Inorganic Fiber-containing Scrim Patents (Class 442/20)
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Patent number: 10272652Abstract: A sheet of heat shrink laminated composite for use creating repair patches for repairing or building up a surface formed of a composite material such as fiberglass-reinforced plastic. The sheet includes first and second layers of a heat-curable adhesive. The sheet includes a reinforcement layer sandwiched between the first and second layers of the adhesive. The sheet further includes a pressure application layer, which is formed of a heat-activated shrink wrap film, abutting an outer surface of the first layer of the adhesive. The reinforcement layer may include a sheet of a porous fabric or cloth, which may be fibers of carbon or glass such as unidirectional e-glass fibers. The adhesive is cured when heated to a temperature in a curing temperature range, and the shrink wrap film is activated when heated to a temperature in an activation temperature range that overlaps the curing temperature range of the adhesive.Type: GrantFiled: August 12, 2015Date of Patent: April 30, 2019Assignee: DISNEY ENTERPRISES, INC.Inventors: Laurel Lindsey Skaggs, Mark E. Tripp, Mark Alan Naylor
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Patent number: 9636886Abstract: A prefabricated concrete element (10) having a textile reinforcement (17) comprising fastening elements (12, 13, 14, 15), which are connected directly to the reinforcement (17). The fastening elements (12 to 15) can have a bent form and pass through a flat side of the prefabricated concrete element (10). The fastening elements can also have a straight or elongated form and emerge on narrow sides of a plate-shaped prefabricated concrete element (I 0). Because of the direct connection between the fastening element (12 to 15) and the reinforcement (17), the prefabricated concrete element can have an especially extensive and thin form and thus can be used as a façade panel.Type: GrantFiled: January 2, 2014Date of Patent: May 2, 2017Assignee: GROZ-BECKERT KGInventors: Roland Karle, Johann Pfaff, Hans Kromer
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Patent number: 9034775Abstract: A structure may include a plurality of first fiber bundles, a plurality of second fiber bundles, and a plurality of connecting threads. The first fiber bundles may extend substantially parallel to each other. The second fiber bundles may extend substantially parallel to each other and substantially perpendicular to the first fiber bundles. The connecting threads may engage the first fiber bundles and the second fiber bundles such that at least one of the connecting threads is continuously wrapped around each of the first fiber bundles in a helical pattern. The at least one of the connecting threads may extend across a width of each of the second fiber bundles, and may thereby secure the second fiber bundles to each of the first fiber bundles. The first and second fiber bundles may be embedded in a construction material and adapted to reinforce the construction material.Type: GrantFiled: December 19, 2012Date of Patent: May 19, 2015Assignee: Fortress Stabilization SystemsInventor: Donald E. Wheatley
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Patent number: 8828892Abstract: The invention pertains to a drywall tape having a nonwoven fabric and a reinforcing scrim, wherein the nonwoven fabric has chopped glass fibers laid flat in the nonwoven fabric, the fibers being substantially straight, random laid and bonded to one another to resist forces exerted in random directions, and the reinforcement scrim has elongated reinforcing strands of low profile thickness joined against a side of the nonwoven fabric, such that the scrim and the nonwoven fabric reinforce each other, and reinforce a joint compound in which the drywall tape is imbedded.Type: GrantFiled: January 18, 2007Date of Patent: September 9, 2014Assignee: Saint-Gobain ADFORS Canada, Ltd.Inventors: Jeffrey J. Dong, D. Geraint Roberts, Garry William Morris, Glenn Stevens
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Publication number: 20140109510Abstract: Various embodiments of the present invention provide composite materials and methods of making the same. In some embodiments, the composite materials comprise high temperature resistant composite materials and methods of making high temperature resistant composite materials. In some embodiments, high temperature resistant composite materials of the present invention can be fabricated into landing pads, components used in landing pads to provide a structure to support the take-off and landing of aircraft, roadways or similar travel paths for heavy equipment, and/or components used in roadways or similar travel paths for heavy equipment.Type: ApplicationFiled: March 14, 2013Publication date: April 24, 2014Inventors: Steven John Morris, James Carl Peters
