With Means To Limit Overspeed Of One Output Patents (Class 475/249)
  • Publication number: 20100227728
    Abstract: A locking differential mechanism for supplying torque from a driveshaft to a pair of aligned output shafts including a pair of side gears, a central driver, and a pair of clutch members operatively coupled for rotation with the corresponding one of the pair of side gears. A cam assembly includes a pair of cam members. Each of the pair of cam members includes a plurality of camming teeth extending toward the corresponding teeth on the opposed cam member. Each of the cam members is movable from a first position where the cam teeth are disposed in meshing relationship with respect to each other when the pair of side gears are rotating at substantially the same speed and a second position spaced axially from the first position along the associated side gear so as to move an associated clutch member from its first position to its second position out of driven relationship with the central driver in response to a difference in rotational speed of the associated pair of side gears.
    Type: Application
    Filed: March 4, 2009
    Publication date: September 9, 2010
    Inventor: James Robert Bawks
  • Patent number: 7717818
    Abstract: A power transmission apparatus is provided with a housing, which rotates together with an input shaft, a differential mechanism, and a main clutch. The main clutch links the input shaft and the first output shaft. The differential mechanism distributes drive force that is inputted from the input shaft via the housing into a first output shaft and a second output shaft. The differential mechanism is provided with a ring gear that is provided within the housing, a sun gear that is provided within the ring gear, and a planetary gear. The planetary gear is engaged with the ring gear and the sun gear and supported in such a manner as to be orbital and rotational. The first output shaft is linked to the ring gear. The main clutch is formed of a plurality of outer clutch plates and inner clutch plates, which are provided on the inner circumferential surface of the housing and on the outer circumferential surface of the ring gear.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: May 18, 2010
    Assignee: JTEKT Corporation
    Inventors: Kunihiko Suzuki, Shinichiro Nakajima, Hiroshi Kushino
  • Patent number: 7713158
    Abstract: A transfer box with a housing, an input shaft, a first output shaft extending coaxially relative to said input shaft, and a second output shaft extending parallel to said two shafts, as well as with a differential gear assembly arranged between said shafts, wherein the input shaft carries a cross member with a plurality of radial bearing arms for the differential gears, wherein a first side gear is connected in a rotationally fast way to the first output shaft and wherein a second side gear is rotatably supported on the input shaft and drives the second output shaft, wherein the differential gears are spur gears and the side gears crown gears and wherein the teeth of the differential gears engage the teeth of the side gears.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: May 11, 2010
    Assignee: GKN Driveline International GmbH
    Inventors: Theodor Gassmann, Heinzwilli Fuchs
  • Patent number: 7713159
    Abstract: A differential mechanism 3 is contained and supported at inside of a bell housing 7 integrally provided to a transmission case 11 of a transmission 9 to constitute a common lubrication environment. A limited slip differential mechanism 5 for limiting differential movement of the differential mechanism 3 is made to be selectively attachable to outside of the bell housing 7. The limited slip differential mechanism 5 is not restricted by a size of the bell housing 7, the sufficient limited slip differential mechanism 5 can be provided, and an interchangeability of presence/absence of the limited slip differential mechanism 5 can be provided.
    Type: Grant
    Filed: April 3, 2007
    Date of Patent: May 11, 2010
    Assignee: GKN Driveline Torque Technology KK
    Inventors: Isao Hirota, Norihiko Tashiro
  • Patent number: 7708665
    Abstract: Various embodiments of a torque biasing device for a rotating transmission are operable to vary the proportion of the output torque transmitted to one or more output shafts. Multiple planetary gear sets are provided for speeding-up or slowing-down of one shaft with respect to another, under the control of a computer.
    Type: Grant
    Filed: July 28, 2005
    Date of Patent: May 4, 2010
    Assignee: Ricardo UK, Ltd.
    Inventor: Jonathan Charles Wheals
  • Patent number: 7628722
    Abstract: The thrust force of a sun gear is supported by a first thrust bearing that supports a first output shaft in the direction of an axis thereof. The thrust force of a ring gear is supported by a second thrust bearing that supports a second output shaft in the direction of the axis.
