Contact Engages Conductor In At Least Two Locations Spaced Along Conductor Axis Patents (Class 439/397)
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Publication number: 20020001993Abstract: An insulation-displacement terminal (T) includes opposed side walls (12) and a wire-receiving space therebetween. Insulation-displacement portions (17) project from the side walls (12) and into the wire-receiving space. Each insulation-displacement portion (17) has two bases (18) that project from longitudinally spaced positions on the corresponding side wall (12). A blade (19) has two panels folded from the respective bases (18) and projecting further into the wire-receiving space. The folded blades (19) cut sharply into the resin coating (Wa) of a wire (W) urged into the wire-receiving space, and the bases (19) resist pulling forces on the wire (W). Therefore, a loose movement of the wire (W) in its longitudinal direction can be prevented.Type: ApplicationFiled: June 20, 2001Publication date: January 3, 2002Inventors: Masahiko Aoyama, Eiji Kojima
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Patent number: 6325659Abstract: An electrical connector comprises a plurality of electrical connector contacts which have insulation-displacement portions at first ends thereof and slidable pin-engaging portions at second opposite ends thereof whereby all wire-wrap electrical connections have been eliminated and all electrical connections between external wires and pin contacts of a second electrical connector are solderless. A gas tube over-protection printed circuit board can also be connected to the pin contacts of the second electrical connector in a solderless manner.Type: GrantFiled: September 29, 2000Date of Patent: December 4, 2001Assignee: Illinois Tool Works Inc.Inventors: William J. Heinzen, Kenneth G. Irish
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Patent number: 6325658Abstract: An insulation displacement terminal fitting is provided to avoid cracks when V-shaped blades (16) are embossed into the terminal fitting. A deformation-facilitating portion (17) is formed in the terminal fitting for increasing a stretching degree of a portion of a side wall (15) that becomes an edge (16A) at the leading end of the V-shaped blade (16). The deformation-facilitating portion (17) includes a weakened portion (17A) and at least one connecting portion (17B) at locations on the blade (16) continuous with the side wall (15). Since connecting portions (17B) of the deformation-facilitating portion (17) are stretched to a large degree during embossing, a stretching degree of a portion near the edge (16A) can be small, thereby preventing cracks in the edge (16A).Type: GrantFiled: December 12, 2000Date of Patent: December 4, 2001Assignee: Sumitomo Wiring Systems, Ltd.Inventor: Masahiko Aoyama
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Patent number: 6312288Abstract: A combination electrical connector and electrical switch comprises a three-sided shroud portion formed upon the electrical switch housing so as to ensure proper electrical connection of the electrical switch and electrical connector in a polarized manner. The electrical connector comprises electrical contacts which include insulation displacement portions for electrical connection to external wiring, and blade reception portions for electrical connection to blade members of the electrical switch wherein all electrical connections are solderless. The blade reception portions of the contacts comprise oppositely disposed, flexible members which are integrally connected together and which are able to self-generate the necessary forces to engage and retain the blade members of the electrical switch.Type: GrantFiled: October 25, 2000Date of Patent: November 6, 2001Assignee: Illinois Tool Works Inc.Inventors: Earl J. Genz, James A. Turek
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Publication number: 20010029125Abstract: In an insulation displacement connector including a connector housing, a connector housing rear half portion for receiving slots of contacts is provided on a side more rear than a support portion and an elastic arm in a locking mechanism. Electric wire insertion holes communicating with the slots are opened in a first outer wall surface located at one end of the connector housing rear half portion in a heightwise direction. A portion, corresponding to the slots, of a second outer wall surface opposite to the first outer wall surface is provided as a pressure-receiving wall for receiving an insulation displacement load.Type: ApplicationFiled: March 29, 2001Publication date: October 11, 2001Applicant: J.S.T. Mfg, Co., Ltd.Inventors: Makoto Morita, Yusuke Hamada
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Patent number: 6299471Abstract: An insulating base plate 113 of a housing 11 includes an upper plate portion 114, a lower plate portion 115, and reinforcing plate portions 116 are formed on and extend between the upper and lower plate portions 114 and 115, and are disposed respectively at those portions of the upper and lower plate portions corresponding respectively to positions where wires of a wire harness W are press-connected to respective terminals. With this construction, the weight of the housing can be reduced because of the provision of hollow portions 117. And besides, since the reinforcing plate portions 116 are formed at those portions of the insulating base plate corresponding respectively to the positions where the wires of the wire harness W are press-connected to the respective terminals, the press-connecting operation can be carried out in a stable manner without flexing the insulating base plate 113.Type: GrantFiled: September 17, 1999Date of Patent: October 9, 2001Assignee: Yazaki CorporationInventors: Yuji Hatagishi, Kentaro Nagai
