Strand Or Fiber Material Is Blended With Another Chemically Different Microfiber In The Same Layer Patents (Class 442/341)
  • Patent number: 11944723
    Abstract: A vascular repair patch with a polymeric substrate having first and second major surfaces, and at least first and second polymer filament layers, wherein the polymer filaments of the first polymer filament layer are oriented in parallel and the polymer filaments of the second polymer filament layer are oriented randomly. The patch may further include thrombogenic agents and/or extracellular matrix compounds to promote vascular tissue regeneration at the repair site. Further, included are methods of making and using the patch.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: April 2, 2024
    Assignee: INSTITUT QUIMIC DE SARRIA CETS FUNDACIO PRIVADA
    Inventors: Jordi Martorell López, Salvador Borrós Gómez, Noemí Balà Palasí, Mercedes Balcells Camps
  • Patent number: 10470983
    Abstract: Provided is a beauty care pack including: a support; a shape retaining layer that is laminated on the support so as to be separated from the support by moisture and is formed by electrospinning a polymer material, to maintain moisturizing and hold the shape of the beauty care pack; and a chemical liquid layer that is laminated on the shape retaining layer and is formed by electrospinning a water-soluble polymer material and a functional material, and that is a dry type and melted by moisture, to thus be easily and conveniently stored and packaged, and conveniently used since the dry sheet is attached on the face of a user.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: November 12, 2019
    Assignee: AMOLIFESCIENCE CO., LTD.
    Inventors: In Yong Seo, Ji Hyun Lee
  • Patent number: 10333176
    Abstract: An electrolyte membrane for use in a rechargeable battery includes a polymer layer and platelet particles, where the polymer layer is reinforced with a fiber mat, and the polymer layer retains an electrolyte. A rechargeable battery uses the membrane in a position between a positive electrode and negative electrode where the membrane serves as an ion conductor for the battery.
    Type: Grant
    Filed: August 12, 2014
    Date of Patent: June 25, 2019
    Assignee: THE UNIVERSITY OF AKRON
    Inventors: Mukerrem Cakmak, Cheng Qu
  • Patent number: 10227568
    Abstract: The development and construction of implantable artificial organs, and a process for manufacturing three-dimensional polymer microscale and nanoscale structures for use as scaffolds in the growth of biological structures such as hollow organs, luminal structures, or other structures within the body are disclosed.
    Type: Grant
    Filed: February 9, 2012
    Date of Patent: March 12, 2019
    Assignee: NANOFIBER SOLUTIONS, LLC
    Inventor: Jed Johnson
  • Patent number: 9273415
    Abstract: A method of preparing a fiber including electro-spinning onto a substrate polymer solutions from a plurality of jets to form a network of filaments, wherein at least one jet sprays onto the substrate a first chemical mixture including a carbon fiber precursor compound, and at least one other jet sprays onto the substrate a second chemical mixture comprising a sacrificial polymer and a precursor compound of a functional material; and processing the filaments on the substrate, thereby forming an arrangement of carbon fibers having the functional material deposited thereon.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: March 1, 2016
    Assignee: International Business Machines Corporation
    Inventors: Ho-Cheol Kim, Leslie E. Krupp, Philip M. Rice, Robert M. Shelby, Angela-Kristina Speidel
  • Patent number: 9074304
    Abstract: A method of producing stretchable conductive nanofibers includes: providing stretchable nanofibers; providing a metal precursor solution by dissolving metal precursors in a solvent that may swell the stretchable nanofibers; bringing the stretchable nanofibers into contact with the metal precursor solution or its vapor for a sufficient time for the metal precursors to penetrate into the stretchable nanofibers; and reduce the metal precursors inside the stretchable nanofibers to metal nanoparticles.
    Type: Grant
    Filed: August 9, 2012
    Date of Patent: July 7, 2015
    Assignees: SAMSUNG ELECTRONICS CO., LTD., Industry-Academic Cooperation Foundation, Yonsei University
    Inventors: Jong-jin Park, Jung-kyun Im, Sang-won Kim, Un-yong Jeong
  • Patent number: 9040133
    Abstract: An article composed of a polymeric material, especially a material having elastic properties, which has been provided with an embedded reinforcement made wholly or partly of a textile material. In a first reinforcement variant, the textile material is polyoxadiazole (POD), a POD derivative or a POD copolymer, or, in a second reinforcement variant, the textile material is a combination of POD, a POD derivative or a POD copolymer, and at least one further textile material, or, in a third reinforcement variant, the textile material comprises a material combination of POD, a POD derivative or a POD copolymer and at least one further material which is not part of any textile group. The article is particularly a hose and more particularly a charge-air hose having an inner layer and an outer layer of a polymeric material and an embedded reinforcement, for example in the form of a POD knit.