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Publication number: 20140017471Abstract: The present invention relates to a glass strand provided with a coating based on a polymer chosen from vinyl acetate/vinyl chloride copolymers, polyvinyl chloride and polyvinylidene chloride and which comprises a silane of formula Si(R1)(R2)(R3)(R4) in which: R1, R2 and R3, which are identical or different, represent a C1-C6 alkyl group, a C2-C6 alkenyl group, a C2-C6 alkynyl group, a C6-C10 aryl group, a hydroxyl group, a C1-C6 alkoxy group, a C6-C10 aryloxy group, a C1-C6 acyloxy group or a C2-C7 alkylcarbonyl group, at least two of the R1, R2 and R3 groups representing a hydroxyl group or an alkoxy group, and R4 represents a group including at least one epoxy functional group, an optionally substituted aryl group, a halogen atom or a group carrying at least one halogen atom, in particular a fluorine atom, a group including at least one aldehyde functional group, a group carrying at least one functional group including a sulfur or phosphorus atom, or an acryloyloxy or methacryloyloxy group, said group carryType: ApplicationFiled: March 28, 2012Publication date: January 16, 2014Applicant: SAINT-GOBAIN ADFORSInventors: Benjamin Blanchard, Katarzyna Chuda
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Publication number: 20130227909Abstract: A roofing repair system including a multi-part primer and a water-activated overcoat composition. The multi-part primer includes a first part including a hydroxyl-functional (meth)acrylic (co)polymer, and a second part including a mixture of a hydrophilic polyfunctional aliphatic polyisocyanate and a hydrophobic polyfunctional aliphatic polyisocyanate, wherein a molar ratio of hydroxyl functionality in the first part to isocyanate functionality in the second part is less than 1. The water-activated overcoat composition includes at least one compound selected from polyketimines having amino groups attached to secondary carbon atoms, polyenamines, and oxazolidines. In some exemplary embodiments, the volume ratio of the multi-part primer to the water-activated composition is from 5:1 to 7:1. In certain exemplary embodiments, the multi-part primer is substantially free of organic solvents.Type: ApplicationFiled: May 18, 2011Publication date: September 5, 2013Applicant: 3M INNOVATIVE PROPERTIES COMPANYInventor: Martin A. Hutchinson
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Publication number: 20130210299Abstract: A reinforced coating for a substrate includes a bond coat layer bonded to a surface of the substrate; an intermediate layer bonded to the bond coat layer; a reinforced layer bonded to the intermediate layer, wherein the reinforced layer comprises a woven fiber mesh disposed in the reinforced layer in a substantially planar position.Type: ApplicationFiled: February 9, 2012Publication date: August 15, 2013Applicant: General Electric CompanyInventors: JAMES ZHANG, PETER DE DIEGO, JOHN MCCONNELL DELVAUX
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Patent number: 8440276Abstract: The present invention relates to multidirectionally reinforced fiber preforms that conform easily to complex curvatures, such as, composite turbine fan cases, jet engine containment rings, aircraft fuselage frames, aircraft window frames, and flanged rings for attaching nacelles to aircraft engines. The present invention provides multidirectionally reinforced shape woven preforms with improved strength for composite structures that are axisymmetric as well as non-axisymmetric in nature. The invention is a preform used to reinforce a composite structure which includes a contour woven fabric portion, bi-axially braided, tri-axially braided or bias fabric portion, and/or a polar woven fabric portion, and a method of making thereof. The preform may optionally include a three-dimensionally woven portion. The combination of different forms of fabrics allows the preform to be produced without cutting and darting of the individual plies.Type: GrantFiled: February 11, 2008Date of Patent: May 14, 2013Assignee: Albany Engineered Composites, Inc.Inventors: Donald Rose, Jonathan Goering, Steve Biddle
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Patent number: 8314044Abstract: Permeable composite fibrous catalytic sheets comprised of at least three distinct solid phases. A first solid phase is an electrically conductive phase comprised of randomly oriented electrically conductive carbon fibers. A second solid phase is a 3-dimensional porous network of a non-conductive porous ceramic material. A third phase is comprised of catalytic particles dispersed on said 3-dimensional porous network.Type: GrantFiled: August 17, 2007Date of Patent: November 20, 2012Inventor: Juzer Jangbarwala
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Patent number: 8298967Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.Type: GrantFiled: January 21, 2011Date of Patent: October 30, 2012Assignee: BASF CorporationInventors: William F. Egan, Mark Newton, Mark W. Tucker
