Nonwoven Fabric Layer Comprises Parallel Arrays Of Strand Material Patents (Class 442/269)
  • Patent number: 11759971
    Abstract: A method for producing a veneer in the form of a veneer sheet, wherein the method includes the following method steps: a) providing a plurality of rattan rods having tubules extending longitudinally, b) producing profiles from the plurality of rattan rods, the tubules extending in the longitudinal direction of the profiles, c) connecting the profiles to form a main body, wherein the profiles are arranged within the main body in such a way that the tubules extend in the longitudinal direction and/or transversely to the longitudinal direction and/or at a predefinable angle to the longitudinal direction of the main body, and d) cutting the main body produced in step c), the veneer sheet being obtained. A moulded component is also disclosed.
    Type: Grant
    Filed: April 13, 2018
    Date of Patent: September 19, 2023
    Assignee: OFS—BETEILIGUNGS—GMBH HOLDING
    Inventors: Peter Kraft, Julian Reuter, Moritz Koehn, Felix Wurster
  • Publication number: 20140349043
    Abstract: A structural component that experiences a changing magnetic field during use is described. The structural component can be a stator bore tube, a stator tooth or stator support, for example. A stator bore tube is made of a multi-layered composite material with layers of unidirectional carbon fibre reinforced polymer (CFRP). The eddy current direction is along the axis of the stator bore tube. The carbon fibres in the CFRP layers are orientated along the circumferential direction of the stator bore tube.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 27, 2014
    Applicant: GE Energy Power Conversion Technology Ltd
    Inventor: John Michael GREER
  • Patent number: 8853105
    Abstract: A helmet shell is formed having an outer section of fibrous layers, a middle section of fibrous layers and an inner section of fibrous layers. The outer section layers contain high tenacity abrasive fibers in a resin matrix. The middle section layers contain high strength polyolefin fibers and are in the form of woven or knitted fabrics with a resin matrix. The inner section layers contain high strength polyolefin fibers and are in the form of non-woven fabrics with a resin matrix. The helmet is lightweight and resists penetration of rifle bullets.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: October 7, 2014
    Assignee: Honeywell International Inc.
    Inventors: Ashok Bhatnagar, Bradley L. Grunden, Brian D. Arvidson, Lori L. Wagner
  • Patent number: 8796163
    Abstract: A multi-layer fabric, having a first woven portion having warp yarns and weft yarns interwoven together to form a first woven layer, a unidirectional portion that includes a first unidirectional layer having first unidirectional yarns, the first unidirectional layer being adjacent the first woven layer, and at least one securing yarn interwoven with the first woven layer and the first unidirectional layer to secure the first unidirectional portion to the first woven portion. The fabric may have encapsulating yarns interwoven with the first unidirectional yarns to secure the first unidirectional yarns together to form the first unidirectional layer.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: August 5, 2014
    Inventor: Ryo Okada
  • Patent number: 8703630
    Abstract: A resin-soluble thermoplastic polymer veil toughening element for a curable composition wherein the polymer element is a non-woven veil in solid phase adapted to undergo at least partial phase transition to fluid phase on contact with a component of the curable resin matrix composition in which it is soluble at a temperature which is less than the temperature for substantial onset of gelling and/or curing of the curable composition and which temperature is less than the polymer elements melt temperature; a method for the preparation thereof, a preform support structure for a curable composition comprising the at least one thermoplastic veil element together with structural reinforcement fibers, methods for preparation thereof, a curable composition comprising the at least one thermoplastic veil element or the support structure and a curable resin matrix composition, a method for preparation and curing thereof, and a cured composite or resin body obtained thereby, and known and novel uses thereof.
    Type: Grant
    Filed: May 8, 2006
    Date of Patent: April 22, 2014
    Assignee: Cytec Technology Corp
    Inventors: Carmelo LoFaro, Abdel Abusafieh, William Erwin Webb, Marc Doyle
  • Publication number: 20130210298
    Abstract: A method produces a flat semi-finished product from a fiber composite material that contains individual carbon fibers, carbon fiber bundles, or a mixture thereof in a defined anisotropic fiber orientation and a thermoplastic matrix material. The anisotropy of the carbon fibers is created in a carding process using the high orientability of admixed non-carbon textile fibers, at least some of the non-carbon textile fibers being thermoplastic, and the carbon fibers having been isolated from waste or used parts. The flat fibrous web which is produced by a carding process and which has a specific orientation of the carbon fibers in the longitudinal direction is compressed into a sheet material under the effect of heat. This enables the use of carbon fibers, for example from production waste, as reinforcing fibers, whereby a less expensive raw material is provided and the carbon fibers are contained in the waste materials are recycled.
