Woven Fabric Contains Synthetic Polymeric Strand Material Patents (Class 442/220)
  • Patent number: 9276305
    Abstract: A method and apparatus for providing multiple functions using nanotube threads comprising: a first nanotube thread and a second nanotube thread, the first nanotube thread and the second nanotube thread arranged to form a mesh, wherein the first nanotube thread further comprises a measurable invariant property and the second nanotube thread comprises a measurable variant property.
    Type: Grant
    Filed: November 28, 2012
    Date of Patent: March 1, 2016
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Steven D. Keller, Amir I. Zaghloul
  • Patent number: 9005741
    Abstract: Fabric has a printed pattern with a base color and at least one design color. The design color has a plurality of irregular, non-repeating spots. The printed pattern is adapted to abate identification of the fabric by a light responsive device. The fabric also includes metal extending throughout. The metal is adapted to abate identification of the fabric by an infrared, heat responsive device.
    Type: Grant
    Filed: November 1, 2014
    Date of Patent: April 14, 2015
    Inventors: Erik H. Hoffer, Clint Meyers
  • Patent number: 8846153
    Abstract: Methods of making a reinforcement mesh, and an architectural molding reinforced by the mesh. The mesh is adhered by an adhesive to the architectural molding. In the mesh, weft yarns bend relative to warp yarns to conform to and against a curved profile of the architectural molding, and the warp yarns are unbent and adhered against the molding.
    Type: Grant
    Filed: October 27, 2009
    Date of Patent: September 30, 2014
    Assignee: Saint-Gobain ADFORS Canada, Ltd.
    Inventor: Mark Joseph Newton
  • Patent number: 8828894
    Abstract: A reinforcement mesh, an architectural moulding reinforced by the mesh, and methods of making the architectural moulding and the mesh. The mesh is adhered by an adhesive to the architectural moulding. In the mesh, weft yarns bend relative to warp yarns to conform to and against a curved profile of the architectural moulding, and the warp yarns are unbent and adhered against the moulding.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: September 9, 2014
    Assignee: Saint-Gobain ADFORS Canada, Ltd.
    Inventor: Mark Joseph Newton
  • Patent number: 7947613
    Abstract: The present invention is directed to a low-density substrate, which has an optimized pore volume distribution. The optimized pore volume distribution allows the substrate to hold at least 50 percent of its cumulative volume within pores with a radius size of about 110 to 250 microns. The optimized pore volume distribution can also be characterized by having a dry fibrous web that absorbs less than 20 percent of the cumulative volume of the fibrous web at a pore radius of 75 microns. The optimized pore volume distribution of the substrate enables it to controllably release a fluid composition effectively onto a surface. The basis weight of the substrate is about 80 to 20 gsm and the density of the substrate is below 0.1 g/cc. The substrate may be a pre-loaded wipe, which is either moistened by a consumer prior to use or moistened prior to packaging. The composition loaded onto the substrate may contain dry and/or liquid compositions preferably for cleaning hard or soft surfaces.
    Type: Grant
    Filed: March 1, 2010
    Date of Patent: May 24, 2011
    Assignee: The Clorox Company
    Inventors: William Ouellette, Nikhil Dani, Richard Suk
  • Publication number: 20110111665
    Abstract: The present disclosure relates to a woven-fabric adhesive tape, more particularly a cable-wrapping tape, comprising a tape-shaped woven-fabric backing having at least one adhesive coating applied to at least one side of the backing. The woven-fabric backing is formed from warp threads and weft threads and the linear density of the weft threads in dtex is greater than the linear density of the warp threads in dtex. The width-based linear density of the warp threads in dtex/cm is less than the length-based linear density of the weft threads in dtex/cm. The width-based linear density of the warp threads is about 2000 to 4000 dtex/cm and the length-based linear density of the weft threads is about 8000 to 20 000 dtex/cm, preferably 8000 to 16 000 dtex/cm. The disclosure further provides a tape-shaped woven-fabric backing for use in a woven-fabric adhesive tape.
