Nonwoven Fabric Is Coated, Impregnated, Or Autogenously Bonded Patents (Class 442/374)
  • Patent number: 6977231
    Abstract: A suturable adhesion-preventing membrane has high suture strength, good biocompatibility, decomposition and absorption in a living body, sufficient adhesion-preventing effect, and desirable guided tissue regeneration. The membrane is composed of at least one non-woven fabric layer made of collagen fibers, or a laminated membranous substance consisting of at least one non-woven fabric layer made of collagen fibers and at least one sponge layer made of collagen, and a coating layer of gelatin or hyaluronic acid on the surface or surfaces of the above membrane. Preferably, the membrane comprises one to six compressed cross-linked collagen non-woven fabric layers wherein a layer has a fibers having a fiber diameter of 0.05 mm to 1.0 mm, a bulk density of 5.0×10?4 to 5 g/cm3 and a thickness of 0.1 mm to 50 mm, and a coating layer containing gelatin or hyaluronic acid and having a thickness of 0.05 mm to 20 mm, wherein the coating layer covers one or both sides or a part or whole of the surface of the membrane.
    Type: Grant
    Filed: January 21, 2000
    Date of Patent: December 20, 2005
    Assignee: Nipro Corporation
    Inventor: Kazuhisa Matsuda
  • Patent number: 6927183
    Abstract: The present invention provides a reinforced article with an injected inner reinforcing mixture layer deposited between a covering material and a core material.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: August 9, 2005
    Assignee: Diversitech Corporation
    Inventor: Dennis Christen
  • Patent number: 6919026
    Abstract: A semipermeable membrane support includes, a non-woven fabric including main fiber and binder fiber, both of which are formed of synthetic resin fine fiber, the non-woven fabric being manufactured by heating and pressing after paper making, wherein the semipermeable membrane support has a ratio of a tensile strength in a paper feeding direction to that in a width direction of 2:1 to 1:1.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: July 19, 2005
    Assignees: Awa Paper Mfg. Co., Ltd., Nitto Denko Corporation
    Inventors: Yoshitsugu Hama, Yoshifumi Kusaka, Akihiro Okubo
  • Patent number: 6908669
    Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material is needed to change some of the physical properties of the composition.
    Type: Grant
    Filed: November 17, 2003
    Date of Patent: June 21, 2005
    Assignee: Honeywell International Inc.
    Inventor: My N. Nguyen
  • Patent number: 6902799
    Abstract: A laminated sheet which contains a cross-linking foam material, and radiates far infrared so that it has heat-insulating and heat-retentive properties. The laminated sheet (1) has a three-layered structure including polyethylene foam (2) having a sheet shape that is one example of a cross-linking foam material in which a substance that radiates far infrared rays is mixed, non-woven fabric (3) having a sheet shape formed on a lower face thereof and a polyester film (4) formed on an upper face thereof. Since the laminated sheet of the present invention is allowed to radiate far infrared rays, it can greatly shorten the snow-melting time, etc., because of its heat reflection effects in comparison with a sheet made of a single material of non-woven fabric, and it also makes it possible to greatly improve heat-insulating and heat-retentive effects, and also to provide medical effects.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: June 7, 2005
    Assignee: IST Corporation, Limited
    Inventor: Seishi Chikamori
  • Patent number: 6877255
    Abstract: A laminate of a thermally pointbonded nonwoven base fabric and a coating of polyurethane or polyvinyl chloride on at least one surface of the base fabric, and a footwear upper made from the laminate and wherein the upper functions additionally as a lining for the footwear.
    Type: Grant
    Filed: July 2, 2001
    Date of Patent: April 12, 2005
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Kieran O'Hare
  • Patent number: 6869659
    Abstract: Lightweight, non-woven loop products for hook-and-loop fastening are disclosed, as are methods for making them and end products employing them. The products are non-woven webs of entangled fibers of substantial tenacity, the fibers forming both a sheet-form web body and hook-engageable, free-standing loops extending from the web body. The product is stretched and stabilized to produce spaced-apart loop clusters extending from a very thin web of taut fibers. In some embodiments, the fibers include low denier fibers and/or bicomponent fibers.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: March 22, 2005
    Assignee: Velcro Industries B.V.