    Type: Grant
    Filed: October 2, 2007
    Date of Patent: December 8, 2009
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Takahiro Yoshimura
  • Patent number: 7601089
    Abstract: A drive axle assembly includes first and second axleshafts connected to a pair of wheels and a drive mechanism operable to selectively couple a driven input shaft to one or both of the axleshafts. The drive mechanism includes a differential, a speed changing unit operably disposed between the differential assembly and the first and second axleshafts, first and second mode clutches and a brake unit. The first mode clutch is operable to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second mode clutch is operable to increase the rotary speed of the second axleshaft so as to cause a decrease in the rotary speed of the first axleshaft. The brake unit is operable to engage the speed changing unit. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: August 21, 2007
    Date of Patent: October 13, 2009
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Sankar K. Mohan, Anupam Sharma, Thomas Bowen
  • Publication number: 20090203488
    Abstract: A differential gear, comprising a first releasable lock (42, 44) between a crown wheel (14) and the one drive shaft, a second, releasable lock (66, 68) between the crown wheel (14) and a differential housing (24), and a third releasable lock (74, 76) between the differential housing (24) and fixed vehicle part (26). The second and third locks are designed to be opened and locked alternately with one another. It is thereby possible to achieve drive shafts rotating in opposite directions to one another on the left and right side of the vehicle and thereby to achieve a center swiveling of the vehicle when the first lock (42, 44) is simultaneously kept in the locked position.
    Type: Application
    Filed: February 2, 2007
    Publication date: August 13, 2009
    Applicant: BAE SYSTEMS HAGGLUNDS AKTIEBOLAG
    Inventor: Joakim Hultgren
  • Patent number: 7553252
    Abstract: The differential unit with a limited slip differential mechanism of the present invention comprises a planetary gear mechanism for torque distribution of drive torque inputted to an input shaft from an engine between a front drive shaft and a rear drive shaft, and a multiple disc clutch for limiting differential rotation of the planetary gear mechanism, wherein, when a clutch plate receiving clutch engaging force applied to the multiple disc clutch is fixed to a side surface of a planetary carrier of the planetary gear mechanism, pins are formed on the ends of bolts for fixing the planetary carrier, and positioning and fixing is carried out by fitting the pins into check holes formed in the clutch plate.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: June 30, 2009
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Mamoru Murakami, Norio Owada
  • Publication number: 20090163314
    Abstract: A transmission device for distributing drive torque to two output shafts, including a differential with a driven differential cage. The outputs are connected to the differential, in which, between the differential cage and the output of one side, viewed in the direction of the flow of force, two plus-planetary gear trains are arranged adjacent and co-axial with the output. The gear trains have first and second sun gears, first and second planetary ranges with the first sun gear being connected to the differential and the second sun gear being connected with the first sun gear and the output. The segment of the planetary gear for actuating the transmission device or transferring torque is able to be braked and the segment of the planetary gear train reversing drive is coupled via a switching element to the transmission housing.
    Type: Application
    Filed: April 16, 2007
    Publication date: June 25, 2009
    Applicant: ZF Friedrichshafen AG
    Inventors: Alois Böck, Detlef Baasch, Gerhard Gumpoltsberger, Thomas Rosemeier
  • Patent number: 7549941
    Abstract: A vehicle differential assembly is provided that includes a differential adapted to allow differing rotational speed between a pair of outputs. The differential includes a gear assembly connected to the outputs and one or more hydraulically-actuated clutches for selectively and variably coupling the outputs. A hydraulic pump is adapted to generate hydraulic fluid pressure for engagement of the hydraulically-actuated clutches. A variable-engagement clutch is operatively connected to the input and the hydraulic pump such that the input selectively drives the hydraulic pump during engagement of the clutch to provide hydraulic fluid pressure to the hydraulically-actuated clutches. A valve operatively connected to the hydraulic pump and the hydraulically-actuated clutches selectively and variably provides fluid pressure from the hydraulic pump to the hydraulically-actuated clutches.
    Type: Grant
    Filed: April 27, 2006
    Date of Patent: June 23, 2009
    Assignee: Eaton Corporation
    Inventor: Douglas E. Boddy
  • Patent number: 7547265
    Abstract: A variable biasing differential provides an adjustable torque bias between two outputs. An input shaft provides drive torque to a carrier which receives a plurality of stub shafts and a like plurality of planet gears. A first set of planet gears drives a first sun gear and first output and a second set of planet gears, which, in turn, drives additional planet gears which drive a second sun gear and second output. Secured to both ends of the carrier are first and second ring gears which each mesh with an eccentric gear which in turn includes an eccentric second ring gear which meshes with an internal gear disposed about the first and second outputs. These gears are coupled to respective first and second friction clutches which can be independently activated to adjust the torque bias of the differential.
    Type: Grant
    Filed: April 3, 2006
    Date of Patent: June 16, 2009
    Assignee: BorgWarner, Inc.
