Sulfur Patents (Class 44/622)
  • Patent number: 11834808
    Abstract: A dewatering system for separating water from solids in dredged slurries in real-time, parallel to the dredging of harbors, stream, and lakes. Water removed from the solids can be returned to the body of water from which it came. After the system removes debris and sand from the slurry, the system removes capillary water the remaining fines and filters out most toxic particles.
    Type: Grant
    Filed: June 29, 2020
    Date of Patent: December 5, 2023
    Assignee: DYNO OIL AND ELECTRIC LLC
    Inventors: Alfred Cisneros, Jr., Gordon R. England, Don Rhule, Jan Dekker
  • Patent number: 8703081
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: April 22, 2014
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Patent number: 8545778
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Grant
    Filed: November 16, 2012
    Date of Patent: October 1, 2013
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Publication number: 20130167433
    Abstract: Sulfur solvent compositions are provided that have relatively low toxicity, low and not unpleasant odor, and a substantial capacity for rapidly dissolving elemental sulfur from deposits even at low temperatures and in the presence of water. The compositions comprise a reaction menstruum prepared using an amine component and a ketone component in the presence of alkanol.
    Type: Application
    Filed: December 20, 2012
    Publication date: July 4, 2013
    Inventor: BRENNTAG CANADA INC.
  • Patent number: 8313323
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Grant
    Filed: January 4, 2012
    Date of Patent: November 20, 2012
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Patent number: 8282693
    Abstract: The invention provides a method of operating a thermal installation comprising a combustion chamber fed with a fuel contaminated with vanadium, with sulphur and possibly with sodium. In particular, the combustion chamber is also fed with boron and with magnesium, in quantities such that the sodium molar ratio s=Na2SO4/V2O5, the magnesium molar ratio m=MgO/V2O5 and the boron molar ratio b=B2O3/V2O5 satisfy the equation m?3+2b?s, so that the combustion products comprise magnesium orthovanadate, mixed magnesium boron oxide and possibly sodium borate. The invention also provides for the use of such a method to inhibit corrosion of the thermal installation by vanadium oxide, possibly in the presence of sodium.
    Type: Grant
    Filed: September 17, 2009
    Date of Patent: October 9, 2012
    Assignee: GE Energy Products France SNC
    Inventors: Michel Moliere, Emmanuel Rocca, Lionel Aranda, Aurelie Chiaravalle
  • Publication number: 20120066967
    Abstract: A process for treating input coal includes treating input coal in a pyrolysis step to form coal char. The pyrolysis step includes heating the coal substantially in the absence of oxygen to remove volatile material from the coal. The volatile material evolved from the coal in the pyrolysis step is treated to separate the volatile material into gases and liquids, wherein the liquids contain condensed volatile material. A portion of the liquids is directed to the coal char, and the returned portion of the liquids is mixed with the coal char, thereby returning some of the volatile material to the coal char.
    Type: Application
    Filed: September 16, 2011
    Publication date: March 22, 2012
    Inventor: Franklin G. Rinker
  • Patent number: 8114368
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: February 14, 2012
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Patent number: 7988939
    Abstract: Sorbent compositions containing halogen and calcium are added to coal to mitigate the release of sulfur and/or other harmful elements, including mercury, into the environment during combustion of coal containing natural levels of mercury.
    Type: Grant
    Filed: July 19, 2010
    Date of Patent: August 2, 2011
    Assignee: NOx II Ltd.
    Inventor: Douglas C. Comrie
  • Publication number: 20100005710
    Abstract: Disclosed are methods for upgrading carbonaceous materials. Also disclosed are apparatuses for upgrading carbonaceous materials. Also disclosed are systems for upgrading carbonaceous materials. Also disclosed are upgraded carbonaceous materials.
