By Optical Sensor Patents (Class 451/6)
  • Patent number: 11975421
    Abstract: The present disclosure provides a chemical mechanical polishing system having a unitary platen. The platen includes one or more recesses within the platen to house various components for the polishing/planarization process. In one embodiment, the platen includes a first recess and a second recess. The first recess is located under the second recess. An end point detector is placed in the first recess and a detector cover may be placed in the second recess. A sealing mean is provided in a space between the end point detector and the detector cover to prevent any external or foreign materials from coming in contact with the end point detector. A fastener used for fastening the detector cover to the platen also provides addition protection to prevent foreign materials from coming in contact with components received in the recesses.
    Type: Grant
    Filed: January 3, 2023
    Date of Patent: May 7, 2024
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Tsung-Lung Lai, Cheng-Ping Chen, Shih-Chung Chen, Sheng-Tai Peng, Rong-Long Hung
  • Patent number: 11969854
    Abstract: Controlling a polishing system includes receiving from an in-situ monitoring system, for each region of a plurality of regions on a substrate being processed by the polishing system, a sequence of characterizing values for the region. For each region, a polishing rate is determined for the region, and an adjustment is calculated for at least one processing parameter. For each of a plurality of parameter update times, an adjustment is calculated for at least one processing parameter, wherein calculation of the adjustment for a particular parameter update time from the plurality of parameter update times includes calculation of expected future parameter changes for one or more future parameter update times subsequent to the particular parameter update time.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: April 30, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Benjamin Cherian, Sivakumar Dhandapani
  • Patent number: 11942348
    Abstract: An optical system may include a light source to provide a beam of light. The optical system may include a reflector to receive and redirect the beam of light. The optical system may include a light gate having an opening to permit the beam of light, from the reflector, to travel through the opening. The optical system may include a light sensor to receive a portion of the beam of light after the beam of light travels through the opening, and convert the portion of the beam of light to a signal. The optical system may include a processing device to determine whether a notch of a wafer is in an allowable position based on the signal.
    Type: Grant
    Filed: December 2, 2022
    Date of Patent: March 26, 2024
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Kai-An Chuang, Kuang-Wei Hsueh, Shih-Huan Chen, Yung-Shu Kao
  • Patent number: 11935764
    Abstract: The invention relates to a sawing device for forming saw-cuts into a semiconductor product, including: a carrier for holding the semiconductor product, a saw blade, a first position sensor for determining the position of the semiconductor product held by the carrier, a second position sensor for determining the position of the saw blade, and a control unit configured for controlling the relative movement of the saw blade and the carrier, wherein the sawing device further includes a reference for linking the position of the first position sensor to the position of the second position sensor, wherein the control unit is configured to process, with aid of the reference, the positions determined by the reference sensors into a position of the point on the free surface of the semiconductor product relative to the point on the cutting edge of the saw blade, and, based on this positional information, control the relative movement of the saw blade and the carrier.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: March 19, 2024
    Assignee: Besi Netherlands B.V.
    Inventor: Mark Hermans
  • Patent number: 11927934
    Abstract: A cutting apparatus includes a management unit having a measuring unit for measuring an amount of light emitted from a light emitter and received by a light receiver while a cutting blade is positioned between the light emitter and the light receiver, a measured waveform forming section for forming a measured waveform representing the configuration of an outer circumferential region of the cutting blade, and an ideal waveform recognizing section for recognizing one of the comparative waveforms that has the greatest number of waveform regions similar to the measured waveform as an ideal waveform, a difference calculating section for calculating the area of a region where there is a difference between the measured waveform and the ideal waveform.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: March 12, 2024
    Assignee: DISCO CORPORATION
    Inventors: Tsuyoshi Kasai, Ayako Koike
  • Patent number: 11919048
    Abstract: The present invention relates to a method of cleaning an optical film-thickness measuring system used for measuring a film thickness of a substrate, such as a wafer, while polishing the substrate. The method includes: cleaning an optical sensor head (7) by supplying a rinsing liquid into a through-hole (51) formed in a polishing pad (2) on a polishing table (3) before or after polishing of a substrate (W) with use of slurry, the optical sensor head (7) being located below the through-hole (51); and discharging the rinsing liquid from the through-hole (51) through a drain line (54).
    Type: Grant
    Filed: December 16, 2019
    Date of Patent: March 5, 2024
    Assignee: EBARA CORPORATION
    Inventors: Nobuyuki Takahashi, Toru Maruyama, Taichi Yokoyama, Zhongxin Wen
  • Patent number: 11919121
    Abstract: Controlling a polishing system includes receiving from an in-situ monitoring system, for each region of a plurality of regions on a substrate being processed by the polishing system, a sequence of characterizing values for the region. For each region, a polishing rate is determined for the region, and an adjustment is calculated for at least one processing parameter. Calculation of the adjustment includes minimizing a cost function that includes, for each region, a difference between a current characterizing value or an expected characterizing value at an expected endpoint time and a target characterizing value for the region, and optimization of the cost function is subject to at least one constraint.