    Type: Application
    Filed: August 17, 2012
    Publication date: August 15, 2013
    Applicant: SGL AUTOMOTIVE CARBON FIBERS GMBH & CO. KG
    Inventors: GERALD ORTLEPP, RENATE LUETZKENDORF, THOMAS REUSSMANN
  • Patent number: 8486321
    Abstract: Polymer articles are often reinforced by addition of fibers which may be assembled into a structured reinforcement such as a woven mat or sheet and the mat or sheet serves as the reinforcement. Such woven fiber-reinforced polymer composite articles may exhibit undesirable variations in surface height which mimic the geometry of the underlying reinforcements, a phenomenon known as print through. By forming, on the surface of the article, a relatively thin, layer of a compatible polymer incorporating closely-spaced, short, carbon nanotubes more or less uniformly dispersed throughout the layer and oriented normal to the article surface, print through may be reduced or eliminated. Methods for fabricating such an article are detailed.
    Type: Grant
    Filed: July 27, 2011
    Date of Patent: July 16, 2013
    Assignee: GM Global Technology Operations LLC
    Inventor: Hamid G. Kia
  • Patent number: 8236711
    Abstract: A flexible spike and knife resistant composite incorporating a stack of at least ten consolidated layer groupings. Each layer grouping has a normalized stiffness of less than about 5 g/g/m2 as tested by a modified ASTM Test Method D6828-02 and contains one or two spike resistant textile layers, an adhesive layer, and one or two knife resistant textile layers. The spike resistant textile layers contain a plurality of interlocked yarns or fibers, where the yarns or fibers have a tenacity of about 8 or more grams per denier and the fiber size is less than ten denier per filament. The knife resistant textile layers contain monoaxially drawn fiber elements, where the fiber elements have an aspect ratio of greater than one and have a size greater than 100 denier per filament. The fiber elements of the knife resistant textile layer are bonded to each other or to the spike resistant layer.
    Type: Grant
    Filed: June 12, 2008
    Date of Patent: August 7, 2012
    Assignee: Milliken & Company
    Inventor: Yunzhang Wang
  • Patent number: 8142382
    Abstract: A material having a stretch axis and adapted to regulate energy by distributing and partially dissipating energy exerted thereon. The material includes a material body elongateable along the stretch axis from a first position to a second position, in which the material body is elongated by a predetermined amount relative to the first position. The material body includes a first elastomer layer defining a material length and a planar support structure disposed within the elastomer layer generally along the stretch axis in an at least partially non linear fashion while the material body is in the first position so that a length of the support structure, as measured along a surface thereof, is greater than the material length of the first elastomer layer.
    Type: Grant
    Filed: October 5, 2004
    Date of Patent: March 27, 2012
    Assignee: Matscitechno Licensing Company
    Inventors: Robert A. Vito, Carmen N. DiMario, Thomas Falone
  • Patent number: 7855157
    Abstract: A cosmic and solar radiation shielding structure that also has structural attributes is comprised of three layers. The first layer is 30-42 percent by volume of ultra-high molecular weight (UHMW) polyethylene fibers, 18-30 percent by volume of graphite fibers, and a remaining percent by volume of an epoxy resin matrix. The second layer is approximately 68 percent by volume of UHMW polyethylene fibers and a remaining percent by volume of a polyethylene matrix. The third layer is a ceramic material.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: December 21, 2010
    Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Raj K. Kaul, Abdulnasser Fakhri Barghouty, Benjamin G. Penn, Anthony Bruce Hulcher
  • Patent number: 7749925
    Abstract: An industrial fabric having a composite layer, the composite layer having a non-woven mesh layer structure and a yarn layer structure being parallel to the non-woven mesh layer structure. The yarn layer structure has first and second yarns, with the first yarns being connected to the second yarns to form a mesh like structure, and the yarn layer structure being embedded into the non-woven mesh layer structure.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: July 6, 2010
    Assignee: Voith Patent GmbH
    Inventor: Antony Morton
  • Patent number: 7709075
    Abstract: A web comprising a matrix fiber containing a non-elastic polyester based short fiber and an elastic composite fiber which is made of a thermoplastic elastomer having a melting point of at least 40° C. lower than a melting point of a polyester polymer constituting the short fiber and a non-elastic polyester, with the former being at least exposed on a surface of the fiber, and optionally a hygroscopic and exothermic fiber is heat molded such that the fibers are aligned in a thickness direction thereof, thereby obtaining a mat layer, onto which is then stuck a surface skin material to form an internal material of shoe, and a shoe insole and a boot are obtained by using the internal material of shoe.