    Type: Application
    Filed: July 9, 2008
    Publication date: January 14, 2010
    Applicant: PIPAL ENERGY RESOURCES, LLC
    Inventor: David B. Shaffer
  • Patent number: 7645362
    Abstract: Methods for pretreating and improving coking coal quality for producing blast-furnace coke by: (a) rapid-heating the coal charge in a fluidized-bed to a temperature range between not lower than 300° C. and not higher than the temperature at which the coal charge begins to soften, at a rate of 30 to 103 ° C./min., (b) classifying the rapid-heated coal charge to fine- and coarse-size coal, and then (c-1) briquetting the fine-size coal or (c-2) rapid-heating the fine- and coarse-size coal individually in a pneumatic preheater to a temperature range between not lower than 300° C. and not higher than the temperature at which the coal charge begins to soften, at a rate of 103 to 105 ° C./min., and (d) forming the fine-size coal.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: January 12, 2010
    Assignee: The Japan Iron and Steel Federation
    Inventors: Kenji Kato, Yukihiro Kubota, Takashi Arima, Masaki Sasaki, Makoto Matsuura, Hiroki Nakai
  • Patent number: 7507083
    Abstract: Processes and compositions are provided for decreasing emissions of mercury upon combustion of fuels such as coal. Various sorbent compositions are provided that contain components that reduce the level of mercury and/or sulfur emitted into the atmosphere upon burning of coal. In various embodiments, the sorbent compositions are added directly to the fuel before combustion; are added partially to the fuel before combustion and partially into the flue gas post combustion zone; or are added completely into the flue gas post combustion zone. In preferred embodiments, the sorbent compositions comprise a source of halogen and preferably a source of calcium. Among the halogens, iodine and bromine are preferred. In various embodiments, inorganic bromides make up a part of the sorbent compositions.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: March 24, 2009
    Inventor: Douglas C Comrie
  • Patent number: 7374590
    Abstract: A process of treating high sulfur coal to reduce sulfur dioxide emission when the high sulfur coal is burned comprising placing coal in pressure tank (16) of reduced pressure sufficient to fracture a portion of the coal by withdrawing ambient fluids trapped within the coal. The fractured coal is contacted with an aqueous silica colloid composition supersaturated with calcium carbonate via conduit (21), and the majority of the aqueous composition is then removed from contact with the coal. The aqueous composition-treated coal is pressurized in pressure tank (16) under a carbon dioxide atmosphere for a period of time sufficient for the calcium carbonate to enter fractures in the coal produced in the first step.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: May 20, 2008
    Assignee: Demeter Systems LLC
    Inventor: Robert R. Holcomb
  • Patent number: 7101410
    Abstract: A microbiological method of desulfurization (MDS) of hydrocarbon fuels such as coal, coal tar and petroleum uses an aqueous microbial biocatalytic agent which is not significantly reproducing but is still capable of oxidizing inorganic sulfur compounds and/or of selectively cleaving sulfur-carbon bonds in organic compounds, thereby removing sulfur with insignificant losses in fuel value. Microorganisms are selected according to the type of fuel sulfur present and the environment in which the desulfurizing process is to take place. One embodiment allows droplets of highly concentrated cell-water suspensions to pass from the top surface of the fuel through to the bottom, desulfurizing along the way and removing the sulfur products of the process as well. This MDS method can be used during hydrocarbon fuel production, storage, transport, and/or processing conditions, thereby also providing an added benefit in corrosion protection of the vessels used for these functions.
    Type: Grant
    Filed: June 3, 2004
    Date of Patent: September 5, 2006
    Inventors: Clarence L. Baugh, Thomas E. Baugh, Robert L. Baugh
  • Patent number: 7056359
    Abstract: A method of manufacturing a coal product having reduced sulfur emissions including the steps of grinding coal into a powder form having a desired particle size; blending the ground coal with hydrated lime; adding water to the blend so as to have a moisture content of between 10 and 30 weight percent and drying the water-added blend so as to have a desired reduced moisture content. The desired reduced moisture content is less than 1% of the total weight of the coal powder and the hydrated lime. The step of drying includes heating the water-added blend to a temperature of between 300 and 400° F. in an externally heated oven. Waste heat form a power plant can be used so as to head the blend.