    Type: Application
    Filed: November 8, 2010
    Publication date: May 12, 2011
    Inventors: Christoph Lodde, Gülay Wittig
  • Patent number: 7932194
    Abstract: The present invention relates to a heat, flame, and electric arc resistant fabric (1) for use as single or outer layer of protective garments. The fabric (1) of the invention comprises at least two separate single plies which are assembled together at predefined positions so as to build pockets (4). The fabric (1) of the invention is made of materials independently chosen from the group consisting of aramid fibers and filaments, polybenzimidazol fibers and filaments, polyamidimid fibers and filaments, poly(paraphephenylene benzobisaxazole) fibers and filaments, phenol-formaldehyde fibers and filaments, melamine fibers and filaments, natural fibers and filaments, synthetic fibers and filaments, artificial fibers and filaments, glass fibers and filaments, carbon fibers and filaments, metal fibers and filaments, and composites thereof.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: April 26, 2011
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Yves Bader, Andre Capt, Thomas Dotsch
  • Patent number: 7855157
    Abstract: A cosmic and solar radiation shielding structure that also has structural attributes is comprised of three layers. The first layer is 30-42 percent by volume of ultra-high molecular weight (UHMW) polyethylene fibers, 18-30 percent by volume of graphite fibers, and a remaining percent by volume of an epoxy resin matrix. The second layer is approximately 68 percent by volume of UHMW polyethylene fibers and a remaining percent by volume of a polyethylene matrix. The third layer is a ceramic material.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: December 21, 2010
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Raj K. Kaul, Abdulnasser Fakhri Barghouty, Benjamin G. Penn, Anthony Bruce Hulcher
  • Patent number: 7820945
    Abstract: Disclosed is a heating fabric comprising a heating fabric element made by weaving woof fibers and warp fibers, a pair of conductive parts being a plain fabric made by a weaving method to extend from one side edge of the heating fabric element, for supplying electric power to the heating fabric element, wherein electrode fibers are woven in rows as warp threads in the conductive parts and a heating fiber is intermittently woven as woof threads at predetermined intervals so as to be conductive with the conductive parts, and wherein the heating fiber is woven in a zigzag pattern on the other side of the plain fabric of the conductive parts, in which one end of the heating fiber is woven into the conductive part, and a portion of the other end of the heating fiber is not woven into the conductive part, thereby forming a jumping portion having a length longer than a width of the conductive part, the jumping portion jumping over the conductive part so as not to be conductive with the conductive part.
    Type: Grant
    Filed: November 15, 2005
    Date of Patent: October 26, 2010
    Assignee: Pacific Medical Co., Ltd.
    Inventor: Young Cheol Seo
  • Publication number: 20100236656
    Abstract: A fabric for supporting a fibrous web is disclosed. The fabric has a layer that includes a plurality of weft yarns and a plurality of warp yarns interwoven with the plurality of weft yarns. The warp and weft yarns define a web-facing side and an opposite machine-facing side. The warp yarns include at least one of polyphenylene sulfide (PPS) and polyetheretherketone (PEEK). In addition, a yarn count, weave pattern, and yarn shape of the fabric are configured such that molten polymer drops are scrapable from the web-facing side leaving an upper support surface that does not blemish a fibrous web supported by the fabric.
    Type: Application
    Filed: March 18, 2009
    Publication date: September 23, 2010
    Inventors: William Harwood, Gilbert Ross
  • Patent number: 7759266
    Abstract: A conveyor belt reinforcing fabric weave is disclosed, having a plurality of center tension warps crimped about a plurality of middle wefts. Upper and lower wefts lie above and below the middle wefts. The upper and lower wefts are in opposition to each other and in non-opposition with the center wefts. Binder warps are interlaced above and below the central tension warps in alternating sequence, with at least one of the binder warps interlacing upper and lower wefts other than those interlaced by an adjacent binder warp. Interlacing of the middle wefts by the central tension warps locks the wefts in place, providing enhanced resistance to faster pullout. The lack of straight tension warps provides a highly flexible fabric that can be used in multi-ply applications. A conveyor belt incorporating one or more plies of the inventive fabric is disclosed, as is a method for manufacturing the belt.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: July 20, 2010
    Assignee: Fenner Dunlop Americas, Inc.
    Inventors: John Hawkins, Geoff Normanton
  • Patent number: 7682995
    Abstract: A triple layer woven industrial fabric, particularly suitable for through-air drying applications, has a paper side (PS) layer and a machine side (MS) layer of polymeric warp and weft yarns woven to a repeat pattern wherein all the warp yarns are arranged as vertically stacked pairs, all the weft yarns comprise pairs of intrinsic weft binder yarns, and each pair of weft yarns forms an unbroken weft path in both the PS layer and the MS layer whereby when either the first or second member of the pair passes from the PS layer to the MS layer, the other member of the pair passes from the MS layer to the PS layer at an exchange point located between at least one common pair of warp yarns.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: March 23, 2010
    Assignee: AstenJohnson, Inc.
