Including Particulate Material Other Than Strand Or Fiber Material Patents (Class 442/417)
  • Patent number: 7897529
    Abstract: There is provided a substrate (1) capable of carrying uniformly dispersed, finely divided, particulate, solid particles, e.g., catalyst particles (10) and sustaining temperatures in excess of 1200 degrees F. The substrate comprises a top layer (2) for containing the particles (10) and composed of quartz fibers (4) with an average diameter of between about 0.1 and 4 microns and about 0 to 13% of microglass fibers having a softening point of about 1000 degrees F. A support layer (3) is composed of the fibers of the top layer and, in addition, bulk refractory, e.g., ceramic, fibers (6) having and average diameter of about 1 to 4 microns and 0 to 50% of chopped e-glass fiber (7). A method for producing the substrate is provided that includes wet laying the top and bottom layers in spaced apart times so that the juncture (8) between the two layers has intermingled fibers whereby the consolidated layers are not easily separated.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: March 1, 2011
    Assignee: Lydall, Inc.
    Inventors: Abhishek D. Saxena, Paul N. Segit, Stephen E. Gross
  • Publication number: 20110045223
    Abstract: A new method is disclosed for the exfoliation of hexagonal boron nitride into mono- and few-layered nanosheets (or nanoplatelets, nanomesh, nanoribbons). The method does not necessarily require high temperature or vacuum, but uses commercially available h-BN powders (or those derived from these materials, bulk crystals) and only requires wet chemical processing. The method is facile, cost efficient, and scalable. The resultant exfoliated h-BN is dispersible in an organic solvent or water thus amenable for solution processing for unique microelectronic or composite applications.
    Type: Application
    Filed: August 24, 2009
    Publication date: February 24, 2011
    Applicant: United States of America as represented by the Administrator of the National Aeronautics and Spac
    Inventors: Yi Lin, John W. Connell
  • Patent number: 7892994
    Abstract: Amphoteric polymer composite nanoparticles are added into the polymer grains of synthetic fibers. The synthetic fibers are woven to form a textile capable of adjusting pH value.
    Type: Grant
    Filed: December 28, 2006
    Date of Patent: February 22, 2011
    Assignee: Taiwan Textile Research Institute
    Inventors: Jia-Peng Lin, Pui-Leng Lai, Wan-Ling Lu, Ding-Han Huang, Chao-Huei Liu, Chun-Hung Lin
  • Patent number: 7884259
    Abstract: An absorbent article including a fiber aggregate formed by opening the tow, a super absorbent polymer particle, and a sheet covering these components. The super absorbent polymer particle are bonded to the sheet with an adhesive that is applied in a continuous plane to the entire surface or the substantially entire surface at least at the portion to be provided with the super absorbent polymer particle in this sheet.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: February 8, 2011
    Assignee: Daio Paper Corporation
    Inventors: Hiroyuki Hanao, Taira Kubo, Yoshiharu Miyashita, Tomotsugu Matsui, Akinori Fukae, Toshikazu Maeda, Hiroyuki Yano, Takeshi Furudoi
  • Patent number: 7879747
    Abstract: An elastic laminate having fragrance releasing microcapsules embedded within a nonwoven web layer of the laminate is generally disclosed. The elastic laminate is configured to release the encapsulated fragrance upon stretching the laminate. The elastic laminate can continue to release fresh fragrance even after the first stretching force is applied, effectively extending the life of the elastic laminate. The resulting elastic laminate is useful for many applications, and is particularly useful in the construction of an absorbent article.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: February 1, 2011
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: John H. Conrad, Patrick Payne
  • Patent number: 7855314
    Abstract: An Absorber and an absorbent article including a fiber aggregate wherein a tow composed of fibers is used as the fiber aggregate, and the compression resilience RC is 45 to 60%. Also, the fiber aggregate has a density of 0.0075 g/cm3 or less, weight of 0.0075 g/cm2 or less and a mass of 1 to 15 grams.