    Inventors: William H. Shepard, Paul R. Erickson, Michael J. Onderko
  • Patent number: 6863953
    Abstract: The present invention provides a surface material which can be replaced to the conventional surface material made of soft polyvinylchloride resin. This surface material is useful for the various uses such as the material for car interior, surface material furniture or the material for porches. The present invention is the urethane resin surface material comprising, a mixed resin sheet composed of 50-95 wt. % thermoplastic polyurethane and 50-5 wt. % of acrylic soft resin and the Shore A hardness of said urethane resin surface material is 60-80. On one side surface of the mixed resin sheet, a layer of knitted, woven, nonwoven fabric or soft foam sheet can be provided. As the thermoplastic polyurethane resin, the thermoplastic polyurethane resin of Shore A hardness 65-90 is desirable, and as the acrylic soft resin, the acrylic soft resin of Shore A hardness 50-80 is desirable.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: March 8, 2005
    Assignee: Okamoto Industries, Inc.
    Inventors: Toshimasa Mori, Yoshinari Hatori, Tetsuo Nodera, Haruhide Kawai
  • Patent number: 6838163
    Abstract: A composite facer material for use with cementitious wallboards, where the composite facer is embedded in a top and bottom face thereof. The composite facer material, in a most preferred embodiment, comprises two layers. The first layer is preferably a carded polyester nonwoven mat, which is bonded to a second layer comprising preferably a tri-directional laid scrim fabric reinforcement layer made of continuous glass fibers. The two layers are preferably bonded together using an acrylic adhesive, which offers superior adhesion between the layers as well as superior adhesion between the composite facing material and the cementitious core.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: January 4, 2005
    Assignee: Milliken & Company
    Inventors: Robert M. Smith, George C. McLarty, III, Andrew D. Child, Samuel E. Graham, W. Randolph Hursey
  • Patent number: 6835448
    Abstract: A friction material for a liquid medium, according to the invention, consists of a fibre mat impregnated with a thermosetting resin, the fibres having a length of at least 12 mm. The method of producing such a material includes the following steps: a) a mixture of fibres of the same nature or of different natures is produced in a mixer; b) the mixture is carded to form a card web; c) the card web is lapped; d) the lap thus formed is needled; e) the needled mat is impregnated with a thermosetting resin.
    Type: Grant
    Filed: March 11, 1998
    Date of Patent: December 28, 2004
    Assignee: Valeo Materiaux de Friction
    Inventors: Denis Menard, Richard Guerin, Jean-Pierre Boutaud, Gérard Jacq
  • Publication number: 20040253892
    Abstract: An absorbent structure having a longitudinal axis, a lateral axis, a z-direction axis normal to the longitudinal and lateral axes, longitudinally opposite ends and laterally opposite side edges. An upper surface of the absorbent structure has a three-dimensional topography relative to the longitudinal and lateral axes and defines a plurality of peaks and valleys of the upper surface relative to the z-direction. A lower surface of the absorbent structure has a three-dimensional topography relative to the longitudinal and lateral axes and defines a plurality of the peaks and valleys of the lower surface relative to the z-direction. The absorbent structure has a projected area as determined by a Topography Analysis Method, and the upper surface of the absorbent structure has a vertical area as determined by the Topography Analysis Method of at least about 0.1 cm2 per 1.0 cm2 projected area of the absorbent structure.
    Type: Application
    Filed: June 13, 2003
    Publication date: December 16, 2004
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Andrew Thomas Baker, Theresa Michelle McCoy, Stephen Avedis Baratian, Charles Wilson Colman
  • Publication number: 20040242106
    Abstract: This invention is directed to an improved nonwoven product comprising a nonwoven web of fibers bonded together with a sufficient amount of binder comprised of a polymer comprised of vinyl acetate, ethylene, and a crosslinking monomer to form a self-sustaining web. The improvement in the nonwoven product resides in the use of a polymer having a crystalline melting point (Tm) ranging from 35 to 90° C., preferably 50 to 80° C.; measured at a heat rate of 20° C./minute. The polymer should have a crystalline heat of fusion (Hf), which typically range from about 2 to about 50 joules per gram and a low glass transition temperature (Tg), e.g., from 10 to −40° C., typically −15 to −35° C.