    Inventors: Richard Stone, Dale B. Johnson
  • Patent number: 7361618
    Abstract: A carbon fiber-made reinforcing woven fabric comprising a carbon-fiber woven fabric formed from warps consisting of carbon fibers and wefts consisting of carbon fibers, and auxiliary yarns arranged along at least either warps or wefts, the auxiliary yarns being passed over and under other yarns differently from associated warps or wefts. When prepreg is produced by applying matrix resin to this woven fabric by a wet/prepreg processing method before drying, the presence of auxiliary yarns in gaps in the vicinities of warp-weft intersections on the woven fabric allows matrix resin to remain around auxiliary yarns to produce no apertures in the obtained prepreg, whereby the woven fabric is suitable for a prepreg production by wet/prepreg processing.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: April 22, 2008
    Assignee: Toray Industries, Inc.
    Inventors: Kiyoshi Homma, Akira Nishimura
  • Patent number: 7304006
    Abstract: Woven reinforcing fabrics for such conveyor belts characterized by an improved resistance to tearing in the longitudinal or travel direction. The woven reinforcing fabric includes a plurality of weft yarns and a plurality of warp yarns aligned substantially orthogonal to the plurality of weft yarns. The warp yarns are woven through the weft yarns to define a plurality of passages arranged in substantially parallel first and second planes. At least one of the weft yarns is positioned in each of the passages and two of the weft yarns are positioned in at least one of the passages in each of the first and second planes.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: December 4, 2007
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Eun Kyung Lee, Edwin Lee Haines, Douglas Brooks Deans
  • Patent number: 7279436
    Abstract: A wide-meshed grid fabric, in particular a geogrid, in which warp thread bundles composed of multiple warp threads and weft thread bundles composed of multiple weft threads intersect and surround meshes or lattice openings. To give the grid fabric, which may also be a scrim, a greater volume, whereby, among other things, improved reinforcement of the soil may be achieved, individual threads of a thread bundle in a mesh are longer than other threads of the same thread bundle, the longer threads running in a wave pattern and forming at least one open loop or bulge per mesh; the open loop or bulge may protrude upward and/or downward from the plane of the grid fabric. A plastic coating may stiffen the grid fabric.
    Type: Grant
    Filed: April 19, 2003
    Date of Patent: October 9, 2007
    Assignee: Huesker Synthetic GmbH
    Inventor: Heiko Pintz
  • Patent number: 7179762
    Abstract: An air bag of the type utilized in a vehicle occupant restraint system has at least one panel of coated air bag fabric comprising a base fabric coated with a urethane coating material. The base fabric is woven in warp and fill directions from synthetic multifilament yarns. In at least one of the weave directions, the yarns comprise first yarns of a first yarn size and second yarns of a second yarn size, with the second yarn size being a lesser yarn size than the first yarn size. The first yarns and the second yarns are in predetermined positions in the base fabric to produce a crest and trough pattern on a surface thereof.
    Type: Grant
    Filed: October 14, 2003
    Date of Patent: February 20, 2007
    Assignee: Safety Components Fabric Technologies, Inc.
    Inventor: Alonzo W. Beasley, Jr.
  • Patent number: 7049252
    Abstract: An abrasion resistant and water resistant fabric is disclosed. The fabric is particularly well suited for use in constructing luggage. The fabric, however, is also well suited for many other applications, such as use in constructing sportswear, outdoor apparel, military apparel, and the like. The fabric is treated with a chemical composition. It has been discovered that the chemical composition greatly enhances the abrasion resistance of the fabric. In one embodiment, the fabric is made from nylon multifilament yarns.
    Type: Grant
    Filed: June 15, 2004
    Date of Patent: May 23, 2006
    Assignee: Safety Components Fabric Technologies, Inc.
    Inventors: Joey K. Underwood, T. Doyle Kelley
  • Patent number: 6998165
    Abstract: A fabric system for producing at least a woven fabric of controlled modulus or elongation in the MD or warp axis, has a core layer which is the main structural element, and may have one or more woven cover fabrics adhesively bonded with an off axis configuration to one or both sides of the core layer. In a preferred embodiment the core fabric is covered with at least one off axis fabric on both sides. The cover fabrics may also have resin or film top layers laminated or coated on their outside surfaces, for mechanical performance or UV protection or both.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: February 14, 2006
    Assignee: Warwick Mills, Inc.