    Type: Grant
    Filed: November 13, 2012
    Date of Patent: May 26, 2015
    Assignee: ContiTech Schlauch GmbH
    Inventors: Horst Schubert, Ulrich Brettschneider
  • Publication number: 20150044929
    Abstract: A method for forming biodegradable fibers is provided. The method includes blending polylactic acid with a polyepoxide modifier to form a thermoplastic composition, extruding the thermoplastic composition through a die, and thereafter passing the extruded composition through a die to form a fiber. Without intending to be limited by theory, it is believed that the polyepoxide modifier reacts with the polylactic acid and results in branching of its polymer backbone, thereby improving its melt strength and stability during fiber spinning without significantly reducing glass transition temperature. The reaction-induced branching can also increase molecular weight, which may lead to improved fiber ductility and the ability to better dissipate energy when subjected to an elongation force. Through selective control over this method, the present inventors have discovered that the resulting fibers may exhibit good mechanical properties, both during and after melt spinning.
    Type: Application
    Filed: October 23, 2014
    Publication date: February 12, 2015
    Inventors: Vasily A. Topolkaraev, Ryan J. McEneany, Thomas A. Eby, Tyler J. Lark
  • Publication number: 20150000233
    Abstract: Provided is a method of fabricating a filter medium including the following steps. An assembly of first fiber is formed by a first spinning device. A plurality of second fiber is formed by a second spinning device. On a reception device is collected a film having a three-dimensional non-woven structure constructed by the first fibers and the second fibers. Each of the first fibers has a diameter of 1-50 ?m. Each of the second fibers has a diameter of 1-1000 nm. The second spinning device is positioned between the first spinning device and the reception device. The first fibers and the second fibers stack with each other in a random manner to form the three-dimensional non-woven structure.
    Type: Application
    Filed: September 27, 2013
    Publication date: January 1, 2015
    Applicant: Taiwan Textile Research Institute
    Inventors: Chung-Feng Dai, Huan-Sheng Chien
  • Publication number: 20140213136
    Abstract: A fibrous properties-switching article comprises a mat consisting of fibers having a fiber diameter of 2 microns or less. The fibers comprise a polymer, copolymer, polymer blend, or polymer network, wherein the fibers have a diameter of 2 gm or less. The surface and/or bulk property of the mat changes over a range of temperatures, wherein the polymer, copolymer, polymer blend, or polymer network undergoes a structural change over the range of temperatures. The fiber mat is formed by electrospinning. In an exemplary embodiment, a blend of polystyrene and poly((N-isopropyl acrylamide) (b1-PS/PNIPA) in dimethylformamide (DMF) is electrospun to form a mat consisting of fibers with a diameter less than 2 ?m that shows a transition from a superhydrophilic surface to a nearly superhydrophobic surface over a temperature range from 30° C. to 45° C.
    Type: Application
    Filed: August 23, 2012
    Publication date: July 31, 2014
    Applicants: SANDIA CORPORATION, UNIVERSITY OF FLORIDA RESEARCH FOUNDATION, INC.
    Inventors: Wolfgang M. Sigmund, Palanikkumaran Muthiah, Tim Boyle
  • Publication number: 20140213135
    Abstract: Provided is an extra-fine fiber sheet including an extra-fine fiber assembly including extra-fine fibers having an average fiber diameter of 500 nm or smaller. The extra-fine fiber sheet includes an extra-fine fiber assembly. The assembly includes a solvent-spinnable polymer (A) having a weight average molecular weight of 5,000 to 100,000 as a main component and a polymer (B) having a weight average molecular weight equal to or more than 10 times as large as that of the polymer (A) as an accessory component; and the assembly includes constituent fibers having an average fiber diameter of 10 to 500 nm. The polymer (A) may be a non-conductive polymer, and the polymer (B) may be a thickening polymer.
    Type: Application
    Filed: March 27, 2014
    Publication date: July 31, 2014
    Applicant: KURARAY CO., LTD.
    Inventors: Takayoshi HOSOYA, Tomohiro HAYAKAWA
  • Publication number: 20140024279
    Abstract: A dimensionally stable bonded nonwoven fibrous web formed by extruding melt blown fibers of a polymeric material, collecting the melt blown fibers as an initial nonwoven fibrous web, and annealing the initial nonwoven fibrous web with a controlled heating and cooling operation, is described. The bonded nonwoven fibrous web shrinkage is typically less than 4 percent relative to the initial nonwoven fibrous web.