    Type: Grant
    Filed: June 29, 2005
    Date of Patent: May 4, 2010
    Assignee: Teijin Fibers Limited
    Inventor: Atsushi Suzuki
  • Patent number: 7687412
    Abstract: Flexible ballistic resistant composite material that has improved resistance to pick-up of water and other liquids, the composite material comprising a plurality of non-woven fibrous layers. The fibrous layers are formed from a network of high tenacity fibers (aramid fibers, extended chain polyethylene fibers and/or rigid rod fibers). The fibers are embedded in a matrix of a thermoplastic polyurethane resin. Preferably, at least two adjacent fiber layers are oriented in a cross-ply arrangement with respect to each other. Flexible armor, such as body vests, are provided which are formed at least in part from the flexible composite material.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: March 30, 2010
    Assignee: Honeywell International Inc.
    Inventors: Ashok Bhatnagar, David A. Hurst, Brian D. Arvidson, David A. Steenkamer, Lori L. Wagner
  • Patent number: 7358202
    Abstract: An infusion fabric includes a mat selected from a group consisting of continuous filament mat, direct chopped mat, direct continuous mat and combinations thereof and a woven roving or bonded reinforcement layer. The mat and woven roving reinforcement layer are stitched together. The continuous filament mat includes E-glass and/or ECR-glass fibers, a binder and a size.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: April 15, 2008
    Assignee: OCV Intellectual Capital, LLC
    Inventors: David R. Hartman, Matthew W. Dunn
  • Patent number: 7235290
    Abstract: A prepreg containing fibers and a curable matrix, the prepreg having a core and a surface part encasing the core, where the matrix of the core and of the surface part are made of the same material and where the proportion of the matrix to the fibers is higher in the core than in the surface part. A composite obtainable from the prepreg as well as the use of the composite or prepreg are also disclosed.
    Type: Grant
    Filed: June 12, 2002
    Date of Patent: June 26, 2007
    Assignee: Stick Tech Oy
    Inventors: Pekka Vallittu, Lippo Lassila, Antti Yli-Urpo
  • Patent number: 7205251
    Abstract: The present invention relates generally to composite materials and to methods of manufacturing the composite materials. In particular, the composite material of the present invention utilizes combinations of continuous fibers in the form of loops, chopped fibers, woven fibers and foams.
    Type: Grant
    Filed: August 2, 2004
    Date of Patent: April 17, 2007
    Assignee: NVH Concepts, L.L.C.
    Inventor: Scott A. Wellman
  • Patent number: 6995100
    Abstract: A composite sheet that comprises an elastically stretchable layer and an inelastically stretchable layer formed with inelastically stretchable continuous fibers bonded to at least one surface of the elastically stretchable layer intermittently in one direction. The continuous fibers are oriented substantially in one direction thereof so that the composite sheet may present a ratio S1/S2 of 3.0 or higher where S1 represents a tensile strength in this one direction and S2 represents a tensile strength in the direction orthogonal to this one direction.
    Type: Grant
    Filed: March 29, 2001
    Date of Patent: February 7, 2006
    Assignee: Uni-Charm Corporation
    Inventors: Satoru Tange, Hiroyuki Ohata
  • Patent number: 6989080
    Abstract: A nonwoven papermaker's fabric, usable in the dryer section of a paper machine, has a spiral wound machine direction (MD) base layer of raw stock which is wound around a pair of parallel rolls or cylinders until the desired length and width is achieved. The spiral wound MD layer is overlaid with a cross-machine direction (CD) layer of similar or dissimilar raw stock and mated by any of a number of means. The spiral wound MD layer can also be mated to another MD layer spiraled in the opposite direction and in one embodiment further mated to a CD layer. The fabric is preferably produced so that its neutral line is oriented toward the paper side of the fabric so that the paper sheet will stretch less than when typical dryer fabrics are used to turn the paper sheet and fabric around the dryer cylinders.