    Type: Grant
    Filed: October 4, 2000
    Date of Patent: June 6, 2006
    Inventors: Robin B. Somerville, Liang-Tseng Fan
  • Publication number: 20040244282
    Abstract: A device for reduction of organic sulphur from high sulphur coal which employs a reactor having three heating zones such as steam heating zone capable of maintaining a temperature in the range of 450-500 degrees Celsius, a promoter zone capable of maintaining a temperature of the order of 950-1100 degrees Celsius and a reaction zone capable of maintaining a temperature in the range of 900-950 degrees Celsius. The reactor is placed inside a tubular furnace capable of providing the above temperature zones in the reactor. The furnace with the reactor inside is enclosed in a movable cabinet, the reactor and furnace being provided with energy regulators and indicators.
    Type: Application
    Filed: March 31, 2004
    Publication date: December 9, 2004
    Applicant: COUNCIL OF SCIENTIFIC AND INDUSTRIAL RESEARCH
    Inventors: Abdul Ali, Atulya Bhattacharya, Sukumar Banerjee, Dina Nath Tiwari, Sushanta Kumar Hazra, Rama Shankar Yadav
  • Publication number: 20030014911
    Abstract: Fossil fuels are combined with a hydroperoxide, a surface active agent, and an aqueous liquid to form an aqueous-organic reaction medium which is passed through an ultrasound chamber on a continuous flow-through basis. The emerging mixture separates spontaneously into aqueous and organic phases, from which the organic phase is readily isolated as the desulfurized fossil fuel.
    Type: Application
    Filed: March 19, 2001
    Publication date: January 23, 2003
    Applicant: SulphCo, Inc.
    Inventor: Rudolf W. Gunnerman
  • Patent number: 6461859
    Abstract: The invention relates to a method of removing thiophenic and organosulfide compounds from a fossil fuel comprising the steps of contacting the fossil fuel with hemoproteins, which oxidize the sulfur containing compounds to sulfoxides and sulfones in a reaction system containing organic solvent or not, and followed by a distillation step in which sulfoxides and sulfones are removed from the fuel. Preferred biocatalysts include hemoproteins such as chloroperoxidase from Caldariomyces fumago, and peroxidases and cytochromes from animal, plant or microbial cells. The hemoprotein biocatalyst can be contacted with the fossil fuel in free or immobilized forms. The reaction can be carried out in the presence of the fuel alone or with addition of any organic solvent. The biocatalytically oxidized fuel is then distilled in order to eliminate the heavy fraction which contains most of oxidized organosulfur compounds.
    Type: Grant
    Filed: September 9, 1999
    Date of Patent: October 8, 2002
    Assignees: Instituto Mexicano del Petroleo, Universidad Nacional Autonoma de Mexico
    Inventors: Rafael Vazquez Duhalt, Maria del Pilar Bremauntz, Eduardo Barzana, Raunel Tinoco
  • Patent number: 6068737
    Abstract: The process of demetalization and desulphuration of a mixture of carbonaceous material in an acid medium subjecting the mixture to the influence of wave energy in the microwave range, recovering, afterwards, the sulphur and separating the treated material from the rich in metal liquors.
    Type: Grant
    Filed: May 16, 1997
    Date of Patent: May 30, 2000
    Assignee: Simon Bolivar University
    Inventors: Maria De Las Mercedes De Chamorro, Monica Cristina Romano
  • Patent number: 5795484
    Abstract: An ultra-fine coal particle fraction forms a coal product with particles that are dilatant due to the mechanical stripping of the clay contaminates from the coal surface and the subdividing of the clay to clay platelets which are peptized to maintain discreetness in an aqueous slurry. The coal particles are unflocculated and can produce an aqueously permeable barrier on a sieve. The ultrafine coal product has an increase of 100-150 BTU per pound and when combusted reduced Nox production of 20-40% is realized. In a 15.times.0 micron coal fraction, the sulphur content is significantly reduced.
    Type: Grant
    Filed: May 8, 1995
    Date of Patent: August 18, 1998
    Inventor: Edward H. Greenwald, Sr.