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Patent number: 6296513Abstract: An electrical terminal 1 is provided that is formed by being stamped and bent from a metal plate. This terminal is equipped with a pair of opposing first electrical wire accommodating slots 4 that are respectively formed in a pair of opposing first plate parts 3a and 3b, and a pair of opposing second electrical wire accommodating slots 8 that are respectively formed in opposing second plate parts 7. The pair of second plate parts 7 are formed by a pair of plate parts that are bent from both side edges of a flat plate part 12 that extends from one of the first plate parts 3a, with these plate parts being bent substantially at right angles relative to the flat plate part 12, so that the pair of second electrical wire accommodating slots 8 formed in the second plate parts 7 and the pair of first electrical wire accommodating slots 4 formed in the first plate parts 3a and 3b are arranged substantially at right angles.Type: GrantFiled: May 17, 2000Date of Patent: October 2, 2001Assignee: Tyco Electronics AMP, K.K.Inventors: Toshiharu Ishikawa, Mitsuru Suzuki
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Patent number: 6296512Abstract: A press-connecting terminal (1) includes a plurality of press-connecting blades (9, 10). A gap between the pair of press-connecting blades (9) is smaller than the diameter of the electric wire (7), and a gap between the pair of press-connecting blades (10) is smaller than a diameter of a conductor (7b) of the electric wire (7). When the electric wire (7) is press-fitted relative to the press-connecting blades (9, 10), an end portion of the electric wire (7) is held by the pair of press-connecting blades (9) while the conductor (7b) is press-connected to the pairs of press-connecting blades (10) in electrically-contacted relation thereof. In so far as a variation in diameter of the electric wire (7) is within a predetermined range, the good press-connecting operation is effected, and the press-connecting terminal (1) has enhanced versatility.Type: GrantFiled: August 2, 2000Date of Patent: October 2, 2001Assignee: Yazaki CorporationInventor: Nobuyuki Akeda
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Patent number: 6290531Abstract: A cable includes a conductive wire, preferably of copper, and an insulating sheath, preferably of synthetic resin, covering the wire. The conductive wire has, for example, a rectangular cross section. The cable can be pressed into a slit of a cramping terminal with an improved operability and a temperature increase of the conductive wire 21 can be suppressed.Type: GrantFiled: December 20, 1995Date of Patent: September 18, 2001Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Takahiro Onizuka, Nori Inoue, Yoshito Oka, Yuuki Saka, Makoto Kobayashi
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Patent number: 6283784Abstract: A sheathed electric wire is fitted between a pair of opposed clamping plates. A press-contact blade is formed inside of the respective clamping plates for cutting a sheath of the sheathed electric wire to electrically connecting with a conductive wire thereof when the sheathed electric wire is fitted between the clamping plates. A pair of holding strips are bent to hold the sheathed electric wire fitted between the clamping plates. A pair of connecting plates integrally connect the clamping plate and the holding strip, respectively. A dimension of a portion where the connecting plate is connected to the clamping plate is shorter than a dimension of a portion where the connecting plate is connected to the holding strip.Type: GrantFiled: April 11, 2000Date of Patent: September 4, 2001Assignee: Yazaki CorporationInventor: Chieko Torii
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Patent number: 6280230Abstract: An improved insulation displacement terminal is formed by punching it from a metal blank. The terminal is folded upon itself to form distinct first and second body portions, each of which ends in an upright line-contacting element. The folded over portion of the terminal defines a first contact beam while a second contact beam extends from alongside the terminal and posses underneath the first contact beam to form a terminal-receiving passage therein for an opposing connector terminal.Type: GrantFiled: February 23, 2000Date of Patent: August 28, 2001Assignee: Molex IncorporatedInventors: Hisato Takase, Masanori Yagi, Naoya Matsuura, Junnichi Miyazawa
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Publication number: 20010016447Abstract: A coated wire crimping portion 13 having a pair of grip pieces 16, 16 is provided on one side of a pressure connecting terminal 11, in which a coated wire 10 is connected to the other side by pressure. This other side includes a first pressure connecting portion 14 comprising a pair of punched blades 17, 17 each having a plated face and a second pressure connecting portion 15 which is an erected piece 19 on a bottom wall 11a between the first pressure connecting portion 14 and the pair of the grip pieces 16, 16 while supported by a pair of side wall portions 11b, 11b, so that the coated wire 10 pressed into a slit formed from a top end thereof toward the bottom wall 11a is prevented from moving in the axial direction so as to secure a conductive connection.Type: ApplicationFiled: February 20, 2001Publication date: August 23, 2001Inventors: Yuji Hatagishi, Akira Maeda
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Publication number: 20010016446Abstract: An insulation-displacement terminal includes blades (12) that project inwardly from opposed side walls (14). Each blade (12) has V-shaped edges (12A) and a contact edge (12B). The V-shaped edges (12A) are inclined to guide wire a (W) from the side walls (14) toward the contact edges (12B) when viewed in the longitudinal direction of the wire (W). A hook (15) is formed at an end of each V-shaped edge (12A) toward the corresponding contact edge (12B). Thus, even if an angle of inclination of the V-shaped edges (12A) with respect to a wire pushing direction is made smaller, the resin coating (Wa) of the wire (W) can be securely cut open by the hooks (15).Type: ApplicationFiled: January 31, 2001Publication date: August 23, 2001Inventor: Eiji Kojima