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Patent number: 7976946Abstract: The invention relates to a sound-absorbing fabric comprising a glass fabric which is made from glass yarns that are coated with a thermoplastic material, with an opening factor of between 0.5 and 6%.Type: GrantFiled: September 23, 2005Date of Patent: July 12, 2011Assignee: Acoustic FabricInventors: Alain Tisseyre, Didier Mouraret
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Publication number: 20110143616Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.Type: ApplicationFiled: January 21, 2011Publication date: June 16, 2011Inventors: William F. Egan, Mark J. Newton, Mark W. Tucker
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Patent number: 7923387Abstract: A floor covering having a double rollable reinforcement, of the type comprising on the front a calendered sheet of predefined thickness, a first reinforcement, a layer of foam and a second reinforcement, made from polyester material comprising a grid and a non-woven layer on the back, is characterized in that the first reinforcement comprises a single glass grid.Type: GrantFiled: February 8, 2008Date of Patent: April 12, 2011Assignee: GerflorInventors: Robert Hinault, Alain Rivat
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Patent number: 7906204Abstract: A waterproofing UV-resistant bituminous membrane, a system incorporating such a membrane, and a manufacturing process are disclosed. In a particular embodiment, a UV-resistant waterproofing membrane includes a mass of at least one bituminous composition, formed in at least one continuous layer, and of at least one ply of filamentous or fibrous material, embedded in the mass. The membrane is characterized in that the at least present bituminous composition consists of a bituminous mixture based principally on bitumen, SBS elastomeric polymer and mineral fillers and in that said at least one ply (3) consists of a fine web, of open-work structure, with no preferred direction of stress resistance and formed of filaments and/or fibers in a material that is preferably resistant to UV, said web (3) being embedded in the mass (2) of bituminous composition(s) while being situated next to the face (4) designed to be visible or exposed, after laying said membrane (1).Type: GrantFiled: March 15, 2007Date of Patent: March 15, 2011Assignee: SopremaInventors: Pierre Etienne Bindschedler, Christine Robach, Remi Perrin
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Patent number: 7902092Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.Type: GrantFiled: June 1, 2009Date of Patent: March 8, 2011Assignee: BASF Construction Chemicals, LLCInventors: William F. Egan, Mark Newton, Mark W. Tucker
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Patent number: 7851057Abstract: An acoustical panel comprising a continuous phase of an interlocking set gypsum matrix and a method of preparing an acoustical panel are disclosed.Type: GrantFiled: March 17, 2008Date of Patent: December 14, 2010Assignee: United States Gypsum CompanyInventors: Mark H. Englert, Richard B. Stevens, Steven W. Sucech, Therese A. Fults, Michael J. Porter, Bruce L. Petersen, Russell A. Dombeck
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Patent number: 7803723Abstract: The present invention provides glass fiber fabric reinforcements, cement boards, and glass fiber coatings for such reinforcements. The glass fiber fabric reinforcement includes a glass fabric containing multiple yarns containing glass filaments and a polymeric coating disposed onto the multiple yarns to form a coated glass fabric. The polymeric coating comprises a polyolefin based copolymer composition whereby the glass fabric has a Gurley Stiffness measurement of about 100-3000 mg and an ASTM D 638 (2% Secant) modulus of compression of about 1-100 MPa. The reinforcement is sufficiently drapable and lacking in shape memory so as to be curved around the edge of a cement board during the manufacture of same.Type: GrantFiled: December 16, 2008Date of Patent: September 28, 2010Assignee: Saint-Gobain Technical Fabrics America, Inc.Inventors: Charles G. Herbert, Pranjal Shah
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Patent number: 7786026Abstract: The present invention provides thickened fabrics and reinforcements for use as a spacer or reinforcement for a matrix system. The fabric includes in a first embodiment a woven fabric comprising weft and warp yarns containing glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin or bonding agent, for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making such fabric by increasing the thickness of a woven or non-woven material by such methods as applying tension during weaving operations, or using unbalanced yarns.Type: GrantFiled: December 19, 2003Date of Patent: August 31, 2010Assignee: Saint-Gobain Technical Fabrics America, Inc.Inventors: Mark J. Newton, Mark W. Tucker