  • Patent number: 5676711
    Abstract: An improved process for producing a low-sulfur fuel oil or gas from used oil and finely divided coal. After mixing, the coal/oil slurry is heated within a pressure vessel to a temperature of approximately 850.degree. F. and the pressure increased to approximately 1500 psi for a time period of more than one hour. A gaseous low-sulfur diesel fuel can be recovered from near the top of the pressure vessel.
    Type: Grant
    Filed: February 21, 1996
    Date of Patent: October 14, 1997
    Inventors: Joseph K. Kuzara, Larry D. Klinger
  • Patent number: 5637122
    Abstract: The invention relates to electrostatic separation of coal from toxic and pyritic elements and ash compounds. More particularly this invention relates to separation of coal from refuse material by imparting opposite electrostatic charges to coal and refuse particles, passing them between oppositely charged electrodes and mechanically separating the electrostatically attracted diverging coal and refuse particles. The electrostatic attraction and divergent separation process is maximized by performing the charging and separation functions within a continuously vacuum reduced atmosphere. The use of a vacuum exhaust to continuously remove water and water vapor can prevent charge dissipation of the coal particles through charge transfer to water and water vapor. Additionally, the vacuum reduced atmosphere can prevent impairment of electrostatic influence due to gas turbulence.
    Type: Grant
    Filed: August 28, 1995
    Date of Patent: June 10, 1997
    Inventor: David K. Brown
  • Patent number: 5578092
    Abstract: A method for producing fuels based on solid carbonaceous natural fuels which are particularly suited for non-polluting thermal power generation with gas and steam turbines in a combined cycle which is characterized in that the flow of finely-divided natural fuel is pyrolyzed at superatmospheric pressure, suitably 5 to 20 bar, and >700.degree. C.
    Type: Grant
    Filed: November 15, 1994
    Date of Patent: November 26, 1996
    Inventor: Per Collin
  • Patent number: 5575824
    Abstract: The present invention provides for a fuel coal processing system having a centrifugal type coal pulverizer and an electrostatic type coal purifier and an optional fuel coal size classifier all combined into one integral, cooperatively acting fuel coal preparation device in one embodiment, and a centrifugal type coal pulverizer and fuel coal size classifier combined in a second embodiment. The centrifugal type coal pulverizer may be a counter rotating cup and ring assembly for breaking apart the coal particles and impurities. The coal particles and impurities leave the pulverizer in flat, radiating, sheet pattern which passes through the electrostatic purifier or separator. The electrostatic separator has a pair of plates which are oppositely charged and arranged next to the pulverizer. The top plate is negatively charged to attract the positively charged pure coal particles and repel the negatively charged pyritic particles.
    Type: Grant
    Filed: January 3, 1995
    Date of Patent: November 19, 1996
    Inventors: Charles K. Brown, David K. Brown
  • Patent number: 5573556
    Abstract: A process for the conversion of solid carbonaceous materials, such as coal, to liquid products using one or more polyoxoanions selected from those represented by:[(C.sub.n H.sub.2n+1).sub.4 N].sub.a M.sub.b O.sub.c H.sub.d, where n=1 to 8, a=2 to 6, b=2 to 12, c=7 and M is a metal selected from Groups VB and VIB of the Periodic Table of the Elements.
    Type: Grant
    Filed: November 3, 1994
    Date of Patent: November 12, 1996
    Assignee: Exxon Research And Engineering Company
    Inventor: Michael Y. Wen
  • Patent number: 5529587
    Abstract: The method of the subject invention comprises a method and apparatus for removing sulfur in coal prior to combustion. In a fluid bed reactor, coal particles pass through a gaseous medium of air and superheated steam in a fluidized state under pressure. A continuous spray of atomizing water forms an aqueous thin film on the coal particles moving in the fluid bed. The thin aqueous film oxides the sulfur compounds contained within the coal. Usable coal is discharged from the fluid bed reactor as a portion of the discharge gas is vented and a portion of discharge gas recycled.