    Inventor: Dan J. Showalter
  • Patent number: 7510041
    Abstract: A drive axle assembly includes a pair of axleshafts connected to a pair of wheels, and a drive mechanism for selectively coupling a driven input shaft to one or both of the axleshafts. The drive mechanism includes first and second drive units that can be selectively engaged to control the magnitude of the drive torque transferred and the relative rotary speed between the input shaft and the axleshafts. Each drive unit includes a planetary gearset disposed between the input shaft and its corresponding axleshaft, and a pair of mode clutches that may be activated to cause the planetary gearset to establish different speed ratio drive connections between the input shaft and the axleshaft. A control system including an electronic control unit (ECU) and sensors are provided to control actuation of the clutches so as to control the side-to-side traction characteristics of the drive axle assembly.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: March 31, 2009
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Thomas C. Bowen
  • Patent number: 7503416
    Abstract: A drive axle assembly includes first and second axleshafts and a drive mechanism coupling a driven input shaft to the axleshafts. The drive mechanism includes a differential assembly, a planetary gear assembly operably disposed between the differential assembly and the first axleshaft, a brake and first and second mode clutches. The first clutch is operable with the brake and the planetary gear assembly to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second clutch is operable with the brakes and the planetary gear assembly to decrease the rotary speed of the first axleshaft so as to cause an increase in the rotary speed of the second axleshaft. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: March 17, 2009
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Anupam Sharma, Timothy M. Burns
  • Publication number: 20090069139
    Abstract: The invention relates to a limited slip differential, more particularly for being used in the driveline of a motor vehicle. The limited slip differential 2 comprises a carrier element 3 which is rotatingly drivable around an axis of rotation A; a plurality of planetary gears 4 which rotate around the axis of rotation A together with the carrier element 3; a hollow gear 5 which is supported so as to be rotatable around the axis of rotation A and which engages at least some of the planetary gears 4; an adapter gear 7 which engages either the hollow gear 5 or the sun gear 6 via a toothed coupling 12 for the purpose of transmitting torque, and wherein the toothed coupling 12 comprises a first face toothing 14 at an end face of the adapter gear 7 and a second face toothing 13 at an end face of the gear engaging the adapter gear.
    Type: Application
    Filed: September 12, 2008
    Publication date: March 12, 2009
    Inventors: Michael Engelmann, Ralf Pfeifer
  • Publication number: 20090048056
    Abstract: A differential gear assembly is disclosed. The differential gear assembly includes a first sun gear and a second sun gear coaxially aligned with each other; a first set of planetary gears in mating engagement with the first sun gear; and a second set of planetary gears in mating engagement with the second sun gear. The first and second sets of planetary gears are in mating engagement with each other. The differential gear assembly also includes a first set of friction members, each of which faces a respective one of axial ends of the first set of planetary gears; and a second set of friction members, each of which faces a respective one of axial ends of the second set of planetary gears. The differential gear assembly further includes a first body connecting at least a plurality of said first set of friction members together, and a second body connecting at least a plurality of said first set of friction members together.
    Type: Application
    Filed: April 10, 2008
    Publication date: February 19, 2009
    Applicant: Autotech Sport Tuning Corporation
    Inventors: William Mark McVea, Michael Joseph Grieb, Dana C. Clark, Ronald E. Moser
  • Patent number: 7491146
    Abstract: A drive axle assembly includes first and second axleshafts and a drive mechanism coupling a driven input shaft to the axleshafts. The drive mechanism includes a differential assembly, a planetary gear assembly operably disposed between the differential assembly and the first axleshafts, a transfer clutch and first and second brakes. The first brake is operable with the transfer clutch and the planetary gear assembly to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second brake is operable with the transfer clutch and the planetary gear assembly to decrease the rotary speed of the first axleshaft so as to cause an increase in the rotary speed of the second axleshaft. A control system controls actuation of both brakes and the transfer clutch.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: February 17, 2009
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Anupam Sharma, Timothy M. Burns
  • Patent number: 7429227
    Abstract: In a vehicular driving force distribution system, a left or right torque distribution clutch is selectively engaged to lock a carrier member or a sun gear of a planetary gear mechanism, whereby torque can be distributed between left and right wheels. Also, if a differential limitation clutch is engaged to control relative rotation of the sun gear and the carrier member of the planetary gear mechanism, the planetary gear mechanism enters a locked state, so that the left and right wheels are integrated to perform differential limitation. By the arrangement of merely providing the differential limitation clutch, the differential limitation can be performed by simple control and moreover the control response is improved, as compared with the case where differential limitation is performed by controlling engagement forces of the left and right torque distribution clutches.
    Type: Grant
    Filed: July 5, 2006
    Date of Patent: September 30, 2008
    Assignee: Honda Motor Co., Ltd.
    Inventors: Kenji Honda, Yasuji Shibahata, Jun Ohmura
  • Patent number: 7404780
    Abstract: A torque distribution-controlling apparatus, by which a torque from a driving power source is distributed to vehicle right and left wheels via right and left axles, includes a differential having a first torque transmitting system and a second torque transmitting system, the first torque-transmitting system which transmits the torque from the driving power source to the vehicle right and left axles, and allows differentiation between these right and left axles, and the second torque-transmitting system which is structured to be symmetric to the first torque-transmitting system, transmits the torque from the driving power source to the right and left axles, and allows differentiation between these right and left axles; a left clutch controlling transmission of the torque from the first torque-transmitting system to the left axle; and a right clutch controlling transmission of the torque from the second torque-transmitting system to the right axle.