    Inventor: Charles A. Howland
  • Patent number: 6969691
    Abstract: A doctor blade for removing water from a mating member, such as a grooved elastic belt in the press part of a papermaking machine, comprises a resin-impregnated fibrous laminate, in which at least a part of the warp of a base material in the laminate, which comes into contact with the mating member, is brush-shaped, so that the warp enters the insides of the grooves to remove water therefrom.
    Type: Grant
    Filed: March 11, 2003
    Date of Patent: November 29, 2005
    Assignee: Ichikawa Co., Ltd.
    Inventors: Tetsuo Takeuchi, Hirofumi Ishii
  • Patent number: 6924022
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Grant
    Filed: June 4, 2001
    Date of Patent: August 2, 2005
    Assignee: Milliken & Company
    Inventors: Louis Dischler, Jimmy B. Henson, Roger Milliken
  • Patent number: 6908869
    Abstract: A woven fabric structure for outdoor furniture use is provided. The woven fabric structure is a blended fabric containing a coated multifilament yarn and an elastomeric yarn that is resistant to water, ultraviolet, heat degradation or other significant outdoor exposure. The elastomeric yarn is provided in the fill direction and the coated multifilament yarn is provided in the warp direction. Additionally, the coated multifilament yarn can be combined with a yarn such as spun acrylic, polyester, nylon yarn, texturized filament yarns; or other uncoated filament yarns.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: June 21, 2005
    Assignee: Phifer Wire Products, Inc.
    Inventors: Steve Haun, Reese Brooks
  • Patent number: 6905985
    Abstract: A fabric cartridge for an automotive beating and cooling system. The apparatus includes: a cartridge assembly, the cartridge assembly including a housing; and a single-ply, die cut fabric web disposed therein. In the preferred embodiment, the fabric web includes: a float-free fabric substrate; at least one surface including a laminated film; and a plurality of apertures for diverting airflow in the heating and cooling system; and a noise/friction reduction agent for reducing the interaction between the housing and the fabric web.
    Type: Grant
    Filed: November 21, 2002
    Date of Patent: June 14, 2005
    Assignee: Highland Industries, Inc.
    Inventors: Michael H. Schindzielorz, Stephen P. Lengyel
  • Patent number: 6860970
    Abstract: A papermaking belt for use in making paper. The papermaking belt may be used in conjunction with a single-wire draw or twin-wire draw of a papermaking machine. The papermaking belt includes a woven reinforcing element and a patterned framework. The framework defines either or both faces of the papermaking belt. The pattern of the framework is independent of the weave of the reinforcing element.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: March 1, 2005
    Assignee: The Procter & Gamble Company
    Inventor: Robert Stanley Ampulski
  • Publication number: 20040229537
    Abstract: An abrasion resistant and water resistant fabric is disclosed. The fabric is particularly well suited for use in constructing luggage. The fabric, however, is also well suited for many other applications, such as use in constructing sportswear, outdoor apparel, military apparel, and the like. The fabric is treated with a chemical composition. It has been discovered that the chemical composition greatly enhances the abrasion resistance of the fabric. In one embodiment, the fabric is made from nylon multifilament yarns.
    Type: Application
    Filed: June 15, 2004
    Publication date: November 18, 2004
    Inventors: Joey K. Underwood, T. Doyle Kelley
  • Publication number: 20040219850
    Abstract: A method for forming a material having an individually stabilized ply includes providing a ply having a non-orthogonal orientation. A stabilizing agent is then applied to maintain the orientation of the ply. The stabilizing agent could alternately be applied before forming the ply. The ply may be woven in a non-orthogonal orientation, or may have its orientation changed to the final non-orthogonal orientation. Changing may occur over multiple steps and may include using an accumulator and/or payout station to change the orientation.
    Type: Application
    Filed: April 29, 2004
    Publication date: November 4, 2004
    Applicant: Saint-Gobain Performance Plastics Corporation
    Inventors: Katherine M. Sahlin, Michael P. Cushman
  • Publication number: 20040219845
    Abstract: A cement panel that is reinforced with a fabric made of carbon fibers. The cement panel includes a core layer that is made of a lightweight cement composition. This core layer is covered with a layer of reinforcing carbon fabric on the top and on the bottom, each bonded to the core with a coating of cementitious material on the top and on the bottom of the core layer. On the edges of the cement panels, the fabric layers are overlapped so as to augment the strength of these edges.