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Patent number: 6273746Abstract: A connector is provided to avoid problems in producing and handling a wiring harness when one conductive path which is branched from a main path of the wiring harness and returns thereto again after passing via branch paths is constructed. To achieve this objective, a cutter 25 is provided between two blade-type terminal fittings 20a, 20d of a joint connector 10, and a main wire Waa is connected with the two blade-type terminal fittings and cut therebetween by the cutter 25. By connecting a branching connector 40 with the joint connector 10, branch terminal fittings 41a, 41d are connected with the blade-type terminal fittings 20a, 20d. Since all main wires forming a wiring harness WH are allowed to have the same length and to be bundled together, there is no problem in producing and handling the wiring harness WH.Type: GrantFiled: September 27, 1999Date of Patent: August 14, 2001Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Satomi Seko, Masamitsu Chishima
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Publication number: 20010012720Abstract: An insulation displacement terminal fitting has V-shaped blade portions (17) each of which is formed by two blades (19) that interest at contacting edges (20). V-shaped cutting edges (21) of the blades (19) have different angles of inclination (&agr;, &bgr;) when viewed in the longitudinal direction of a wire (16). Thus, the cutting edges (21) contact a resin coating (16A) of the wire (16) at different timings while the wire (16) is being pushed in. The blades (19) of each blade portion (17) do not simultaneously come into contact with the resin coating (16A). Thus, a resistance during cutting can be small.Type: ApplicationFiled: December 18, 2000Publication date: August 9, 2001Inventor: Masahiko Aoyama
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Patent number: 6267618Abstract: A terminal fitting (20) has a base plate (22) and a pressing plate (30) confronting the base plate (22). A side wall (23) is formed on one side edge of the base plate (22). A contact blade (25A) is projected on an upper edge (23A) of the side wall (23) such that the contact blade (25A) is widthwise flush with the side wall (23). A contact blade (25B) is erected on the other side edge of the base plate (22) such that the contact blade (25A) and the contact blade (25B) have the same height. On the bottom portion of the base plate (22), a raised part (27) is formed for a disposing position of each contact blade (25A) by folding the other side edge of the base plate (22). The height of the upper surface of the raised part (27) is a little larger than that of the upper edge (23A) of the side wall (23).Type: GrantFiled: November 1, 2000Date of Patent: July 31, 2001Assignee: Sumitomo Wiring Systems, Ltd.Inventor: Masahide Hio
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Patent number: 6267616Abstract: A pressure contact terminal fitting 20 is inserted into a terminal housing chamber until it reaches the correct position, whereupon two protruding members 26 and 29 formed on the terminal fitting 20 make contact with corresponding receiving members 18 and 16. In this way, a pushing force exerted by an electric wire on a pressure contact member 24 is resisted by the receiving members 18 and 16. Resistance to bending is increased, and the contact portion opposite the pressure contact member 24 is relieved of axial load during the wire connection step.Type: GrantFiled: November 24, 1998Date of Patent: July 31, 2001Assignee: Sumitomo Wiring Systems Ltd.Inventors: Atsushi Sakatani, Yasushi Okayasu
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Patent number: 6206721Abstract: A pressure contact terminal includes a bottom plate, a pair of side plates rising from both sides of the bottom plate in same direction and a plurality of pressure contact cutting edges. The pressure contact cutting edges are formed in a manner such that a pair of pressure contact plates are projected from the pair of the side plates so as to face each other. The pressure contact cutting edges formed with a plurality of pressure contact slots into which a covered electric wire is press-fitted. The plurality of pressure contact cutting edges contains at least two wide pressure contact cutting edges having the pressure contact slots with wide width and a narrow pressure contact cutting edge having the pressure contact slot with narrower width than that of the pressure contact slots of the wide pressure contact cutting edges. The narrow pressure contact cutting edge is arranged between the wide pressure contact cutting edges in an axial direction of the covered electric wire.Type: GrantFiled: March 18, 1999Date of Patent: March 27, 2001Assignee: Yazaki CorporationInventor: Junko Ishida
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Patent number: 6190203Abstract: Disclosed are a waterproof connector and a method of assembling the same. The waterproof connector is equipped with an inner housing having formed therein a plurality of the terminal accommodation compartments, a seal housing connected to the inner housing in such a way as to be freely movable relative to the inner housing in a direction intersecting the axial direction of an electric wire substantially at right angles thereto, and an outer housing into which the inner housing and the seal housing are freely detachably fitted. In one wall portion of the seal housing opposing the terminal accommodation compartments, electric wire insertion-through-holes are formed. On an inner side of the one wall portion that oppose the electric wire insertion-through-holes, rubber plug accommodation recessed portions are formed.Type: GrantFiled: October 7, 1999Date of Patent: February 20, 2001Assignee: Yazaki CorporationInventors: Takao Murakami, Masaru Fukuda