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Patent number: 7776767Abstract: This present invention concerns a lattice that is intended for the constitution of a light-attenuation screen, composed of at least two layers of crossed threads or fibres, combined to form an open grid with a given openness factor, characterised in that the layers are coated with a formulation that includes a polymer binder and a photochromic organic pigment.Type: GrantFiled: December 12, 2007Date of Patent: August 17, 2010Assignee: XLScreen S.A.S.Inventor: Aluin Crouzet
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Patent number: 7767597Abstract: A fire-blocking paper (22, 52) is adapted for incorporation into a fire-barrier film laminate (16, 46) for use in thermal and acoustical insulation systems (10, 40), such as, but not limited to, those used in commercial aircraft. The fire-blocking inorganic fiber paper (22, 52) can be laminated to a flame resistant film (24a, 24b, 54a, 54b). The fire-blocking paper (22, 52) may include inorganic bio-soluble fiber, chopped glass non-respirable fibers, organic reinforcing fibers, organic binder, and inorganic binder or filler; and, optionally or refractory ceramic fibers.Type: GrantFiled: January 8, 2008Date of Patent: August 3, 2010Assignee: Unifrax I LLCInventor: Chad E. Garvey
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Patent number: 7741232Abstract: An electron-emitting woven fabric according to the present invention is intended to provide an electron emission source that can be produced extremely easily, readily shaped to have a large area, and used for a wide variety of applications including a display device. The electron-emitting woven fabric according to the present invention is characterized in that first linear bodies 3 composed of a conductive layer 1 and an insulating layer 2 covering the conductive layer 1 and second linear bodies 4 of a conductive material are crossed. Another mode of the electron-emitting woven fabric according to the present invention is characterized in that a carbonaceous material is provided on a surface of each of crossed parts of the second linear bodies crossing the first linear bodies at lifted portions and/or sunk portions of the first linear bodies.Type: GrantFiled: June 30, 2004Date of Patent: June 22, 2010Assignee: Ideal Star Inc.Inventors: Kuniyoshi Yokoh, Kenji Omote
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Patent number: 7709404Abstract: The invention concerns a process for making a scrim-reinforced prepreg for use in building low-porosity lay-ups, characterized in that a conventional prepreg is formed of a fibrous reinforcement and a heat-curable resin, the prepreg having suitable viscosity and sufficient tackiness to hold a scrim which is adhered to the prepreg by applying light pressure, so that the scrim is impressed onto the prepreg to such a degree, that less than half of the circumference of the scrim strands becomes coated by the prepreg-resin.Type: GrantFiled: May 5, 2005Date of Patent: May 4, 2010Assignee: Hexcel Holding GmbHInventors: Stephan Kruger, Gerhard Entholzer
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Patent number: 7632763Abstract: The present invention provides thickened fabrics and reinforcements for use as a spacer or reinforcement for a matrix system. The fabric includes in a first embodiment a woven fabric comprising weft and warp yarns containing glass fibers. A portion of the weft yarns are undulated into a sinusoidal path forming a generally “C” shaped bridge between adjacent warp yarns which results in an increased thickness for the fabric. The fabric is coated with a polymeric resin or bonding agent, for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making such fabric by increasing the thickness of a woven or non-woven material by such methods as applying tension to warp yarns having opposite twists during weaving operations, or using unbalanced yarns, for example.Type: GrantFiled: June 16, 2005Date of Patent: December 15, 2009Assignee: Saint Gobain Technical Fabrics America, Inc.Inventors: Mark J. Newton, Mark W. Tucker
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Patent number: 7625827Abstract: A corrosion-resistant lath is provided for use in exterior finishing systems, such as stucco systems and exterior insulation and finish systems (“EIFS”). The lath includes in a first embodiment an open, woven fabric comprising weft and warp yarns containing non-metallic fibers, such as glass fibers. A portion of the weft yarns are undulated, resulting in an increased thickness for the fabric. The fabric is coated with a polymeric resin for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making an exterior finish system and building wall including an exterior finish system using such a lath.Type: GrantFiled: December 19, 2003Date of Patent: December 1, 2009Assignee: BASF Construction Chemicals, LLCInventors: William F Egan, Mark J Newton, Mark W Tucker