    Type: Application
    Filed: April 29, 2003
    Publication date: November 4, 2004
    Inventors: Samuel E. Graham, George C. McLarty
  • Publication number: 20040219851
    Abstract: A flexible composite includes a ply having a non-orthogonal orientation. The flexible composite may be a component of a flexible assembly. The flexible assembly may be any number of fabric-based assemblies such as a radome cover of a radome, a belt for an industrial machine, an expanision joint to connect ducts of a factory, and/or a roof or skylight of a structure (notably permanent structures). The ply may be individually stabilized by a stabilizing agent such as a matrix material. The ply may be woven and may include warp yarns and fill yarns.
    Type: Application
    Filed: April 29, 2004
    Publication date: November 4, 2004
    Applicant: Saint-Gobain Performance Plastics Corporation
    Inventors: Katherine M. Sahlin, Michael P. Cushman
  • Publication number: 20040180591
    Abstract: A belt reinforcing fabric for conveyor belts including sets of longitudinal warp yarns that are woven in leno weave fashion about lateral weft yarns that are made of monofilament. For each area on the fabric including sets of warp yarns, there is also an adjacent area that does not include warp yarns. Therefore, a space or gap is created between the areas occupied by the sets of warp yarns. When the belt is cut, it can be cut along the gap so that only the monofilament weft yarns are visible along the edges and not the warp yarns, which, if exposed at the cut edges, would tend to wick moisture into the belt. The present conveyor belt is particularly useful in conveying food items because of its tendency to reduce the opportunity to pick up and spread contaminating agents such as bacteria.
    Type: Application
    Filed: March 13, 2003
    Publication date: September 16, 2004
    Inventor: Jules A. Haneburger
  • Patent number: 6787488
    Abstract: An electrically conductive fabric plated with a metal is disclosed wherein a percent fabric surface occupancy of warp as a constituent of the fabric is 90% to 110% and that of weft is 40% to 80%. The electrically conductive fabric is superior in all of resin back leak preventing property, flexibility yarn fray preventing property, electrical conductivity and electromagnetic wave shieldability.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: September 7, 2004
    Assignee: Seiren Co., Ltd.
    Inventors: Susumu Takagi, Shigekazu Orita
  • Publication number: 20040142618
    Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.
    Type: Application
    Filed: January 21, 2003
    Publication date: July 22, 2004
    Applicant: Saint Gobain Technical Fabrics
    Inventor: John Frederick Porter
  • Patent number: 6750162
    Abstract: An abrasion resistant and water resistant fabric is disclosed. The fabric is particularly well suited for use in constructing luggage. The fabric, however, is also well suited for many other applications, such as use in constructing sportswear, outdoor apparel, military apparel, and the like. The fabric is treated with a chemical composition. It has been discovered that the chemical composition greatly enhances the abrasion resistance of the fabric. In one embodiment, the fabric is made from nylon multifilament yarns.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: June 15, 2004
    Assignee: Safety Components Fabric Technologies, Inc.
    Inventors: Joey K. Underwood, T. Doyle Kelley
  • Patent number: 6726809
    Abstract: An industrial process fabrics having embossed surfaces to facilitate water removal from the product such as paper and paper products being carried thereon by creating voids through embossing to assist in fluid management.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: April 27, 2004
    Assignee: Albany International Corp.
    Inventors: Michael J. Joyce, Maryann C. Kenney
  • Publication number: 20040077242
    Abstract: The present invention provides a composite backing suitable for use in the manufacturing of carpeting, particularly tufted synthetic turf carpeting, or any other fabric product where dimensional stability in the presence of thermal or moisture gradients is desirable. The composite backing comprises reinforcement strands integrated into a woven backing fabric. The reinforcement strands may be laid in an open network structure needlepunched into a woven backing or may also be integrated into the woven backing by directly weaving the reinforcement strands into the woven backing as it is being fabricated. A synthetic turf product may be constructed by tufting the composite backing.