    Type: Grant
    Filed: June 6, 2005
    Date of Patent: July 29, 2008
    Assignee: JTEKT Corporation
    Inventor: Hiroshi Kushino
  • Patent number: 7399250
    Abstract: In an all-wheel drive train for a motor vehicle wherein the drive torque of the engine of the motor vehicle is transmitted from the transmission output shaft partially to the rear axle and partially to the front axle via an offset transmission structure and a laterally arranged drive shaft extending from the offset transmission structure past the transmission to the front axle of the motor vehicle extends from the offset transmission forwardly at a certain opening angle in close proximity to the transmission structure which narrows down toward the rear so that the rear end of the lateral drive shaft is relatively close to the center axis of the transmission.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: July 15, 2008
    Assignee: Daimler AG
    Inventors: Philip Gansloser, Tobias Haerter, Werner Klein, Hartmut Nied, Rolf Schroeder, Petra Tennert
  • Patent number: 7399249
    Abstract: In a multi-disk clutch comprising a rotary body having splines formed thereon so as to extend helically along the surface thereof, with a number of disks having central openings with inwardly projecting teeth via which the discs are in rotationally positively locking engagement with the rotary body, the teeth are twisted so as to extend in a plane normal to the surface of the helically extending splines of the rotary body so that the end face areas of the teeth are in planar contact with the spline surfaces of the rotary body for the transmission of torque between the rotary body and the disks.
    Type: Grant
    Filed: January 20, 2006
    Date of Patent: July 15, 2008
    Assignee: Daimler AG
    Inventors: Philip Gansloser, Tobias Haerter, Werner Klein, Hartmut Nied, Rolf Schroeder, Petra Tennert
  • Publication number: 20080121447
    Abstract: In a drive train for a motor vehicle provided with an internal combustion engine, an electric drive assembly and a transmission having a compact structural design and including at least six forward speeds, the transmission comprises an input-side planetary gear set and an output side Ravigneaux planetary gear, a sun wheel of the input side planetary gear set is fixed and the six forward gears and one reverse gear are adjustable by closing and opening, in pairs, various clutches and brakes.
    Type: Application
    Filed: November 9, 2007
    Publication date: May 29, 2008
    Inventors: Jurgen Lang, Klaus Riedl
  • Patent number: 7361117
    Abstract: A differential limiter, including: differential mechanism, including: input member, first output member, second output member, and differential gear connecting the above three members so that the above three members differentially rotate; shaft member connected to the first output member and serving as output member of driving force; first cam mechanism including: first cam face on the first output member, and second cam face on the shaft member, the first cam face and second cam face are oppositely connected with each other in axial direction, to cause first axial thrust force and second axial thrust force according to driving torque; and frictional clutch between two of the above three members, and transmitting a differential limit torque. The first axial thrust force of the first output member presses the frictional clutch from first axial end. The second axial thrust force of the shaft member presses the frictional clutch from second axial end.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: April 22, 2008
    Assignee: GKN Driveline Torque Technology KK
    Inventors: Nobushi Yamazaki, Kazuo Kanazawa, Hiroshi Yamashita, Mamoru Murakami
  • Patent number: 7361114
    Abstract: A vehicle differential assembly is provided that includes a differential driven by an input and adapted to allow differing rotational speed between a pair of outputs. The differential includes a gear assembly connected to the outputs and a hydraulically-actuated clutch for selectively and variably coupling the outputs. A hydraulic pump is adapted to generate hydraulic fluid pressure for engagement of the hydraulically-actuated clutch. A variable-engagement clutch is operatively connected to the input and the hydraulic pump such that the input selectively drives the hydraulic pump during engagement of the clutch to provide hydraulic fluid pressure to the hydraulically-actuated clutch. A torque coupling including a variable-engagement clutch is also provided.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: April 22, 2008
    Assignee: Eaton Corporation
    Inventor: Douglas E. Boddy
  • Publication number: 20080090692
    Abstract: A torque transfer assembly for use in a motor vehicle having a power source, a first set of wheels and a second set of wheels. The torque transfer assembly includes a first shaft adapted to be driven by the power source, a second shaft adapted to transmit torque to the first set of wheels, a third shaft adapted to transmit torque to the second set of wheels and a differential receiving torque from the first shaft and continuously transferring torque to the second shaft. The differential includes a housing, a plurality of compound pinion gears, a first sun gear and a second sun gear. The housing includes a first member of a final drive assembly integrally formed therewith.