    Type: Grant
    Filed: June 28, 2005
    Date of Patent: December 21, 2010
    Assignee: Daio Paper Corporation
    Inventors: Hiroyuki Hanao, Taira Kubo, Yoshiharu Miyashita, Tomotsugu Matsui, Akinori Fukae, Toshikazu Maeda, Hiroyuki Yano, Takeshi Furudoi
  • Patent number: 7846853
    Abstract: An electrical insulation paper that is made of mica flakelets (22), having an average size range of 0.01 to 0.05 mm in their thinnest dimension, hexagonal boron nitride (26), which has an average size range of 10 to 1,000 nm in their longest dimension, and a resin matrix. The mica flakelets and the hexagonal boron nitride are mixed and formed into a paper (17), and the resin is added to the paper after formation, the ratio by weight of the hexagonal boron nitride to the mica flakelets is directly proportional to the average size of the hexagonal boron nitride compared to the average size of the mica flakelets, within an adjustment factor.
    Type: Grant
    Filed: January 23, 2007
    Date of Patent: December 7, 2010
    Assignee: Siemens Energy, Inc.
    Inventors: Gary Stevens, James D. B. Smith, John W. Wood, Peter Groeppel
  • Patent number: 7825047
    Abstract: A spread mat capable of reducing, by suppressing slippage, the risk of getting injured by falling even if a surface layer is wet with oil or water. A crushed particulate material of 15 to 80 meshes is sprayed and adhered onto the front surface of the spread mat formed by stacking a large number of synthetic resin filaments in loop shape through an adhesive agent at a distribution rate of 50 to 150 g/m2.
    Type: Grant
    Filed: May 20, 2004
    Date of Patent: November 2, 2010
    Assignee: Towa Co., Ltd.
    Inventor: Shutaro Nakanishi
  • Patent number: 7825050
    Abstract: A nonwoven composite has a first surface, a second surface, and a thickness extending between the first and second surfaces. The nonwoven composite comprises a plurality of natural fibers, a plurality of binder fibers, and a VOC-absorbing material. The binder fibers are bonded to or interlocked with the natural fibers. The VOC-absorbing material is dispersed within the nonwoven composite in such a manner that the density of the VOC-absorbing material in the nonwoven composite is greatest adjacent to the second surface of the nonwoven composite. A method for producing a nonwoven composite is also described.
    Type: Grant
    Filed: August 3, 2007
    Date of Patent: November 2, 2010
    Assignee: Milliken & Company
    Inventors: David E. Wilfong, Wei Xiao, Gregory J. Thompson, Raymond C. Sturm
  • Patent number: 7820573
    Abstract: A fibrous blanket material is provided having a first fibrous layer selected from a group of fibers consisting of polyester, polypropylene, polyethylene, fiberglass, natural fibers, nylon, rayon and blends thereof and a layer of meltblown polypropylene fibers. In an alternative embodiment the blanket may also include a second fibrous layer made of the same material as the first layer where the layer of meltblown polypropylene fibers is sandwiched between the two fibrous layers.
    Type: Grant
    Filed: July 24, 2008
    Date of Patent: October 26, 2010
    Assignee: OCV Intellectual Capital, LLC,
    Inventor: Jeffrey A. Tilton
  • Patent number: 7803729
    Abstract: Insulating element from mineral fibers for shipbuilding with an insulating element in form of a plate or roll felt for shipbuilding the composition of the mineral fibers of the insulating element points an alkali/alkaline-earth mass ratio of the fiber structure of the insulating element is determined by an average geometrical fiber diameter of ?4 ?m and a surface weight of 0.8 through 4.3 kg/m2 and a binding agent portion above 0.5 until 4 weight %.