    Type: Application
    Filed: September 20, 2013
    Publication date: January 23, 2014
    Applicant: 3M INNOVATIVE PROPERTIES COMPANY
    Inventors: Michael R. Berrigan, John D. Stelter, Ruth A. Ebbens, Sian F. Fennessey
  • Publication number: 20130316607
    Abstract: There is provided a nonwoven fabric laminate that is capable of being disinfection-treated with e.g., electron beam and is excellent in tensile strength, barrier properties, low-temperature sealability, and softness. The present invention provides a nonwoven fabric laminate obtained by laminating a spunbonded nonwoven fabric on at least one surface of a melt-blown nonwoven fabric (A), the melt-blown nonwoven fabric (A) including fibers of an ethylene-based polymer resin composition of an ethylene-based polymer (a) and an ethylene-based polymer wax (b), the spunbonded nonwoven fabric including a conjugate fiber formed from a polyester (x) and an ethylene-based polymer (y) such that at least part of the fiber surface is the ethylene-based polymer (y).
    Type: Application
    Filed: February 15, 2012
    Publication date: November 28, 2013
    Applicant: Mitsui Chemicals, Inc.
    Inventors: Taro Ichikawa, Kuniaki Kawabe
  • Publication number: 20130236716
    Abstract: An aramid nonwoven fabric showing more improved tenacity and superior heat-insulating property, and a method of preparing the same. The aramid nonwoven fabric is what includes 10 to 100 wt % of para-aramid staple fibers and 0 to 90 wt % of meta-aramid staple fibers, and has an air permeability of 40 to 200 cm3/cm2/sec and an average pore size of 20 to 50 ?m. Such aramid nonwoven fabric can be prepared by carding aramid fibers including the para-aramid staple fibers and the meta-aramid staple fibers so as to form a web, needle-punching the same, and water-punching the same with a prescribed water pressure.
    Type: Application
    Filed: April 26, 2013
    Publication date: September 12, 2013
    Applicant: KOLON INDUSTRIES, INC.
    Inventors: Jin-Il KIM, Jin-Hwan CHOI
  • Patent number: 8415262
    Abstract: Porous fibrous sheets are provided that are useful in end uses requiring microbial barrier properties such as medical packaging and medical gowns and drapes. The porous fibrous sheets may contain nanofibers and wood pulp.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: April 9, 2013
    Assignee: E I du Pont de Nemours and Company
    Inventors: Ioannis V. Bletsos, Joseph Robert Guckert, Mikhail R. Levit, David Carl Roberts
  • Patent number: 8372766
    Abstract: Conductive nonwoven webs are disclosed. The nonwoven webs contain pulp fibers combined with conductive fibers. In one embodiment, the webs are made in a wetlaid tissue making process.
    Type: Grant
    Filed: July 31, 2007
    Date of Patent: February 12, 2013
    Assignee: Kimberly-Clark Worldwide, inc.
    Inventors: Davis-Dang H. Nhan, Duane Joseph Shukoski
  • Publication number: 20120315225
    Abstract: Dimensionally stable nonwoven fibrous webs include a multiplicity of continuous fibers formed from one or more thermoplastic polyesters and polypropylene in an amount greater than 0% and no more than 10% by weight of the web. The webs have at least one dimension which decreases by no greater than 10% in the plane of the web when heated to a temperature above a glass transition temperature of the fibers. A spunbond process may be used to produce substantially continuous fibers that exhibit molecular orientation. A meltblown process may be used to produce discontinuous fibers that do not exhibit molecular orientation. Antishrinkage and antistatic additives are also added to the fibrous webs. The webs may be used as articles for filtration, sound absorption, thermal insulation, surface cleaning, cellular growth support, drug delivery, personal hygiene, medical apparel, or wound dressing.
    Type: Application
    Filed: February 16, 2011
    Publication date: December 13, 2012
    Inventors: Francis E. Porbeni, Chetan P. Jariwala, Mahfuza B. Ali, Matthew T. Scholz
  • Patent number: 8069629
    Abstract: A siding panel assembly includes an ornamental facing and a first insulation layer made from fibrous insulating material. That fibrous insulating material includes polymer fibers and glass fibers, polymer fibers, natural fibers and mixtures thereof. A method for making the siding panel assembly includes the steps of cutting a groove in and molding a first surface of a sheet of the insulation layer to match in profile a concavity in the ornamental facing and assembling the insulation layer and the ornamental facing.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: December 6, 2011
    Assignee: CertainTeed Corporation
    Inventors: Anthony L. Rockwell, W. David Graham, Donn R. Vermilion, Kaushik Chakrabarty
  • Publication number: 20110250814
    Abstract: A non-woven fabric composite containing coir fibers and a method for producing such composites. The non-woven fabric composite is comprised of coir fibers, which are large diameter, lignin-rich fibers, with a high viscous flow temperature and a high degradation temperature combined with fibers made of a thermoplastic polymer with a lower viscous flow temperature such as polypropylene (“PP”), polyethylene (“PE”), polylactic acid (“PLA”), and polyester (“PET”) or mixtures thereof. A hot-pressed non-woven fabric composite material prepared from the non-woven fabric composite.