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Publication number: 20090291603Abstract: The present invention provides thickened fabrics and reinforcements for use as a spacer or reinforcement for a matrix system. The fabric includes in a first embodiment a woven fabric comprising weft and warp yarns containing glass fibers. A portion of the weft yarns are undulated into a sinusoidal path forming a generally “C” shaped bridge between adjacent warp yarns which results in an increased thickness for the fabric. The fabric is coated with a polymeric resin or bonding agent, for substantially binding the weft yarns in the undulated condition. This invention also includes methods for making such fabric by increasing the thickness of a woven or non-woven material by such methods as applying tension to warp yarns having opposite twists during weaving operations, or using unbalanced yarns, for example.Type: ApplicationFiled: August 5, 2009Publication date: November 26, 2009Inventors: Mark J. Newton, Mark W. Tucker
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Patent number: 7615275Abstract: A flat material (10) for forming leadthroughs and including a first layer 911) formed of strip-shaped plates (14) adjoining each other along their narrow sides and separated from each other by a slot (15), a second layer (13) formed of an elastic material, and an intermediate layer (12) located between the first layer (11) and the second layer (13).Type: GrantFiled: December 14, 2006Date of Patent: November 10, 2009Assignee: Hilti AktiengesellschaftInventors: Christian Foerg, Herbert Muenzenberger, Heiri Nuesch
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Patent number: 7524778Abstract: A sheet product is provided which comprises a scrim embedded in a continuous layer of a foamed resin. The sheet material is useful as a drawer liner or a shelf liner and is fabricated without need for lamination of separate layers to a scrim material.Type: GrantFiled: November 8, 2004Date of Patent: April 28, 2009Assignee: Henkel CorporationInventors: William A. Sobonya, Elizabeth A. Flores
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Patent number: 7442658Abstract: An impact resistant roofing shingle which includes an asphalt coated substrate whose unexposed surface is laminated to an organic film. A process of forming that shingle includes the step of applying an organic film, by spraying a latex, by applying a rubber polymer modified asphalt, by compressing a plastic film having a higher melting or decomposition temperature than the melting point of the asphalt coating or by applying an adhesive to which a plastic film is applied to the unexposed surface of the asphalt coated substrate.Type: GrantFiled: December 12, 2003Date of Patent: October 28, 2008Assignee: Building Materials Investment CorporationInventors: Tommy Rodrigues, Frederick W. Sieling, Awdhoot Vasant Kerkar
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Patent number: 7429544Abstract: A gypsum or foam facer is formed by the direct in-line or off-line coating of a pre-impregnated, fibrous network matting with a secondary binder system. The pre-impregnated fibrous network is preferably formed of a randomly oriented wet use chop strand fiber material impregnated with a modified urea-formaldehyde binder system. The secondary binder system preferably consists of low glass transition acrylic or styrene-butadiene-rubber resin filled predominantly with fillers combined with a plate like reinforcement or fibrous reinforcement. In an alternative embodiment, a low basis secondary veil is layered onto the fibrous network matting with or without the secondary binder system to improve softness and decorative appearance of the formed gypsum board. In another preferred alternative embodiment, a plurality of high aspect ratio particles may be introduced to the binder prior to introduction of an optional secondary binder resin to also improve the softness and decorative appearance of gypsum board.Type: GrantFiled: April 16, 2004Date of Patent: September 30, 2008Assignee: Owens Corning Intellectual Capital, LLCInventors: Dale A. Grove, David R. Hartman
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Patent number: 7361615Abstract: A mesh suitable for use as a light attenuating screen is disclosed. The mesh may contain not less than two sheets of glass yarn, joined to form a mesh having a specific openness factor and coated with a polymer coating containing TiO2 particles, so that the glass yarn is separated from TiO2 particles by at least a portion of the polymer binder. A method for making a mesh suitable for use as a light attenuating screen is also disclosed.Type: GrantFiled: December 23, 2004Date of Patent: April 22, 2008Assignee: XLScreenInventors: Philippe Christou, Martine Pellet, Alain Crouzet
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Publication number: 20070283801Abstract: An armor apparatus and method according to which a transparent armor laminate is provided.Type: ApplicationFiled: June 9, 2006Publication date: December 13, 2007Applicant: Armorsmith CompanyInventor: Massimo Alexandro Gallo