    Type: Grant
    Filed: March 16, 1994
    Date of Patent: June 25, 1996
    Inventor: John R. Diver
  • Patent number: 5509945
    Abstract: A method for the removal of sulfur from sulfur-bearing materials such as coal and petroleum products using organophosphine and organophosphite compounds is provided.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: April 23, 1996
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: John G. Verkade, Thyagarajan Mohan
  • Patent number: 5505746
    Abstract: Methods and compositions are provided for treating coal to reduce the emissions of sulphur dioxide and hydrogen chloride gases upon combustion. In the subject method, coal is washed with a calcium anion wash solution, such as calcium hydroxide solution, and then separated from the wash solution. The treated coal exhibits reduced emissions of both sulphur dioxide and hydrogen chloride gas on combustion as compared with untreated coal.
    Type: Grant
    Filed: March 15, 1994
    Date of Patent: April 9, 1996
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Colin D. Chriswell, Josh A. O'Donnell
  • Patent number: 5496465
    Abstract: A vibrating bed pyrolysis system has a vibrating bed which is supplied with hot solid particles. Dry coal particles are rapidly heated by the hot solid particles to drive off hydrocarbon vapors. The vapors are condensed in a jet condenser, and products are flowed to a header tank. A portion of the liquid product is stored at room temperature for later use. A small portion of the liquid product is pumped from the header tank and cooled to ambient temperature and is sprayed in the jet condenser, which is positioned above the vibrating pyrolysis bed. A dryer bed vibrated by the same vibrating machine which vibrates the pyrolysis bed is supplied with hot solid particles and the crushed coal. Moisture in the coal particles is evaporated, and water vapors entrain coal fines before the coal particles are passed to the pyrolysis bed. The hot solid particles are taken from a fluidized bed combustor and are returned to the combustor with the coal char particles by entrainment into the gas lift system.
    Type: Grant
    Filed: April 22, 1993
    Date of Patent: March 5, 1996
    Inventor: Arthur P. Fraas
  • Patent number: 5458659
    Abstract: First, nitrogen oxides are reduced by firing coal in substoichiometric air conditions in a first stage oxidation unit of a combustor to reduce NO.sub.x from fuel bound nitrogen. Hydrated lime, Ca(OH).sub.2, is introduced into the first stage oxidation unit to produce calcium sulfide. The calcium sulfide becomes tied up in a slag eutectic which is removed prior to entry of the fuel gas to a second stage oxidation unit at the entrance of a furnace where additional preheated air is added to the fuel gas.
    Type: Grant
    Filed: October 20, 1993
    Date of Patent: October 17, 1995
    Assignee: Florida Power Corporation
    Inventor: Robert A. Ashworth
  • Patent number: 5437696
    Abstract: A method for the removal of sulfur from sulfur-bearing materials such as coal and petroleum products using organophosphine and organophosphite compounds is provided.
    Type: Grant
    Filed: June 22, 1994
    Date of Patent: August 1, 1995
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: John G. Verkade, Thyagarajan Mohan, Robert J. Angelici
  • Patent number: 5393311
    Abstract: A method and apparatus for desulfurizing coal is provided. The method involves combining non-pulverized sulfur containing coal with an adsorbent material, such as aluminum oxide, in a vessel, irradiating the coal/adsorbent combination with microwave energy sufficient to subject the coal/adsorbent combination to a temperature of between about 250.degree. F. and about 650.degree. F. for a period of time sufficient to cause the release of sulfur from the coal as a gas. A magnetic field may be provided around the vessel to concentrate the microwave energy being introduced into the vessel within the vicinity of the magnetic field to enhance the release of the sulfur from the coal. The adsorbent is admixed with the coal during and after the heating step to adsorb some of the gaseous sulfur liberated from the coal. The apparatus capable of performing this method includes a heating section, a mixing section, a screening section and a gas treatment section.
    Type: Grant
    Filed: February 19, 1993
    Date of Patent: February 28, 1995
    Inventor: Frank D. Marhanka
  • Patent number: 5387523
    Abstract: A method of deeply desulfurizing a fossil fuel which contains a variety of organic sulfur compounds, some of which are labile to hydrodesulfurization (HDS) and some of which are refractory to HDS, comprising the steps of (a) subjecting the fossil fuel to HDS or a similar method of desulfurizing labile organic sulfur compounds, and b) subjecting the fossil fuel to biocatalytic desulfurization (BDS) using a biocatalyst which is capable of selectively liberating sulfur from HDS-refractory organic sulfur compounds. In this manner, a fossil fuel is produced which does not generate sufficient levels of hazardous, sulfur-containing combustion products that it requires post-combustion desulfurization when it is burned. Moreover, the deeply desulfurized fossil fuel can be produced using only a mild HDS treatment, rather than requiring conditions which may be severe enough to be detrimental to the fuel value of the desired product.