    Type: Grant
    Filed: October 4, 2004
    Date of Patent: September 28, 2010
    Assignee: Saint-Gobain Isover
    Inventors: Horst Keller, Ina Bruer, Gerald Amannt, Jean-Luc Bernard
  • Patent number: 7786033
    Abstract: A substrate includes a fibrous material in the form of mineral wool of insulation type and/or glass fibers of reinforcement type, and a coating provided over at least a portion of a surface of the fibrous material, the coating having photocatalytic properties and including at least partially crystallized semiconductor material which has photocatalytic properties and which is of the oxide or sulphide type, and a bonding agent configured to adhere fibers of the fibrous material to each other, the bonding agent including an adhesion promoting agent configured to promote the adhesion of the coating to the fibrous material. The bonding agent is selected from one of an adhesive agent for mineral wool, a sizing agent for reinforcing threads, a bonding agent for a mat or web obtained from reinforcement threads, and an adhesive agent for a web obtained from glass wool.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: August 31, 2010
    Assignee: Saint-Gobain Recherche
    Inventors: Christian Marzolin, Arnaud Marchal, Xavier Talpaert
  • Patent number: 7781512
    Abstract: A system for curing a binders applied to glass fibers is disclosed. The curing of the binder is accomplished by passing the binder coated glass fibers through a curing oven having one or more temperature zones. The temperature of the binder coated glass fibers is monitored and the temperature in the curing oven is adjusted to ensure proper heating of the glass fibers thereby ensuring uniform curing of the binder composition. Temperature measurements are made either as the product traverses the oven or as the cured product exits the curing oven. The invention is particularly useful for curing acrylic thermoset binders and formaldehyde-free binders.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: August 24, 2010
    Assignee: Johns Manville
    Inventors: Mark William Charbonneau, Derek C. Bristol, Harrison John Brown, Charles John Freeman
  • Publication number: 20100184348
    Abstract: Disclosed herein, in one embodiment, are spunlaid fibers comprising at least one polymeric resin and at least one filler having an average particle size of less than or equal to about 5 microns and/or having a top cut of less than about 15 microns, wherein the at least one filler is present in an amount of less than about 40% by weight, relative to the total weight of the spunlaid fibers. Also disclosed herein is a method for producing spunlaid fibers comprising adding calcium carbonate to at least one polymeric resin and extruding the resulting mixture. Further disclosed herein are nonwoven fabrics comprising such spunlaid fibers and methods for producing them.
    Type: Application
    Filed: February 14, 2008
    Publication date: July 22, 2010
    Applicant: IMERYS PIGMENTS, INC.
    Inventors: Larry H. McAmish, David A. Skelhorn
  • Publication number: 20100136316
    Abstract: The instant disclosure relates to a laminated composite and methods of making the same. The laminated composite includes a plurality of stacked prepregs having an interface formed between each pair of adjacent prepregs. Each prepreg includes a matrix material and reinforcing fibers dispersed therein. At least one fibrous veil is laminated to at least a portion of at least one of the interfaces, the at least one fibrous veil having graphite nano-platelets attached to at least one surface thereof.
    Type: Application
    Filed: January 22, 2010
    Publication date: June 3, 2010
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Choongyong Kwag, Chen-Shih Wang
  • Patent number: 7727915
    Abstract: An allergen trap is provided. The allergen trap includes a woven or nonwoven substrate having at least one strata. The trap is impregnated with or otherwise treated with a tacky adhesive by which allergens may be trapped. An example of an allergen is a dust mite. The tacky adhesive, in turn, may be treated with a miticide or activated carbon.
    Type: Grant
    Filed: January 18, 2007
    Date of Patent: June 1, 2010
    Assignee: Buckeye Technologies Inc.
    Inventors: Stephen A. Skirius, John H. Roberts, Brian Boehmer, Laurence A. Moose, Jr., Namitha R. Sundara
  • Publication number: 20100130082
    Abstract: One aspect of the invention relates to a method of preparing metal oxide coated substrates for various potential applications, and the coated substrate formed thereby.