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Publication number: 20070281562Abstract: The present disclosure is directed to a composite useful as a building construction material, in which one or more textile scrims are attached to a nonwoven mat. In one embodiment, a high elongation scrim layer and a low elongation scrim layer are attached to a nonwoven mat to provide high impact resistance and enhanced structural support. In a second embodiment, a nonwoven mat is reinforced with a single scrim layer having both high elongation and low elongation yarns to form a composite. The scrim layers are preferably adhesively bonded laid scrims, although other scrim types or combinations thereof may also be used. Preferably, the high elongation material is made of polyester, the low elongation material is made of glass, and the nonwoven mat is made of polypropylene. The resulting functional composite may be used as a housewrap or roofing reinforcement on vertical, horizontal, or angular exterior surfaces.Type: ApplicationFiled: June 2, 2006Publication date: December 6, 2007Inventors: Randolph S. Kohlman, W. Randolph Hursey, Philbrick Allen, Dimple P. Desai
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Publication number: 20070270060Abstract: The present invention provides an ultra thin laminated panel, which is constructed of a flagstone layer and a fiber glass backing bonding together with an adhesive. Said fiber glass backing is compounded of laminated mesh grid woven out of crossing fibers, or bonding the mesh grids woven out of crossing fibers on the back side of the flagstone layer. In this structure, the intensity of the laminated panel can be improved, so it not only saves stone material and reducing weight, but also convenient to carrying over, transporting, constructing and paving, further to reducing the load to the building, so that it can be widely used.Type: ApplicationFiled: May 18, 2006Publication date: November 22, 2007Inventor: Sonny X.Y. HONG
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Patent number: 7253126Abstract: The shelf liner is a multi-layered thermoplastic composite sheet of consistent thickness, with a non-slip bottom side and a decorative top side. A decorative top sheet is fused to a top surface of a substrate layer. The substrate layer comprises a nonwoven fabric or material that is coated on both sides, and can be fully impregnated, with a foamed plasticized polyvinyl chloride. The foamed plasticized polyvinyl chloride coating on the bottom side of the substrate layer gives the shelf liner a non-slip characteristic. An interlayer of polyvinyl chloride plastisol is disposed between the top sheet and the substrate to enhance the fused bonding of the layers. A bottom surface of the substrate layer may be fully or partly covered with a bottom coating to modify the non-slip nature of the shelf liner.Type: GrantFiled: August 13, 2003Date of Patent: August 7, 2007Inventor: William R. Browne
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Patent number: 7179761Abstract: A bituminous water vapor retarder is disclosed of the type which can be used under concrete slabs in contact with soil or granular fill. The vapor barrier is a multi-ply weather coated permanently bonded semi-flexible bituminous core board composed of the homogeneous high melt point bituminous material in combination with an exclusive core suspended midpoint in the board. This core is sealed under heat and pressure between liners of asphalt and impregnated felt and a glass mat liner. An asphalt weather coat is applied to the glass mat liner and covered with a polyethylene anti-stick sheet.Type: GrantFiled: December 6, 2003Date of Patent: February 20, 2007Assignee: W.R. Meadows, Inc.Inventors: Tariq M. Malik, James F. Dwyer
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Patent number: 7056844Abstract: The present invention provides a reinforced tape including a visually transparent backing layer, a reinforcing scrim preferably of fibers made of visually transparent material along one surface of the backing, and a layer of transparent adhesive covering but not totally wetting the reinforcing scrim so that the scrim is visible along the backing layer before the tape is applied to give a user a visual indication of the strength of the tape. The indexes of refraction of the material of the fibers in the scrim and of the adhesive are similar so that when the layer of adhesive is pressed against a substrate through the backing layer, the adhesive will more totally wet the fibers of the reinforcing scrim, causing them to become significantly less visible in the reinforced tape adhered to the substrate.Type: GrantFiled: December 17, 2001Date of Patent: June 6, 2006Assignee: 3M Innovative Properties CompanyInventor: Jeffrey D. Sheely