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Patent number: 6163460Abstract: An arrangement of electronic components in a housing includes a housing, at least one circuit board arranged in the housing with electronic components of a first type (such as SMDs) mounted thereon, at least one electronic component of a second type (such as a non-SMD coil or capacitor) that is not arranged on the circuit board but rather is mounted on a mounting surface in the housing, and an electrical connection established between the second electronic component and the circuit board. The electrical connection may be established by a connector member having two connecting shanks connected to the wires of the second component and two mounting shanks that are press-fit into contact holes of the circuit board. Alternatively, the electrical connection may be established by respective contact clips electrically and mechanically clamped onto the wires of the second component, whereby the contact clips have contact pins that plug into contact holes in the circuit board.Type: GrantFiled: October 9, 1998Date of Patent: December 19, 2000Assignee: Temic Telefunken microelectronic GmbHInventors: Richard Baur, Guenter Fendt, Engelbert Woerle, Juergen Ryll
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Patent number: 6155865Abstract: An insulation displacement contact terminal has a pair of side walls, an a pair of pressure contact blades that are mutually opposing and formed by partial bending away from the side walls. When an insulated wire is inserted between the pressure contact blades along a first direction, edges of the pressure contact blades bite into the insulation of the insulated wire so as to make contact with the inner core wire of the insulated wire. The pressure contact blades each have a curved part that is continuous from the side walls, and each curved part has a radius of curvature such that when the pressure contact blades are bent from the side walls and when a pulling force is applied to the insulated wire in a second direction that intersects with the first direction, concentration of bending stress acting on the pressure contact blades is relieved.Type: GrantFiled: August 9, 1999Date of Patent: December 5, 2000Assignee: Yazaki CorporationInventor: Kimihiro Abe
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Patent number: 6142819Abstract: In a pressure-contact terminal, a pair of pressure-contact blades are bent in such a manner that they are inclined with respect to their respective side walls of the terminal. A covered electric wire is inserted into between the side walls to thereby allow the pressure-contact blades to bite the covered electric wire. After then, the covered electric wire is pulled backwardly to thereby change the inclination angles of the pressure-contact blades greatly and, while the covered electric wire remains pulled backwardly, a clamping portion formed in the terminal is clamped to thereby fix the covered electric wire. By increasing the inclination angles of the pressure-contact blades, the pressure-contact blades can be contacted with a core included in the covered electric wire with a high contact load.Type: GrantFiled: June 4, 1998Date of Patent: November 7, 2000Assignee: Yazaki CorporationInventors: Teruhisa Norizuki, Yuji Hatagishi
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Patent number: 6142820Abstract: The present invention provides a slot type connecting terminal (40) which may make a connection between the conductor material (Wc) of the insulated conductor (W) and the slot (42) by penetration into the insulation of conductor and contacting the conductor material therewith in the area at least half a circle of the arcuate, by weighing down of the conductor after setting the insulated conductor into said slot (42) of terminal (40), and the slot having semi-circular knife edge profile in at least the lower part thereof will penetrate and make a contact area between them. The cover (20) and the terminal block body (30) have respective conductor receiving groove (23, 33) to securely hold the connected conductor in place. Said cover has a scoring line (24) formed in transverse direction to the length of said cover by cutting off a part of its height leaving thin film at the scoring line such that said scoring line will act as a snap hinge (25).Type: GrantFiled: August 23, 1999Date of Patent: November 7, 2000Inventor: Ann Young Sook
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Patent number: 6135804Abstract: An electrical connector assembly includes a main connector body formed of insulating material and containing a longitudinal through bore, an electrical contact having an insulation-piercing cutting edge mounted in a slot contained in the rear end of the connector body, and a wire support member having a forward end portion that is insertable within the slot, the support member forward end containing on its lateral surface a vertical groove for receiving an insulated wire conductor, whereby when the support member forward end is inserted within the slot, the cutting edge pierces the wire insulation and engages the electrical conductor at a desired location intermediate its ends.Type: GrantFiled: November 12, 1998Date of Patent: October 24, 2000Assignee: Weidmuller Interface GmbH & Co.Inventor: Solveig Lux
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Patent number: 6113417Abstract: To increase the accuracy of the slot dimension of a pressure contact terminal fitting, a pair of anteriorly and posteriorly located pressure contact blades 22 and 23, engage protrusions 26 and 27 formed in the terminal base. The position of the blades 22 and 23 is thus maintained against deformation loads.Type: GrantFiled: December 2, 1997Date of Patent: September 5, 2000Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Mitsugu Furutani, Keigo Atsumi, Masahiko Aoyama, Hitoshi Okumura