    Type: Grant
    Filed: July 29, 1993
    Date of Patent: February 7, 1995
    Assignee: Energy BioSystems Corporation
    Inventor: Daniel J. Monticello
  • Patent number: 5368617
    Abstract: An improved process for reducing sulfur oxide emissions from the combustion of coal is disclosed wherein a fuel mixture comprising calcium-containing sorbent and coal is fed to the burners and sulfur oxides react with calcium from the sorbent in a high temperature sulfur capture region, followed by additional sulfur capture in a lower temperature, high humidity sulfur capture region prior to separation of particulates from the flue gas. Sulfur capture using calcium-containing sorbents can be combined with aggressive coal beneficiation techniques to further enhance reduction of sulfur oxide emissions. The process of the invention provides a process for reducing sulfur oxides that efficiently uses calcium-containing sorbents to enhance sulfur capture while reducing the need for expensive equipment or process modifications.
    Type: Grant
    Filed: April 30, 1992
    Date of Patent: November 29, 1994
    Assignee: Genesis Research Corp.
    Inventor: James K. Kindig
  • Patent number: 5358869
    Abstract: A microbial process for selective cleavage of organic C--S bonds which may be used for reducing the sulfur content of sulfur-containing organic carbonaceous materials, Microorganisms of Rhodococcus rhodochrous and Bacillus sphaericus have been found which have the ability of selective cleavage of organic C--S bonds. Particularly preferred microorganisms are Rhodococcus rhodochrous strain ATCC 53968 and Bacillus sphaericus strain ATCC 53969 and their derivatives.
    Type: Grant
    Filed: March 12, 1992
    Date of Patent: October 25, 1994
    Assignee: Institute of Gas Technology
    Inventor: John J. Kilbane, II
  • Patent number: 5350431
    Abstract: A process for chemical desulfurization of coal, in which coal is brought into contact with a desulfurizing agent after or while the coal is irradiated with ultraviolet light, thereby to give remarkably high desulfurization ratios and remarkably high yields of low sulfur coal.
    Type: Grant
    Filed: April 22, 1993
    Date of Patent: September 27, 1994
    Assignee: Idemitsu Kosan Company Limited
    Inventor: Toru Yamashita
  • Patent number: 5316751
    Abstract: A method for site remediation for mitigating contamination from metals or metal compounds, particularly resulting from the situation of mine tailing waste on or near water sources, including the reprocessing and redeposit of separated sands and slimes in-site in a manner to encourage rather than inhibit leaching of residuals by chelating agents or biological agents with recovery of leachate and removal of metals or metal compounds.
    Type: Grant
    Filed: February 11, 1991
    Date of Patent: May 31, 1994
    Inventors: Gordon Kingsley, Richard E. Peterson
  • Patent number: 5277368
    Abstract: Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery.
    Type: Grant
    Filed: December 9, 1992
    Date of Patent: January 11, 1994
    Assignee: Genesis Research Corporation
    Inventor: James K. Kindig
  • Patent number: 5248413
    Abstract: A process for producing enhanced quality adsorbent carbons and environmentally acceptable materials for energy production from coal includes an initial step of physically cleaning the coal to remove organic sulfur and mineral tailings. Next, a coal slurry of feedstock and water is prepared. Phosphoric acid is then mixed into the water of the coal slurry to provide by volume 15-85% and more preferably 50-85% phosphoric acid. The slurry is then heated and held in a temperature range between 85.degree. and 230.degree. C. for a period of at least five minutes to allow the phosphoric acid to penetrate deeply into the coal. Then the coal slurry is carbonized at a temperature of between 200.degree.-700.degree. C. for at least five to sixty minutes. The processing produces unique products including a low ash content, low sulfur content carbon solid, a tar with a sulfur content of less than 0.05% of the original feedstock and a gas product having a hydrogen to methane ratio of at least 4:1.