    Type: Application
    Filed: May 28, 2003
    Publication date: December 2, 2004
    Inventors: John Joseph Rabasco, Ronald Joseph Pangrazi, Richard Henry Bott
  • Publication number: 20040224595
    Abstract: The present invention provides a method of making a headliner for use in an automobile interior. The method of the invention comprises applying an adhesive on a first fiber mat and a second fiber mat to form a first adhesive-containing fiber mat and a second adhesive-containing fiber mat. The first adhesive-containing fiber mat and the second adhesive-containing fiber mat are optionally dried. A multilayered structure is then assembled by positioning the first adhesive-containing fiber mat between a first fabric layer and a padding layer and the second adhesive-containing fiber mat between the padding layer and a second fabric. Finally, the multilayered structure is pressed at a sufficiently high temperature to adhere the component layers of the headliner together. The invention also provides a variation in which the fiber mats are formed using the adhesive as a binder. Finally, the invention also provide a headliner made by the method of the invention.
    Type: Application
    Filed: May 9, 2003
    Publication date: November 11, 2004
    Inventors: Michael Behnke, Bernd Glunk
  • Publication number: 20040224589
    Abstract: A method is disclosed for using discarded carpet segments or other recycled textiles to make wood-like material in sheets that are comparable to plywood. The carpet segments or other recycled materials are shredded, then layered across a slow-moving conveyor to form a thick, low-density belt of fibers. This belt is compressed between rollers, and then needle-punched, using needles with surface barbs that pull fibers downward and upward. This needle-punching causes fibers inside the mat to be pulled into vertical alignment (i.e., perpendicular to the top and bottom surfaces of a horizontal mat), to form a needle-punched mat that will hold together without chemical adhesives. A binder material is then applied to at least one and possibly both surfaces of the mat, by means such as spreading or spraying a liquid binder on either or both surfaces of the mat, or stretching a continuous film of the binder material across either or both surfaces of the mat.
    Type: Application
    Filed: October 31, 2002
    Publication date: November 11, 2004
    Inventors: Forrest C. Bacon, Wendell R. Holland, Jesse D. Bacon
  • Publication number: 20040209540
    Abstract: Disclosed is a novel melt blown spinnerette and process for making bicomponent fine fibers whereby a spinning nozzle fed by one type of polymer from one chamber is located inside another larger spinning nozzle fed by a second chamber, said nozzle pairs being arranged in multiple rows of spinning orifices, and directing high speed streams of gas to each row of spinning orifices. The design of having a nozzle inside a nozzle does not require laminar flow of layered molten masses of different polymers. The fibers made hereby have a broad fiber size distribution.
    Type: Application
    Filed: March 9, 2004
    Publication date: October 21, 2004
    Applicant: Biax Fiberfilm Corporation
    Inventor: Eckhard C. A. Schwarz
  • Patent number: 6805764
    Abstract: Disclosed are composite structures prepared using a hemicellulose-based adhesive. In a preferred embodiment, a laminate composed of plural laminae which have been bonded to one another using a hemicellulose-based adhesive is provided. The laminate is useful as a separator or partition in a shipping vessel. Most preferably, the hemicellulose-based adhesive contains one or more bonding agents and water., the hemicellulose being present in an amount of at least 10% by dry basis weight of the bonding agents.
    Type: Grant
    Filed: May 24, 2001
    Date of Patent: October 19, 2004
    Assignee: Grain Processing Corporation
    Inventors: J. Steve Taylor, Roger E. McPherson
  • Patent number: 6797382
    Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material and/or at least one solvent is needed to change some of the physical properties of the composition.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: September 28, 2004
    Assignee: Honeywell International Inc.
    Inventors: My Nguyen, Kim-Chi Le
  • Patent number: 6790798
    Abstract: A highly absorbent composite sheet wherein a non-woven substrate having a bulky structure and solid SAP with a part contained inside said bulky structure and the rest exposed on the surface of said non-woven substrate are provided, a thermally fusible component being a hot-melt adhesive, the hot-melt adhesive forming a fibrous network and covering said solid SAP and fine cellulose fibers in contact with the solid SAP whereby a single or double fibrous network is provided with the solid SAP held in position. A method for manufacturing same, and an absorbent article using such highly absorbent composite sheet are also provided.