    Type: Application
    Filed: October 17, 2006
    Publication date: April 17, 2008
    Inventor: Luther H. Gates
  • Patent number: 7344469
    Abstract: A drive axle assembly includes first and second axleshafts and a drive mechanism coupling a driven input shaft to the axleshafts. The drive mechanism includes a differential assembly, a planetary gear assembly operably disposed between the differential assembly and the first axleshafts, a transfer clutch and first and second brakes. The first brake is operable with the transfer clutch and the planetary gear assembly to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second brake is operable with the transfer clutch and the planetary gear assembly to decrease the rotary speed of the first axleshaft so as to cause an increase in the rotary speed of the second axleshaft. A control system controls actuation of both brakes and the transfer clutch.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: March 18, 2008
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Anupam Sharma, Timothy M. Burns
  • Publication number: 20080015076
    Abstract: A differential device for differentially distributing a driving force to axles along an axis is disclosed. The differential device has a case being capable of rotation about the axis, which includes a flange configured to receive the driving force and a shaft crossing the case perpendicularly to the axis; an opening defined by a peripheral border on an outer periphery of the case so as to allow access into the case, lateral extremities of which is deviated from a center of the shaft toward a direction opposite to the flange along the axis; and a differential gear set housed in and drivingly coupled to the case, the differential gear set including an input gear rotatable around the shaft and output gears so combined with the input gear as to differentially distribute the driving force to the output gears, the output gears being drivingly coupled to the axles.
    Type: Application
    Filed: June 27, 2007
    Publication date: January 17, 2008
    Applicant: GKN Driveline Torque Technology KK
    Inventors: Masaaki Fusegi, Koji Ohtsuka
  • Patent number: 7311633
    Abstract: A vehicular drive unit comprises a central differential mechanism and a front-wheel side axle differential mechanism. The central differential mechanism comprises a first planetary gear train 10, which includes an output gear body 50, a first carrier 13, which is provided in a one-piece body with this gear body, a first sun gear 11, a first ring gear 14, and a rear-wheel drive gear 15, which is a helical gear formed around this ring gear in a one-piece body. In this drive unit, a differential limiter C is provided between the output gear body 50 (input rotating member) and a drive gear body 55 (output rotating member) to generate a rotational resistance, which acts to reduce the rotational difference between the output gear body 50 and the drive gear body 55.
    Type: Grant
    Filed: December 20, 2005
    Date of Patent: December 25, 2007
    Assignee: Honda Motor Co., Ltd.
    Inventors: Taiji Maruyama, Kanji Kita, Mikihiro Takano, Kazunori Miyata
  • Patent number: 7294086
    Abstract: A torque transfer mechanism for controlling the magnitude of a clutch engagement force exerted on a clutch pack that is operably disposed between a first rotary member and a second rotary member includes a hydraulic clutch actuation system. The hydraulic clutch actuation system includes a primary fluid circuit coupled to a secondary fluid circuit by a pressure intensifier. The pressure intensifier provides magnified pressure to a piston for actuating the clutch pack.
    Type: Grant
    Filed: October 5, 2005
    Date of Patent: November 13, 2007
    Assignee: Magna Powertrain, USA, Inc.
    Inventors: James S. Brissenden, Timothy M. Burns, Sankar K. Mohan, Eric A. Bansbach, Dumitru Puiu, Malcolm E. Kirkwood
  • Patent number: 7276010
    Abstract: A main clutch is disposed radially outward on a differential mechanism. There is no need to reserve space to install the main clutch at the end of the differential mechanism opposite from a differential case. Thus, the axial length of an LSD can be reduced, providing easier installation in the vehicle. Also, the LSD is installed in the vehicle to the rear of a transmission. This location provides spatial leeway in the radial direction. As a result, ease of installation is maintained if the main clutch is disposed radially outward from the differential mechanism and the outer diameter of the LSD is increased. The present invention provides a drive force transmission device with reduced axial length, thereby improving ease of installation.
    Type: Grant
    Filed: May 23, 2005
    Date of Patent: October 2, 2007
    Assignee: JTEKT Corporation
    Inventor: Hiroshi Kushino
  • Patent number: 7267628
    Abstract: A motor vehicle having a drive axle assembly including first and second axleshafts connected to a pair of wheels and a drive mechanism operable to selectively couple a driven input shaft to one or both of the axleshafts. The drive mechanism includes a differential, a speed changing unit operably disposed between the differential assembly and the first and second axleshafts, and first and second mode clutches. The first mode clutch is operable to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second mode clutch is operable to increase the rotary speed of the second axleshaft so as to cause a decrease in the rotary speed of the first axleshaft. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: September 11, 2007
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Thomas C. Bowen
  • Patent number: 7267627
    Abstract: A drive axle assembly includes first and second axleshafts connected to a pair of wheels and a drive mechanism operable to selectively couple a driven input shaft to one or both of the axleshafts. The drive mechanism includes a differential, a speed changing unit operably disposed between the differential assembly and the first and second axleshafts, first and second mode clutches and a brake unit. The first mode clutch is operable to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second mode clutch is operable to increase the rotary speed of the second axleshaft so as to cause a decrease in the rotary speed of the first axleshaft. The brake unit is operable to engage the speed changing unit. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: September 11, 2007
    Assignee: Magna Powertrain USA, Inc.
