raised part (27) is a little larger than that of the upper edge (23A) of the side wall (23).
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: July 31, 2001
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventor: Masahide Hio
  • Patent number: 6267616
    Abstract: A pressure contact terminal fitting 20 is inserted into a terminal housing chamber until it reaches the correct position, whereupon two protruding members 26 and 29 formed on the terminal fitting 20 make contact with corresponding receiving members 18 and 16. In this way, a pushing force exerted by an electric wire on a pressure contact member 24 is resisted by the receiving members 18 and 16. Resistance to bending is increased, and the contact portion opposite the pressure contact member 24 is relieved of axial load during the wire connection step.
    Type: Grant
    Filed: November 24, 1998
    Date of Patent: July 31, 2001
    Assignee: Sumitomo Wiring Systems Ltd.
    Inventors: Atsushi Sakatani, Yasushi Okayasu
  • Patent number: 6206721
    Abstract: A pressure contact terminal includes a bottom plate, a pair of side plates rising from both sides of the bottom plate in same direction and a plurality of pressure contact cutting edges. The pressure contact cutting edges are formed in a manner such that a pair of pressure contact plates are projected from the pair of the side plates so as to face each other. The pressure contact cutting edges formed with a plurality of pressure contact slots into which a covered electric wire is press-fitted. The plurality of pressure contact cutting edges contains at least two wide pressure contact cutting edges having the pressure contact slots with wide width and a narrow pressure contact cutting edge having the pressure contact slot with narrower width than that of the pressure contact slots of the wide pressure contact cutting edges. The narrow pressure contact cutting edge is arranged between the wide pressure contact cutting edges in an axial direction of the covered electric wire.
    Type: Grant
    Filed: March 18, 1999
    Date of Patent: March 27, 2001
    Assignee: Yazaki Corporation
    Inventor: Junko Ishida
  • Patent number: 6190203
    Abstract: Disclosed are a waterproof connector and a method of assembling the same. The waterproof connector is equipped with an inner housing having formed therein a plurality of the terminal accommodation compartments, a seal housing connected to the inner housing in such a way as to be freely movable relative to the inner housing in a direction intersecting the axial direction of an electric wire substantially at right angles thereto, and an outer housing into which the inner housing and the seal housing are freely detachably fitted. In one wall portion of the seal housing opposing the terminal accommodation compartments, electric wire insertion-through-holes are formed. On an inner side of the one wall portion that oppose the electric wire insertion-through-holes, rubber plug accommodation recessed portions are formed.
    Type: Grant
    Filed: October 7, 1999
    Date of Patent: February 20, 2001
    Assignee: Yazaki Corporation
    Inventors: Takao Murakami, Masaru Fukuda
  • Patent number: 6163460
    Abstract: An arrangement of electronic components in a housing includes a housing, at least one circuit board arranged in the housing with electronic components of a first type (such as SMDs) mounted thereon, at least one electronic component of a second type (such as a non-SMD coil or capacitor) that is not arranged on the circuit board but rather is mounted on a mounting surface in the housing, and an electrical connection established between the second electronic component and the circuit board. The electrical connection may be established by a connector member having two connecting shanks connected to the wires of the second component and two mounting shanks that are press-fit into contact holes of the circuit board. Alternatively, the electrical connection may be established by respective contact clips electrically and mechanically clamped onto the wires of the second component, whereby the contact clips have contact pins that plug into contact holes in the circuit board.
    Type: Grant
    Filed: October 9, 1998
    Date of Patent: December 19, 2000
    Assignee: Temic Telefunken microelectronic GmbH
    Inventors: Richard Baur, Guenter Fendt, Engelbert Woerle, Juergen Ryll
  • Patent number: 6155865
    Abstract: An insulation displacement contact terminal has a pair of side walls, an a pair of pressure contact blades that are mutually opposing and formed by partial bending away from the side walls. When an insulated wire is inserted between the pressure contact blades along a first direction, edges of the pressure contact blades bite into the insulation of the insulated wire so as to make contact with the inner core wire of the insulated wire. The pressure contact blades each have a curved part that is continuous from the side walls, and each curved part has a radius of curvature such that when the pressure contact blades are bent from the side walls and when a pulling force is applied to the insulated wire in a second direction that intersects with the first direction, concentration of bending stress acting on the pressure contact blades is relieved.