    Type: Grant
    Filed: September 22, 2000
    Date of Patent: September 14, 2004
    Assignee: Japan Absorbent Technology Institute
    Inventors: Migaku Suzuki, Ryoichi Matsumoto
  • Patent number: 6787487
    Abstract: The present invention provides a highly durable, moisture-permeable, waterproof material that is high in moisture-permeability and waterproofness and able to achieve good adhesion with such a coat layer as moisture-permeable, water-resistant layer and with such a fibrous structural material as fabric, and a method for the production thereof. The moisture-permeable, waterproof material of the invention comprises a moisture-permeable, water-resistant layer, a fibrous structural material, and a water-swellable adhesive layer interposed between the former two to adhere them together, wherein the surfaces of the single fibers comprising said fibrous structural material are coated with a pre-treating agent containing a polyhydric compound as main component, said fibrous structural material and said water-swellable adhesive layer being adhered via the pre-treating agent.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: September 7, 2004
    Assignee: Toray Industries, Inc.
    Inventors: Keiji Takeda, Jiro Amano
  • Patent number: 6787490
    Abstract: A substrate includes a flexible substantially planar sheet of at least one layer. The layer has a front side and a back side with a donning agent associated with at least one side of the sheet. The donning agent is transferable from the sheet to an object or individual apart from the sheet.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: September 7, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventor: Peter W. Shipp, Jr.
  • Patent number: 6774071
    Abstract: This invention relates to a low fiber, plyable facer suitable for use in the construction industry, particularly for insulation board manufacture, comprising a dry preformed fiber mat containing a binder for the fibers, preferably a preformed glass mat, coated with a prefoamed composition which contains a polymer latex, a foam sustaining amount of a surfactant and a flame retarding and/or strengthening amount of a mineral filler and also to the use and process for the preparation of the above as well as to a siding underlayment or insulation board having a foamed, thermosetting resin core which is surfaced with said facer as a product for commercial use.
    Type: Grant
    Filed: April 8, 2002
    Date of Patent: August 10, 2004
    Assignee: Building Materials Investment Corporation
    Inventors: Charles J. Horner, Jr., William K. Longcor, IV, Lorin J. Lichten
  • Publication number: 20040142618
    Abstract: This invention provides facing materials for cementitious boards such as those including Portland cement or gypsum cores. The preferred facing material includes, in a first embodiment, a facing layer having an areal weight of about 300 grams/M2, and an air permeability rating of no greater than about 300 CFM/ft2 (FG 436-910 test method). The facing layer reduces the penetration of a slurry of cementitious material during the manufacture of a cementitious board, while permitting the water vapor from the slurry to pass therethrough. The facing materials of this invention can be designed to substantially eliminate the fouling of rolls used in continuous processing of such boards without the use, or with greatly reduced use, of costly viscosity control agents in the slurry.
    Type: Application
    Filed: January 21, 2003
    Publication date: July 22, 2004
    Applicant: Saint Gobain Technical Fabrics
    Inventor: John Frederick Porter
  • Patent number: 6723670
    Abstract: A new foam coated nonwoven fibrous mat having properties particularly suited for a facer on gypsum wallboard, laminates made therefrom and the method of making the mat is disclosed. The mat preferably contains a major portion of glass fibers and a minor portion of a resinous binder. The foam coating is permeable and reduces fiber dust and abrasion experienced in the past with relatively coarse, relatively inexpensive glass fibers in the mat. Contrary to previous methods, the foam coated fibrous mat is made in-line on a wet mat forming production line by applying a wet foam binder onto a wet, fibrous web followed by drying and curing in-line.
    Type: Grant
    Filed: August 7, 2001
    Date of Patent: April 20, 2004
    Assignee: Johns Manville International, Inc.
    Inventors: Richard Emil Kajander, Alan Michael Jaffee, Glenda B. Bennett
  • Publication number: 20040033749
    Abstract: A composite facer material for use with cementitious wallboards, where the composite facer is embedded in a top and bottom face thereof. The composite facer material, in a most preferred embodiment, comprises two layers. The first layer is preferably a carded polyester nonwoven mat, which is bonded to a second layer comprising preferably a tri-directional laid scrim fabric reinforcement layer made of continuous glass fibers. The two layers are preferably bonded together using an acrylic adhesive, which offers superior adhesion between the layers as well as superior adhesion between the composite facing material and the cementitious core.