    Type: Application
    Filed: August 17, 2009
    Publication date: May 27, 2010
    Applicant: Massachusetts Institute of Technology
    Inventors: Jung Ah Lee, Randall M. Hill, Paula T. Hammond, Gregory C. Rutledge, Kevin C. Krogman
  • Patent number: 7717986
    Abstract: A vehicle passenger compartment air filter device comprising a filtration medium comprising a nonwoven web of electret charged thermoplastic microfibers as a filter layer, said microfibers having an effective fiber diameter of greater than 10 ?m and comprising a thermoplastic resin having a resistivity greater than 1014 ohm·cm and an additive selected from fluorochemical compounds or oligomers, organic triazine compounds or oligomers, hindered amine compounds, aromatic amine compounds, nitrogen containing hindered phenols, metal containing hindered phenols and mixtures thereof; said web having a basis weight less than 60 g/m2; and a gas adsorption layer comprising an adsorbent particle loaded layer and optionally further comprising a support layer and/or a cover layer bonded to said adsorbent layer; the basis weight of adsorbent particles in gas adsorption layer being at least 150 g/m2; wherein the filter layer is upstream from the gas adsorption layer and wherein the filter layer and gas adsorption layer are
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: May 18, 2010
    Assignee: 3M Innovative Properties Company
    Inventor: Marcus Lotgerink-Bruinenberg
  • Publication number: 20100112321
    Abstract: A silicone resin containing disilyloxane units and siloxane units having the form of particles; a silicone composition containing a silicone resin; a coated substrate comprising a cured product or an oxidized product of a silicone resin; and a reinforced silicone resin film.
    Type: Application
    Filed: January 25, 2008
    Publication date: May 6, 2010
    Applicant: DOW CORNING CORPORATION
    Inventor: Bizhong Zhu
  • Patent number: 7705194
    Abstract: A toilet training article in the form of a toilet training pad containing an effervescent agent is disclosed. The toilet training pad, which may be an insertable pad or integrated directly into an undergarment, contains an effervescent agent which releases gas upon being contacted by urine. The effervescent agent may be in the form of a compound containing a substantially inert gas, or may be a combination of compounds that, upon being contacted by urine, produce a gas.
    Type: Grant
    Filed: February 23, 2006
    Date of Patent: April 27, 2010
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Richard L. Underhill, Marsha M. Malone, Bernard J. Minerath, Beth A. Lange, Duane G. Krzysik, David W. Koenig, Kimberly M. Bleck
  • Patent number: 7700505
    Abstract: The invention relates to a new plasterboard having a facer comprising two plies, and uses of such plasterboards in EIS or EFS.
    Type: Grant
    Filed: September 20, 2004
    Date of Patent: April 20, 2010
    Assignee: Lafarge Platres
    Inventors: Claude Leclercq, Steven Roy Butler
  • Publication number: 20100089002
    Abstract: A composite structural element and a method for making same are provided. The element includes a polymer foam core and at least one fibrous layer adhered to the polymer foam core by epoxy. Nano-particles are suspended in the epoxy prior to curing; preferably they are mixed with the hardener before it is mixed with the resin. The polymer foam core is preferably an exothermic foam such as polyurethane, and heat generated by the exothermic foam cures the epoxy, thereby causing the fibrous layer to adhere to the foam core. The nano-particles may be made from at least one of carbon, a ceramic, tungsten, a carbide, titanium, zircon, aluminum, silver, or boron. When carbon nano-particles are used, the strength of the composite is greatly increased, and the curing time of the heat-curable epoxy is significantly reduced. Ceramic nano-particles can be used to increase penetration resistance and provide increased ballistic protection.
    Type: Application
    Filed: October 15, 2008
    Publication date: April 15, 2010
    Applicant: Merkel Composite Technologies, Inc.
    Inventor: Michael J. Merkel
  • Patent number: 7696111
    Abstract: The inventive cosmetic pad (2) exhibiting an improved effectiveness thereof for make-up removal contains or consists of discontinuous synthetic micro staple fibers whose length is equal to or greater than 7 mm.
    Type: Grant
    Filed: July 21, 2006
    Date of Patent: April 13, 2010
    Assignee: Paul Hartmann AG
    Inventors: Rainer Mangold, Angela Römpp, Jana Michelmann
  • Patent number: 7694827
    Abstract: A filter comprising a polymer material comprising a polymer matrix such as polyacrylonitrile containing dispersed metal oxide particles. The metal oxide particles are for example ferric oxide particles, and the polymer material contains generally 0.25-3% by weight of these particles. The filters are resistant to thermo-oxidation and have reduced shrinkage or degradation.