    Type: Grant
    Filed: February 28, 2022
    Date of Patent: March 5, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Benjamin Cherian, Sivakumar Dhandapani
  • Patent number: 11911868
    Abstract: Accuracy of detection of a fly out of a substrate from a polishing head is improved. A substrate processing apparatus includes a polishing table 350 to which a polishing pad 352 for polishing the substrate is attachable, a polishing head 302 for holding and pressing the substrate against the polishing pad 352, a retainer member disposed surrounding the polishing head 302, a retainer member pressurization chamber disposed adjacent to the retainer member, an arm 360 for holding and turning the polishing head 302, and a slip out detector 910 for detecting a fly out of the substrate from the polishing head 302 based on a turning torque of the arm 360 or based on a flow rate of a fluid supplied to the retainer member pressurization chamber.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: February 27, 2024
    Assignee: EBARA CORPORATION
    Inventors: Takashi Mitsuya, Asagi Matsugu, Ayumu Saito
  • Patent number: 11904428
    Abstract: A blade sharpening and blade sharpness detection system for permitting blade sharpening and a determination of blade sharpness without mechanical contact with the blade cutting edge. An optical inspection unit inspects blade sharpness optically, and a blade positioning and guidance mechanism positions and guides the blade in relation to the optical inspection unit. An output display provides visual output of blade sharpness. The optical inspection unit, which can be a reflective optical sensor, and the blade positioning and guidance mechanism are retained by a pivotable support structure. The positioning and guidance mechanism can comprise first and second pairs of rotatable spheres, each such pair disposed in immediate juxtaposition to act as rolling supports for the blade. The entry of ambient light into the sharpness sensing volume can be prevented by resiliently deflectable light-blocking bodies retained to first and second sides of a sharpness inspection slot within the housing.
    Type: Grant
    Filed: May 12, 2022
    Date of Patent: February 20, 2024
    Inventors: Vitaly Tsukanov, Yura Bashtyk, Ivan Romanyshyn, John R. Ellis
  • Patent number: 11901487
    Abstract: Various embodiments of SST dies and solid state lighting (“SSL”) devices with SST dies, assemblies, and methods of manufacturing are described herein. In one embodiment, a SST die includes a substrate material, a first semiconductor material and a second semiconductor material on the substrate material, an active region between the first semiconductor material and the second semiconductor material, and a support structure defined by the substrate material. In some embodiments, the support structure has an opening that is vertically aligned with the active region.
    Type: Grant
    Filed: October 10, 2022
    Date of Patent: February 13, 2024
    Assignee: Micron Technology, Inc.
    Inventors: Vladimir Odnoblyudov, Martin F. Schubert
  • Patent number: 11894235
    Abstract: A semiconductor manufacturing device including a polishing head that is capable of retaining a semiconductor substrate; a polishing pad having a processing surface to be abutted to the semiconductor substrate retained by the polishing head, the processing surface including a groove; a platen that is capable of rotating about a rotary shaft running along a direction intersecting the processing surface, in a state in which the polishing pad is retained by the platen; a measuring section that outputs a measurement value indicating a height of the processing surface at a predetermined location along a circumference of a circle centered about the rotary shaft of the platen; and a derivation section that derives a depth of the groove from the measurement value of the measuring section.
    Type: Grant
    Filed: December 4, 2020
    Date of Patent: February 6, 2024
    Assignee: Lapis Semiconductor Co., Ltd.
    Inventors: Kiyohiko Toshikawa, Hiroyuki Baba
  • Patent number: 11890716
    Abstract: An accuracy of detecting a slip out of a substrate from a top ring is improved. A polishing unit 300 includes a polishing table 350, a top ring 302, a light emitting member 371, a slip-out detector 370, and an elimination mechanism 380. A polishing pad 352 that polishes a substrate WF is attached to the polishing table 350. The top ring 302 holds the substrate WF to press the substrate WF against the polishing pad 352. The light emitting member 371 emits a light to a detection area 372 on the polishing pad 352. The slip-out detector 370 detects a slip out of the substrate WF from the top ring 302 based on the light reflected from the detection area 372. The elimination mechanism 380 eliminates a polishing liquid flowing into the detection area 372.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: February 6, 2024
    Assignee: EBARA CORPORATION
    Inventors: Akihiro Yazawa, Kenichi Kobayashi, Asagi Matsugu
  • Patent number: 11865664
    Abstract: During polishing of a stack of adjacent layers, a plurality of instances of a profile control algorithm are executed on a controller with different instances having different values for a control parameter. A first instance receives a sequence of characterizing values from an in-situ monitoring system during an initial time period to control a polishing parameter, and a second instance receives the sequence of characterizing values during the initial time period and a subsequent time period to control the polishing parameter. Exposure of the underlying layer is detected based on the sequence of characterizing values from the in-situ monitoring system.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: January 9, 2024
    Assignee: Applied Materials, Inc.