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Patent number: 6102728Abstract: Terminals are inserted into groove portions of a first member and a covered wire is mounted on each of the terminals. Protrusions of a second member are engaged with the groove portions of the first member. The second member is pressed so that the covered wires are pressed against press-fit blades of the terminal so as to attain electric conductivity. By ultrasonic vibration in the pressing condition, the first member and second member are fused with each other. At the same time, by ultrasonic vibration, the cores of the covered wires are fused with each other and the core and the press-fit blades are fused with each other. By the fusing of the cores mutually and the core and press-fit blades, the contact area is increased thereby decreasing contact resistance.Type: GrantFiled: December 15, 1997Date of Patent: August 15, 2000Assignee: Yazaki CorporationInventor: Akira Shinchi
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Patent number: 6086408Abstract: An electric lamp socket includes first and second parts which are adapted to be fitted and locked together. The first part has at least one wire-receiving surface and the second part has a wire-contact metal terminal. A method of connecting the electric lamp socket and at least one electric wire includes the steps of removably locating the first part of the electric lamp socket at a predetermined position on a jig defining a planar wire-laying path, such that the wire receiving surface lies in the planar wire-laying path, laying the wire along the wire-laying path and on the wirereceiving surface, fitting and locking the second part of the electric lamp socket to the first part thereof so that the wire-contact metal terminal engages the wire laid on the wire-receiving surface so as to make electrical connection therewith, and removing the electric lamp socket and the wire connected thereto from the jig.Type: GrantFiled: August 20, 1998Date of Patent: July 11, 2000Assignee: Sumitomo Wiring Systems, Ltd.Inventor: Fumiyoshi Tanigawa
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Patent number: 6086405Abstract: A contact member includes a double insulation displacement terminal with two parallel insulation displacement terminal contact limbs which are connected to one another through a central part. The central part is provided with apertures and cutouts which are matched to the geometry of plug-in blade contacts.Type: GrantFiled: March 29, 1999Date of Patent: July 11, 2000Assignee: TYCO Electronics Logistics AGInventor: Ernst Liebich
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Patent number: 6080005Abstract: A pressure contact electrical terminal (20) is formed by bending inwards upper ends of left and right side walls (21), a pair of left and right pressure contact blades (22) being provided anteriorly and posteriorly, and connected by means of a connecting arm (23). In this manner, when an external tensile force is applied to an electric wire W, a change in shape of the pressure contact blades (22) in the direction of the pulling force is avoided.Type: GrantFiled: December 3, 1997Date of Patent: June 27, 2000Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Masahiko Aoyama, Hitoshi Okumura, Mitsugu Furutani, Keigo Atsumi
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Patent number: 6077103Abstract: A cramping terminal is provided to have a strong groove portion and an electrical connection with an improved reliability. The cramping terminal 20 has a side cramping blade 29 provided in a groove portion 25. The side cramping blade 29 is formed by bending projections 40 that define the side cramping blade 29 in different directions. Accordingly, holes 42 formed by the projections 40 are left in one side wall 27 more toward one end of the groove portion 25 than the side cramping blade 29 and in the other side wall more toward the other end of the groove portion 25 than the side cramping blade 29. Therefore, the side walls 27 remain opposite to the hole 42, enhancing the strength of the groove portion 25.Type: GrantFiled: February 4, 1999Date of Patent: June 20, 2000Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Yukinori Saka, Masamitsu Chishima, Satomi Seko
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Patent number: 6033255Abstract: A press-connecting terminal provided with a press-connecting portion having a pair of press-connecting blades which are cut and bent toward a space between a pair of opposed sidewalls and face each other with a predetermined gap held therebetween into which a covered electric wire is pressed, and a contact portion whose width is set to be larger than a width between the sidewalls of the press-connecting portion and which is to be connected to a mating terminal. The press-connecting terminal is accommodated in a terminal accommodating groove which is formed in a housing and whose inside width is set to be substantially equal to the width of the contact portion. Positioning projections for placing the press-connecting portion in a predetermined position in the width direction of the terminal accommodating groove are provided in the press-connecting portion.Type: GrantFiled: February 19, 1998Date of Patent: March 7, 2000Assignee: Yazaki CorporationInventor: Satoru Murofushi
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Patent number: 6024598Abstract: C-shaped rails define an interior volume of the bracket that can be used to store slack from a cable, whose wires are terminated by the insulation displacement connectors (IDCs) mounted on fingers extending from the rails. End plates, holding the rails in place, have apertures for receiving cables and bundles of wires. In one application, the bracket can be mounted within a secured enclosure. In another application, two or more brackets can be mounted with abutting end plates to enable wires from a single cable to be terminated at IDCs mounted within different brackets.Type: GrantFiled: March 5, 1998Date of Patent: February 15, 2000Assignee: Lucent Technologies Inc.Inventors: Bassel H. Daoud, Jason A. Kay, Ronald Marchisin