    Inventors: Sankar K. Mohan, Anupam Sharma, Thomas C. Bowen
  • Patent number: 7258187
    Abstract: A drive axle assembly includes a pair of axleshafts connected to a pair of wheels, and a drive mechanism for selectively coupling a driven input shaft to one or both of the axleshafts. The drive mechanism includes first and second drive units that can be selectively engaged to control the magnitude of the drive torque transferred and the relative rotary speed between the input shaft and the axleshafts. Each drive unit includes a planetary gearset disposed between the input shaft and its corresponding axleshaft, and a pair of mode clutches that may be activated to cause the planetary gearset to establish different speed ratio drive connections between the input shaft and the axleshaft. A control system including an electronic control unit (ECU) and sensors are provided to control actuation of the clutches so as to control the side-to-side traction characteristics of the drive axle assembly.
    Type: Grant
    Filed: May 14, 2004
    Date of Patent: August 21, 2007
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Thomas C. Bowen
  • Patent number: 7232397
    Abstract: A differential assembly includes a differential housing defining a chamber and a pair of aligned openings communicating with the chamber. A pair of output shafts extend through the openings in the differential housing and include end segments located within the chamber. A pair of side gears are positioned within the chamber and fixed to the end segments of the output shaft. Paired sets of pinions are rotatably mounted within the differential housing and placed in meshed engagement with each other and with one of the side gears. A retention assembly interconnects the end segments and includes a spacer having a web positioned between and walls partially encompassing the end segments. The retention assembly includes a ring surrounding the spacer to selectively retain and allow removal of clips engaged with the end segments.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: June 19, 2007
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Paul J Valente
  • Patent number: 7217212
    Abstract: A differential gear system employs stably-oriented orbiting gears to convey drive torque from a drive shaft differentially to a first wheel shaft and to a second wheel shaft. A portion of the drive torque is conveyed to the first wheel shaft, and the remainder of the drive torque is conveyed to the second wheel shaft. The differential gear system uses a first stably-oriented orbiting inner gear to convey torque to the first wheel shaft and a second stably-oriented orbiting inner gear to convey torque to a second wheel shaft. Dual-axis couplings allow the stably-oriented orbiting inner gears to move in a translational, orbital motion, but prevent the inner gears from rotating. Each of the stably-oriented orbiting inner gears has outer teeth, whose surfaces are substantially planar. The outer teeth of the stably-oriented orbiting inner gears mesh with flat-surfaced inner teeth of hollow gears.
    Type: Grant
    Filed: November 5, 2004
    Date of Patent: May 15, 2007
    Assignee: Orbiter Gears Marketing & Finance AG
    Inventors: Eckhard Fanselow, Erich R. Mueller
  • Patent number: 7156766
    Abstract: A differential drive having an input element (E) and three output elements (A1, A2, A3), which, relative to one another, have a differential effect, and wherein there exists a fixed ratio between the transmittable input torque and each of the output torques directly transmittable to the output elements and wherein one of the output elements (A3), via at least one coupling (K1, K2), can be connected to each of the two other output elements (A1, A2).
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: January 2, 2007
    Assignee: GKN Driveline International GmbH
    Inventor: Theodor Gassmann
  • Patent number: 7147585
    Abstract: An axle assembly that includes a differential casing, which is rotatable about an axis, a pair of side gears that are disposed within the differential casing, a spacer and a cross pin. The spacer is disposed between the side gears. The cross pin is fixed to the differential casing and extends through the spacer. The cross pin is employed to limit end play of the axle shafts in a direction toward one another. The aperture in the spacer that receives the cross pin is relatively larger than the cross pin so that the spacer can control end play of the side gears independently of the cross pin.
