Abstract: A composite mold laminate, having a main structure layer made of oriented fiberglass, characterized in that the laminate further comprises a surface layer comprising random oriented carbon fiber.

Abstract: Methods of making a reinforcement mesh, and an architectural molding reinforced by the mesh. The mesh is adhered by an adhesive to the architectural molding. In the mesh, weft yarns bend relative to warp yarns to conform to and against a curved profile of the architectural molding, and the warp yarns are unbent and adhered against the molding.

Abstract: A reinforcement mesh, an architectural moulding reinforced by the mesh, and methods of making the architectural moulding and the mesh. The mesh is adhered by an adhesive to the architectural moulding. In the mesh, weft yarns bend relative to warp yarns to conform to and against a curved profile of the architectural moulding, and the warp yarns are unbent and adhered against the moulding.

Abstract: A composite laminate having improved impact strength, which comprises: a multilayer carbon fiber fabric, wherein said carbon fiber fabric may be a bidirectional weave or a unidirectional weave; a multilayer nonwoven mat, wherein said nonwoven mat is made of para-aramid; and cured epoxy resin, wherein said cured epoxy resin is made of the epoxy resin system designed for impregnation that immersed in the carbon fiber fabric layer and at least one layer of the nonwoven mat is sandwiched between two layers of carbon fiber fabric layer and both outer surface layers of the composite laminate are carbon fiber fabric layer.

Abstract: The invention relates to a sound-absorbing fabric comprising a glass fabric which is made from glass yarns that are coated with a thermoplastic material, with an opening factor of between 0.5 and 6%.

Abstract: The present invention is directed to a low-density substrate, which has an optimized pore volume distribution. The optimized pore volume distribution allows the substrate to hold at least 50 percent of its cumulative volume within pores with a radius size of about 110 to 250 microns. The optimized pore volume distribution can also be characterized by having a dry fibrous web that absorbs less than 20 percent of the cumulative volume of the fibrous web at a pore radius of 75 microns. The optimized pore volume distribution of the substrate enables it to controllably release a fluid composition effectively onto a surface. The basis weight of the substrate is about 80 to 20 gsm and the density of the substrate is below 0.1 g/cc. The substrate may be a pre-loaded wipe, which is either moistened by a consumer prior to use or moistened prior to packaging. The composition loaded onto the substrate may contain dry and/or liquid compositions preferably for cleaning hard or soft surfaces.

Abstract: Embodiments of the present invention relate to composite materials. In one embodiment, a composite material comprises an inorganic ceramic matrix comprising a first surface and a second surface opposite the first outer surface and generally parallel to the first outer surface. At least one open weave fiber glass fabric is disposed in the inorganic ceramic matrix between the first surface and the second surface. In another embodiment, a composite material comprises a first inorganic ceramic matrix comprising pieces of stone, a second inorganic ceramic matrix attached adjacent to the first inorganic ceramic matrix, and at least one open weave fiber glass fabric disposed in the second inorganic ceramic matrix.

Abstract: The present invention is to provide a printed circuit board (PCB) supporting woven fabric and a PCB having the same. The PCB includes a supporting woven fabric, a filling resin body enveloping the supporting woven fabric and at least one signal trace arranged on the surface of the filling resin body. The supporting woven fabric is made by a number of warp fiberglass strands and weft fiberglass strands interlaced mutually, wherein each of the warp fiberglass strands initially crosses above one weft fiberglass strand to separately form a bump upwardly and passes through under the next at least two weft fiberglass strands. The invention aims to decrease the number of the bumps bulged thereof to make the PCB improved in effectiveness and speed of signal transmission.

Abstract: An article includes a reaction product of a filler having binding sites, a coupling agent composition including an aromatic amine and a first cycloolefin substituted with at least one epoxy group, a polymer precursor including a second cycloolefin, and a metathesis catalyst capable of catalyzing a ring-opening metathesis polymerization reaction when contacted to the first cycloolefin or the second cycloolefin. The coupling agent composition is capable of bonding to the filler and the coupling agent composition is compatible with a metathesis catalyst. An associated method is also provided.

Abstract: A carbon fiber-made reinforcing woven fabric comprising a carbon-fiber woven fabric formed from warps consisting of carbon fibers and wefts consisting of carbon fibers, and auxiliary yarns arranged along at least either warps or wefts, the auxiliary yarns being passed over and under other yarns differently from associated warps or wefts. When prepreg is produced by applying matrix resin to this woven fabric by a wet/prepreg processing method before drying, the presence of auxiliary yarns in gaps in the vicinities of warp-weft intersections on the woven fabric allows matrix resin to remain around auxiliary yarns to produce no apertures in the obtained prepreg, whereby the woven fabric is suitable for a prepreg production by wet/prepreg processing.