    Type: Application
    Filed: June 22, 2011
    Publication date: October 13, 2011
    Applicant: BAYLOR UNIVERSITY
    Inventors: Walter Bradley, David Stanton Greer
  • Publication number: 20110250815
    Abstract: The subject matter disclosed herein relates generally to the production of a predetermined ratio of multicomponent fibers in combination with monocomponent fibers or other multicomponent fibers, preferably through a spunbonding process. After extrusion, these fibers can produce a fiber network that is subsequently bonded to produce a nonwoven fabric comprising multiple types of fibers. The multicomponent fibers within the network may be processed to remove one component by dissolution or to split the individual components into separate fibers. As a result, the fabric will be comprised of fibers with a range of diameters (micro- or nano-denier fibers as well as higher denier fibers) such that the fibers will not pack as tightly as in a homogeneous nonwoven fabric produced from one type of monocomponent or multicomponent fiber. The present invention additionally relates to methods for producing nonwoven fabrics with increased loft, breathability, strength, compressive properties, and filtration efficiency.
    Type: Application
    Filed: June 24, 2011
    Publication date: October 13, 2011
    Inventor: Behnam Pourdeyhimi
  • Publication number: 20110250813
    Abstract: A non-woven fabric composite containing coir fibers and a method for producing such composites. The non-woven fabric composite is comprised of coir fibers, which are large diameter, lignin-rich fibers, with a high viscous flow temperature and a high degradation temperature combined with fibers made of a thermoplastic polymer with a lower viscous flow temperature such as polypropylene, polyethylene or a biodegradable thermoplastic polymer fiber such as polylactic acid, or mixture thereof. A hot-pressed non-woven fabric composite material prepared from the non-woven fabric composite.
    Type: Application
    Filed: June 15, 2011
    Publication date: October 13, 2011
    Applicant: BAYLOR UNIVERSITY
    Inventors: Walter BRADLEY, David Stanton Greer
  • Publication number: 20110250812
    Abstract: The subject matter disclosed herein relates generally to fabrics composed of micro-denier fibers wherein said fibers are formed as bicomponent fibrillated fiber. The energy is sufficient for fibrillating as well as entangling (bonding) the fibers. These fabrics can be woven or knitted and made from made from bicomponent islands in the sea fibers and filaments or can be nonwovens and formed by either spunbonding or through the use of bicomponent staple fibers formed into a web by any one of several means and bonded similarly to those used for the spunbonded filament webs.
    Type: Application
    Filed: June 24, 2011
    Publication date: October 13, 2011
    Inventors: Behnam Pourdeyhimi, Nataliya V. Fedorova, Stephen R. Sharp
  • Patent number: 7989369
    Abstract: The present invention is directed to articles comprising nanofibers. The nanofibers, having a diameter of less than 1 micron, may comprise a significant number of the fibers in one layer of the web contained by the article. Preferably, the nanofibers are produced in a melt film fibrillation process. The articles include diapers, training pants, adult incontinence pads, catamenials products such as feminine care pads and pantiliners, tampons, personal cleansing articles, personal care articles, and personal care wipes including baby wipes, facial wipes, and feminine wipes.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: August 2, 2011
    Assignee: The Procter & Gamble Company
    Inventors: Eric Bryan Bond, Rajeev Chhabra, Olaf Erik Alexander Isele, Han Xu
  • Patent number: 7977260
    Abstract: The present invention provides a separator for an electric double layer capacitor comprising a porous sheet containing fibrillated heat-resistant fibers, polyester fibers having a fineness of 0.01 dtex to less than 0.10 dtex, and fibrillated cellulose, which is suitable for use as a separator for an electric double layer capacitor operating at high voltages of 3 V or more.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: July 12, 2011
    Assignee: Mitsubishi Paper Mills Limited
    Inventors: Takahiro Tsukuda, Masatoshi Midorikawa, Tomohiro Sato
  • Patent number: 7919420
    Abstract: The invention relates to a spun-bonded nonwoven fabric made of polyolefin filaments having a titer<1.6 dtex, the spun-bonded nonwoven fabric having a basis weight?18 g/m2, a waterproofness of <15 cm measured as a water column, and an air permeability of at least 230 m3/(m2·min), wherein the product of the air permeability and the basis weight is ?5000 g/(m·min).
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: April 5, 2011
    Assignee: Fiberweb Corovin GmbH
    Inventors: Steffen Bornemann, Markus Haberer
  • Publication number: 20100323179
    Abstract: The present invention relates to an aramid nonwoven fabric showing more improved tenacity and superior heat-insulating property, and a method of preparing the same. The aramid nonwoven fabric is what includes 10 to 100 wt % of para-aramid staple fibers and 0 to 90 wt % of meta-aramid staple fibers, and has an air permeability of 40 to 200 cm3/cm2/sec and an average pore size of 20 to 50 ?m. Such aramid nonwoven fabric can be prepared by carding aramid fibers including the para-aramid staple fibers and the meta-aramid staple fibers so as to form a web, needle-punching the same, and water-punching the same with a prescribed water pressure.