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Patent number: 6012942Abstract: Disclosed is a method for manufacturing an insulation displacement contact dimple comprising the steps of: (a) positioning a metal element between a first concave upper die and a first convex lower die having a radius to form a dimple shape in the medial element; (b) positioning the dimple shaped metal element formed in step (a) between a second concave upper die and second convex lower die having a radius smaller than the radius of the first convex lower die to reform the dimple shaped metal element formed in step (a); and (c) positioning the dimple shaped metal element formed in step (b) between a third concave upper die and a third convex lower die having a radius larger than the radius of the second convex lower die. A contact dimple manufactured by the method is also disclosed.Type: GrantFiled: September 30, 1997Date of Patent: January 11, 2000Inventor: James R. Volstorf
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Patent number: 6007365Abstract: An electrical terminal has inwardly directed blades (21,22) to cut through insulation and make contact with an electrical core wire. Two sets of axially spaced blades are provided to increase security. The front set of blades (21) is bent in from opposite sides whereas the rear set is bent up from the base. This configuration gives a short terminal length without risk of deformation when the usual wire barrels (13) are crimped.Type: GrantFiled: November 25, 1997Date of Patent: December 28, 1999Assignee: Sumitomo Wiring Systems, Ltd.Inventors: Keigo Atsumi, Masahiko Aoyama, Hitoshi Okumura, Mitsugu Furutani
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Patent number: 6007366Abstract: A reliable method of incorporating a crimp-style connector onto a printed circuit board. Even when a relatively long wire having a large diameter is used, the connector housing can be easily attached to the board and there is no possibility that the board will be warped. The method of incorporating a crimp-style connector (20) onto a board (10) by which a connector housing (21) provided with an electrical wire is incorporated onto the board (10), includes the following steps: attaching the connector housing (21) to the board (10); crimp-connecting the electrical wire with a crimp-blade (33) of a crimp-terminal (30) accommodated in a terminal accommodating chamber (22) in the connector housing (21); and soldering a fixing portion of the crimp terminal (30), which protrudes onto a reverse side 10b of the board (10), to a contact point on the board (10).Type: GrantFiled: June 22, 1998Date of Patent: December 28, 1999Assignee: Yazaki CorporationInventors: Chieko Torii, Yuji Hatagishi
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Patent number: 5997336Abstract: An electric cable (2) includes a conductor (2a) which comprises a plurality of strands (21) and an insulation sheath (2b) which covers an outer periphery of the conductor (2a). An insulation displacement terminal (5) effects an insulation displacement connection with the conductor (2a) with the strands (21) being compressed into a slot width in which a contact resistance is in a stable area and the strands are not cut. The terminal (5) comprises: a slot (5a) having a given slot width (WS): a first pair of slopes (5b) opposed to each other and formed on an open part of the slot (5a) at an upper side with respect to an inserting direction of the electric cable (2), the first pair of slopes (5b) being adapted to guide the electric cable (2) into the slot (5a); and a second pair of slopes (5c) opposed to each other and formed on the open part of the slot (5a) at a lower side with respect to the direction of insertion of the electric cable.Type: GrantFiled: February 10, 1998Date of Patent: December 7, 1999Assignees: Sumitomo Wiring Systems Ltd., Harness System Technologies Research, Ltd., Sumitomo Electric Industries, Ltd., Honda Giken Kogyo K.K.Inventors: Takao Yamamoto, Yasushi Saitoh
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Patent number: 5989057Abstract: A connection element having electric insulation-piercing terminal contact elements in a chamber of a receptacle part intended for the connection of electric conductors without stripping them. A sliding part is provided enclosing a part of the insulation-piercing terminal contact elements arranged in the chamber. The connection element permits easy and reliable connection of electrical insulated conductors without a special connecting tool and at the same time ensures as high a current-carrying capacity of the conductor as possible. A locating opening for the conductors is made in a sliding part 1 in an inclined position relative to the longitudinal axis of the sliding part, which longitudinal axis is at the same time the longitudinal axis of the chamber. The conductors are inserted into the insulation-piercing terminal connecting contacts, set at an angle to the wall of the chamber, and make electrical contact with the insulation-piercing terminal connection contacts.Type: GrantFiled: August 19, 1997Date of Patent: November 23, 1999Assignee: Krone AktiengesellschaftInventors: Dieter Gerke, Frank Mossner
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Patent number: 5980300Abstract: In a pressure welding terminal comprising at least one pair of pressure welding segments formed at side walls of a terminal, the pressure welding segments are formed by punching and raising a part of each side wall. The die wear caused by punching is positioned at the tension side thereof where a tension of a connected electric wire is applied when it is pulled. Each of the pressure welding segments is formed by raising an inner portion of a U-shaped cutout slit punched at each of said side walls in a direction opposite to a direction of punching and the pressure welding segments are arranged to face with each other to form a slot therebetween into which an electric wire is press fitted to provide the pressure welding.Type: GrantFiled: May 29, 1997Date of Patent: November 9, 1999Assignee: Yazaki CorporationInventor: Toshiaki Okabe