    Type: Application
    Filed: August 13, 2003
    Publication date: February 19, 2004
    Inventors: Robert M. Smith, George C. McLarty, Andrew D. Child, Samuel E. Graham, W. Randolph Hursey
  • Publication number: 20040023584
    Abstract: A nonwoven fabric comprises a first layer formed of staple fibers having a smooth outer surface, a second layer formed of staple fibers having an outer surface with a roughened texture and a third, spunbond layer sandwiched between the first and second layers. A binder material is applied to the second layer which substantially covers its textured surface and is effective to resist deformation under the application of pressure even in the presence of liquid.
    Type: Application
    Filed: August 5, 2002
    Publication date: February 5, 2004
    Applicant: Green Bay Nonwovens, Inc.
    Inventor: R. John Michaud
  • Patent number: 6673434
    Abstract: A crosslinkable thermal interface material is produced by combining at least one rubber compound, at least one amine resin and at least one thermally conductive filler. This interface material takes on the form of a liquid or “soft gel”. The gel state is brought about through a crosslinking reaction between the at least one rubber compound composition and the at least one amine resin composition. Once the foundation composition that comprises at least one rubber compound, at least one amine resin, and at least one thermally conductive filler has been prepared, the composition must be compared to the needs of the electronic component, vendor, or electronic product to determine if a phase change material is needed to change some of the physical properties of the composition.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: January 6, 2004
    Assignee: Honeywell International, Inc.
    Inventor: My Nguyen
  • Publication number: 20030232559
    Abstract: The invention relates to an improvement in adhesive polymeric binders for nonwoven products and to the nonwoven product. The basic polymeric binder is comprised of emulsion polymerized units of vinyl acetate, ethylene and self-crosslinking monomer(s), e.g., N-methylol acrylamide. The improvement in the adhesive polymeric binder for forming nonwoven webs comprised largely of synthetic fibers resides in the presence of vinyl chloride polymerized into the vinyl acetate/ethylene polymer backbone.
    Type: Application
    Filed: June 17, 2002
    Publication date: December 18, 2003
    Inventors: Joel Erwin Goldstein, Jeffrey Allen Welty, Deborah Ann Matelan
  • Publication number: 20030157852
    Abstract: A water-vapor-permeable waterproof composite fabric having high flexibility, water pressure resistance and water laundering resistance is constituted from a substrate fabric and a polyether-ester elastomer (PEE-A) film layer laminated to the substrate fabric through a polyether-ester elastomer (PEE-B) binder layer, each of PEE-A and PEE-B including polyalkylene glycol residues, alkyleneglycol residues and dicarboxylic acid residues, in which composite fabric, (1) the PEE-A contains 5 to 25% by mass of polyethyleneglycol residues, (2) the PEE-A film layer is 5 to 5 &mgr;m thick, (3) the PEE-B has a melting temperature of at least 20° C. below that of the PEE-A and (4) the PEE-B binder layer is present in an amount of 2 to 20 g/m2.
    Type: Application
    Filed: September 20, 2002
    Publication date: August 21, 2003
    Inventor: Hiroshi Honna
  • Patent number: 6607997
    Abstract: The invention is concerned with a core material suitable for use in closed mould systems, based on at least one fibrous web containing a foam-structure within the web, said core material having a compression-resistance of greater than 90% at 1 bar pressure, and a permeability for resin of more than 5×10−9 m2.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: August 19, 2003
    Assignee: Lantor B.V.
    Inventors: Marinus Jacob Franciscus Cox, D. A. Bovenschen, P. Anjema
  • Publication number: 20030153226
    Abstract: The present invention is directed to a method for packing an article comprising providing a vapor permeable and substantially water impermeable composite laminated sheet comprising a nonwoven layer and a polymer film layer, said composite laminated sheet having a trapezoidal tear strength of at least about 2 N in the machine direction, and a smoothness measured on the polymer film layer of less than 9 micrometers and placing the composite laminated sheet on the surface of the article with the polymer film layer contacting at least a portion of said surface.