    Type: Application
    Filed: October 16, 2002
    Publication date: April 22, 2004
    Inventor: Bruce W. Layman
  • Patent number: 6713412
    Abstract: Specific fabric articles exhibiting very low air and/or gas permeability (even upon application of high inflation pressures) and very high tear strengths are herein disclosed and claimed. Such a specific fabric also permits the incorporation of discrete openings (through cutting, for example) through which air and/or gas introduced by an airbag inflation canister will travel. Such a specific fabric acts as a barrier to the complete introduction of high pressure inflation gases into an airbag cushion, thereby permitting a more controlled, safer inflation upon the occurrence of a collision event. Thus, the specific inventive fabric permits movement of inflation gas and/or air substantially solely through the openings within the fabric and not through the interstices between the individual fiber constituents.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: March 30, 2004
    Assignee: Milliken & Co.
    Inventor: Thomas Wayne Newbill
  • Patent number: 6701971
    Abstract: Coated inflatable fabrics, more particularly airbags to which very low add-on amounts of coating have been applied, are provided which exhibit extremely low air permeabilities. The inventive fabrics are primarily for use in automotive restraint cushions which require low permeability characteristics (such as side curtain airbags). Traditionally, heavy, and thus expensive, coatings of compounds such as neoprene, silicones and the like, have been utilized to provide such required low permeability. The inventive fabric utilizes an inexpensive, very thin coating to provide such necessary low permeability levels. Thus, the inventive coated airbag possesses a coating of at most 3.0 ounces per square yard, most preferably about 0.8 ounces per square yard, and exhibits a leak-down time (a measurement of the time required for the entire amount of gas introduced within the airbag at peak pressure during inflation to escape the airbag at 10 psi) of at least 7 seconds.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: March 9, 2004
    Assignee: Mililken & Company
    Inventors: John A. Sollars, Jr., Shulong Li
  • Patent number: 6698458
    Abstract: Coated inflatable fabrics, more particularly airbags to which very low add-on amounts of coating have been applied, are provided which exhibit extremely low air permeability. The inventive inflatable fabrics are primarily for use in automotive restraint cushions that require low permeability characteristics (such as side curtain airbags). Traditionally, heavy, and thus expensive, coatings of compounds such as neoprene, silicones and the like, have been utilized to provide such required low permeability. The inventive fabric utilizes an inexpensive, very thin coating to provide such necessarily low permeability levels. Thus, the inventive coated inflatable airbag comprises a film laminated on at least a portion of the target fabric surface wherein the film possesses a tensile strength of at least 2,000 and an elongation at break of at least 180%.
    Type: Grant
    Filed: November 22, 2000
    Date of Patent: March 2, 2004
    Assignee: Milliken & Company
    Inventors: John A. Sollars, Jr., Shulong Li
  • Patent number: 6673728
    Abstract: Specific fabric articles exhibiting very low air and/or gas permeability (even upon application of high inflation pressures) and very high tear strengths are herein disclosed and claimed. Such a specific fabric also permits the incorporation of discrete openings (through cutting, for example) through which air and/or gas introduced by an airbag inflation canister will travel. Such a specific fabric acts as a barrier to the complete introduction of high pressure inflation gases into an airbag cushion, thereby permitting a more controlled, safer inflation upon the occurrence of a collision event. Thus, the specific inventive fabric permits movement of inflation gas and/or air substantially solely through the openings within the fabric and not through the interstices between the individual fiber constituents.
    Type: Grant
    Filed: July 14, 2000
    Date of Patent: January 6, 2004
    Assignee: Milliken & Company
    Inventor: Thomas Wayne Newbill
  • Publication number: 20030228821
    Abstract: A woven fabric useful in protective apparel made from yarn components comprising a body fabric yarn component and a cut resistant ripstop yarn component having at least 50% greater tensile strength than the body fabric yarn component and comprising a yarn having a synthetic staple-fiber sheath and inorganic core, the body fabric yarn component and the cut resistant ripstop yarn component both being comprised of at least one yarn and each yarn component distinguished from the adjacent yarn component by interweaving orthogonal yarn components.
    Type: Application
    Filed: June 6, 2002
    Publication date: December 11, 2003
    Inventors: Reiyao Zhu, Richard H. Young
  • Publication number: 20030207634
    Abstract: The present invention relates to composite structures comprising an open weave, natural or synthetic fabric or backing having fibers and a urethane froth foam, wherein the fibers of the fabric or backing are at least partially penetrated and/or embedded by the urethane froth. This invention also relates to a process for the production of a composite structure comprising A) applying a reactive urethane froth to an open weave, natural or synthetic fabric or secondary backing having fibers, B) passing the fabric or backing coated with the reactive urethane froth under a doctoring device such that the reactive urethane froth at least partially penetrates and/or embeds the fibers of the fabric or backing, and C) curing the reactive urethane froth.