    Type: Grant
    Filed: June 11, 2003
    Date of Patent: April 13, 2010
    Assignees: Commonwealth Scientific & Industrial Research Organisation, Kelheim Fibres GmbH
    Inventors: Bernd Huber, Robert Helstroom
  • Patent number: 7674522
    Abstract: The invention relates to wood fiber insulating material boards and mats, in which the wood fibers and the binder fibers are aligned three-dimensionally. The fleece of wood fibers and binder fibers can alternatively have synthetic resin granules scattered on it. Likewise, a woven fabric or a film can be applied to one or both sides. The product obtained in this way is heated in a heating/cooling oven, calibrated and/or compacted to the desired final thickness.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: March 9, 2010
    Assignee: Kronotec AG
    Inventor: Cevin Marc Pohlmann
  • Patent number: 7670971
    Abstract: The disclosure relates to pre-moistened webs and wipes having visible compressed sites that provide the perception of a cloth-like texture. The disclosure also relates to a nonwoven web made of non-thermoplastic fibers with at least one compressed site on the surface of the web that remains visible when the web is pre-moistened.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: March 2, 2010
    Assignee: The Procter + Gamble Company
    Inventor: Jonathan Paul Brennan
  • Patent number: 7670668
    Abstract: A roof covering includes a coated roofing mat comprising a roofing mat coated with an organic-based coating material. A reflective layer comprising a layer of an infrared reflective material covers an upper surface of the coated roofing mat. A weatherable layer comprising a layer of a weatherable material covers an upper surface of the reflective layer. The roof covering does not include roofing granules.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: March 2, 2010
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Gerald G. Greaves, David R. Jones, IV, Christina M. Wise, Hugues L. Jacquemin
  • Patent number: 7670967
    Abstract: The present invention is directed to a wet wipe product. The wet wipe product comprises a fibrous substrate and a triggerable binder formulation. The triggerable binder formulation is capable of binding the fibers in the fibrous substrate. The triggerable binder formulation may include acrylamide polymers, vinylamide/amine polymers, and mixtures. The triggerable binder formulation is insoluble in a wetting composition comprising an insolubilizing agent but is dispersible in disposal water.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: March 2, 2010
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Troy Michael Runge, Richard Warren Tanzer, Kelly Dean Branham, David William Koenig, Lisa Marie Kroll, Joseph Mitchell, Michael Ralph Lostocco, Marlene Ruth Lehman, William Clayton Bunyard
  • Publication number: 20100031584
    Abstract: The present invention provides thermal insulation products including a thermal insulation batt, board and loose fill, and methods of manufacture thereof, and a method of insulating an attic with loose fill, and an attic having the loose fill. The insulation products include randomly distributed inorganic fibers which are supplemented with microspheres, preferably hollow microspheres.
    Type: Application
    Filed: October 16, 2009
    Publication date: February 11, 2010
    Inventor: Christophe Wagner
  • Patent number: 7618907
    Abstract: A fibrous blanket material is provided having a first fibrous layer selected from a group of fibers consisting of polyester, polypropylene, polyethylene, fiberglass, natural fibers, nylon, rayon and blends thereof and a layer of meltblown polypropylene fibers. In an alternative embodiment the blanket may also include a second fibrous layer made of the same material as the first layer where the layer of meltblown polypropylene fibers is sandwiched between the two fibrous layers.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: November 17, 2009
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventor: Jeffrey A. Tilton
  • Publication number: 20090275250
    Abstract: A gypsum board which comprises a set gypsum core sandwiched between and faced with fibrous mats, wherein a free surface of one of said mats is pre-coated with a combination of a mineral pigment, optionally an inorganic adhesive binder and an organic binder, preferably a hydrophobic, UV resistant polymer latex adhesive binder applied to said surface as an aqueous coating composition, said aqueous coating composition upon drying and setting providing a pre-coated mat satisfying certain morphology requirements.