    Type: Application
    Filed: November 14, 2008
    Publication date: December 23, 2010
    Applicant: KOLON INDUSTRIES, INC.
    Inventors: Jin-Il Kim, Jin-Hwan Choi
  • Publication number: 20100317249
    Abstract: An article is provided that comprises fibers, as is a method of forming the article. The fibers comprise an organopolysiloxane component selected from (i) an organopolysiloxane having the formula (R3SiOi/2)w(R2Si?2/2)x(RSi?3/2)y(Si?4/2)z (I), wherein each R is selected from the group of an inorganic group, an organic group, and combinations thereof, w is from 0 to 0.95, x is from 0 to 0.95, y is from 0 to 1, z is from 0 to 0.9, and w+x+y+z=1, and (ii) a cured product of said organopolysiloxane having the formula (I), and combinations of (i) and (ii), provided that the fibers are free from organic polymers, organic copolymers, and organosiloxane-organic copolymers. The method of forming the article includes the step of forming fibers from a composition. The composition used to form the fibers comprises the organopolysiloxane having the formula (I), provided that the composition is free from organic polymers, all-organic copolymers, and organosiloxane-organic copolymers.
    Type: Application
    Filed: November 20, 2008
    Publication date: December 16, 2010
    Inventors: Aneta Clark, Randal Hill, Randall Schmidt, Steven Snow
  • Patent number: 7829486
    Abstract: The leather-like sheet substrate of the present invention comprises a fiber-entangled nonwoven fabric that comprises a microfine fiber bundle (A) and a microfine fiber bundle (B) in a blending ratio (A)/(B) of 30/70 to 70/30 by mass and a polymeric elastomer contained in the fiber-entangled nonwoven fabric. The microfine fiber bundle (A) comprises 10 to 100 microfine fibers each of which has a single fiber fineness of 0.5 dtex or less and which are made of an elastic polymer having a JIS A hardness of 90 to 97. The microfine fiber bundle (B) comprises a microfine fiber which has a single fiber fineness of 0.5 dtex or less and which is made of a non-elastic polymer. Because of its excellent stretchability in both the machine and transverse directions and drapeability, the leather-like sheet substrate is particularly suitable as the material for clothing.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: November 9, 2010
    Assignee: Kuraray Co., Ltd.
    Inventors: Yoshiki Nobuto, Yoshihiro Tanba
  • Patent number: 7824764
    Abstract: Described are antimicrobial strands comprising a) thermoplastic elastomer, b) polymer having a melting point of at least 10° C. below the melting point of the thermoplastic elastomer and c) halogenated phenol. These strands are notable for an excellent antimicrobial effect, which survives repeated washing.
    Type: Grant
    Filed: February 21, 2008
    Date of Patent: November 2, 2010
    Assignee: Teijin Monofilament Germany GmbH
    Inventors: Kurt-Günter Berndt, Rex Delker
  • Patent number: 7700504
    Abstract: Problem to be Solved: To provide an elastic nonwoven fabric with a good elasticity, adequate strength under elongation, good antiblocking property and favorable feeling, suitable for fiber products, at low cost, as well as fiber products using the same. Solution: An elastic nonwoven fabric comprising long elastomeric fiber and nonelastomeric fiber in a weight ratio within a range from 50/50 to 95/5, which has an elongation recovery rate of the elastic nonwoven fabric after 50% elongation equal to or higher than 70%, and a resistance to peel two sheets of the nonwoven fabric apart equal to or lower than the strength of the fabric under 50% elongation; as well as fiber products using the same.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: April 20, 2010
    Assignees: Chisso Corporation, Chisso Polypro Fiber Company Limited
    Inventors: Yoshimi Tsujiyama, Hisanobu Minamizawa, Junji Iwata
  • Publication number: 20100093245
    Abstract: A non-woven fabric composite containing natural fibers and a method for producing such composites. The non-woven fabric composite is comprised of large diameter, lignin-rich natural fibers with a high viscous flow temperature and a high degradation temperature combined with fibers made of a thermoplastic polymer with a lower viscous flow temperature such as polypropylene, polyethylene or a biodegradable thermoplastic polymer fiber such as polylactic acid, or mixture thereof. A hot-pressed non-woven fabric composite material prepared from the non-woven fabric composite.