    Type: Grant
    Filed: February 28, 1992
    Date of Patent: September 28, 1993
    Assignee: University of Kentucky Research Foundation
    Inventors: John M. Stencel, Francis J. Derbyshire
  • Patent number: 5246470
    Abstract: The sulfur in bituminous coal can be converted to calcium sulfate instead of sulfur dioxide during combustion when it is mixed with petroleum pitch and calcium oxide, calcium carbonate or dolomite.
    Type: Grant
    Filed: December 2, 1992
    Date of Patent: September 21, 1993
    Assignee: Lloyd Berg
    Inventors: Lloyd Berg, John W. Berg, John C. Orth
  • Patent number: 5217503
    Abstract: An additional step directed to the Starbuck process of desulfurizing coal and ores, as described and claimed in reissue patent No. RE. 32,454 dated Jul. 7, 1987, including the treatment of non-weathered coal ore to simulate weathered coal ore. Several approaches are presented which result in increased sulfur removal and increased pyrite removal.
    Type: Grant
    Filed: March 18, 1991
    Date of Patent: June 8, 1993
    Assignee: Midwest Ore Processing Company, Inc.
    Inventors: Henry H. Leehe, Glenn A. Atwood
  • Patent number: 5127586
    Abstract: A method and apparatus for magnetically beneficiating a raw sample, such as coal or lunar soil is disclosed. The beneficiation is achieved using a novel of fractionating the sample into components of different magnetic susceptibilities. The results of the fractionation may be used to determine the type of magnet to be employed for large scale operations, as well as the appropriate fraction or fractions to be recovered for further processing.
    Type: Grant
    Filed: February 28, 1991
    Date of Patent: July 7, 1992
    Assignee: Exprotech Company, Inc.
    Inventor: Robin R. Oder
  • Patent number: 5123931
    Abstract: A method for the beneficiation of coal by selective agglomeration and the beneficiated coal product thereof is disclosed wherein coal, comprising impurities, is comminuted to a particle size sufficient to allow impurities contained therein to disperse in water, an aqueous slurry is formed with the comminuted coal particles, treated with a compound, such as a polysaccharide and/or disaccharide, to increase the relative hydrophilicity of hydrophilic components, and thereafter the slurry is treated with sufficient liquid agglomerant to form a coagulum comprising reduced impurity coal.
    Type: Grant
    Filed: December 6, 1990
    Date of Patent: June 23, 1992
    Assignee: The Research Foundation of State University of NY
    Inventors: Robert J. Good, Mohan Badgujar
  • Patent number: 5094668
    Abstract: Coal is desulfurized by oxidation to convert organic sulfur moieties in the coal matrix to sulfates, and by treatment with a sulfatase to cleave the sulfates and thereby remove organic sulfur.
    Type: Grant
    Filed: November 22, 1989
    Date of Patent: March 10, 1992
    Assignee: Houston Industries Incorporated
    Inventors: Ernest E. Kern, William M. Menger, David A. Odelson, Anthony S. Sinskey, Donald L. Wise, Debra J. Trantolo
  • Patent number: 5092909
    Abstract: Method and apparatus for treating sulphur bearing coal comprising pulverizing the coal, mixing it with water, a reagent and free air and pumping the resulting mixture to a classifier to separate the coal from sulphur and clay, all at the mine site. The resulting pure coal slurry is then pumped to a plant site where it is mixed with acid and bacteria. The resulting slurry is pumped to a bacteria digester wherein it is recirculated to provide maximum contact of bacteria and coal, completing the removal of sulphur. The resulting slurry is introduced into a mixer wherein the bacteria is neutralized by a reagent, raising the pH above 7 to destroy the bacteria and simultaneously aerating the mixture to treat the effuent. The desulphurized coal is treated by drying apparatus to provide a final purified coal product.