    Type: Application
    Filed: April 22, 2009
    Publication date: November 5, 2009
    Applicant: Georgia-Pacific Gypsum LLC
    Inventors: Russell Smith, Brian Randall
  • Patent number: 7592277
    Abstract: An apparatus and method in which the apparatus includes a first electrospinning device configured to electrospin first fibers of a first substance, a second electrospinning device configured to electrospin second fibers of a second substance such that first and second fibers combine in a mat formation region, and a biasing device configured to bias the first electrospinning device with a first electric polarity and to bias the second electrospinning device with a second electric polarity of opposite polarity to the first electric polarity to promote attraction and coalescence between the first and second fibers. The method electrospins under the first electric polarity first fibers from the first substance, electrospins under the second electric polarity fibers from the second substance, and coalesces the first and second fibers to form the fiber mat.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: September 22, 2009
    Assignee: Research Triangle Institute
    Inventors: Anthony L. Andrady, David S. Ensor, Teri A. Walker, Purva Prabhu
  • Publication number: 20090215344
    Abstract: A system that receives nanomaterials, forms nanofibrous materials therefrom, and collects these nanofibrous materials for subsequent applications. The system is coupled to a chamber that generates nanomaterials, typically carbon nanotubes produced from chemical vapor deposition, and includes a mechanism for spinning the nanotubes into yarns or tows. Alternatively, the system includes a mechanism for forming non-woven sheets from the nanotubes. The system also includes components for collecting the formed nanofibrous materials. Methods for forming and collecting the nanofibrous materials are also provided.
    Type: Application
    Filed: February 23, 2009
    Publication date: August 27, 2009
    Inventors: David S. Lashmore, Joseph J. Brown, Jared K. Chaffee, Bruce Resnicoff, Peter Antoinette
  • Publication number: 20090215345
    Abstract: A porous sheet article comprising a self-supporting nonwoven web of polymeric fibers and at least 80 weight percent sorbent particles enmeshed in the web, the fibers having sufficiently greater elasticity or sufficiently greater crystallization shrinkage than similar caliper polypropylene fibers and the sorbent particles being sufficiently evenly distributed in the web so that the web has an Adsorption Factor A of at least 1.6Ă—104/mm water. The articles have low pressure drop and can provide filter elements having long service life and an Adsorption Factor approaching and in some instances exceeding that of a packed carbon bed.
    Type: Application
    Filed: May 6, 2009
    Publication date: August 27, 2009
    Inventors: Larry A. Brey, Andrew S. Viner, Marvin E. Jones, John E. Trend, Raymond Senkus, Mary E. Senkus, Thomas I. Insley
  • Publication number: 20090196909
    Abstract: There is disclosed an article and method of making an article for removing at least one contaminant from a solid surface. In one embodiment, the article comprises carbon nanotubes attached to a support media, such as a nonwoven mixture of PET and cotton. There is also disclosed a method of removing at least one contaminant from a solid surface, such as areas where microbial, particle, or static contamination is undesirable, including hospitals, clean rooms, kitchens, baths, or human hands.
    Type: Application
    Filed: October 22, 2008
    Publication date: August 6, 2009
    Inventors: Christopher H. Cooper, Whitmore B. Kelley, JR., Vardhan Bajpai, Daniel Iliescu, Thomas H. Treutler, Andrei Burnin, Hai-Feng Zhang
  • Publication number: 20090156080
    Abstract: A binder composition comprising an emulsion copolymer, and a polyol crosslinker.
    Type: Application
    Filed: November 24, 2008
    Publication date: June 18, 2009
    Inventors: William C. Finch, Griffin M. Gappert, Michael D. Kelly, Hal C. Morris, Xun Tang
  • Patent number: 7537824
    Abstract: A friction material includes a fibrous base material having at least one type of petroleum pitch-based carbon fiber.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: May 26, 2009
    Assignee: BorgWarner, Inc.
    Inventor: Feng Dong
  • Publication number: 20090117806
    Abstract: A sound absorbing material 10 as vehicle exterior equipment according to the present invention includes a non-woven fabric 20 including a main fiber and a binder fiber. In the sound absorbing material 10 as vehicle exterior equipment, powdery resin is applied to the surface 20a of the non-woven cloth 20. The powdery resin and the non-woven fabric 20 are heated, compressed and cooled to form a resin layer 30. The resin layer 30 is porous due to particle residue parts 30b where parts of the powdery resin remain in particulate form. The non-woven fabric 20 of the sound absorbing material 10 as vehicle exterior equipment can be constituted from two types of non-woven fabrics 22, 24 superimposed together.