    Type: Application
    Filed: October 6, 2009
    Publication date: April 15, 2010
    Applicant: Baylor University
    Inventors: Walter Bradley, David Stanton Greer
  • Patent number: 7592277
    Abstract: An apparatus and method in which the apparatus includes a first electrospinning device configured to electrospin first fibers of a first substance, a second electrospinning device configured to electrospin second fibers of a second substance such that first and second fibers combine in a mat formation region, and a biasing device configured to bias the first electrospinning device with a first electric polarity and to bias the second electrospinning device with a second electric polarity of opposite polarity to the first electric polarity to promote attraction and coalescence between the first and second fibers. The method electrospins under the first electric polarity first fibers from the first substance, electrospins under the second electric polarity fibers from the second substance, and coalesces the first and second fibers to form the fiber mat.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: September 22, 2009
    Assignee: Research Triangle Institute
    Inventors: Anthony L. Andrady, David S. Ensor, Teri A. Walker, Purva Prabhu
  • Patent number: 7576019
    Abstract: The present invention is directed to nonwoven webs and articles comprising nanofibers. The nanofibers are made from a polymer having a glass transition temperature about 25 C. The nanofibers, having a diameter of less than 1 micron, may comprise a significant number of the fibers in one layer of the web contained by the article. Preferably, the nanofibers are produced in a melt film fibrillation process. Articles include diapers, training pants, adult incontinence pads, catamenials products such as feminine care pads and pantiliners, tampons, personal cleansing articles, personal care articles, and personal care wipes including baby wipes, facial wipes, and feminine wipes.
    Type: Grant
    Filed: April 19, 2005
    Date of Patent: August 18, 2009
    Assignee: The Procter & Gamble Company
    Inventors: Eric Bryan Bond, Rajeev Chhabra, Olaf Erik Alexander Isele, Han Xu
  • Patent number: 7494946
    Abstract: A thermal insulation material for articles of clothing, the material including fibers for providing thermal insulation and fibers for providing a stable structure for the material.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: February 24, 2009
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Phillip W. Gibson, Calvin K. Lee
  • Patent number: 7476632
    Abstract: New nonwoven fibrous webs are taught which comprise a collected mass of a) directly formed fibers disposed within the web in a C-shaped cross-sectional configuration and b) staple fibers having a crimp of at least 15% dispersed among the directly formed fibers in an amount of at least 5% the weight of the directly formed fibers. The web is lofty but free of macrovoids. Preferably, the web has a filling ratio of at least 50 and a light transmittance variation of about 2% or less. Typically, fibers within the web are bonded together at points of fiber intersection, preferably with autogenous bonds, to provide a compression-resistant matrix. The webs are especially useful as acoustic and thermal insulation.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: January 13, 2009
    Assignee: 3M Innovative Properties Company
    Inventors: David A. Olson, Jonathan H. Alexander, Michael R. Berrigan
  • Patent number: 7405171
    Abstract: PROBLEM TO BE SOLVED: To provide an elastic nonwoven fabric with a good elasticity, adequate strength under elongation, good antiblocking property and favorable feeling, suitable for fiber products, at low cost, as well as fiber products using the same. SOLUTION: An elastic nonwoven fabric comprising long elastomeric fiber and nonelastomeric fiber in a weight ratio within a range from 50/50 to 95/5, which has an elongation recovery rate of the elastic nonwoven fabric after 50% elongation equal to or higher than 70%, and a resistance to peel two sheets of the nonwoven fabric apart equal to or lower than the strength of the fabric under 50% elongation; as well as fiber products using the same.
    Type: Grant
    Filed: August 5, 2003
    Date of Patent: July 29, 2008
    Assignees: Chisso Corporation, Chisso Polypro Fiber Company Limited
    Inventors: Yoshimi Tsujiyama, Hisanobu Minamizawa, Junji Iwata
  • Patent number: 7402539
    Abstract: Disclosed is a battery separator consisting essentially of a nonwoven fabric having a substantially unilayered structure, wherein an apparent total surface area of fibers per a surface density of the nonwoven fabric is 20 m2 or more, a thickness of the nonwoven fabric is 0.1 mm or less, a uniformity index of the nonwoven fabric is 0.15 or less, and the nonwoven fabric contains fine fibers having a fiber diameter of 4 ?m or less.
    Type: Grant
    Filed: August 9, 2001
    Date of Patent: July 22, 2008
    Assignee: Japan Vilene Co., Ltd.
    Inventors: Toshiaki Takase, Yoshihiko Kondo, Noriko Miyaguchi, Masanao Tanaka
  • Publication number: 20080160855
    Abstract: A flexible, penetration resistant structure has a solids layer with a pattern of intersecting gap lines with critical gap cross section geometry, a flexible fiber or fabric layer backing, and a critical bonding layer attaching the solids layer to the flexible backing layer; where the gap geometry upon impact by a select penetrator type causes a controlled response and distributes impact energy in the structure, placing elements of the solids layer adjacent to the impact point mainly in vertical and lateral compression, the bonding layer mainly in shear, the fabric layer beneath the point of impact mainly in bending pressure, and the fibers within the fabric layer, particular those fibers perpendicular to the axis of the gap segment impacted, mainly in tension; and where the applicable class of penetrators is loosely defined as within a certain range of striking energy per unit area of penetrator contact area cross section.