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Patent number: 7045474Abstract: A composite fabric for use in reinforcement, particularly tensile reinforcement, of cementitious boards and similar prefabricated building wall panels. The fabric is constructed as a mesh of continuously coated, high modulus of elasticity strands. The high modulus strands are preferably bundled glass fibers encapsulated by alkali and water resistant thermoplastic material. The composite fabric also has suitable physical characteristics for embedment within the cement matrix of the panels or boards closely adjacent the opposed faces thereof. The fabric provides long-lasting, high strength tensile reinforcement of the panels or boards regardless of their spatial orientation during handling. The reinforcement also enhances the impact resistance of the boards after installation. Included as part of the invention are methods for making the reinforcement, cementitious boards and panels including the reinforcement, and methods for manufacturing such boards and panels.Type: GrantFiled: April 27, 2001Date of Patent: May 16, 2006Assignee: CertainTeed CorporationInventors: Ian Cooper, John F. Porter, Jeremy-Jon Hardy
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Patent number: 6998359Abstract: A multiple layer fiber reinforced material and method of constructing the same including the provision of a first layer of a roll lofted glass material. Optional variants include the pre-application of plywood, OSB or fiber reinforced cement board materials prior to the first glass layer. A layer of a rolled fiber reinforced material is applied over the rolled glass material, with or without backing board material, and at least a second layer of the roll lofted glass material is applied over the rolled fiber reinforced material. A layer of a second rolled glass material is applied over the subsequent layer of the first glass material and a urethane resin syrup is intermixed with said layers of glass material and the fiber reinforced material. An application of heat and pressure results in the formation of the reinforced material. A flexural, closed cell foam material may also be applied to provide acoustical insulating properties to the multi-layer fiber material.Type: GrantFiled: January 13, 2004Date of Patent: February 14, 2006Assignee: Mantex CorporationInventor: Mel Bingenheimer
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Patent number: 6995098Abstract: Cement wallboards and methods for their preparation are disclosed. The wallboards comprise two scrim layers and one mat layer. The wallboards have a smooth surface, are strong, lightweight, and easy to score and snap. Tiles can be readily adhered to the boards. The wallboards can be used in general commercial and residential construction, and are particularly attractive for use in high water/moisture areas such as bathrooms and shower enclosures.Type: GrantFiled: April 15, 2003Date of Patent: February 7, 2006Assignee: National Gypsum Properties, LLCInventors: Michael J McGrady, Craig C. Robertson
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Patent number: 6986367Abstract: A method of insulating ducts is described including laminating a reinforcement fabric to a fibrous insulation board, lifting at least a portion of the reinforcement fabric from the fibrous insulation board, applying a first layer of a mastic coating to the fibrous insulation board, embedding the reinforcement fabric into the first layer of mastic coating, and applying a second layer of the mastic coating to the outside surface of the reinforcement fabric. The reinforcement fabric is laminated to the fibrous insulation board using an adhesive material.Type: GrantFiled: November 20, 2003Date of Patent: January 17, 2006Assignee: CertainTeed CorporationInventors: Murray S. Toas, Walter Steve Leeper, Jr., Steve Archibald, John Ward
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Patent number: 6931809Abstract: A laminated wall structure, suitable for use in an exterior insulation finish system, comprises the following layers in the order provided: i) a layer of building sheathing; ii) a layer of water-resistant adhesive which substantially completely covers and adheres to said building sheathing; and iii) a layer of thermal insulation adhered to said building sheathing by said water-resistant adhesive. The laminated wall structure, which can be used with all conventional building sheathings, can require less time to construct than known structures.Type: GrantFiled: December 1, 1998Date of Patent: August 23, 2005Assignee: Rohm and Haas CompanyInventors: Jeffrey David Brown, James Louis McKelvey, Michael Joseph O'Brien, John Wayne Rimmer
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Patent number: 6911406Abstract: A sheet product is provided which comprises a scrim embedded in a continuous layer of a foamed resin. The sheet material is useful as a drawer liner or a shelf liner and is fabricated without need for lamination of separate layers to a scrim material.Type: GrantFiled: June 26, 2001Date of Patent: June 28, 2005Assignee: Henkel Consumer Adhesives, Inc.Inventors: William A. Sobonya, Elizabeth A. Flores