    Inventors: Kun Xu, Harry Q. Lee, Benjamin Cherian, David Maxwell Gage
  • Patent number: 11858087
    Abstract: There is provided a grinding apparatus including a chuck table configured to hold a workpiece, a grinding unit configured to grind the workpiece held by the chuck table by grinding stones fixed to a grinding wheel, a grinding feed mechanism configured to raise or lower the grinding unit, a reading unit configured to read a thickness of a base which thickness is recorded on a recording medium on which the thickness of the base of the grinding wheel is recorded, a base thickness storage section configured to store the thickness of the base which thickness is read by the reading unit, and a detecting unit configured to make the grinding unit perform processing by the grinding feed mechanism, and detect a fitting surface of a mount and the lower surface of a grinding stone of the grinding wheel fitted to the mount.
    Type: Grant
    Filed: February 17, 2022
    Date of Patent: January 2, 2024
    Assignee: DISCO CORPORATION
    Inventor: Jiro Genozono
  • Patent number: 11858089
    Abstract: A polishing layer is provided. The polishing layer have a surface pattern, a cross section of the surface pattern along a direction has a plurality of grooves and a plurality of polishing portions, each of the grooves is disposed between every two adjacent polishing portions, and the polishing layer comprises a body layer and a surface layer. The surface layer is disposed on a surface of the body layer, and a top of at least one of the polishing portions has at least one flattened region exposing the body layer.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: January 2, 2024
    Assignee: IV Technologies CO., Ltd.
    Inventors: Yu-Hao Pan, Ching-Huang Shen, Yu-Piao Wang
  • Patent number: 11850699
    Abstract: A method of controlling polishing includes polishing a stack of adjacent conductive layers on a substrate, measuring with an in-situ eddy current monitoring system a sequence of characterizing values for the substrate during polishing, calculating a polishing rate from the sequence of characterizing values repeatedly during polishing, calculating one or more adjustments for one or more polishing parameters based on a current polishing rate using a first control algorithm for an initial time period, detecting a change in the polishing rate that indicates exposure of the underlying conductive layer, and calculating one or more adjustments for one or more polishing parameters based on the polishing rate using a different second control algorithm for a subsequent time period after detecting the change in the polishing rate.
    Type: Grant
    Filed: June 7, 2021
    Date of Patent: December 26, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Kun Xu, Harry Q. Lee, Benjamin Cherian, David Maxwell Gage
  • Patent number: 11813718
    Abstract: A shot peening efficiency system for separating reusable abrasive media from non-reusable media includes a housing having an opening configured to receive an abrasive media inlet valve; and a separator assembly disposed within the housing, the separator assembly comprising at least one mesh screen and at least one vibratory motor. The housing includes a main channel having a first channel for reusable abrasive media and a second channel for non-reusable abrasive media. The separator assembly is configured to separate reusable abrasive media from non-reusable abrasive media by passing the reusable abrasive media via the first channel and by passing the non-reusable abrasive media via the second channel. The first channel terminates at a reusable abrasive media outlet valve connected to at least one first abrasive media hopper; the second channel terminates at an abrasive media discard outlet valve connected to at least one second abrasive media hopper.
    Type: Grant
    Filed: September 13, 2022
    Date of Patent: November 14, 2023
    Assignee: Blastec, Inc.
    Inventors: Stan Griffin, Joe Craig
  • Patent number: 11794298
    Abstract: A milling machine processing system with an intelligently follow-up cutting fluid nozzle and a working method thereof including a workpiece stage, a milling machine box arranged above the workpiece stage, a milling cutter mechanism mounted on the milling machine box for processing workpieces on the workpiece stage, a rotating mechanism mounted on an end surface of the milling machine box located at a side of a milling cutter, the rotating mechanism is connected with a two-axis linkage mechanism and drives the two-axis linkage mechanism to rotate about a center line where the milling cutter is located, the two-axis linkage system is connected with a nozzle through an angle adjusting mechanism and is used for adjusting a position and an angle of the nozzle, and the milling machine processing system has an infrared temperature detection module for collecting the temperature of a processing region.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: October 24, 2023
    Assignee: QINGDAO UNIVERSITY OF TECHNOLOGY
    Inventors: Changhe Li, Wentao Wu, Huajun Cao, Cong Mao, Wenfeng Ding, Naiqing Zhang, Menghua Sui, Han Zhai, Teng Gao, Yanbin Zhang, Min Yang, Dongzhou Jia, Qingan Yin, Xiaoyang Zhang, Yali Hou
  • Patent number: 11795637
    Abstract: The robotic maintenance vehicle (RMV) has a propulsion system, a control system, an electrical power source, a maintenance module, a multi-axis robot, an optical system, and a location translator. The maintenance module is configured to hold different kinds of road maintenance materials. The multi-axis robot is configured to convey the road maintenance material from either the maintenance module to the road, the road to the maintenance module, or both. The optical system and the location translator are configured to be controlled by the control system and operate in conjunction to instruct the multi-axis robot where to pick up and/or place the road maintenance material. The multi-axis robot is configured to be selectively coupled to a distal arm tool.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: October 24, 2023
    Assignee: PIONEER INDUSTRIAL SYSTEMS, LLC
    Inventor: Todd E. Hendricks, Sr.