    Type: Application
    Filed: October 28, 2004
    Publication date: July 3, 2008
    Applicant: Warwick Mills, Inc.
    Inventor: Charles A. Howland
  • Publication number: 20080160856
    Abstract: A composite material comprising a plurality of nanofibers intertwined with a plurality of coarse fibers to form one or more layers is provided. The nanofibers can be any suitable type of nanofiber, including electrospun fibers. A composite material comprising a plurality of electrospun fibers intertwined with a plurality of coarse fibers to form a single layer is also provided. A composite material comprising a plurality of electrospun fibers combined with a plurality of coarse fibers to form a plurality of layers, i.e., a multi-layer material, is also provided. In some embodiments, gradients in one or more directions are produced. Embodiments of the invention also provide processes for producing the composite nanofiber material. The materials are useful for any type of disposable garment, wipe, hospital garment, face mask, sterile wrap, air filter, water filter and so forth. Materials described herein can provide strong and varying surface effects, such as wicking.
    Type: Application
    Filed: November 2, 2004
    Publication date: July 3, 2008
    Inventors: Fung-jou Chen, Lei Huang, Jeffrey D. Lindsay
  • Patent number: 7390760
    Abstract: A composite material comprising a plurality of nanofibers intertwined with a plurality of coarse fibers to form one or more layers is provided. The nanofibers can be any suitable type of nanofiber, including electrospun fibers. A composite material comprising a plurality of electrospun fibers intertwined with a plurality of coarse fibers to form a single layer is also provided. A composite material comprising a plurality of electrospun fibers combined with a plurality of coarse fibers to form a plurality of layers, i.e., a multi-layer material, is also provided. In some embodiments, gradients in one or more directions are produced. Embodiments of the invention also provide processes for producing the composite nanofiber material. The materials are useful for any type of disposable garment, wipe, hospital garment, face mask, sterile wrap, air filter, water filter and so forth. Materials described herein can provide strong and varying surface effects, such as wicking.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: June 24, 2008
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Fung-jou Chen, Lei Huang, Jeffrey D. Lindsay
  • Patent number: 7282253
    Abstract: A non-woven fabric with melange-type visual appearance and endowed with high-durability comprising a fiber part and a matrix binder characterized by the binder matrix being a polyurethane characterized by the presence of soft segments and rigid segments, the former constituted from mixtures of polycarbonate-polyols and polyester-polyols, and the latter, from urethane groups deriving from the reaction of isocyanates with ureic polyols, and groups deriving from the reaction between the free isocyanate groups and water, and the fiber part comprises a fiber of melange appearance that is a mixture of two or more fibers with different dyeability characteristics.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: October 16, 2007
    Inventors: Silvia Marini, Omar Teofrasti
  • Patent number: 7217456
    Abstract: A composite textile fabric for rapidly moving moisture away from the skin, and for retaining body heat, is provided. The composite fabric includes an inner fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have been rendered hydrophilic, and an outer fabric layer made of a yarn comprising a plurality of fibers primarily of polyester or other synthetic yarns which have also been rendered hydrophilic. The inner fabric layer and the outer fabric layer are formed concurrently by knitting a plaited construction so that the layers are distinct and separate, yet integrated one with the other. The yarn fibers of the inner fabric layer are embedded with particles of a refractory carbide, or may be treated by metal vapor deposition to enhance the retention of body heat.
    Type: Grant
    Filed: July 25, 2000
    Date of Patent: May 15, 2007
    Assignee: Malden Mills Industries, Inc.
    Inventors: Moshe Rock, Edward P. Dionne, Charles Haryslak, William K. Lie, Gadalia Vainer
  • Patent number: 7049025
    Abstract: A novel flexible non-woven carbon fibre gas diffusion substrate comprising a plurality of first carbon fibres orientated in the x-, y- and optionally z-directions, said first fibres being bonded with a thermoplastic polymeric substance, and a carbon based filler material, characterised, in that the flexible non-woven carbon fibre gas diffusion substrate has a total density of greater than 0.35 g/cm3, and a gas diffusion electrode obtained therefrom is disclosed. Also disclosed is a process for the manufacture of the substrate and electrode.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: May 23, 2006
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Susan Joy Cooper, John Malcolm Gascoyne, Thomas Robertson Ralph, Karen Leanne Hogarth
  • Patent number: 6964931
    Abstract: The present invention is directed to a method of making a substantially continuous filament web which includes providing a plurality of polymer extruders for supplying polymer streams of at least two different polymer compositions, and providing a spinneret assembly for receiving the polymer streams. The spinneret assembly includes a plurality of orifices from which the polymer streams are extruded for formation of substantially continuous filaments formed from the polymer compositions. The distribution of at least one of the polymer compositions within the spinneret assembly is selected to optimize selected physical characteristics of the resultant continuous filament web.