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Patent number: 5964612Abstract: A pressure-connecting terminal 1 includes: a bottom wall 1d; a pair of side walls 1e bent from the bottom wall 1d so as to confront each other; and a pressure-connecting portion 1b having pressure-connecting blades 1f formed on either one or both of the bottom wall 1d and the side walls 1e so that the pressure-connecting blades can form pressure-connecting slots 1h while bent inward. The pressure-connecting terminal 1 allows the pressure-connecting blades 1f to rip off an insulating layer 2b of a sheathed wire 2 to be connected to a conductor 2a of the sheathed wire 2 with the sheathed wire 2 press-connected into the pressure-connecting slots 1h. In such pressure-connecting terminal 1, beads 1g are formed over corner portions continuously extending from the pressure-connecting blades 1f to either the side walls 1e or the bottom wall 1d so as to protrude inward from outside.Type: GrantFiled: December 19, 1997Date of Patent: October 12, 1999Assignee: Yazaki CorporationInventor: Yuji Hatagishi
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Patent number: 5954533Abstract: In a crimping connector 10 in which a crimping terminal 20 having an electric contact portion 21 with a mating connector on a front end thereof and a wire pressuring portion 22 on a back end thereof is inserted and set into a terminal accommodating chamber 12 of a connector housing 11, and in which a wire 4 is pressured and connected to the wire pressuring portion 22, the interior of the terminal accommodating chamber 12 is separated into a front chamber 12F and a back chamber 12B with a shield wall 23 interposed between the wire pressuring portion 22 and the electric contact portion 22 of the crimping terminal 20, and a pressured and connected portion 29 of the wire is molded with resin by charging a resin 30 into the back chamber 12B. Further, an elastic bent portion 24 is interposed between the shield wall 23 and the electric contact portion 21.Type: GrantFiled: July 25, 1997Date of Patent: September 21, 1999Assignee: Yazaki CorporationInventors: Yuji Hatagishi, Hiroshi Yamamoto
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Patent number: 5934928Abstract: A press-connecting terminal having press-connecting blades which are bent at a predetermined angle toward a contact portion side and formed in the respective leading end portions of press-connecting plate portions. Each of the press-connecting blades has a ruptured face on its leading edge face, the ruptured face being are formed when cut off a side wall, and a connecting face which is adjacent to the ruptured face and plated before the press-connecting plate portion is cut-bent from the side wall.Type: GrantFiled: March 13, 1998Date of Patent: August 10, 1999Assignee: Yazaki CorporationInventors: Takayoshi Endo, Yuji Hatagishi, Toshiaki Okabe
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Patent number: 5934927Abstract: There is disclosed a terminal retaining construction of a press-connecting connector which can positively retain a press-connecting terminal on terminal retaining portions of a housing, without reducing the strength of that portion of the press-connecting terminal where press-connecting blades for press-connection to a wire are formed. Each of press-connecting terminals 13 can be retained by terminal retaining portions 15 in a corresponding terminal receiving chamber 12 in a housing 11, the terminal having press-connecting blades 16 to which a wire can be press-connected. The press-connecting blades 16 are formed by stamping on each of opposite side walls 13b of the press-connecting terminal 13 to thereby form a window 17 through the side wall 13b, and the window 17 can be retainingly engaged with the associated terminal retaining portion 15 of the housing 11.Type: GrantFiled: March 6, 1998Date of Patent: August 10, 1999Assignee: Yazaki CorporationInventor: Kentarou Nagai
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Patent number: 5928025Abstract: A crimping terminal includes an electrically conductive plate including: an electrical contact section engageable with another terminal; a wire clamping section for clamping a wire thereto; an insulation displacement conductive section formed to locate between the electrical contact section and the wire clamping section, the insulation displacement conductive section having a bottom wall, a first side wall and a second side wall, the first and second side walls which have first and second insulation displacement blades extending inwardly to confront each other so as to define a insulation displacement slot therebetween; and a coupling section, which is substantially U-shaped in cross-section, having a bottom wall, a first side wall and a second side wall, the coupling section being formed in at least one of the portions between the insulation displacement conductive section and the wire clamping section and between the insulation displacement conductive section and the electrical contact section, the couplingType: GrantFiled: July 30, 1997Date of Patent: July 27, 1999Assignee: Yazaki CorporationInventor: Kimihiro Abe
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Patent number: 5921804Abstract: A press-connecting terminal includes a bottom plate, a pair of side plates which are extended upwardly in the same direction from opposite sides of the bottom plate, and a pair of press-contact blades which are extended from the pair of side plates and are opposed to each other in such a manner that they are located above the bottom plate. In the press-connecting terminal, an end portion of a covered wire is press-fitted in between the press-contact blades so that a conductor of the covered wire is electrically connected to the press-contact blades. The press-connecting terminal further includes a wire accommodating section (e.g., a hole (17) or an arcuate recess (23)) which is formed in the bottom plate such that the wire accommodating section is located below the press-contact blades. In the press-connecting terminal, the covered wire is press-fitted in between the press-contact blades, and a part of a cover of the covered wire on the bottom plate side is set in the wire accommodating section.Type: GrantFiled: March 31, 1998Date of Patent: July 13, 1999Assignee: Yazaki CorporationInventor: Kentaro Nagai
