Abstract: A work surface is ground by moving a grinding wheel, on an outer periphery of which a helical dressed groove having no intersection is formed, in a first direction being tilted with respect to a forward direction. Then, the work surface is ground by moving the grinding wheel in a second direction which is tilted with respect to a backward direction. When the grinding wheel is virtually moved for grinding in the forward direction, an extending direction of a virtual grinding trace formed by the dressed groove transcribed and the first direction are tilted in mutually opposite directions with respect to the forward direction. An absolute value of a tilt angle of the first direction is smaller than that of the extending direction of the virtual grinding trace. Rotation directions from the forward direction to the first direction and from the backward direction to the second direction are opposite.

Abstract: A method for honing a workpiece by passing a workpiece through a hone tool having a plurality of abrasive surfaces configured to remove a portion of all exterior machining surfaces of the workpiece as it is passed through the hone tool, the exterior machining surfaces being non-uniform and wherein the hone tool is configured to hone all of the exterior machining surfaces simultaneously as workpiece is passed through the hone tool. An assembly for honing a workpiece, the assembly having a plurality of hone tools each having abrasive surfaces configured to remove a portion of exterior non-uniform surfaces of a workpiece pushed through the hone tool, wherein the hone tool is configured to surround the entire periphery of the workpiece being passed therethrough.

Abstract: A gear shaper machine system drives and maneuvers a hone tool to generate teeth geometry in a manner the teeth were machined prior to a hardening process. After heat treatment, the hone tool is indexed to the teeth geometry spacing of the workpiece so as to divide the stock removal evenly between the drive and coast sides. The hone tool may be driven with rotational and reciprocating synchronous teeth generating motion in which the hone tool reciprocates along the length of the teeth parallel to the centerline of the workpiece while the workpiece and hone tool rotate with synchronous motion.

Abstract: A method for providing a surface structure wherein conventional grinding micro scratches are broken up to provide a diffuse structure of micro scratches and micro flats resulting from grinding wheel motion comprising an eccentric revolving of the grinding wheel and/or grinding wheel pulsing.

Abstract: A method of producing a member with a face-geared surface. An example of the method includes an initial process preparing a work piece and a hob, and a geared surface forming process forming a geared surface on a part of the area. In addition, at least one of the hob and the work piece is retracted in the radial direction of the hob. Further, the geared surface forming process and the retracting process are repeated to produce a full face-geared surface on the work piece.

Abstract: A method for dressing an essentially cylindrical grinding worm on a machine suitable for continuous generation grinding in the diagonal method. The dressing tool is an essentially cylindrical gear wheel, having an abrasive coating on the surface that effects the dressing, which is brought into engagement with the grinding worm to move relative to the grinding worm in axial direction of the same to profile the flanks of the grinding worm. A periodically alternating movement in axial direction of the dressing gear wheel is superimposed on the relative movement of the dressing gear wheel, with the wavelength of the oscillating relative movement being the same or smaller than the usable width of the grinding worm in its axial direction.

Abstract: On a CNC machine for machining spiral bevel gears the axis (T) of a tool spindle forms a fixed, non-adjustable tilt angle (?) against an orientation axis (O) for all bevel gears to be machined. The tool spindle is adapted to be continuously swiveled about the orientation axis (O) by a swivel drum. A work gear spindle is adjustable in its angular position about a pivot axis (P) for a bevel gear to be machined on the machine, but it does not change its angular position during the machining operation. The tilt angle (?) and the angular position are selected such that a predetermined rolling motion between the work gear and the tool can be achieved. Swiveling of the tool spindle axis (T) about the orientation axis (O) leads to a higher machine stiffness than does a machine root angle pivoting of the work gear spindle axis (W) about the pivot axis (P) applied in the prior art, and therefore, it results in more precise tooth flanks on the machined spiral bevel gears.

Abstract: An apparatus manufactures a die for rolling an hourglass worm in improved processing accuracy. The apparatus includes a swing table swung, a movement table mounted on the swing table, and a workpiece shaft arranged on the movement table. The axis of a disk-shaped workpiece is perpendicular to a swing axis of the swing table. The workpiece includes a peripheral surface with a cross-section extending along the workpiece axis and defining an arc substantially identical to the arc of the root surface of the hourglass worm. The movement table is arranged so that the swing axis of the swing table extends through a center of curvature of the arc defined on the peripheral surface of the workpiece. A synchronization mechanism swings the swing table in synchronism with the rotation of the workpiece shaft.

Abstract: A resinoid grindstone including a main body having an abrasive structure in which abrasive agglomerates are held together by a resin bond. Each of the abrasive agglomerates includes abrasive grains which are held together by an inorganic bond. The resin bond includes a filler such that a ratio of a strength of the abrasive agglomerates to a strength of the resin bond is not higher than 1.5. A ratio of a total weight of the abrasive agglomerates included in the abrasive structure, to a weight of the abrasive structure is not lower than 10% and is not higher than 40%.