    Type: Grant
    Filed: January 31, 2006
    Date of Patent: December 12, 2006
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Paul J Valente
  • Patent number: 7144347
    Abstract: A differential limiting device includes a planetary gear mechanism, in which a planetary carrier rotatably distributes the rotational power of a front housing to a ring gear and a sun gear through planetary gears and hence, to a first inner shaft and a second inner shaft which are rotatable respectively with the ring gear and the sun gear. A pilot clutch, when in friction engagement, brings about relative rotation between a cam ring and the second inner shaft to axially move the second inner shaft by the action of a cam mechanism provided therebetween. The axial movement of the second inner shaft causes the first inner shaft to be axially moved, whereby a main clutch arranged between the front housing and the first inner shaft is brought into friction engagement. When in friction engagement, the main clutch limits the relative rotation between the ring gear and the planetary carrier.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: December 5, 2006
    Assignee: Toyoda Koki Kabushiki Kaisha
    Inventor: Hiroshi Kushino
  • Patent number: 7097585
    Abstract: An internal gear 10 is rotatably received within a housing 8 (planetary carrier 2 and case 4), and a sun gear 12 is rotatably disposed on a circle located inside of and concentric with the internal gear 10. Planet gears 14 which are carried within carrying openings 2c formed in a planetary carrier 2 are disposed between the internal gear 10 and the sun gear 12 in meshing engagement with the internal gear 10 and the sun gear 12. The internal gear 10, the sun gear 12 and the planet gears 14 each have spherical gear teeth, and develops a thrust upon occurrence of a relative rotation therebetween. A coupling 16 is connected to the inner periphery of the internal gear 10 through helical splines 10d and 16a for purpose of power transmission. The helical splines provide a novel thrust generating mechanism, which enlarges the extent in which a bias ratio can be adjusted.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: August 29, 2006
    Assignee: Toyoda Koki Kabushiki Kaisha
    Inventor: Makoto Nishiji
  • Patent number: 7086982
    Abstract: A drive axle assembly includes first and second axleshafts connected to a pair of wheels and a drive mechanism operable to selectively couple a driven input shaft to one or both of the axleshafts. The drive mechanism includes a differential, a speed changing unit operably disposed between the differential assembly and the first and second axleshafts, and first and second mode clutches. The first mode clutch is operable to increase the rotary speed of the first axleshaft which, in turn, causes a corresponding decrease in the rotary speed of the second axleshaft. The second mode clutch is operable to increase the rotary speed of the second axleshaft so as to cause a decrease in the rotary speed of the first axleshaft. A control system controls actuation of both mode clutches.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: August 8, 2006
    Assignee: Magna Powertrain USA, Inc.
    Inventor: Thomas C. Bowen
  • Patent number: 7083541
    Abstract: An axle drive block for a motor vehicle, comprising a first and a second differential in a driven housing. Both of the differentials are coaxially aligned planetary spur gears, the sun wheels of which are drivably connected to the semiaxes of the first driven axle. The planet wheels of both differentials mesh the joint ring gear of the sun wheels. In order to lock the interaxle differential, the housing is provided with a first striking surface interacting with a second striking surface which is pressed thereto by ball ramps.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: August 1, 2006
    Assignee: Magna Steyr Fahrzeugtechnik AG & Co. KG
    Inventors: Hermann Pecnik, Helmut Stelzl
  • Patent number: 7056256
    Abstract: A differential locking section is provided between a pair of output members that respectively mesh with a pair of gears. Since, at least one of the output members is composed of a first output shaft member that meshes with the gear, and a second output shaft member rotatable with and axially movable relative to the first output shaft member, differential locking can be effected by axially moving only the second output shaft member, while the mesh between the first output shaft member and one of gears is leaving.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: June 6, 2006
    Assignee: Tochigi Fuji Sangyo Kabushiki Kaisha
    Inventor: Masahiko Asahi
  • Patent number: 7022041
    Abstract: A differential assembly that includes a differential casing, which is rotatable about an axis, and a pair of side gears that are disposed within the differential casing. First, second, third and fourth pairs of pinion bores are formed in the differential casing and pairs of pinion gears are slidably and rotatably disposed in a respective pair of the pinion bores. A window opening is formed in the differential casing between the first and fourth pair of pinion gears. The second pair of pinion bores are radially offset an equivalent distance from the first and third pair of pinion bores. The differential assembly incorporates a cross pin configured to limit inward movement of a pair of axle shafts and a spacer that limits inward movement of the side gears.
    Type: Grant
    Filed: March 5, 2004
    Date of Patent: April 4, 2006
    Assignee: American Axle & Manufacturing, Inc.
    Inventor: Paul J. Valente
  • Patent number: 7008345
    Abstract: A planetary differential including a differential case rotatable about an axis and a method of manufacturing thereof. The differential case includes a cover, a housing, an annulus gear, and a ring gear. The differential case defines a differential cavity having a clutch cavity and a planet cavity separated by a retainer plate coupled to the housing. The modular nature of this system allows both open and torque biasing constructions in the same packaging space. The method of manufacturing the differential includes the steps of coupling a retainer plate to the housing between the clutch cavity and the axial opening, placing a planetary gear set in the planetary cavity, and fixing the housing to the annulus gear and ring gear.
    Type: Grant
    Filed: October 27, 2003
    Date of Patent: March 7, 2006
    Assignee: Automotive Components Holdings Inc.