    Type: Grant
    Filed: February 26, 2001
    Date of Patent: November 15, 2005
    Assignee: Polymer Group, Inc.
    Inventors: Thomas Scott Carlyle, Marlene Storzer
  • Patent number: 6919026
    Abstract: A semipermeable membrane support includes, a non-woven fabric including main fiber and binder fiber, both of which are formed of synthetic resin fine fiber, the non-woven fabric being manufactured by heating and pressing after paper making, wherein the semipermeable membrane support has a ratio of a tensile strength in a paper feeding direction to that in a width direction of 2:1 to 1:1.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: July 19, 2005
    Assignees: Awa Paper Mfg. Co., Ltd., Nitto Denko Corporation
    Inventors: Yoshitsugu Hama, Yoshifumi Kusaka, Akihiro Okubo
  • Patent number: 6900148
    Abstract: A leather-like sheet material comprising a substrate layer composed of an entangled nonwoven fabric consisting of ultrafine fibers and an elastic polymer or elastomer filled therein and having, on one side (side A) of the substrate layer, a grain layer comprising an elastomer mainly consisting of a polyurethane, wherein the ultrafine fibers (a) constituting the side A of the substrate layer have a mean fineness substantially within the range of 0.01 to 0.5 decitex and the ultrafine fibers (b) substantially constituting the other side (side B) opposite to the side A of the substrate layer have a mean fineness of not more than ½ of the mean fineness of the ultrafine fibers (a).
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: May 31, 2005
    Assignee: Kuraray Co., Ltd.
    Inventors: Hisao Yoneda, Yoshiki Nobuto, Kohei Hayashi
  • Publication number: 20040242100
    Abstract: The leather-like sheet substrate of the present invention comprises a fiber-entangled nonwoven fabric that comprises a microfine fiber bundle (A) and a microfine fiber bundle (B) in a blending ratio (A)/(B) of 30/70 to 70/30 by mass and a polymeric elastomer contained in the fiber-entangled nonwoven fabric. The microfine fiber bundle (A) comprises 10 to 100 microfine fibers each of which has a single fiber fineness of 0.5 dtex or less and which are made of an elastic polymer having a JIS A hardness of 90 to 97. The microfine fiber bundle (B) comprises a microfine fiber which has a single fiber fineness of 0.5 dtex or less and which is made of a non-elastic polymer. Because of its excellent stretchability in both the machine and transverse directions and drapeability, the leather-like sheet substrate is particularly suitable as the material for clothing.
    Type: Application
    Filed: January 29, 2004
    Publication date: December 2, 2004
    Applicant: Kuraray Co., Ltd.
    Inventors: Yoshiki Nobuto, Yoshihiro Tanba
  • Patent number: 6815383
    Abstract: A nonwoven web useful as a filter medium includes a plurality of bicomponent multilobal fibers including a higher melting polymer component, a lower melting polymer component, and an interface between the polymer components. The fibers are bonded together at points of contact including the lower melting polymer components, to provide a coherent filter medium. The multilobal fibers include raised lobal regions and depressed regions between the lobes which catch, trap or ensnare particulate matter that is being filtered from a gaseous or liquid medium. The multilobal fibers may be electrecized to provide electrostatic attraction between the fibers and the particles.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: November 9, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Billy Dean Arnold
  • Publication number: 20040203306
    Abstract: A flexible wipe, comprising at least one conformable woven or non-woven layer and at least one adhered nanofiber layer, can be used to remove a variety of particulate soils from planar, curved or complex surfaces that are contaminated by small particulate soil. The nanofiber layer is configured onto the flexible non-woven in a fashion such that particulate of a broad particle size range is trapped or incorporated by the nanofiber layer and efficiently removed from the contaminated surface. The nanofiber layer comprises a web of spun fibers that can incorporate and trap soil particles for efficient soil removal.
    Type: Application
    Filed: April 26, 2004
    Publication date: October 14, 2004
    Applicant: Donaldson Company, Inc.
    Inventors: Timothy H. Grafe, Kristine M. Graham
  • Publication number: 20040161993
    Abstract: An inorganic fiber composite insulation batt is fabricated from mineral or inorganic fibers, preferably from scrap, and plastic-containing bonding fibers. The inorganic fiber composite insulation batt has substantially uniform density throughout its volume. The plastic-containing bonding fibers are used as the binder in this formulation.
    Type: Application
    Filed: February 19, 2004
    Publication date: August 19, 2004
    Inventors: Gary Tripp, Alain Yang, Mark Trabbold