    Type: Application
    Filed: March 4, 2003
    Publication date: August 14, 2003
    Inventors: David C. Jones, Hyun Sung Lim
  • Publication number: 20030148692
    Abstract: A laminated sheet which contains a cross-linking foam material, and radiates far infrared so that it has heat-insulating and heat-retentive properties. The laminated sheet (1) has a three-layered structure including polyethylene foam (2) having a sheet shape that is one example of a cross-linking foam material in which a substance that radiates far infrared rays is mixed, non-woven fabric (3) having a sheet shape formed on a lower face thereof and a polyester film (4) formed on an upper face thereof. Since the laminated sheet of the present invention is allowed to radiate far infrared rays, it can greatly shorten the snow-melting time, etc., because of its heat reflection effects in comparison with a sheet made of a single material of non-woven fabric, and it also makes it possible to greatly improve heat-insulating and heat-retentive effects, and also to provide medical effects.
    Type: Application
    Filed: January 10, 2003
    Publication date: August 7, 2003
    Inventor: Seishi Chikamori
  • Publication number: 20030148693
    Abstract: An insulating fabric which substantially prevents propagation of fire uses a blend of modified aluminum oxide-silica fibers and organic fibers in a multi-layer blanket.
    Type: Application
    Filed: July 19, 2002
    Publication date: August 7, 2003
    Inventors: David F. Erb, Robert A. Gravel, Eric D. Ritter, Eric A. Barter
  • Publication number: 20030129903
    Abstract: Disclosed herein is a process for applying a thin, continuous, foam coating to a fiberglass mat which comprises applying an emulsion polymeric coating which has been foamed to a density of about 1.5 to about 7.0 lbs./gal. and drying the coating so as to produce a thin, continuous, foam coating.
    Type: Application
    Filed: June 15, 1999
    Publication date: July 10, 2003
    Inventor: PHILIPS H. MOES
  • Publication number: 20030129907
    Abstract: The present invention is directed to a pad for carrying liquid having a piece of non-woven material wherein the piece of material is capable of absorbing an amount of the liquid at least about 1.5 times the weight of the piece of material, a first printed ink on a first surface of the material, and a second printed ink on either the first or a second surface of the material, and wherein the first ink is substantially in register with the second ink. The present invention is also directed to a method for making a printed pad for carrying a liquid including the steps of feeding a web of non-woven material into a rotogravure press, wherein the material is capable of absorbing at least about 1.5 times its own weight of the liquid, printing a first ink with the press on a first surface of the web, printing a second ink with the press substantially in register with the first ink on the first surface or a second surface of the web.
    Type: Application
    Filed: July 8, 1999
    Publication date: July 10, 2003
    Inventors: DEAN R. SHACKLETT, NEIL G. SELLARS, RICHARD SNYDER, DAVID WALLACE, JAMES MUNDY, GABRIEL IMHOF
  • Patent number: 6576577
    Abstract: An underlayment material is disclosed for use as an underlayment in a non-textile flooring system. The underlayment material comprises a thin, flexible layer of polyurethane foam and a thin, flexible substrate layer bonded to one side of the layer of polyurethane foam. In a preferred embodiment, the underlayment material is a mechanically frothed polyurethane foam. In another preferred embodiment, the substrate layer is a layer of non-woven spun bonded polyester fibers. In another preferred embodiment, the underlayment material has a thickness of between about 0.05 and 0.125 inches, and most preferably, about 0.085 inches. In still another preferred embodiment, the foam has a fine cell structure and a density of between 10 and 30 pounds per cubic foot, and most preferably about 20 pounds per cubic foot. In still another preferred embodiment, the foam has a compression set of between about 5% and 25%, and most preferably about 10%.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: June 10, 2003
    Assignee: Foam Products Corporation
    Inventor: Kenneth B. Garner
  • Publication number: 20030087084
    Abstract: The present invention provides a surface material which can be replaced to the conventional surface material made of soft polyvinylchloride resin. These surface material is useful for the various uses such as the material for car interior, the surface material of furniture or the material for porches.
    Type: Application
    Filed: September 10, 2002
    Publication date: May 8, 2003
    Applicant: OKAMOTO INDUSTRIES, INC.