    Type: Grant
    Filed: August 9, 1999
    Date of Patent: December 5, 2000
    Assignee: Yazaki Corporation
    Inventor: Kimihiro Abe
  • Patent number: 6142819
    Abstract: In a pressure-contact terminal, a pair of pressure-contact blades are bent in such a manner that they are inclined with respect to their respective side walls of the terminal. A covered electric wire is inserted into between the side walls to thereby allow the pressure-contact blades to bite the covered electric wire. After then, the covered electric wire is pulled backwardly to thereby change the inclination angles of the pressure-contact blades greatly and, while the covered electric wire remains pulled backwardly, a clamping portion formed in the terminal is clamped to thereby fix the covered electric wire. By increasing the inclination angles of the pressure-contact blades, the pressure-contact blades can be contacted with a core included in the covered electric wire with a high contact load.
    Type: Grant
    Filed: June 4, 1998
    Date of Patent: November 7, 2000
    Assignee: Yazaki Corporation
    Inventors: Teruhisa Norizuki, Yuji Hatagishi
  • Patent number: 6142820
    Abstract: The present invention provides a slot type connecting terminal (40) which may make a connection between the conductor material (Wc) of the insulated conductor (W) and the slot (42) by penetration into the insulation of conductor and contacting the conductor material therewith in the area at least half a circle of the arcuate, by weighing down of the conductor after setting the insulated conductor into said slot (42) of terminal (40), and the slot having semi-circular knife edge profile in at least the lower part thereof will penetrate and make a contact area between them. The cover (20) and the terminal block body (30) have respective conductor receiving groove (23, 33) to securely hold the connected conductor in place. Said cover has a scoring line (24) formed in transverse direction to the length of said cover by cutting off a part of its height leaving thin film at the scoring line such that said scoring line will act as a snap hinge (25).
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: November 7, 2000
    Inventor: Ann Young Sook
  • Patent number: 6135804
    Abstract: An electrical connector assembly includes a main connector body formed of insulating material and containing a longitudinal through bore, an electrical contact having an insulation-piercing cutting edge mounted in a slot contained in the rear end of the connector body, and a wire support member having a forward end portion that is insertable within the slot, the support member forward end containing on its lateral surface a vertical groove for receiving an insulated wire conductor, whereby when the support member forward end is inserted within the slot, the cutting edge pierces the wire insulation and engages the electrical conductor at a desired location intermediate its ends.
    Type: Grant
    Filed: November 12, 1998
    Date of Patent: October 24, 2000
    Assignee: Weidmuller Interface GmbH & Co.
    Inventor: Solveig Lux
  • Patent number: 6113417
    Abstract: To increase the accuracy of the slot dimension of a pressure contact terminal fitting, a pair of anteriorly and posteriorly located pressure contact blades 22 and 23, engage protrusions 26 and 27 formed in the terminal base. The position of the blades 22 and 23 is thus maintained against deformation loads.
    Type: Grant
    Filed: December 2, 1997
    Date of Patent: September 5, 2000
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Mitsugu Furutani, Keigo Atsumi, Masahiko Aoyama, Hitoshi Okumura
  • Patent number: 6102728
    Abstract: Terminals are inserted into groove portions of a first member and a covered wire is mounted on each of the terminals. Protrusions of a second member are engaged with the groove portions of the first member. The second member is pressed so that the covered wires are pressed against press-fit blades of the terminal so as to attain electric conductivity. By ultrasonic vibration in the pressing condition, the first member and second member are fused with each other. At the same time, by ultrasonic vibration, the cores of the covered wires are fused with each other and the core and the press-fit blades are fused with each other. By the fusing of the cores mutually and the core and press-fit blades, the contact area is increased thereby decreasing contact resistance.