    Type: Application
    Filed: May 3, 2002
    Publication date: November 6, 2003
    Inventor: Ulrich B. Holeschovsky
  • Patent number: 6632754
    Abstract: The present invention relates to an unbalanced twill weave fabric having fill yarns at least about three times larger than the warp yarns. Such a fabric thus has increased strength provided by the fill direction. The present invention further relates to an airbag restraint device for vehicles, where the airbag is constructed of the unbalanced twill weave fabric and has the fill yarns oriented substantially parallel to the longest direction of the airbag.
    Type: Grant
    Filed: January 16, 1997
    Date of Patent: October 14, 2003
    Assignee: Precision Fabrics Group, Inc.
    Inventors: Otis Bryce Rose, III, Ronald J. Small, Wilford Allen Leonard, Jr.
  • Publication number: 20030145970
    Abstract: A papermaking belt for use in making paper. The papermaking belt may be used in conjunction with a single-wire draw or twin-wire draw of a papermaking machine. The papermaking belt includes a woven reinforcing element and a patterned framework. The framework defines either or both faces of the papermaking belt. The pattern of the framework is independent of the weave of the reinforcing element.
    Type: Application
    Filed: February 24, 2003
    Publication date: August 7, 2003
    Applicant: The Procter & Gamble Company
    Inventor: Robert Stanley Ampulski
  • Publication number: 20030100239
    Abstract: The present invention relates to carbon-matrix composites, such as carbon-carbon composites, and a method for forming them by forming a fabric of fusible and infusible fibers which can be processed and carbonized to form a composite. The methods disclosed herein permit preparation of composites which are particularly thin, uniform, and highly pure. The invention also relates to preprocessed fabrics and precarbonized composites, such as those comprising carbon or oxidized polyacrylonitrile fibers and fusible polyacrylonitrile fibers.
    Type: Application
    Filed: July 26, 2001
    Publication date: May 29, 2003
    Applicant: Textron Systems Corporation
    Inventors: John J. Gaffney, Raymond C. Loszewski
  • Patent number: 6475935
    Abstract: The present invention provides a regenerator which has uniform performance and extremely high productivity and can keep performance and reliability as a regenerator, as well as a regenerative material used in the regenerator, in order to solve technical problems in mass production.
    Type: Grant
    Filed: April 17, 2000
    Date of Patent: November 5, 2002
    Assignees: Irie Kouken Co., LTD, ECTI
    Inventors: Yoshihiro Ishizaki, Yuzo Hayashi
  • Publication number: 20020142688
    Abstract: The present invention relates to a process for producing a textile-elastomer composite. The inventive procedure involves (a) producing an elastomer composition of at least three ingredients (an anionically-stabilized waterborne polymer dispersion, an acid-generating chemical, and a cloud-point surfactant); (b) applying the composition onto a porous textile substrate; and (c) heating said coated fabric to cause coagulation of the elastomer composition over the fabric substrate and to dry the resultant composite without destroying the coagulated structure. The resultant composite obtains a suppleness and appearance that is similar to that of leather, while exhibiting improved resistance to ultraviolet radiation and hydrolysis and other types of polymer degradation. The composite may be utilized as upholstery fabric in furniture or in automobiles, in apparel, and the like. The particular composites produced are also contemplated within this invention.
    Type: Application
    Filed: March 27, 2001
    Publication date: October 3, 2002
    Inventor: Kirkland W. Vogt
  • Patent number: 6455449
    Abstract: A coated woven textile fabric is disclosed which is formed of synthetic yarns of more than one denier preferably synthetic filamentary yarns of differing deniers. A polymeric coating such as polyurethane is layered on at least one side thereof, but may also be provided on both sides. The combination of yarns of different deniers provides a superior adhesion surface for the polymeric coating. The yarns and the polymeric coating are preselected respectively in deniers and thickness so as to render the fabric substantially impermeable to fluid under pressure, while maintaining superb packageability and antiblocking properties for use in vehicle occupant restraint systems. A flexible lightweight air bag for receiving and containing fluid under pressure for use in a vehicle air restraint system is also disclosed, incorporating the woven textile fabric of the invention.