    Inventors: Toshimasa Mori, Yoshinari Hatori, Tetsuo Nodera, Haruhide Kawai
  • Patent number: 6541707
    Abstract: The use of an adhesive tape as a bandaging tape for cables, the cables having a PVC-free sheathing including a PVC-free backing to at least one side of which a pressure-sensitive, acrylate-based adhesive composition has been applied, the adhesive tape causing no damage to the sheathing when bonded to the cables at a temperature of at least 100° C. and for a duration of at least 240 h.
    Type: Grant
    Filed: February 28, 2001
    Date of Patent: April 1, 2003
    Assignee: tesa AG
    Inventors: Klaus Külper, Christian Harder, Bernd Höwe, Frank Lange
  • Publication number: 20030060110
    Abstract: A method of extruding a foamed plastic into a carrier that relies on the use of dual, multiple blowing agents, a dispersed blowing agent and a micro-encapsulated blowing agent. The resulting product is a polymer coated textile that is resilient with good compression rebound.
    Type: Application
    Filed: October 22, 2002
    Publication date: March 27, 2003
    Inventor: Dilipkumar R. Desai
  • Patent number: 6537934
    Abstract: A composite material is formed from a flexible porous hardening foam (e.g. polyurethane) and an adhesive composition which sets to a water-resistant film and contains a water-absorbent filler (e.g. fumed silica) in an amount such that the film is water absorbent. The adhesive reinforces the foam while preserving its porosity and absorbency. The material is suitable for shoe insoles and handgrips. The adhesive may be primarily in a surface layer e.g. of cloth (14) applied to the foam (12); or the foam (22) may be saturated with the composition prior to curing.
    Type: Grant
    Filed: December 15, 1999
    Date of Patent: March 25, 2003
    Inventor: Siew Puat Yeo
  • Publication number: 20030032351
    Abstract: This invention relates to a low fiber, plyable facer suitable for use in the construction industry, particularly for insulation board manufacture, comprising a dry preformed fiber mat containing a binder for the fibers, preferably a preformed glass mat, coated with a prefoamed composition which contains a polymer latex, a foam sustaining amount of a surfactant and a flame retarding and/or strengthening amount of a mineral filler and also to the use and process for the preparation of the above as well as to a siding underlayment or insulation board having a foamed, thermosetting resin core which is surfaced with said facer as a product for commercial use.
    Type: Application
    Filed: April 8, 2002
    Publication date: February 13, 2003
    Inventors: Charles J. Horner, William K. Longcor, Lorin J. Lichten
  • Publication number: 20030021955
    Abstract: Disclosed is a method of manufacturing a mechanically and chemically embossed surface covering having selectively textured surfaces. The method includes forming a web coated with a wear layer. The coated web is heated to a temperature at which the wear layer is cured, the foam layer expands, and the pattern is chemically embossed to form a surface covering having foamed regions and nonfoamed regions. The temperature gradient of the surface covering is adjusted such that there is a temperature gradient difference between the foamed and nonfoamed regions. A surface texture is then mechanically embossed into the wear layer and selectively set onto the wear layer substantially overlying the non-foamed regions.
    Type: Application
    Filed: September 20, 2002
    Publication date: January 30, 2003
    Applicant: Armstrong World Industries, Inc.
    Inventors: W. Craig Brossman, Steven F. Hynicka, Lisa Moyer, William J. Kauffman
  • Publication number: 20030013370
    Abstract: A garment and method for reducing electromagnetic radiation produced by a transmitting device typically located inside a body. The garment may include material to prevent or lower electromagnetic radiation. A method for using such a garment to lower electromagnetic emissions is described.
    Type: Application
    Filed: July 3, 2002
    Publication date: January 16, 2003
    Inventor: Arkady Glukhovsky
  • Patent number: 6451422
    Abstract: Described is an interface material composition that includes rubber, phase change material and thermally conductive filler.
    Type: Grant
    Filed: December 1, 1999
    Date of Patent: September 17, 2002
    Assignee: Johnson Matthey, Inc.