    Type: Grant
    Filed: December 15, 1997
    Date of Patent: August 15, 2000
    Assignee: Yazaki Corporation
    Inventor: Akira Shinchi
  • Patent number: 6086408
    Abstract: An electric lamp socket includes first and second parts which are adapted to be fitted and locked together. The first part has at least one wire-receiving surface and the second part has a wire-contact metal terminal. A method of connecting the electric lamp socket and at least one electric wire includes the steps of removably locating the first part of the electric lamp socket at a predetermined position on a jig defining a planar wire-laying path, such that the wire receiving surface lies in the planar wire-laying path, laying the wire along the wire-laying path and on the wirereceiving surface, fitting and locking the second part of the electric lamp socket to the first part thereof so that the wire-contact metal terminal engages the wire laid on the wire-receiving surface so as to make electrical connection therewith, and removing the electric lamp socket and the wire connected thereto from the jig.
    Type: Grant
    Filed: August 20, 1998
    Date of Patent: July 11, 2000
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventor: Fumiyoshi Tanigawa
  • Patent number: 6086405
    Abstract: A contact member includes a double insulation displacement terminal with two parallel insulation displacement terminal contact limbs which are connected to one another through a central part. The central part is provided with apertures and cutouts which are matched to the geometry of plug-in blade contacts.
    Type: Grant
    Filed: March 29, 1999
    Date of Patent: July 11, 2000
    Assignee: TYCO Electronics Logistics AG
    Inventor: Ernst Liebich
  • Patent number: 6080005
    Abstract: A pressure contact electrical terminal (20) is formed by bending inwards upper ends of left and right side walls (21), a pair of left and right pressure contact blades (22) being provided anteriorly and posteriorly, and connected by means of a connecting arm (23). In this manner, when an external tensile force is applied to an electric wire W, a change in shape of the pressure contact blades (22) in the direction of the pulling force is avoided.
    Type: Grant
    Filed: December 3, 1997
    Date of Patent: June 27, 2000
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Masahiko Aoyama, Hitoshi Okumura, Mitsugu Furutani, Keigo Atsumi
  • Patent number: 6077103
    Abstract: A cramping terminal is provided to have a strong groove portion and an electrical connection with an improved reliability. The cramping terminal 20 has a side cramping blade 29 provided in a groove portion 25. The side cramping blade 29 is formed by bending projections 40 that define the side cramping blade 29 in different directions. Accordingly, holes 42 formed by the projections 40 are left in one side wall 27 more toward one end of the groove portion 25 than the side cramping blade 29 and in the other side wall more toward the other end of the groove portion 25 than the side cramping blade 29. Therefore, the side walls 27 remain opposite to the hole 42, enhancing the strength of the groove portion 25.
    Type: Grant
    Filed: February 4, 1999
    Date of Patent: June 20, 2000
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Yukinori Saka, Masamitsu Chishima, Satomi Seko
  • Patent number: 6033255
    Abstract: A press-connecting terminal provided with a press-connecting portion having a pair of press-connecting blades which are cut and bent toward a space between a pair of opposed sidewalls and face each other with a predetermined gap held therebetween into which a covered electric wire is pressed, and a contact portion whose width is set to be larger than a width between the sidewalls of the press-connecting portion and which is to be connected to a mating terminal. The press-connecting terminal is accommodated in a terminal accommodating groove which is formed in a housing and whose inside width is set to be substantially equal to the width of the contact portion. Positioning projections for placing the press-connecting portion in a predetermined position in the width direction of the terminal accommodating groove are provided in the press-connecting portion.