    Type: Grant
    Filed: September 3, 1999
    Date of Patent: September 24, 2002
    Assignee: Bradford Industries, Inc.
    Inventors: Manuel J. Veiga, Richard J. Satin
  • Patent number: 6399524
    Abstract: A composite material includes a highly aligned discontinuous fibers. The material comprises a plurality of substantially aligned warp fibers which have been woven about a plurality of weft filaments, each warp fiber having a series of crossover points with adjacent warp fibers. A plurality of matrix polymer filaments are associated with the warp fibers, the polymer matrix filaments having been treated such that each warp fiber adheres to the matrix polymer filament at at least the crossover points such that the warp fibers are attached to each other at the crossover points. A series of preselected patterned cuts are made in at least some of the warp fibers. The invention is also for a method of making a composite material with discontinuous fibers.
    Type: Grant
    Filed: June 19, 1998
    Date of Patent: June 4, 2002
    Inventor: Terry S. Creasy
  • Patent number: 6358594
    Abstract: A papermaking belt comprises a reinforcing element and a resinous framework joined together. The resinous framework is formed by a plurality of resinous beads which mutually contact or cross-over. Super-knuckles extending outwardly from the reinforcing element are formed at points of contact. A preferred continuous process for making the belt comprises extruding, in a pre-selected pattern, a plurality of beads of a resinous material onto the forming surface thereby forming the resinous framework thereon, joining the resinous framework and the reinforcing element together, and then solidifying the resinous framework. The resinous material may comprise at least two chemically-active materials capable of cross-linking upon contact.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: March 19, 2002
    Assignee: The Procter & Gamble Company
    Inventor: Robert Stanley Ampulski
  • Publication number: 20020025422
    Abstract: Printing web for utilization on printing cylinders and process of producing printing web. Printing web includes an internal carrying layer arranged to face the printing cylinder during use of the printing web. The internal carrying layer includes a flexible metal sheet which is adaptable to a curvature of the printing cylinder and which is coupled to an adjacent layer via a bonding agent. The printing web also includes a microporous compressible intermediate layer, and an exterior printing layer.
    Type: Application
    Filed: April 19, 2001
    Publication date: February 28, 2002
    Applicant: CONTITECH ELASTOMER-BESCHICHTUNGEN GmbH
    Inventors: Stefan Fullgraf, Jurgen Spilker, Hans-Jurgen Tatsch
  • Publication number: 20020016118
    Abstract: A laminate is disclosed for high strength, low weight gas enclosure applications such as aerostats or airships. The laminate is formed of at least one woven fabric layer with an aggregate strength greater than 10 grams per denier. The yarns in the fabric have sufficient twist to provide the desired tensile conversion but less than the amount of twist that would produce unsatisfactory flex fatigue. The fabric has a yarn to fabric strength ratio sufficient to impart tear resistance to the fabric, but less than the coarseness ratio at which flex fatigue performance is unsatisfactory, and the fabric has the minimal number of crossing points among the woven yarns that will impart sufficient integrity for the fabric to be manufactured into the laminate. A gas barrier material is then laminated to the fabric layer.
    Type: Application
    Filed: August 9, 2001
    Publication date: February 7, 2002
    Inventors: W. Neal Bebber, Charles A. Howland, Gregory D. Williams
  • Patent number: RE39176
    Abstract: A resin-impregnated endless belt for a long nip press or calender of the shoe type, or for other papermaking and paper-processing applications, has a base fabric in the form of an endless loop with an inner surface, an outer surface, a machine direction and a cross-machine direction. The base fabric has machine-direction (MD) structural elements and cross-machine-direction (CD) structural elements in an open structure wherein at least some of the MD structural elements and CD structural elements are spaced apart from one another. The MD structural elements cross the CD structural elements at a plurality of crossing points, where they are joined to one another by mechanical, chemical or thermo-bonding means. A coating of a first polymeric resin is on the inner surface of the base fabric. The first polymeric resin impregnates and renders the base fabric impermeable to liquids, and forms a layer on the inner surface thereof. The coating is smooth and provides the belt with a uniform thickness.
    Type: Grant
    Filed: January 15, 2003
    Date of Patent: July 11, 2006
    Assignee: Albany International Corp.
    Inventor: William H. Dutt