  • Patent number: 11794302
    Abstract: A method of chemical mechanical polishing includes bringing a conductive layer of a substrate into contact with a polishing pad, supplying a polishing liquid to the polishing pad, generating relative motion between the substrate and the polishing pad, monitoring the substrate with an in-situ electromagnetic induction monitoring system as the conductive layer is polished to generate a sequence of signal values that depend on a thickness of the conductive layer, and determining a sequence of thickness values for the conductive layer based on the sequence of signal values. Determining the sequence of thickness values includes at least partially compensating for a contribution of the polishing liquid to the signal values.
    Type: Grant
    Filed: December 15, 2020
    Date of Patent: October 24, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Kun Xu, Andrew Siordia
  • Patent number: 11780045
    Abstract: A method of chemical mechanical polishing includes bringing a substrate having a conductive layer disposed over a semiconductor wafer into contact with a polishing pad, generating relative motion between the substrate and the polishing pad, monitoring the substrate with an in-situ electromagnetic induction monitoring system as the conductive layer is polished to generate a sequence of signal values that depend on a thickness of the conductive layer, determining a sequence of thickness values for the conductive layer based on the sequence of signal values, and at least partially compensating for a contribution of conductivity of the semiconductor wafer to the signal values.
    Type: Grant
    Filed: June 13, 2019
    Date of Patent: October 10, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Wei Lu, David Maxwell Gage, Harry Q. Lee, Kun Xu, Jimin Zhang
  • Patent number: 11752592
    Abstract: The present disclosure describes a method and an apparatus that can enhance the slurry oxidizability for a chemical mechanical polishing (CMP) process. The method can include securing a substrate onto a carrier of a polishing system. The method can further include dispensing, via a feeder of the polishing system, a first slurry towards a polishing pad of the polishing system. The method can further include forming a second slurry by enhancing an oxidizability of the first slurry, and performing a polishing process, with the second slurry, on the substrate.
    Type: Grant
    Filed: July 16, 2021
    Date of Patent: September 12, 2023
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
    Inventors: Chun-Hung Liao, Chen-Hao Wu, An-Hsuan Lee, Huang-Lin Chao
  • Patent number: 11752589
    Abstract: A chemical mechanical polishing apparatus includes a platen having a top surface to hold a polishing pad, a carrier head to hold a substrate against a polishing surface of the polishing pad during a polishing process, and a temperature monitoring system. The temperature monitoring system includes a non-contact thermal sensor positioned above the platen that has a field of view of a portion of the polishing pad on the platen. The sensor is rotatable by the motor around an axis of rotation so as to move the field of view across the polishing pad.
    Type: Grant
    Filed: April 15, 2020
    Date of Patent: September 12, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Hari Soundararajan, Shou-Sung Chang, Haosheng Wu, Jianshe Tang
  • Patent number: 11731238
    Abstract: An apparatus for chemical mechanical polishing includes a platen having a surface to support a polishing pad, a carrier head to hold a substrate against a polishing surface of the polishing pad, a pad conditioner to press an abrasive body against the polishing surface, an in-situ polishing pad monitoring system including an imager disposed above the platen to capture an image of the polishing pad, and a controller configured to receive the image from the monitoring system and generate a measure of polishing pad surface roughness based on the image. The controller can use machine-learning based image processing to generate the measure of surface roughness.