Abstract: The present invention teaches that a tightly woven, and strong panel of fiberglass may be impregnated with sodium silicate in order to produce a strong and fire resistant panel. The impregnation may occur by spraying, by rolling or by other means, and the drying process of the sodium silicate occurs after it has been impregnated into the fiberglass panel. The present invention further teaches that a fire door core may be mass produced from fire resistant panels and the core rated for fire safety by a rating agency, thus allowing door manufacturers to produce doors using that core without individually certifying each model of door. The present invention further teaches a method of manufacture of the a sodium silicate building panel, comprising the steps of producing a tightly woven fiberglass panel, impregnating it with sodium silicate, and allowing it to dry.

Abstract: A lightweight, flexible, layered insulation composed of glass or ceramic fabric covered with a ceramic coating and overlying an insulating felt made from needled polybenzazole (PBZ) material which is preferably polybenzoxazole (PBO), and which optionally contains a poly(1,3-phenylene isophtalamide) felt material, commercially known as Nomex™, either combined with the PBZ felt or layered beneath the PBZ felt as a separate layer. The insulation is readily applied to a reusable launch vehicle via a silicone adhesive.

Abstract: A cement panel that is reinforced with a fabric made of carbon fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing carbon fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers are overlapped so as to augment the strength of these edges.

Abstract: The present invention provides non-heat cleaned glass fiber fabrics comprising resin compatible coatings that offer higher tensile strengths than corresponding fabrics that have been heat cleaned and silane finished. These fabrics can be used in a wide variety of applications, such as reinforcements for composites such as printed circuit boards. In one nonlimiting embodiment, the invention provides a non-heat cleaned fabric comprising a plurality of fiber strands in a warp direction and a fill direction, each fiber strand comprising a plurality of E-glass fiber, and having a resin compatible coating composition on at least a portion of a surface of at least one fiber strand, wherein the fabric has a tensile strength of at least 267 Newtons when measured in the warp direction or fill direction. Although not required, the fabric also has a tensile strength of at least 1.5 times that of a corresponding fabric that is heat cleaned by heating the corresponding fabric to a temperature of at least 380° C.

Abstract: A lightweight, flexible, layered insulation composed of glass or ceramic fabric covered with a ceramic coating and overlying an insulating felt made from needled polybenzazole (PBZ) material which is preferably polybenzoxazole (PBO), and which optionally contains a poly(1,3-phenylene isophtalamide) felt material, commercially known as Nomex™, either combined with the PBZ felt or layered beneath the PBZ felt as a separate layer. The insulation is readily applied to a reusable launch vehicle via a silicone adhesive.

Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.

Abstract: A lightweight, flexible, layered insulation composed of glass or ceramic fabric covered with a ceramic coating and overlying an insulating felt made from needled polybenzazole (PBZ) material which is preferably polybenzoxazole (PBO), and which optionally contains a poly(1,3-phenylene isophtalamide) felt material, commercially known as Nomex™, either combined with the PBZ felt or layered beneath the PBZ felt as a separate layer. The insulation is readily applied to a reusable launch vehicle via a silicone adhesive.

Abstract: The present invention provides a composite backing suitable for use in the manufacturing of carpeting, particularly tufted synthetic turf carpeting, or any other fabric product where dimensional stability in the presence of thermal or moisture gradients is desirable. The composite backing comprises reinforcement strands integrated into a woven backing fabric. The reinforcement strands may be laid in an open network structure needlepunched into a woven backing or may also be integrated into the woven backing by directly weaving the reinforcement strands into the woven backing as it is being fabricated. A synthetic turf product may be constructed by tufting the composite backing.

Abstract: Specific fabric articles exhibiting very low air and/or gas permeability (even upon application of high inflation pressures) and very high tear strengths are herein disclosed and claimed. Such a specific fabric also permits the incorporation of discrete openings (through cutting, for example) through which air and/or gas introduced by an airbag inflation canister will travel. Such a specific fabric acts as a barrier to the complete introduction of high pressure inflation gases into an airbag cushion, thereby permitting a more controlled, safer inflation upon the occurrence of a collision event. Thus, the specific inventive fabric permits movement of inflation gas and/or air substantially solely through the openings within the fabric and not through the interstices between the individual fiber constituents.

Abstract: A woven fabric useful in protective apparel made from yarn components comprising a body fabric yarn component and a cut resistant ripstop yarn component having at least 50% greater tensile strength than the body fabric yarn component and comprising a yarn having a synthetic staple-fiber sheath and inorganic core, the body fabric yarn component and the cut resistant ripstop yarn component both being comprised of at least one yarn and each yarn component distinguished from the adjacent yarn component by interweaving orthogonal yarn components.

Abstract: The present invention relates to carbon-matrix composites, such as carbon-carbon composites, and a method for forming them by forming a fabric of fusible and infusible fibers which can be processed and carbonized to form a composite. The methods disclosed herein permit preparation of composites which are particularly thin, uniform, and highly pure. The invention also relates to preprocessed fabrics and precarbonized composites, such as those comprising carbon or oxidized polyacrylonitrile fibers and fusible polyacrylonitrile fibers.