    Type: Application
    Filed: March 28, 2007
    Publication date: May 7, 2009
    Inventor: Tatsuo Kaneda
  • Patent number: 7523531
    Abstract: The invention relates to a fabric for a machine for producing and/or further processing a material web, in particular a fibrous web, having a carrier structure and a fiber batt, the fiber batt comprising fibers which, in order to form elongated fiber segments, can be split substantially along their longitudinal extent, at least in some sections, and/or which are split substantially along their longitudinal extent, at least in some sections, forming elongated fiber segments. Furthermore, the invention relates to a process for producing the fabric and to a method for conditioning the fabric in the machine for producing the material web.
    Type: Grant
    Filed: May 9, 2006
    Date of Patent: April 28, 2009
    Assignee: Voith Patent GmbH
    Inventors: Matthias Schmitt, Hubert Walkenhaus
  • Publication number: 20090104831
    Abstract: A polymer fiber comprising a thermoplastic polymer and an inorganic filler, wherein the filler content, based on the polymer fiber, is more than about 10% by weight and the mean particle size (D50) of the filler is less than or equal to about 6 ?m. A textile fabric, especially nonwoven, produced from the polymer fiber.
    Type: Application
    Filed: October 27, 2008
    Publication date: April 23, 2009
    Inventors: Steffen Bornemann, Markus Haberer
  • Publication number: 20090088039
    Abstract: A method for producing a noise insulation piece of mass/spring construction. The mass has, at least before a deep draw process, at least one locally defined region, with a different weight per area from the other regions. After the deep draw process, the spring layer made from an elastic light material such as two-component polyurethane foam or a mixed non-woven fiber is applied. The locally different weight per area of the mass is achieved by means of application of a granulate to a base mass layer in particular in locally differing amounts and/or thicknesses, wherein the granulate is fixed to itself and to the base mass layer by means of sintering. After deep drawing, the desired weight per area of the mass can be achieved independent of the degree of drawing. The granulate can alternatively also be applied to a thin and lightweight support layer in locally required amounts or thicknesses.
    Type: Application
    Filed: February 16, 2007
    Publication date: April 2, 2009
    Inventor: Thomas Freser-Wolzenburg
  • Patent number: 7488401
    Abstract: This invention relates to a friction material and, more particularly, to a wet friction material capable of being manufactured using conventional paper-making processes. Long fibers are used to form a wet-laid homogeneous skeletal matrix, which is reinforced by dispersing particulate materials throughout the friction matrix and throughout the matrix binder, specifically at the interstices of adjacent fibers, to significantly increase the shear strength of the material while having a near negligible effect on fluid flow through the material.
    Type: Grant
    Filed: July 11, 2005
    Date of Patent: February 10, 2009
    Assignee: Sulzer Friction Systems (US) Inc.
    Inventors: James Martin Lee, Eric Arthur Schueler, Matthew Joseph Trippel
  • Publication number: 20090011174
    Abstract: The invention relates to a sorptive textile composite comprising an air-permeable support for adsorber particles that, on one side, is provided with an air-permeable lining having an adhesive layer. The support is a nonwoven, into which loose adsorber particles are introduced, and the nonwoven, at least on one side, is lined with an air-permeable nonwoven.
    Type: Application
    Filed: September 5, 2005
    Publication date: January 8, 2009
    Inventor: Horst Bräuer
  • Publication number: 20090004435
    Abstract: [Problem to be Solved] To provide an absorber with improved resilience from a packing state without increasing weight, thickness or costs. [Solution] Absorber 50 comprising fiber aggregate 21 wherein a tow composed of fibers is used as the fiber aggregate 21, and the compression resilience RC is 45 to 60%.