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Patent number: 5913695Abstract: A crimping terminal is so designed that, by press-machining a piece of metal plate, an electrical contact section, and a wire cramping section are formed respectively at the front end portion and at the rear end portion, and a crimping conductive section is formed between the electrical contact section and the wire cramping section, the wire cramping section having a part of a bottom wall and right and left side walls which are bent inwardly to cramp a wire through the insulating sheath, the crimping having right and left crimping blades with a crimping slot between them.Type: GrantFiled: August 7, 1997Date of Patent: June 22, 1999Assignee: Yazaki CorporationInventor: Toshiaki Okabe
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Patent number: 5879181Abstract: An insulation piercing terminal is so designed that, by press working a piece of metal plate, an electrical contact section which is engaged with a mating terminal, and a wire clamping section are formed respectively at the front end portion and at the rear end portion, and an insulation piercing conductive section is formed between those sections, the insulation piercing conductive section being U-shaped in section, having right and left side walls, and a bottom wall, and the right and left side walls of the insulation piercing conductive section are partially cut and bent inwardly to form a pair of right and left insulation piercing blades which defines an insulation piercing slot.Type: GrantFiled: August 6, 1997Date of Patent: March 9, 1999Assignee: Yazaki CorporationInventor: Toshiaki Okabe
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Patent number: 5879182Abstract: An insulation piercing terminal is so designed that a piece of thin metal plate is pressed in such a manner that an insulation piercing plate having a pair of right and left insulation piercing blades each pair of which defines an insulation piercing slot, is bent raised against a belt-shaped bottom plate which is extended in a front-to-rear direction, and the pair of insulation piercing blades are located near the bending lines. In the insulation piercing terminal, reinforcing walls are provided at both ends of each of the bending lines to prevent the insulation piercing blades from being displaced when the wire is pushed therein.Type: GrantFiled: August 19, 1997Date of Patent: March 9, 1999Assignee: Yazaki CorporationInventor: Kimihiro Abe
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Patent number: 5879183Abstract: A press-connecting terminal has a press-connecting portion in which even when a covered electric wire having an external diameter equal to or greater than the inside width between a pair of sidewalls is pressed into a space between the pair of sidewalls, the pair of sidewalls are prevented from being widened outward. The press-connecting terminal is such that recessed portions for receiving a covering portion of the covered electric wire pressed into a gap between press-connecting blades are provided in the respective inside surfaces of the pair of sidewalls. Therefore, the restoring force of the covering portion acting as what widens the sidewalls outward is eased.Type: GrantFiled: January 27, 1998Date of Patent: March 9, 1999Assignee: Yazaki CorporationInventor: Toshiaki Okabe
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Patent number: 5860829Abstract: The invention comprises an interconnection system having an assembly with a base member and a silo. The silo has an upper contact receiving passageway and a lower contact receiving passageway. The silo is slidably mounted onto the base and reciprocally movable in a linear manner between an unterminated position and a terminated position. A pair of U-shaped terminals securable in the base to be received within the silo upon assembly of the silo to the base. Each of the terminals include a base section and a pair of legs extending normally therefrom to define the U-shape. The legs include aligned wire receiving openings and aligned IDC termination slots extending from the openings. A third IDC termination slot is formed along a top of the terminal. The bottom passageway of the silo is aligned with the wire receiving openings and the upper passageway is above the third IDC termination slot when the silo is in the unterminated position.Type: GrantFiled: September 17, 1996Date of Patent: January 19, 1999Assignee: The Whitaker CorporationInventors: James Shannon Hower, Maris Anthony Glass
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Patent number: 5836782Abstract: An electrical connector for forming an electrical connection with wires and particularly insulated wires. The connector comprises a connector element having first and second portions (2) with a slot for accepting a wire therebetween. In a preferred embodiment of the invention, the first and second portions are substantially perpendicular and present a stepped slot to a wire that is inserted. The angle between the wire and the first or second portions is in the range 5.degree. to 85.degree. and is typically 45.degree.. When an insulated wire is inserted into the slot, the insulation (8) is penetrated to enable the connector element to establish electrical contact with the conductor (6) of the wire.Type: GrantFiled: May 27, 1997Date of Patent: November 17, 1998Assignee: Austin Taylor Communications LimitedInventors: Richard Austin Odley, Martin Hebenstreit