    Type: Grant
    Filed: February 19, 1998
    Date of Patent: March 7, 2000
    Assignee: Yazaki Corporation
    Inventor: Satoru Murofushi
  • Patent number: 6024598
    Abstract: C-shaped rails define an interior volume of the bracket that can be used to store slack from a cable, whose wires are terminated by the insulation displacement connectors (IDCs) mounted on fingers extending from the rails. End plates, holding the rails in place, have apertures for receiving cables and bundles of wires. In one application, the bracket can be mounted within a secured enclosure. In another application, two or more brackets can be mounted with abutting end plates to enable wires from a single cable to be terminated at IDCs mounted within different brackets.
    Type: Grant
    Filed: March 5, 1998
    Date of Patent: February 15, 2000
    Assignee: Lucent Technologies Inc.
    Inventors: Bassel H. Daoud, Jason A. Kay, Ronald Marchisin
  • Patent number: 6012942
    Abstract: Disclosed is a method for manufacturing an insulation displacement contact dimple comprising the steps of: (a) positioning a metal element between a first concave upper die and a first convex lower die having a radius to form a dimple shape in the medial element; (b) positioning the dimple shaped metal element formed in step (a) between a second concave upper die and second convex lower die having a radius smaller than the radius of the first convex lower die to reform the dimple shaped metal element formed in step (a); and (c) positioning the dimple shaped metal element formed in step (b) between a third concave upper die and a third convex lower die having a radius larger than the radius of the second convex lower die. A contact dimple manufactured by the method is also disclosed.
    Type: Grant
    Filed: September 30, 1997
    Date of Patent: January 11, 2000
    Inventor: James R. Volstorf
  • Patent number: 6007365
    Abstract: An electrical terminal has inwardly directed blades (21,22) to cut through insulation and make contact with an electrical core wire. Two sets of axially spaced blades are provided to increase security. The front set of blades (21) is bent in from opposite sides whereas the rear set is bent up from the base. This configuration gives a short terminal length without risk of deformation when the usual wire barrels (13) are crimped.
    Type: Grant
    Filed: November 25, 1997
    Date of Patent: December 28, 1999
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Keigo Atsumi, Masahiko Aoyama, Hitoshi Okumura, Mitsugu Furutani
  • Patent number: 6007366
    Abstract: A reliable method of incorporating a crimp-style connector onto a printed circuit board. Even when a relatively long wire having a large diameter is used, the connector housing can be easily attached to the board and there is no possibility that the board will be warped. The method of incorporating a crimp-style connector (20) onto a board (10) by which a connector housing (21) provided with an electrical wire is incorporated onto the board (10), includes the following steps: attaching the connector housing (21) to the board (10); crimp-connecting the electrical wire with a crimp-blade (33) of a crimp-terminal (30) accommodated in a terminal accommodating chamber (22) in the connector housing (21); and soldering a fixing portion of the crimp terminal (30), which protrudes onto a reverse side 10b of the board (10), to a contact point on the board (10).
    Type: Grant
    Filed: June 22, 1998
    Date of Patent: December 28, 1999
    Assignee: Yazaki Corporation
    Inventors: Chieko Torii, Yuji Hatagishi
  • Patent number: 5997336
    Abstract: An electric cable (2) includes a conductor (2a) which comprises a plurality of strands (21) and an insulation sheath (2b) which covers an outer periphery of the conductor (2a). An insulation displacement terminal (5) effects an insulation displacement connection with the conductor (2a) with the strands (21) being compressed into a slot width in which a contact resistance is in a stable area and the strands are not cut. The terminal (5) comprises: a slot (5a) having a given slot width (WS): a first pair of slopes (5b) opposed to each other and formed on an open part of the slot (5a) at an upper side with respect to an inserting direction of the electric cable (2), the first pair of slopes (5b) being adapted to guide the electric cable (2) into the slot (5a); and a second pair of slopes (5c) opposed to each other and formed on the open part of the slot (5a) at a lower side with respect to the direction of insertion of the electric cable.
    Type: Grant
    Filed: February 10, 1998
    Date of Patent: December 7, 1999
    Assignees: Sumitomo Wiring Systems Ltd., Harness System Technologies Research, Ltd., Sumitomo Electric Industries, Ltd., Honda Giken Kogyo K.K.