Abstract: The present invention provides a regenerator which has uniform performance and extremely high productivity and can keep performance and reliability as a regenerator, as well as a regenerative material used in the regenerator, in order to solve technical problems in mass production.

Abstract: A coated woven textile fabric is disclosed which is formed of synthetic yarns of more than one denier preferably synthetic filamentary yarns of differing deniers. A polymeric coating such as polyurethane is layered on at least one side thereof, but may also be provided on both sides. The combination of yarns of different deniers provides a superior adhesion surface for the polymeric coating. The yarns and the polymeric coating are preselected respectively in deniers and thickness so as to render the fabric substantially impermeable to fluid under pressure, while maintaining superb packageability and antiblocking properties for use in vehicle occupant restraint systems. A flexible lightweight air bag for receiving and containing fluid under pressure for use in a vehicle air restraint system is also disclosed, incorporating the woven textile fabric of the invention.

Abstract: The present invention provides a glass mat thermoplastic comprising a glass mat impregnated with an engineering thermoplastic polyurethane (ETPU) having a Tg of at least 50° C. The glass mat thermoplastic can be prepared, for example, by a) contacting a continuous glass mat with ETPU film or sheet, or between ETPU films or sheets, with sufficient pressure and heat to form a multilayered structure which contains a wetted out glass mat layer sandwiched between an ETPU layer and a glass mat layer, b) thermoforming or compression molding the multilayered structure with sufficient heat to substantially completely wet out the glass mat with the ETPU; and c) cooling the substantially wetted out thermoformed glass mat to a temperature below the Tg of the ETPU. The efficiency with which the depolymerizable and repolymerizable ETPU can be impregnated into the glass mat matrix results in a GMT with excellent physical properties.

Abstract: A composite material includes a highly aligned discontinuous fibers. The material comprises a plurality of substantially aligned warp fibers which have been woven about a plurality of weft filaments, each warp fiber having a series of crossover points with adjacent warp fibers. A plurality of matrix polymer filaments are associated with the warp fibers, the polymer matrix filaments having been treated such that each warp fiber adheres to the matrix polymer filament at at least the crossover points such that the warp fibers are attached to each other at the crossover points. A series of preselected patterned cuts are made in at least some of the warp fibers. The invention is also for a method of making a composite material with discontinuous fibers.

Abstract: A rigid air duct is provided for conducting flowing air. The air duct includes a fiber glass board that is deformed to define a channel for conducting flowing air. A mat facing is adhered to an interior surface of the board and is made of a fabric including glass fibers. Uncured portions of a binder material in the fiber glass board are heated and cured to adhere the mat facing to the board.

Abstract: A composite material includes a highly aligned discontinuous fibers. The material comprises a plurality of substantially aligned warp fibers which have been woven about a plurality of weft filaments, each warp fiber having a series of crossover points with adjacent warp fibers. A plurality of matrix polymer filaments are associated with the warp fibers, the polymer matrix filaments having been treated such that each warp fiber adheres to the matrix polymer filament at least the crossover points such that the warp fibers are attached to each other at the crossover points. A series of patterned cuts having preselected characteristics are made in at least some of the warp fibers. The invention is also for a method of making a composite material with discontinuous fibers.

Abstract: In accordance with one aspect of the present invention, a material for an element of a power transmission-absorption assembly and the method of making such material is disclosed. The material has a pre-selected channel configuration to permit flow of a cooling medium thereacross or therethrough.

Abstract: In accordance with one aspect of the present invention, a material for an element of a power transmission-absorption assembly and the method of making such material is disclosed. The material has a pre-selected channel configuration to permit flow of a cooling medium thereacross or therethrough.

Abstract: A rigid fiber glass duct board for air ducts in which the air contacting surface is a mat facing formed from a saturated polyester/glass mat which presents a smooth surface to flowing air and hence avoids surface degradation at very high air velocities. A method of forming such a board is also disclosed.

Abstract: A unidirectional fabric produced with a continuous glass yarn which is twisted, plied or has zero twisting turns, with different gram weights. Interlacings of thin glass binding yarns for stabilizing the fabric extend warpwise to engage weft yarns in a leno interweaving. The fabric is used in the manufacture of printed circuits and in industrial applications.

Abstract: A fiber comprising at least about 80% by weight linear low density polyethylene and having a melting point >109.degree. C. is disclosed. Also disclosed are thermally consolidated fiber structures comprising (1) at least about 3% by weight, based on the total weight of the structure, of lower melting binder fibers comprising at least 80% by weight linear low density polyethylene, and (2) not more than 97% by weight, based on the total weight of the structure, of nonmelting fibers, or fibers having a melting point higher than the linear low density polyethylene fibers. The fiber structures can be in the form of multifilament yarns, woven or nonwoven textile fabrics, carpets, or laminates. The linear low density polyethylene binder fibers in the structures preferably have a melting point <109.degree. C.

Abstract: A perforated laminate comprises consecutive plies of a first layer of kraft paper, a first layer of polyolefin, a layer of polyolefin fabric, a second layer of polyolefin, and a second layer of kraft paper.