    Type: Grant
    Filed: March 16, 2020
    Date of Patent: August 22, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Thomas H. Osterheld, Benjamin Cherian
  • Patent number: 11715193
    Abstract: A metrology technique for analyzing a substrate includes storing data indicating a boundary of an area in a 2-dimensional color space having a pair of color channels including a first color channel and a second color channel as axes of the color space, receiving color data of a substrate from a camera, generating a color image of the substrate from the color data, performing a comparison of a pair of color values for the pair of color channels for the pixel to the boundary of the area in the 2-dimensional color space for each pixel of a plurality of pixels of the color image to determine whether the pair of color values meet thresholds provided by the boundary, and generating a signal to an operator based on results of the comparison for the plurality of pixels.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: August 1, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Dominic J. Benvegnu, Robert D. Tolles, Boguslaw A. Swedek, Abraham Ravid
  • Patent number: 11691243
    Abstract: A method of using a polishing pad includes applying a slurry to a first location on the polishing pad. The method further includes rotating the polishing pad. The method further includes spreading the slurry across a first region of the polishing pad at a first rate, wherein the first region includes a plurality of first grooves, a first material property of the first region varies in a thickness direction of the polishing pad, each of the plurality of first grooves extends through at least two variations in the first material property, and the first material property comprises porosity, specific gravity or absorbance. The method further includes spreading the slurry across a second region of the polishing pad at a second rate different from the first rate, wherein the second region comprises a plurality of second grooves.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: July 4, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventors: ChunHung Chen, Jung-Yu Li, Sheng-Chen Wang, Shih-Sian Huang
  • Patent number: 11691301
    Abstract: A robotic system includes a robotic manipulator having one or more contact pads. The contact pads have features therein that are detectable to determine or measure a degree to which they have worn down. Such features may include fluorescent materials, colorful materials, and/or RFID tags. A robotic environment may include one or more sensors to detect such features, and may be configured to generate a signal indicating that one or more contact pads are in need of maintenance.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: July 4, 2023
    Assignee: OCADO INNOVATION LIMITED
    Inventor: David Gabriel Hallock
  • Patent number: 11667007
    Abstract: A polishing table holds a polishing pad. A top ring holds a semiconductor wafer. A swing arm holds the top ring. The swing arm swings around a swing center on the swing arm during polishing. An optical sensor is disposed on the polishing table and measures an optical characteristic changeable in accordance with a variation in film thickness of the semiconductor wafer. A fluid supply control apparatus determines a distance from an axis of rotation to the optical sensor when the semiconductor wafer is rotated by the top ring. An end point detection section detects a polishing end point indicating an end of polishing based on the optical characteristic measured by the optical sensor and the determined distance.
    Type: Grant
    Filed: October 17, 2018
    Date of Patent: June 6, 2023
    Assignee: EBARA CORPORATION
    Inventors: Mitsunori Sugiyama, Taro Takahashi, Yoichi Kobayashi
  • Patent number: 11660723
    Abstract: In an automatic polishing system configured such that under control of a polishing robot and/or a polishing tool by a polishing controller, the polishing tool provides a polishing action on a polishing subject face, a color intensity measurement instrument is provided for measuring an intensity of a specified color in the polishing subject face. Based on the intensity of the specified color measured by this color intensity measurement instrument, the polishing controller controls the polishing robot and/or the polishing tool, so that an amount of polishing work by the polishing tool onto the polishing subject face is adjusted according to the intensity of the specified color.
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: May 30, 2023
    Assignee: Taikisha Ltd.
    Inventors: Hideo Shiwa, Genji Nakayama, Yoshio Higashi
  • Patent number: 11654491
    Abstract: A precision machine tool includes: a tool support for supporting a tool; a tool table serving as a moving mechanism capable of moving the tool support; and one or multiple imaging devices fixed to the tool support, the imaging devices each having an imaging unit configured to capture the image of a machining point on a workpiece machined by the tool.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: May 23, 2023
    Assignee: FANUC CORPORATION
    Inventor: Yohei Arimatsu
  • Patent number: 11656597
    Abstract: A method for recognizing a deburring trajectory, relevant to be performed by a controller or a computer, includes the steps of: according to a process flow of a workpiece, analyzing a CAD file of the workpiece, determining a burr processing area and obtaining a mathematical model of boundary contour curve; applying a linear contour sensor to scan the workpiece to obtain contour section information of the workpiece; performing curve fitting upon the contour section information of the workpiece and the mathematical model of boundary contour curve so as to obtain a boundary curve function; and, utilizing the boundary curve function to determine deburring position information of the workpiece and to further generate a processing path. In addition, a system for recognizing a deburring trajectory is also provided.
    Type: Grant
    Filed: March 5, 2021
    Date of Patent: May 23, 2023
    Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Cheng-Kai Huang, Yi-Ying Lin, Bing-Cheng Hsu, Jan-Hao Chen
  • Patent number: 11658078
    Abstract: A method of polishing a substrate includes polishing a conductive layer on the substrate at a polishing station, monitoring the layer with an in-situ eddy current monitoring system to generate a plurality of measured signals values for a plurality of different locations on the layer, generating thickness measurements the locations, and detecting a polishing endpoint or modifying a polishing parameter based on the thickness measurements. The conductive layer is formed of a first material having a first conductivity. Generating includes calculating initial thickness values based on the plurality of measured signals values and processing the initial thickness values through a neural network that was trained using training data acquired by measuring calibration substrates having a conductive layer formed of a second material having a second conductivity that is lower than the first conductivity to generated adjusted thickness values.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: May 23, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Kun Xu, Kiran Lall Shrestha, Doyle E. Bennett, David Maxwell Gage, Benjamin Cherian, Jun Qian, Harry Q. Lee
  • Patent number: 11618124
    Abstract: A polishing article has a polishing surface and an aperture, the aperture including a first section and a second section. The polishing article includes a projection extending inwardly into the aperture. The polishing article includes a lower portion on a side of the first surface farther from the polishing surface. A window has a first portion positioned in the first section of the aperture and a second portion extending into the second section of the aperture. The window has a second surface substantially parallel to the polishing surface. A first adhesive adheres the first surface of the projection to the second surface of the window to secure the window to the projection and a second adhesive of different material composition than the first adhesive. The second adhesive is positioned laterally between the second portion of the window and the lower portion of the polishing article.