    Inventors: Takao Yamamoto, Yasushi Saitoh
  • Patent number: 5989057
    Abstract: A connection element having electric insulation-piercing terminal contact elements in a chamber of a receptacle part intended for the connection of electric conductors without stripping them. A sliding part is provided enclosing a part of the insulation-piercing terminal contact elements arranged in the chamber. The connection element permits easy and reliable connection of electrical insulated conductors without a special connecting tool and at the same time ensures as high a current-carrying capacity of the conductor as possible. A locating opening for the conductors is made in a sliding part 1 in an inclined position relative to the longitudinal axis of the sliding part, which longitudinal axis is at the same time the longitudinal axis of the chamber. The conductors are inserted into the insulation-piercing terminal connecting contacts, set at an angle to the wall of the chamber, and make electrical contact with the insulation-piercing terminal connection contacts.
    Type: Grant
    Filed: August 19, 1997
    Date of Patent: November 23, 1999
    Assignee: Krone Aktiengesellschaft
    Inventors: Dieter Gerke, Frank Mossner
  • Patent number: 5980300
    Abstract: In a pressure welding terminal comprising at least one pair of pressure welding segments formed at side walls of a terminal, the pressure welding segments are formed by punching and raising a part of each side wall. The die wear caused by punching is positioned at the tension side thereof where a tension of a connected electric wire is applied when it is pulled. Each of the pressure welding segments is formed by raising an inner portion of a U-shaped cutout slit punched at each of said side walls in a direction opposite to a direction of punching and the pressure welding segments are arranged to face with each other to form a slot therebetween into which an electric wire is press fitted to provide the pressure welding.
    Type: Grant
    Filed: May 29, 1997
    Date of Patent: November 9, 1999
    Assignee: Yazaki Corporation
    Inventor: Toshiaki Okabe
  • Patent number: 5964612
    Abstract: A pressure-connecting terminal 1 includes: a bottom wall 1d; a pair of side walls 1e bent from the bottom wall 1d so as to confront each other; and a pressure-connecting portion 1b having pressure-connecting blades 1f formed on either one or both of the bottom wall 1d and the side walls 1e so that the pressure-connecting blades can form pressure-connecting slots 1h while bent inward. The pressure-connecting terminal 1 allows the pressure-connecting blades 1f to rip off an insulating layer 2b of a sheathed wire 2 to be connected to a conductor 2a of the sheathed wire 2 with the sheathed wire 2 press-connected into the pressure-connecting slots 1h. In such pressure-connecting terminal 1, beads 1g are formed over corner portions continuously extending from the pressure-connecting blades 1f to either the side walls 1e or the bottom wall 1d so as to protrude inward from outside.
    Type: Grant
    Filed: December 19, 1997
    Date of Patent: October 12, 1999
    Assignee: Yazaki Corporation
    Inventor: Yuji Hatagishi
  • Patent number: 5954533
    Abstract: In a crimping connector 10 in which a crimping terminal 20 having an electric contact portion 21 with a mating connector on a front end thereof and a wire pressuring portion 22 on a back end thereof is inserted and set into a terminal accommodating chamber 12 of a connector housing 11, and in which a wire 4 is pressured and connected to the wire pressuring portion 22, the interior of the terminal accommodating chamber 12 is separated into a front chamber 12F and a back chamber 12B with a shield wall 23 interposed between the wire pressuring portion 22 and the electric contact portion 22 of the crimping terminal 20, and a pressured and connected portion 29 of the wire is molded with resin by charging a resin 30 into the back chamber 12B. Further, an elastic bent portion 24 is interposed between the shield wall 23 and the electric contact portion 21.