Abstract: On account of the constructional form of the tool head (17) according to the invention, the opposite sides (18, 19) of a tool (13) attached to the tool spindle (14) of a numerically controlled continuously generating gear grinding or hobbing machine are capable of machining the upper and lower sets of teeth (2, 3) of a double-sided face-gear (1) in one and the same set-up and without disturbing the synchronization between the rotations of the grinding worm and workpiece maintained during the grinding of the first set of teeth, without risk of collision. This eliminates the need to reset the workpiece (1) between the machining of the two sets of teeth (2, 3), thereby shortening the overall machining time substantially, and allowing the avoidance of accuracy losses due to the resetting of the workpiece (1).

Abstract: A grinding wheel and a method for grinding bar blade for the production of spiral gear teeth are described. For economical grinding of such bar blades the grinding wheel has a conical grinding surface (Pp) widening from a small diameter (d1) to a large diameter (d2), a cylindrical grinding surface (Ps) adjoining the conical grinding surface (Pp), and a toroidal grinding surface (G) adjoining the cylindrical grinding surface (Ps). The grinding wheel embodied in this manner enables profile grinding (rough grinding) and subsequent generating grinding (finish grinding) of the surfaces of the bar blade without the necessity of remounting the blade. For practical purposes the grinding wheel rotates about a stationary axis (S), and the bar blade to be ground is guided along the grinding wheel at appropriately set angles.

Abstract: Determining of the starting and end positions of the machining programme of a gear making machine with respect to the axial position of the workpiece (11, 18) by means of a laser light line (14) projected at right angles to the workpiece axis, the position of which light line relative to the reference point of the tool (5, 17) is known. By mutual displacement parallel to the workpiece axis, the light line (14) and one or both of the workpiece end faces (16) are brought to coincide. The axial positions thus obtained are transmitted to the machine control system. The determining of the axial tool position takes place analogously by the projection of a laser light line onto the circumference surface of the tool (5, 17) at right angles to the tool axis.

Abstract: A mechanical gear hob is equipped with an automatic stock divide device that enables the hob to cut or re-cut gear parts that already have teeth in them by automatically synchronizing the gear teeth to the hob cutter. The hob is equipped with a hob shift position sensor and a hob cutter rotary position sensor to input to a controller the lateral and rotary positions of the hob cutter. A stock divide sensor is mounted adjacent the worktable to determine the location of the gear teeth previously formed in the workpiece. A servomotor is mounted to the differential input shaft in the hob drive train and has a rotary position feedback to the controller as well. Stock divide is accomplished by an input to the differential, causing the workpiece to rotate relative to the hob cutter to bring the existing teeth on the workpiece into phase with the teeth of the hob cutter.

Abstract: A method of machining at least one tooth flank of a gear with a finishing tool. The method comprises rotating the finishing tool, such as a grinding tool, and bringing the tool and the tooth flank into contact. Relative movement between the tool and the gear is provided to traverse the tool across the tooth flank along a path whereby the path produces a tooth flank geometry of a form which, when brought into mesh with a mating tooth flank to form a tooth pair under no load or light load, provides a motion graph curve that intersects, at least two times, a motion graph curve of at least one of an immediately preceding tooth pair and an immediately following tooth pair. The motion graph curve of the tooth pair describes contact between respective tooth flanks of said tooth pair from an initial entrance into mesh to a final exit from mesh as being over a gear rotation amount of greater than 1.0 pitch and preferably, about 1.5 pitch to about 3.0 pitch.

Abstract: A face gear manufacturing operation wherein a set of oversized teeth are formed on a face gear or tapered pinion gear by a gear cutting operation. The oversized teeth are of a predetermined profile. The gear bearing the oversize teeth is then subjected to metallurgical surface hardening operation. At the conclusion of the heat treatment surface hardening operation, the face gear or pinion gear is subjected to a continuous grinding operation wherein a grinding wheel having a worm profile of a predetermined shape is rotated to grind the previously cut teeth to produce a finished tooth profile. The operation is CNC controlled. The gear producing apparatus requires only a slight modification to produce a face gear or a tapered pinion gear by the simple interchange of work heads.

Abstract: A machine for lapping or testing gears comprising a single machine column having a first side oriented perpendicular to a second side with the first side having a first workpiece spindle rotatable about a first axis and the second spindle having a second workpiece spindle rotatable about a second axis. The first workpiece spindle is movably secured to the first side and the second workpiece spindle is movably secured to the second side. The first and second workpiece spindles are movable with respect to one another along one or more of mutually perpendicular directions G, H and V. At least one, and preferably both, of the spindles are direct drive spindles. At any relative position of the spindles and their associated gear members along the G, H and V directions, the crossing points of their respective axes remains the same. For lapping, the machine further includes means to introduce lapping compound at the toe end of one of the members rotating in mesh at a location before the point of mesh.