    Type: Grant
    Filed: August 6, 2020
    Date of Patent: April 4, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Rajkumar Alagarsamy, Yongqi Hu, Simon Yavelberg, Periya Gopalan, Christopher R. Mahon
  • Patent number: 11609248
    Abstract: Electrical current transducer including an insulating body, a magnetic core comprising a central passage and a magnetic circuit gap, a magnetic field detector positioned in the magnetic circuit gap, and a sheet metal leadframe conductor arrangement comprising a primary conductor for carrying the current to be measured and secondary conductors for connecting the magnetic field detector to an external circuit, the primary conductor comprising a central portion extending through the central passage of the magnetic core, lateral extension arms extending from opposite ends of the central portion, and connection ends for connection to an external conductor, the secondary conductors comprising a plurality of conductors, each conductor comprising a sensing cell connection pad substantially aligned with the central portion of the primary conductor and a connection end for connection to the external circuit, the insulating body comprising an inner overmold portion surrounding a central portion of the primary conductor
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: March 21, 2023
    Assignee: LEM International SA
    Inventors: Jean-François Lanson, Pascal Morel
  • Patent number: 11571782
    Abstract: The present disclosure provides a chemical mechanical polishing system having a unitary platen. The platen includes one or more recesses within the platen to house various components for the polishing/planarization process. In one embodiment, the platen includes a first recess and a second recess. The first recess is located under the second recess. An end point detector is placed in the first recess and a detector cover may be placed in the second recess. A sealing mean is provided in a space between the end point detector and the detector cover to prevent any external or foreign materials from coming in contact with the end point detector. A fastener used for fastening the detector cover to the platen also provides addition protection to prevent foreign materials from coming in contact with components received in the recesses.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: February 7, 2023
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Tsung-Lung Lai, Cheng-Ping Chen, Shih-Chung Chen, Sheng-Tai Peng, Rong-Long Hung
  • Patent number: 11571783
    Abstract: An embodiment relates to a polishing pad which is used in a chemical mechanical planarization (CMP) process and has excellent airtightness, wherein the polishing pad is excellent in airtightness of a window opening and thus can prevent water leakage that may occur during a CMP process.
    Type: Grant
    Filed: August 6, 2018
    Date of Patent: February 7, 2023
    Assignee: SKC solmics Co., Ltd.
    Inventors: Sunghoon Yun, Jang Won Seo, Jaein Ahn, Jong Wook Yun, Hye Young Heo
  • Patent number: 11513034
    Abstract: A probe adapter includes an adapter body including a probe aperture and a slot. The probe adapter further includes a driver slidably mounted within the slot and slidable between a first position and a second position. The driver includes a first end and a second end opposite the first end. The first end includes a ramped recess extending in a direction from the first end toward the second end. The probe adapter further includes a threaded fastener configured to contact the second end of the driver so as to retain the driver in the first position.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: November 29, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Bryan J. Hackett, Eli C. Warren, Michael J. Saitta
  • Patent number: 11511386
    Abstract: A polishing apparatus capable of forming a step-shaped recess having a right-angled cross section in an edge portion of a substrate, such as a wafer, is disclosed. The polishing apparatus includes: a substrate rotating device configured to rotate the substrate about a rotation axis; a first roller having a first circumferential surface configured to press a polishing tape against the edge portion of the substrate; and a second roller having a second circumferential surface in contact with the first circumferential surface. The second roller has a tape stopper surface that restricts movement of the polishing tape in a direction away from the rotation axis. The tape stopper surface is located radially outward of the first circumferential surface.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: November 29, 2022
    Assignee: EBARA CORPORATION
    Inventors: Masaya Seki, Masayuki Nakanishi, Makoto Kashiwagi
  • Patent number: 11513072
    Abstract: A real-time ablation sensor uses an optical detector, such as a spectrometer or radiometer, to detect ablation of a material, for example by detecting a signal indicative of ablation of the material, which may be an engineered material. The optical detector may detect reflected light, either from the material being ablated, or from products of the ablation, such as in the vicinity of the material being ablated. A light source may be used to provide light that is reflected by the material and/or the ablation products, with the reflected light received by the detector. The light may be of a selected wavelength or wavelengths, with the selection made in combination with the selection/configuration of the material to be ablated, and/or the selection/configuration of the optical detector.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: November 29, 2022
    Assignee: Raytheon Company
    Inventors: Gary A. Frazier, John J. Coogan
  • Patent number: 11508630
    Abstract: A thin film analyzing device includes a processing and analyzing chamber for performing processing and analyzing of a subject having a thin film on a substrate. The processing and analyzing chamber includes a sample holder arranged to hold the subject, an X-ray irradiation source arranged to irradiate the subject with X-rays, a fluorescent X-ray detector configured to detect fluorescent X-rays which are emitted from the subject, a diffracted/reflected X-ray detector configured to detect reflected X-rays and diffracted X-rays which are emitted from the subject, and a substrate remover arranged to remove the substrate.