    Type: Grant
    Filed: June 19, 2003
    Date of Patent: January 24, 2006
    Assignee: Albany International Corp.
    Inventor: Robert A. Hansen
  • Publication number: 20040176007
    Abstract: As subject of the present invention, a woven composite fabric, comprising metal elements and polymer elements is provided. The metal elements being metal wires, bundles of metal wires, metal strands or metal cords. According to the invention, the polymer elements are polymer tapes, having a substantially rectangular cross-section.
    Type: Application
    Filed: March 11, 2004
    Publication date: September 9, 2004
    Applicant: N.V. BEKAERT S.A.
    Inventor: Geert Braekevelt
  • Patent number: 6787491
    Abstract: As subject of the present invention, a woven composite fabric, comprising metal elements (51) and polymer elements (52) is provided. The metal elements (51) being metal wires, bundles of metal wires, metal strands or metal cords. According to the invention, the polymer elements (52) are polymer tapes, having a substantially rectangular cross-section.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: September 7, 2004
    Assignee: N.V. Bekaert S.A.
    Inventor: Geert Braekevelt
  • Publication number: 20040132369
    Abstract: A filament bundle reinforcement fabric is produced in a tubular structure with a minimum optimized amount of adhesive which is consistently and uniformly applied at a pitch to the machine direction or to the direction of the filament bundles in their formed state.
    Type: Application
    Filed: January 7, 2003
    Publication date: July 8, 2004
    Inventors: Andrew A. Head, Thomas C. Story
  • Patent number: 6711858
    Abstract: Pile weatherstripping is provided by a flat pile of strands which are tensioned to spring outwardly to straight condition to provide a pile weatherstrip, when bent and inserted into a T-slot or other kerf in a member such as a window or door frame or sash. The tendency of the bent parts of the pile to spring away from each other facilitates retention of the pile after insertion into the slot. A locking fin, more rigid than the pile, is preferably used. This locking fin engages steps or edges in the throat of the slot thereby impeding withdrawal of the weatherstripping from the slot. One or more barrier fins may also be assembled with the strands constituting the flat pile. The pile can be operated in bending mode or in columnar compression (crushing mode). Bending mode operation can be over a bending range so as to accommodate a large range of clearance between a sash and a frame or other members which are sealed by the pile weatherstripping.
    Type: Grant
    Filed: September 7, 2000
    Date of Patent: March 30, 2004
    Assignee: Ultrafab, Inc.
    Inventors: James V. Albanese, David N. Hawkins
  • Patent number: 6660359
    Abstract: A fiber mat is configured such that the fibers 2 of an intermediate layer arranged between two adjacent layers touch the fibers of one of the layers at positions situated at a distance from the contact points with the fibers of the other layer. The positioning and the material of the fibers is designed to have a high elasticity with regard to pressing.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: December 9, 2003
    Assignee: J. Eberspächer GmbH & Co. KG
    Inventors: Georg Wirth, Peter Zacke, Siegfried Woerner
  • Publication number: 20030162455
    Abstract: A woody decorative item features in that a sliced veneer sheet can be free from a change in shape and dimensions even with an aqueous adhesive and hence handled with ease, and an improved anchoring effect permits the sliced veneer sheet to be securely bonded to a base. The woody decorative item comprises a sliced veneer, an unwoven fabric adhered on the back of the sliced veneer, a woven fabric adhered on the unwoven fabric, and a base made of a synthetic resin and bonded on the back of the sliced veneer through the woven fabric. A method of manufacturing the woody decorative item comprises the steps of providing the sliced veneer, sequentially adhering the unwoven fabric and woven fabric on the back of the sliced veneer with pressure to fabricate the sliced veneer sheet, setting the sliced veneer sheet in a mold, supplying a synthetic resin on the back of the sliced veneer sheet in the mold to form a base thereon, and pressing the base against the sliced veneer sheet for integration.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 28, 2003
    Applicant: Kabushiki Kaisha Kawai Gakki Seisakusho
    Inventor: Yoshiaki Sano
  • Patent number: 6555730
    Abstract: The invention relates to the use of a non-woven fabric which is over-stitched by means of stitching threads as a supporting material for medical purposes. The invention is characterized in that the maximum tensile force of supporting material is equal to at least 30 N/cm and at least one side of the supporting material is partially or completely coated with a self-adhesive mass.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: April 29, 2003
    Assignee: Beiersdorf AG
    Inventors: Andreas Albrod, Frank Ganschow, Peter Himmelsbach, Klaus Keite-Telgenbüscher, Daniela Peeters-Bendix, Heidi Sacker
  • Patent number: 6524980
    Abstract: A composite substrate (10) is prepared for reinforcing a bituminous roofing material by securing together a carrier web (12) with a first set (14) of fiberglass rovings bundles and a second set (16) of fiberglass rovings bundles. The carrier web will have a pair of opposed planar surfaces. The web will define a machine direction and a cross machine direction for the substrate, with the first and second sets of rovings bundles each positioned in parallel relationship, with the longitudinal axes defined by the individual rovings of the two sets being in non-parallel relationship to each other when viewed normal to the plane of the web. The bundle sets are maintained in the spaced apart parallel relationships and the non-parallel angular relationship by the adhesive, stitching or other conventional method of securing which holds the substrate together. If a stitching machine is used, the preferred yarn (18) would be a polyester yarn.