    Type: Grant
    Filed: July 25, 1997
    Date of Patent: September 21, 1999
    Assignee: Yazaki Corporation
    Inventors: Yuji Hatagishi, Hiroshi Yamamoto
  • Patent number: 5934928
    Abstract: A press-connecting terminal having press-connecting blades which are bent at a predetermined angle toward a contact portion side and formed in the respective leading end portions of press-connecting plate portions. Each of the press-connecting blades has a ruptured face on its leading edge face, the ruptured face being are formed when cut off a side wall, and a connecting face which is adjacent to the ruptured face and plated before the press-connecting plate portion is cut-bent from the side wall.
    Type: Grant
    Filed: March 13, 1998
    Date of Patent: August 10, 1999
    Assignee: Yazaki Corporation
    Inventors: Takayoshi Endo, Yuji Hatagishi, Toshiaki Okabe
  • Patent number: 5934927
    Abstract: There is disclosed a terminal retaining construction of a press-connecting connector which can positively retain a press-connecting terminal on terminal retaining portions of a housing, without reducing the strength of that portion of the press-connecting terminal where press-connecting blades for press-connection to a wire are formed. Each of press-connecting terminals 13 can be retained by terminal retaining portions 15 in a corresponding terminal receiving chamber 12 in a housing 11, the terminal having press-connecting blades 16 to which a wire can be press-connected. The press-connecting blades 16 are formed by stamping on each of opposite side walls 13b of the press-connecting terminal 13 to thereby form a window 17 through the side wall 13b, and the window 17 can be retainingly engaged with the associated terminal retaining portion 15 of the housing 11.
    Type: Grant
    Filed: March 6, 1998
    Date of Patent: August 10, 1999
    Assignee: Yazaki Corporation
    Inventor: Kentarou Nagai
  • Patent number: 5928025
    Abstract: A crimping terminal includes an electrically conductive plate including: an electrical contact section engageable with another terminal; a wire clamping section for clamping a wire thereto; an insulation displacement conductive section formed to locate between the electrical contact section and the wire clamping section, the insulation displacement conductive section having a bottom wall, a first side wall and a second side wall, the first and second side walls which have first and second insulation displacement blades extending inwardly to confront each other so as to define a insulation displacement slot therebetween; and a coupling section, which is substantially U-shaped in cross-section, having a bottom wall, a first side wall and a second side wall, the coupling section being formed in at least one of the portions between the insulation displacement conductive section and the wire clamping section and between the insulation displacement conductive section and the electrical contact section, the coupling
    Type: Grant
    Filed: July 30, 1997
    Date of Patent: July 27, 1999
    Assignee: Yazaki Corporation
    Inventor: Kimihiro Abe
  • Patent number: 5921804
    Abstract: A press-connecting terminal includes a bottom plate, a pair of side plates which are extended upwardly in the same direction from opposite sides of the bottom plate, and a pair of press-contact blades which are extended from the pair of side plates and are opposed to each other in such a manner that they are located above the bottom plate. In the press-connecting terminal, an end portion of a covered wire is press-fitted in between the press-contact blades so that a conductor of the covered wire is electrically connected to the press-contact blades. The press-connecting terminal further includes a wire accommodating section (e.g., a hole (17) or an arcuate recess (23)) which is formed in the bottom plate such that the wire accommodating section is located below the press-contact blades. In the press-connecting terminal, the covered wire is press-fitted in between the press-contact blades, and a part of a cover of the covered wire on the bottom plate side is set in the wire accommodating section.
    Type: Grant
    Filed: March 31, 1998
    Date of Patent: July 13, 1999
    Assignee: Yazaki Corporation
    Inventor: Kentaro Nagai
  • Patent number: 5913695
    Abstract: A crimping terminal is so designed that, by press-machining a piece of metal plate, an electrical contact section, and a wire cramping section are formed respectively at the front end portion and at the rear end portion, and a crimping conductive section is formed between the electrical contact section and the wire cramping section, the wire cramping section having a part of a bottom wall and right and left side walls which are bent inwardly to cramp a wire through the insulating sheath, the crimping having right and left crimping blades with a crimping slot between them.