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Patent number: 6855652Abstract: A structurally reinforced panel and a method of forming the panel are disclosed. The reinforcement includes a fibrous woven material in a bondable plastic matrix.Type: GrantFiled: August 24, 2001Date of Patent: February 15, 2005Assignee: L&L Products, Inc.Inventors: Christopher Hable, Michael J. Czaplicki
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Publication number: 20040224585Abstract: A wet-formed permeable mat composed of wet use chopped strands (WUCS), chopped roving, and potentially unidirectional roving coupled with an alkaline resistant binder are combined to create an randomly oriented open mat structure with a high degree of openness that can be used in cement backerboard applications. The cement backerboard that is subsequently formed from the wet-formed permeable mat has lower binder content, superior decorative finish, and better permeability control than known glass scrim systems and can be produced in a single continuous step.Type: ApplicationFiled: April 23, 2004Publication date: November 11, 2004Inventor: Dale A. Grove
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Publication number: 20040224584Abstract: There is provided a facing sheet for cement boards comprising a scrim and polymer film. The scrim has a plurality of intersecting yarns defining an open mesh pattern with an inner face defining a grid profile for mechanical interaction with the cementitious composition of the cement board. The polymer film is joined to an outer face of the scrim and defines a repeating pattern of openings. The polymer film facilitates the mechanical interaction between the grid profile of the scrim and the cementitious composition and allows the passage of moisture from the cementitious composition during hardening of the cement board. The scrim may include glass fibers yarns and the polymer film may be formed by a gravure rolling process. A cement board may include a second facing sheet on a surface opposite the first facing sheet.Type: ApplicationFiled: May 8, 2003Publication date: November 11, 2004Applicant: TechFab, LLC - Anderson, SCInventor: Andrew Broadway
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Publication number: 20040219845Abstract: A cement panel that is reinforced with a fabric made of carbon fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing carbon fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers are overlapped so as to augment the strength of these edges.Type: ApplicationFiled: April 29, 2003Publication date: November 4, 2004Inventors: Samuel E. Graham, George C. McLarty
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Publication number: 20040180593Abstract: A display support, designed to be printed, includes a coated fabric comprising a textile layer and two impregnation layers located on opposite surfaces of the textile layer. A coat of varnish, designed to be printed, is deposited on one of the impregnation layers. A pressure-sensitive adhesive layer capable of being repositioned, is deposited on the impregnation layer opposite the one receiving the coat of varnish. A protective layer arranged on the adhesive layer consists of a sheet with low adherence strength relative to the pressure-sensitive adhesive layer.Type: ApplicationFiled: March 24, 2004Publication date: September 16, 2004Applicant: TISSAGE ET ENDUCTION SERGE FERARI SAInventors: Jean-Luc Perillon, Michael Langner
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Patent number: 6787486Abstract: A backerboard sheet is for moist areas and includes a core having opposing first and second major surfaces, at least one moisture-resistant face layer on at least one of the first and second major surfaces of the core; and wherein the core includes aerated concrete. The provision of aerated concrete for the core provides many key advantages over conventional backerboard sheets, such as gypsum greenboard or cementitious backerboard, for example. The at least one moisture-resistant face layer may include fibers, such as arranged in a woven mesh. The fibers may include at least one of glass, plastic, and metal. In addition, the at least one moisture-resistant face layer may further include a moisture-resistant material incorporating the fibers, such as a suitable resin, for example.Type: GrantFiled: October 6, 2000Date of Patent: September 7, 2004Assignee: Consolidated Minerals, Inc.Inventors: Frederick Browne Gregg, Leslie G. Bromwell
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Publication number: 20040157524Abstract: A unitary fibrous structure having at least two layers wherein at least one of the layers of the structure includes long cellulosic fibers and at least one of the layers includes a mixture of short cellulosic fibers and synthetic fibers.Type: ApplicationFiled: December 18, 2003Publication date: August 12, 2004Applicant: The Procter & Gamble CompanyInventors: Osman Polat, Timothy Jude Lorenz, Dean Phan, Paul Dennis Trokhan