Abstract: Coriolis motion gears can be produced in a mass-production manner and in low cost as follows: A ceiling surface of a body 8 is formed into a rotary table 9 and a drive shaft 11 is projected from a center of the rotary table. A slant portion 11a is formed at its end, and a turntable 12 on which a workpiece 13 is mounted is supported rotatably to the slant portion. The turntable 12 is rotated by the tooth number difference between the Coriolis motion gear pair A.sub.1 ' and A.sub.2 ' per one turn of the drive shaft 11 to determine a working position of the workpiece. Also, the workpiece 13 is maintained on the turntable 12 so that a swivel center P.sub.1 of the Coriolis motion gear pair is identical with a swivel center when the workpiece is installed into a gear device to take a Coriolis motion. As a result, the work surface of the workpiece takes a moving locus of the Coriolis motion gears integral with the turntable 12.

Abstract: A method for the precision machining of flanks of gear-wheel-shaped workpieces, in particular those with convex teeth, using an internally toothed tool with crossed axes, in which simultaneous relative movements take place not only in three mutually perpendicular axes but also around an axis perpendicular to the cross-axes angle such that not only the tooth flanks of the tool and the workpiece have tangential contact with one another but also the base body of the tool and of the workpiece touch one another at a point of contact IV of which the position changes continuously, and a straight line g orthogonally penetrating the base body of the tool and the base body of the workpiece at the point of contact not only intersects the axis C.sub.1 of the workpiece or of its base body and the axis C.sub.2 of the tool or its base body (points III, II), but also passes through the center I of an ideal sphere K.sub.1 which adapts itself to the base body of the workpiece at the point of contact IV.

Abstract: A method for shaving and shave grinding tooth flanks of cylindrical workpiece gear wheels, especially, flank-line modified gear wheels, and for profiling tools needed for shave-grinding cylindrical workpiece gear wheels. During the machining of gear wheels, certain areas of the gear wheel need to be machined more so than other areas, meaning that some areas require more material to be removed than other areas. As a result, certain areas of the tool are not uniformly worn, but rather the area of the tool which removes the most material is worn more quickly than other areas of the tool. Similarly, if certain areas of the gear wheel are harder than other areas, the tool performing the actual machining will wear at a corresponding rate. The present invention avoids such non-uniform wear by providing greater areas of cutting surface on the tool performing the actual machining in the positions which are required to remove the most material, or which are required to machine the hardest surfaces of the workpiece.

Abstract: Machine comprising a main frame (1), machine bed (2), headstock (3) and tailstock (4) with means (17, 18) for mounting of the work for rotation about a work axis (C2), the means being disposed on the machine bed, with the headstock being movable in a direction (Z-axis) parallel to the work axis (C2). The machine also includes a slide system supported by the main frame (1) comprising two controlled-drive slides (7, 10), of which one (10) is displaceable in a direction (Y-axis) perpendicular to the work axis (C2), and the other (7) in a direction (X-axis) perpendicular to the Y and Z axes. Further included is a cradle (12) supported by the slide system (7, 10) and holding a tool head (13) for angular setting about an axis (A) perpendicular to the work axis (C2), the tool head being disposed between the headstock and tailstock.

Abstract: The invention covers a method and a mechanism for the simultaneous machining of profile sections of one and the same work piece by two grinding wheels. Acc. to the method first the finish-grinding positions of the two grinding wheels (4.1 and 4.2) are calculated. After moving the two grinding wheels (4.1 and 4.2) into these positions these two grinding wheels (4.1 and 4.2) are profiled by the dressing tool (1) to generate a surface/roughness suitable for rough-grinding. Then the two grinding wheels (4.1 and 4.2) are moved into the calculated rough-grinding positions and then this operation takes place. Then the two grinding wheels (4.1 and 4.2) are moved into the finish-grinding positions followed by dressing to generate the surface/roughness for finish grinding. Acc. to the mechanism the grinding slides (14.1 and 14.2) are arranged in such a way that the two grinding wheels (4.1 and 4.2) have a common axis of rotation (15).

Abstract: A method of dressing a threaded grinding wheel comprising rotating the grinding wheel and dressing tool about their respective axes and bringing the tool into contact with a point on a flank of the grinding thread. The dressing tool is traversed along the width of the grinding wheel with the dressing tool maintaining contact with the point during the traversing to remove stock material at the point on the flank along the width of the grinding wheel. The method includes controlling the amount of stock material removed by the dressing tool during the traversing at the point whereby different amounts of stock may be removed in different axial sections along the grinding wheel width at the point thus varying the grinding profile at each section at the point of contact. The tool is traversed at successive points along the grinding thread profile to produce a different grinding profile at each section of the grinding wheel. A method of grinding spur and helical gears is also disclosed.

Abstract: An apparatus and a method for machining a gear shape whereby when a gear is machined with a form tool, sludge is easily excluded and an accurate gear shape is provided. A method for machining an accurate gear shape whereby with a workpiece chucked, postprocess steps such as grinding and lapping are performed for consistent machining from material to completion of the gear shape, thereby removing a handling error caused by re-chucking the workpiece. A form tool supplied to a holder that can be rotated and slid in the Z direction by an automatic tool changer and a workpiece held by a chuck mounted on a side table that can be driven in the X and Y directions are synchronously rotated at a mesh assumed position under the control of a control section. Cut amount control is applied between both axes of the workpiece and the form tool and the workpiece is machined with the form tool. Form tools are supplied one after another by the automatic tool changer.