    Inventor: My N. Nguyen
  • Patent number: 6451146
    Abstract: Adhesive tape having a tapelike backing of nonwoven material, which is coated on at least one side with an adhesive, the nonwoven web being a staple fiber web which is mechanically consolidated or wet-laid, between 2% and 50% of the fibers of the web being fusible fibers.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: September 17, 2002
    Assignee: tesa AG
    Inventors: Frank Ganschow, Klaus Külper
  • Patent number: 6451429
    Abstract: The present invention is directed to a novel process of making N-isopropyl acrylamide (NiPAm) polymers based upon the reaction of poly(acrylic acid) and N-isopropylamine. The disclosed method of the present invention uses polyacrylic acid as a starting material to synthesize NiPAm polymers. In one embodiment, the present invention discloses a condensation reaction of an intermediate salt to form homopolymers, copolymers and terpolymers of N-isopropyl acrylamide (NiPAm) with acrylic acid and/or alkyl acrylates in a molten state, which is adaptable to a continuous reactive extrusion process. Binder compositions, water-dispersible products and thermoformable articles containing the NiPAm polymers are also disclosed.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: September 17, 2002
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Pavneet Singh Mumick, Yihua Chang, James Hongxue Wang
  • Patent number: 6436528
    Abstract: Adhesive tape having a tapelike backing of nonwoven material, which is coated on at least one side with an adhesive, the web being a staple fibre web which is mechanically consolidated or wet-laid, the staple fibre web being consolidated further by the addition of binders.
    Type: Grant
    Filed: September 30, 1999
    Date of Patent: August 20, 2002
    Assignee: tesa AG
    Inventors: Klaus Külper, Frank Ganschow
  • Patent number: 6416854
    Abstract: A uniformly applied monolithic roofing surface membrane at appropriate thickness and pitch is field applied upon a surface. The surface membrane may be field applied from a spray applicator foam dispenser moving between two parallel tracks. The uniform application of foam at each pass is assured, by accelerating the speed of the foam dispenser at the end of each pass, by providing continuous movement of the spray applicator upon the tracks. The monolithic roofing surface monolithic thus formed includes a spontaneously curable polymer, such as low rise polyurethane adhesive or polyurethane foam, having a mesh such as of fabric or fiberglass therein, with a silicone coating thereon.
    Type: Grant
    Filed: February 22, 1999
    Date of Patent: July 9, 2002
    Inventor: John P. Hunter, Jr.
  • Patent number: 6368991
    Abstract: This invention relates to a low fiber, plyable facer suitable for use in the construction industry, particularly for insulation board manufacture, comprising a dry preformed fiber mat containing a binder for the fibers, preferably a preformed glass mat, coated with a prefoamed composition which contains a thixotropic polymer latex, a foam sustaining amount of a surfactant and a flame retarding and/or strengthening amount of a mineral filler and also to the use and process for the preparation of the above as well as to a siding underlayment or insulation board having a foamed, thermosetting resin core which is surfaced with said facer as a product for commercial use.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: April 9, 2002
    Assignee: Building Materials Investment Corporation
    Inventors: Charles J. Horner, Jr., Frank S. Franzyshen, Murray S. Sherman
  • Patent number: 6365533
    Abstract: This invention relates to a low fiber, plyable facer suitable for use in the construction industry, particularly for insulation board manufacture, comprising a dry preformed fiber mat containing a binder for the fibers, preferably a preformed glass mat, coated with a prefoamed composition which contains a thixotropic polymer latex, a foam sustaining amount of a surfactant and a flame retarding and/or strengthening amount of a mineral filler and also to the use and process for the preparation of the above as well as to a siding underlayment or insulation board having a foamed, thermosetting resin core which is surfaced with said facer as a product for commercial use.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: April 2, 2002
    Assignee: Building Materials Investment Corportion
    Inventors: Charles J. Horner, Jr., Frank S. Franzyshen, Murray S. Sherman
  • Publication number: 20020029860
    Abstract: A moisture barrier paper is comprised of a fiber mat and a unique moisture barrier coating. The moisture barrier coating coats substantially every fiber throughout the fiber mat. The moisture barrier paper is created in a wet-end, on-machine process where a liquid, moisture barrier coating is sprayed onto a forming fiber mat and is drawn through the fibers with vacuum. The moisture barrier paper has top and bottom surfaces that are substantially free of wax and polymeric water repellants. The moisture barrier paper is completely repulpable.
    Type: Application
    Filed: May 7, 2001
    Publication date: March 14, 2002
    Applicant: Liberty Diversified Industries
    Inventor: Rodney D. Hamar