    Type: Grant
    Filed: December 11, 1989
    Date of Patent: March 3, 1992
    Assignee: Barrett Haentjens & Co.
    Inventors: Roy H. Werner, Clifford J. Decker
  • Patent number: 5085764
    Abstract: In a process for reducing the sulfur and ash contents of coal, coal is sequentially contacted with fused alkali metal caustic, wash water, and acid. Contacting the coal with the caustic produces water-soluble compounds. Sufficient wash water is used to reduce the temperature of the caustic treated coal and dissolve the bulk of the water-soluble compounds before the water-soluble compounds convert to water-insoluble compounds that precipitate on the caustic-treated coal. Caustic removed from the coal by the water is recovered as anhydrous caustic for again contacting coal.
    Type: Grant
    Filed: December 19, 1989
    Date of Patent: February 4, 1992
    Assignee: TRW Inc.
    Inventors: Robert A. Meyers, Walter D. Hart, Loren C. McClanathan
  • Patent number: 5059307
    Abstract: In a process for reducing the sulfur and ash contents of coal, coal is sequentially contacted with fused alkali metal caustic, water, carbonic acid, and a strong acid. Caustic removed from the coal by the water and the carbonic acid is recovered as anhydrous caustic for again contacting coal.
    Type: Grant
    Filed: October 11, 1989
    Date of Patent: October 22, 1991
    Assignees: TRW Inc.
    Inventors: Robert A. Meyers, Walter D. Hart, Leslie J. Van Nice, deceased, Leslie J. Van Nice, heir
  • Patent number: 5049163
    Abstract: This invention discloses a process for reducing sulphur dioxide emission from burning coal containing sulphur. In the disclosed process, pulverized combustible materials, such as coal, wood flour, combustible plant, charcoal, etc., and a sulphur trapping agent composition are mixed homogeneously to form an admixture which is ground to powder with dimension from about 30 mesh to about 60 mesh. With an improved roll briquetter of the present invention, briquettes with a microporous surface layer of said admixture powder can be prepared. In such briquettes, the atomic ratio of calcium in the sulphur trapping agent composition to sulphur in the pulverized coal is within the range of from about 1.0 to about 2.0. Microporous pellets of said admixture having opening-porosity are also prepared with conventional roll briquetter. The diameter of the prepared pellets is within the range from about 8 mm to about 20 mm. A layer of said pellets covers the surface of pulverized coal in a burner for combustion.
    Type: Grant
    Filed: December 26, 1989
    Date of Patent: September 17, 1991
    Assignee: Briquetting Research and Design Institute, Beijing Graduate School of China University of Mining and Technology
    Inventors: Zhongcheng Huang, Peilan Wang, Xiaoxu Lei
  • Patent number: 5037450
    Abstract: An apparatus and process for desulfurizing and denitrifying coal by pyrolysis and subsequently treating the gaseous pyrolysis by-products with a solid sorbent to substantially reduce the release of SO.sub.x gases to acceptable levels. In one aspect of the invention, coal is pyrolyzed in the inner chamber of the desulfurization and denitrification apparatus to drive off the sulfur and nitrogen compounds contained therein. In another aspect of the invention, the gaseous by-products of pyrolysis are treated with a solid sorbent in the outer chamber of the desulfurization and denitrification apparatus to substantially desulfurize those gases. In a further aspect of the invention, the desulfurized gases, which contain nitrogen compounds, are combusted under controlled conditions to minimize the production of NO.sub.x gases.
    Type: Grant
    Filed: April 12, 1990
    Date of Patent: August 6, 1991
    Assignee: University of Cincinnati
    Inventors: Timothy C. Keener, Soon-Jai Khang
  • Patent number: H1074
    Abstract: The separation of cationic materials from an ore body is assisted by the application of an electric potential, and resulting current, to the ore body, in association with iron or sulphur oxidizing bacteria. The combined process induces migration of cationic metals to a cathode suspended within the ore body so that the cationic metal can be preferentially separated from the ore body.
    Type: Grant
    Filed: February 27, 1990
    Date of Patent: July 7, 1992
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Norman Lazaroff, Patrick R. Dugan