    Type: Grant
    Filed: August 7, 1997
    Date of Patent: June 22, 1999
    Assignee: Yazaki Corporation
    Inventor: Toshiaki Okabe
  • Patent number: 5879181
    Abstract: An insulation piercing terminal is so designed that, by press working a piece of metal plate, an electrical contact section which is engaged with a mating terminal, and a wire clamping section are formed respectively at the front end portion and at the rear end portion, and an insulation piercing conductive section is formed between those sections, the insulation piercing conductive section being U-shaped in section, having right and left side walls, and a bottom wall, and the right and left side walls of the insulation piercing conductive section are partially cut and bent inwardly to form a pair of right and left insulation piercing blades which defines an insulation piercing slot.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: March 9, 1999
    Assignee: Yazaki Corporation
    Inventor: Toshiaki Okabe
  • Patent number: 5879182
    Abstract: An insulation piercing terminal is so designed that a piece of thin metal plate is pressed in such a manner that an insulation piercing plate having a pair of right and left insulation piercing blades each pair of which defines an insulation piercing slot, is bent raised against a belt-shaped bottom plate which is extended in a front-to-rear direction, and the pair of insulation piercing blades are located near the bending lines. In the insulation piercing terminal, reinforcing walls are provided at both ends of each of the bending lines to prevent the insulation piercing blades from being displaced when the wire is pushed therein.
    Type: Grant
    Filed: August 19, 1997
    Date of Patent: March 9, 1999
    Assignee: Yazaki Corporation
    Inventor: Kimihiro Abe
  • Patent number: 5879183
    Abstract: A press-connecting terminal has a press-connecting portion in which even when a covered electric wire having an external diameter equal to or greater than the inside width between a pair of sidewalls is pressed into a space between the pair of sidewalls, the pair of sidewalls are prevented from being widened outward. The press-connecting terminal is such that recessed portions for receiving a covering portion of the covered electric wire pressed into a gap between press-connecting blades are provided in the respective inside surfaces of the pair of sidewalls. Therefore, the restoring force of the covering portion acting as what widens the sidewalls outward is eased.
    Type: Grant
    Filed: January 27, 1998
    Date of Patent: March 9, 1999
    Assignee: Yazaki Corporation
    Inventor: Toshiaki Okabe
  • Patent number: 5860829
    Abstract: The invention comprises an interconnection system having an assembly with a base member and a silo. The silo has an upper contact receiving passageway and a lower contact receiving passageway. The silo is slidably mounted onto the base and reciprocally movable in a linear manner between an unterminated position and a terminated position. A pair of U-shaped terminals securable in the base to be received within the silo upon assembly of the silo to the base. Each of the terminals include a base section and a pair of legs extending normally therefrom to define the U-shape. The legs include aligned wire receiving openings and aligned IDC termination slots extending from the openings. A third IDC termination slot is formed along a top of the terminal. The bottom passageway of the silo is aligned with the wire receiving openings and the upper passageway is above the third IDC termination slot when the silo is in the unterminated position.
    Type: Grant
    Filed: September 17, 1996
    Date of Patent: January 19, 1999
    Assignee: The Whitaker Corporation
    Inventors: James Shannon Hower, Maris Anthony Glass
  • Patent number: 5836782
    Abstract: An electrical connector for forming an electrical connection with wires and particularly insulated wires. The connector comprises a connector element having first and second portions (2) with a slot for accepting a wire therebetween. In a preferred embodiment of the invention, the first and second portions are substantially perpendicular and present a stepped slot to a wire that is inserted. The angle between the wire and the first or second portions is in the range 5.degree. to 85.degree. and is typically 45.degree.. When an insulated wire is inserted into the slot, the insulation (8) is penetrated to enable the connector element to establish electrical contact with the conductor (6) of the wire.
    Type: Grant
    Filed: May 27, 1997
    Date of Patent: November 17, 1998
    Assignee: Austin Taylor Communications Limited
    Inventors: Richard Austin Odley, Martin Hebenstreit