    Type: Grant
    Filed: October 1, 1999
    Date of Patent: February 25, 2003
    Assignee: The Garland Company, Inc.
    Inventors: Fred A. Fensel, Louis Kevin Horne, Derrel M. Winowich, Jr., Colin J. Hallam, David Sokol
  • Publication number: 20010049246
    Abstract: A method for producing a carbon fiber composite layer having high strength is provided. The method includes steps of providing two carbon fibers layers having fibers in parallel with each other and disposed in a stacked form, and heating and pressing said two carbon layers simultaneously to form said carbon fiber composite layer. A structure of an acoustic diaphragm adapted to be used in a planar diaphragm speaker is also provided. The structure includes a bottom carbon fiber layer and a top carbon fiber layer disposed on the bottom carbon fiber layer, wherein the fibers of the top carbon fiber layer and the fibers of the bottom carbon fiber layer are parallel with each other.
    Type: Application
    Filed: April 11, 2001
    Publication date: December 6, 2001
    Inventors: Tung-Siang Lin, Chao-Hsien Lin
  • Patent number: 6214753
    Abstract: A layered composite construction material includes a pair of outer layers of material including essentially continuous strand fiberglass mat which are separated by a pair of intermediate sandwich layers of material each being adjacent to a respective outer layer of material and including essentially eighteen ounce woven roving fiberglass mat and which are further separated by at least one internal layer of material which essentially includes spun fiberglass blanket which has fiberglass strands longitudinally disposed perpendicular to the other layers of material for facilitating even dispersal of a foam throughout all the layers of material to effectively secure and bind the layers of material. The internal layer of material can also include multiple layers of spun fiberglass mat each of which are separated by a pair of layers of material.
    Type: Grant
    Filed: September 8, 1998
    Date of Patent: April 10, 2001
    Inventors: Stephen E. Brenot, Arnold G. Althoff, Randy M. Schneider
  • Patent number: 6074965
    Abstract: Support material for medical purposes, which is characterized in that an addition of high-strength fibers or threads on an organic or inorganic base with a maximum tensile strength over 60 cN/tex gives the support material a maximum tensile strength of over 2 N/cm and the support material has mainly a maximum tensile strength of under 400%.
    Type: Grant
    Filed: August 19, 1996
    Date of Patent: June 13, 2000
    Assignee: Beiersdorf AG
    Inventors: Stefan Bodenschatz, Peter Himmelsbach
  • Patent number: 5773122
    Abstract: Layered carbon-carbon composites having improved interlaminar tensile strength are disclosed together with a process for making such composites. A metal catalyst is first deposited on a panel comprising a plurality of layers of carbon fiber cloth. The panel is then exposed to a gaseous hydrocarbon in an inert atmosphere at elevated temperature in order to promote the growth of graphite whiskers between the carbon cloth layers.
    Type: Grant
    Filed: November 7, 1996
    Date of Patent: June 30, 1998
    Assignee: Fiber Materials, Inc.
    Inventors: James R. Lennox, Daniel C. Nelson, Roger T. Pepper