    Type: Grant
    Filed: September 2, 2020
    Date of Patent: November 22, 2022
    Assignee: KIOXIA CORPORATION
    Inventors: Yuki Wakisaka, Yuji Yamada, Sho Kato, Takumi Nishioka
  • Patent number: 11478893
    Abstract: A polishing method capable of improving a spatial resolution of a film-thickness measurement without changing a measuring cycle of a film-thickness sensor and without increasing an amount of measurement data is disclosed.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: October 25, 2022
    Assignee: EBARA CORPORATION
    Inventors: Keita Yagi, Toshimitsu Sasaki
  • Patent number: 11478894
    Abstract: Methods and apparatus for monitoring and controlling relative concentrations of polishing fluid additives and, or, the distribution of a polishing fluid and, or, polishing fluid additives across the surface of a polishing pad during chemical mechanical planarization (CMP) of a substrate are provided herein. In one embodiment, a method for polishing a substrate includes delivering a polishing fluid to one or more locations on a polishing surface of a polishing pad, wherein the polishing fluid comprises an optical marker; detecting optical information at a plurality of locations across a scan region of the polishing surface using an optical sensor facing theretowards; communicating the optical information to a system controller; determining a polishing fluid distribution across the scan region using the optical information; and changing an aspect of the delivery of the polishing fluid based on the polishing fluid distribution.
    Type: Grant
    Filed: February 22, 2019
    Date of Patent: October 25, 2022
    Assignee: APPLIED MATERIALS, INC.
    Inventor: Nicholas Alexander Wiswell
  • Patent number: 11471994
    Abstract: A lens blocker includes a drive cam having a blocker arm guide groove; a blocker arm coupled to the drive cam to be movable up and down along the drive cam or to be rotatable about the drive cam, and having a blocker arm guide formed at one end thereof, wherein the blocker arm guide is inserted into the blocker arm guide groove of the drive cam and moves along the blocker arm guide groove; a leap block mount (50), to which a leap block to be attached to a blank lens is mounted and which is coupled to the blocker arm; a blocker arm base moving the blocker arm up and down along the drive cam; and a lens mount onto which the blank lens, is mounted.
    Type: Grant
    Filed: November 28, 2018
    Date of Patent: October 18, 2022
    Assignee: HUVITZ CO., LTD.
    Inventor: Byung Woo Kyon
  • Patent number: 11469350
    Abstract: Various embodiments of SST dies and solid state lighting (“SSL”) devices with SST dies, assemblies, and methods of manufacturing are described herein. In one embodiment, a SST die includes a substrate material, a first semiconductor material and a second semiconductor material on the substrate material, an active region between the first semiconductor material and the second semiconductor material, and a support structure defined by the substrate material. In some embodiments, the support structure has an opening that is vertically aligned with the active region.
    Type: Grant
    Filed: November 16, 2020
    Date of Patent: October 11, 2022
    Assignee: Micron Technology, Inc.
    Inventors: Vladimir Odnoblyudov, Martin F. Schubert
  • Patent number: 11467205
    Abstract: A substrate testing apparatus configured to perform a hot electron analysis (HEA) test for analyzing a stand-by failure in a substrate includes a heating chuck having a first surface configured to support the substrate and a second surface opposite to the first surface. The heating chuck is configured to heat the substrate and has an aperture passing through the first surface and the second surface. A substrate moving device moves the substrate on the heating chuck in a lateral direction. A camera is under the heating chuck and photographs the substrate, which is exposed by the heating chuck aperture.