    Type: Application
    Filed: June 28, 2005
    Publication date: January 1, 2009
    Applicant: Daio Paper Corporation
    Inventors: Hiroyuki Hanao, Taira Kubo, Yoshiharu Miyashita, Tomotsugu Matsui, Akinori Fukae, Toshikazu Maeda, Hiroyuki Yano, Takeshi Furudoi
  • Patent number: 7435694
    Abstract: A fibrous nonwoven mat particularly suited for hiding the color of a substrate when the mat is bonded to the substrate is made by forming a web of fibers from a wet fibrous slurry, saturating the mat with a resinous binder containing 1-20 weight percent of a paper coating material, removing excess binder from the mat to produce a mat having a resin binder content of 5-25 weight percent and drying the mat. The mat has high hiding power for substrates like board or blanket of fiber glass insulation and other colored materials.
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: October 14, 2008
    Assignee: Johns Manville
    Inventor: Richard Emil Kajander
  • Patent number: 7427575
    Abstract: A faced fibrous insulation having a mat facing on one or more surfaces of a fibrous insulation material is provided. The mat facing provides improved surface quality, high and controlled adhesion, and is easily manufactured. The mat facing of the present invention includes a pre-applied adhesive that is heat activated to provide adhesion to the fibrous insulation. The mat facing may be input into the glass fiber forming section of a fibrous insulation production line. Alternatively, the mat facing may be applied to the uncured pack prior to curing or applied to the cured fibrous insulation.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: September 23, 2008
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventor: Roy E. Shaffer
  • Patent number: 7422989
    Abstract: The retention of roofing granules on bituminous roofing products is enhanced by providing an adherent material in the interstices between the exterior surface of the roofing granules and the exposed upper surface of the base sheet.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: September 9, 2008
    Assignee: CertainTeed Corporation
    Inventors: Husnu M. Kalkanoglu, Ming Liang Shiao, Gregory F. Jacobs
  • Patent number: 7399718
    Abstract: The invention relates to a multilayer material comprising (a) a first layer that consists of plaster or that substantially consists of plaster, and (b) at least one second layer, comprising a sandwich textile fiber material. The fibers of said material are interlinked in a mechanically stable manner, are incombustible and weather-proof and the interspaces are filled with a finely porous material. The second layer has a diffusion-equivalent air layer thickness of not more than 2.0 m and is water-impermeable at a water pressure of at least 100 mm water column. The inventive material can be used outdoors due to its properties. The invention further relates to methods for producing such a material.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: July 15, 2008
    Assignee: Fraunhofer-Gesellschaft zur Foerderung der angewandten Forschung e.V.
    Inventors: Gert Neumann, Friedrich Raether, Holger Boese, Peter Loeschke, Volker Thole, Johann W. Herlyn, Heinz Sattler
  • Patent number: 7381666
    Abstract: A breathable viral barrier film, viral barrier laminate and surgical articles including the film or laminate are provided. The film has viral barrier properties in the presence of low surface tension liquids, as well as in the presence of aqueous liquids. The film includes a core layer surrounded by two skin layers. The core layer includes a polymer matrix, filler particles, and at least 0.5% by weight of a selected fluorochemical. The film is bonded to one or more nonwoven webs to provide laminates useful in surgical articles.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: June 3, 2008
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Sylvia B. Little, Roger Bradshaw Quincy, III, John A. Rotella, Phillip A. Schorr, Steven R. Stopper
  • Publication number: 20080108268
    Abstract: A breathable viral barrier film, viral barrier laminate and surgical articles including the film or laminate are provided. The film has viral barrier properties in the presence of low surface tension liquids, as well as in the presence of aqueous liquids. The film includes a core layer surrounded by two skin layers. The core layer includes a polymer matrix, filler particles, and at least 0.5% by weight of a selected fluorochemical. The film is bonded to one or more nonwoven webs to provide laminates useful in surgical articles.
    Type: Application
    Filed: December 20, 2002
    Publication date: May 8, 2008
    Inventors: Sylvia B. Little, Roger Bradshaw Quincy, John A. Rotella, Phillip A. Schorr, Steven R. Stopper