    Inventors: Marj Phelan, legal representative, Gerald S. Szczepanski, Richard M. Krzesicki, Norman Szalony, James M. Story, Bhulabai S. Narayanan, Perry E. Phelan, deceased
  • Patent number: 6962227
    Abstract: A drive axle assembly includes a pair of axleshafts connected to a pair of wheels, and a drive mechanism for selectively coupling a driven input shaft to one or both of the axleshafts. The drive mechanism includes first and second drive units that can be selectively engaged to control the magnitude of the drive torque transferred and the relative rotary speed between the input shaft and the axleshafts. Each drive unit includes a planetary gearset disposed between the input shaft and its corresponding axleshaft, and a pair of mode clutches that may be activated to cause the planetary gearset to establish different speed ratio drive connections between the input shaft and the axleshaft. A control system including an electronic control unit (ECU) and sensors are provided to control actuation of the clutches so as to control the side-to-side traction characteristics of the drive axle assembly.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: November 8, 2005
    Assignee: Magna Drivetrain of America, Inc.
    Inventor: Malcolm E. Kirkwood
  • Patent number: 6935983
    Abstract: Axle-drive unit for a motor vehicle which contains a first and a second differential (18, 19) in a driven housing (22), the two differentials (18, 19) being spur-gear-type planetary gears with parallel axes, the sun wheels (32, 43) of which are in each case connected in terms of drive to the half axles (8, 9) of the first driven axle, and planet wheels (36, 38) of the two differentials (18, 19) meshing with their common ring gear (35). The housing (22) has a machined inner surface (50) which surrounds the ring gear (35) with little clearance, the ring gear is so thin in the radial direction that it is deformed in a lobe-like manner by the radial component of the tooth forces exerted by the planet wheels (31, 36). The outer circumferential surface (60) of the ring gear is placed against the inner surface (50) of the housing (22) in a manner producing friction at least locally.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: August 30, 2005
    Assignee: Magna Steyr Fahrzeugtechnik AG&Co KG
    Inventor: Hermann Pecnik
  • Patent number: 6830530
    Abstract: A torque biasing differential including a planetary case rotatable about an axis, a first output shaft rotatable relative to the planetary case, a second output shaft rotatable relative to the planetary case and the first output shaft, and a planetary assembly coupling the planetary case to the first and second output shafts. The planetary assembly includes first and second intermeshed inboard planet gears. The differential also include torque sinks associated with each of the first and second planetary assemblies to selectively distribute torque between the output shafts and control relative shaft rotation. The various embodiments of the torque biasing differential also describe alternative planetary differential configurations relating to the structure, orientation, and interaction of the sun gears, planet gears, and case.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: December 14, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: William P. Perkins, Perry E. Phelan
  • Patent number: 6802791
    Abstract: A pressure control valve assembly is disposed in the hydraulic flow path of a differential assembly and is connected to a passageway leading to a limited slip device within the differential case to establish fluid communication there between. The invention includes a machined or formed blind hole, a groove which partially intersects the blind hole, a ball member seated in the blind hole, and a spring resiliently acting on the ball to apply a force biasing the ball into the blind hole. At the intersection of the blind hole and groove, an area, which is not sealed by the ball, is formed that provides a controlled leakage path for the hydraulic fluid. As the hydraulic fluid flow increases, the hydraulic pressure of the fluid on the pressure side increases which increases the force on the ball acting against the spring. As the pressure increases further, the resultant forces on the ball deflect the spring to increase the bleed area and increase the fluid bled proportionally to the fluid pressure.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: October 12, 2004
    Assignee: Torque-Traction Technologies, Inc.
    Inventor: Jun Yoshioka
  • Publication number: 20040176208
    Abstract: A differential locking section is provided between a pair of output members that respectively mesh with a pair of gears. Since, at least one of the output members is composed of a first output shaft member that meshes with the gear, and a second output shaft member rotatable with and axially movable relative to the first output shaft member, differential locking can be effected by axially moving only the second output shaft member, while the mesh between the first output shaft member and one of gears is leaving.
    Type: Application
    Filed: March 4, 2004
    Publication date: September 9, 2004
    Inventor: Masahiko Asahi
  • Patent number: 6783474
    Abstract: A vehicle, such as an automobile or a truck, is equipped with a mechanism to control output torque to two or more shafts. The mechanism is most usefully adapted to an axle in order to allocate torque among two or more shafts or wheels. The mechanism controls the sum and difference of torque by processing the sum and the difference independently. The mechanism converts a force, such as a torque, into quantities that can be used by the two or more shafts or wheels.
    Type: Grant
    Filed: December 28, 2001
    Date of Patent: August 31, 2004
    Assignee: Visteon Global Technologies, Inc.
    Inventors: Perry E. Phelan, Joseph Palazzolo