    Type: Grant
    Filed: June 3, 2021
    Date of Patent: October 11, 2022
    Inventors: Kyoonwoo Kim, Jaehun Lee, Taejun Park, Sanghun Lim, Seokyung Kim, Junnyeon Jeong
  • Patent number: 11440162
    Abstract: Disclosed herein are an apparatus and system for separating reusable abrasive media from non-reusable media. The system for separating reusable abrasive media from non-reusable media having a housing defining an enclosure and being configured for further separating previously sorted and discarded abrasive media, the shot peening efficiency system operating via the housing comprising: a symmetrically bisected housing having a left housing component and a right housing component having an angled opening configured to receive an abrasive media inlet valve wherein the left housing component and the right housing component are connected via one or more fasteners; wherein the symmetrically bisected housing is deep set at the left housing component and the right housing component in a manner configured to accept a separator assembly comprising at least one wire mesh screen, at least one vibratory motor, and one or more mounting hardware components. Also disclosed are methods of using apparatus and system.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: September 13, 2022
    Assignee: Blastec, Inc.
    Inventors: Stan Griffin, Joe Craig
  • Patent number: 11370081
    Abstract: A synchronous grinding-deburring method and system for a valve spool based on measurement of an overlap value. In the system, a synchronous grinding-deburring machine is configured to complete automatic clamping of the valve spool workpiece and synchronous precise grinding-deburring processing of a working edge; a loading-unloading robot is configured to grab and transport the valve spool workpiece; and a charged-coupled device (CCD)-based industrial visual camera is provided to facilitate an automatic assembly of a slide valve pair; a computer-based pneumatic mate-grinding test bench for an electro-hydraulic servo valve is provided for automatic clamping of the servo valve and automatic detection of the overlap value of a servo valve; and an industrial control console is provided for real-time control of a complete workflow and adaptive control of a processing parameter.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: June 28, 2022
    Assignee: Shanghai Jiao Tong University
    Inventors: Ming Chen, Qinglong An, Weiwei Ming, Jianwen Wang, Jiaqiang Dang, Chang Liu
  • Patent number: 11017524
    Abstract: A metrology system for obtaining a measurement representative of a thickness of a layer on a substrate includes a camera positioned to capture a color image of at least a portion of the substrate. A controller is configured to receive the color image from the camera, store a predetermined path in a coordinate space of at least two dimension including a first color channel and a second color channel, store a function that provides a value representative of a thickness as a function of a position on the predetermined path, determine a coordinate of a pixel in the coordinate space from color data in the color image for the pixel, determine a position of a point on the predetermined path that is closest to the coordinate of the pixel, and calculate a value representative of a thickness from the function and the position of the point on the predetermined path.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: May 25, 2021
    Assignee: Applied Materials, Inc.
    Inventor: Dominic J. Benvegnu
  • Patent number: 10821573
    Abstract: Embodiments of the present disclosure relate to advanced polishing pads with tunable chemical, material and structural properties, and new methods of manufacturing the same. According to one or more embodiments of the disclosure, it has been discovered that a polishing pad with improved properties may be produced by an additive manufacturing process, such as a three-dimensional (3D) printing process. Embodiments of the present disclosure thus may provide an advanced polishing pad that has discrete features and geometries, formed from at least two different materials that include functional polymers, functional oligomers, reactive diluents, and curing agents. For example, the advanced polishing pad may be formed from a plurality of polymeric layers, by the automated sequential deposition of at least one resin precursor composition followed by at least one curing step, wherein each layer may represent at least one polymer composition, and/or regions of different compositions.
    Type: Grant
    Filed: October 19, 2015
    Date of Patent: November 3, 2020
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Rajeev Bajaj, Daniel Redfield, Mahendra C. Orilall, Boyi Fu, Aniruddh Khanna, Jason G. Fung, Mario Cornejo, Ashwin Chockalingam, Mayu Yamamura, Veera Raghava Reddy Kakireddy, Ashavani Kumar, Venkat Hariharan, Gregory E. Menk, Fred C. Redeker, Nag B. Patibandla, Hou T. Ng, Robert E. Davenport, Amritanshu Sinha
  • Patent number: 10507306
    Abstract: An optical guidewire system employs an optical guidewire (10), an optical guidewire controller (12), a guide interface (13) and an optical connector (15). The optical guidewire (10) is for advancing a catheter (20) to a target region relative to a distal end of the optical guidewire (10), wherein the optical guidewire (10) includes one or more guidewire fiber cores (11) for generating an encoded optical signal (16) indicative of a shape of the optical guidewire (10). The optical guidewire controller (12) is responsive to the encoded optical signal (16) for reconstructing the shape of the optical guidewire (10). The guidewire interface (13) includes one or more interface fiber core(s) (14) optically coupled to the optical guidewire controller (12). The optical connector (15) facilitates a connection, disconnection and reconnection of the optical guidewire (10) to the guidewire interface (13) that enables a backloading the catheter (20) on the optical guidewire (10).
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: December 17, 2019
    Assignee: KONINKLIJKE PHILIPS N.V.
    Inventors: Luis Felipe Gutierrez, Robert Manzke, Raymond Chan