Metal Deforming Roll Patents (Class 492/1)
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Patent number: 11235363Abstract: A rolling mill stand for rolling rod-shaped bodies, in particular tubular bodies, said stand comprising at least three rolls (10) mutually arranged to define a rolling pass line for said rod-shaped and/or tubular bodies, wherein at least one of said three rolls (10) is rigidly mounted on a roll holder shaft (20), freely fixed in turn in a rotational manner to said stand by means of a first hollow support (40) and a second hollow support (30) arranged on opposite sides of said at least one roll (10), respectively, wherein a first portion (21) and a second portion (22) of said roll holder shaft (20) are housed in said first hollow support (40) and in said second hollow support (30), respectively, where the constraint between at least said first hollow support and said first portion (21) of the roll holder shaft is of elastic type.Type: GrantFiled: January 26, 2018Date of Patent: February 1, 2022Assignee: DANIELI & C. OFFICINE MECCANICHE S.p.A.Inventors: Annibale Bucci, Cesare Laviosa, Giorgio Solaroli di Briona, Angelo D'Alessandro, Ettore Cernuschi
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Patent number: 11213870Abstract: A substrate (e.g., metal or non-metal sheet) can have multiple textures on a surface of the substrate. The various textures can be impressed or applied on the surface of the substrate by passing the substrate between multiple pairs of work rolls that each include at least one textured work roll for transferring a texture of the work roll onto the surface of the substrate. The pairs of work rolls apply the various textures on the surface of the substrate while maintaining a thickness of the substrate (e.g., with substantially no reduction in a thickness of the substrate). A single pass of the substrate between the pairs of work rolls can allow various different textures, patterns, or features to be applied to the surface of the substrate while the thickness of the substrate remains substantially constant.Type: GrantFiled: July 20, 2018Date of Patent: January 4, 2022Assignee: NOVELIS INC.Inventors: Mehdi Shafiei, John A. Hunter, Peter Knelsen, Steven L. Mick
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Patent number: 10589327Abstract: An apparatus and method for rolling aluminum sheet uses a texture roll to roll the sheet while is it hot and has reduced yield strength. The texture rolling may be used to remediate defects in the sheet at a variety of stages in rolling, and may facilitate subsequent rolling stages.Type: GrantFiled: May 11, 2015Date of Patent: March 17, 2020Assignee: ARCONIC INC.Inventors: Patricia Stewart, Neville C. Whittle, Dharma Maddala, Shawn Clark, Thomas Kasun, Julie Wise, Ming Li, Raymond J. Kilmer
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Patent number: 10144059Abstract: A method of making an apparatus for continuously casting a lead alloy strip includes providing a drum having an aluminum outer circumferential casting surface. The outer circumferential casting surface of the drum is abraded with an angular abrading medium to wear away material from the aluminum outer circumferential casting surface of the drum and to create a coarse, irregular, and non-smooth abraded casting surface configured to reduce the rate of heat transfer and slow cooling of the lead alloy strip cast on the abraded casting surface.Type: GrantFiled: July 20, 2016Date of Patent: December 4, 2018Assignee: MITEK HOLDINGS, INC.Inventors: Jeffrey A. Rossi, Theodore J. Seymour
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Patent number: 9716541Abstract: A method for wireless communications is described herein according to certain aspects. The method comprises receiving interference from at least one interference source at each one of two or more polarizations, measuring a strength of the received interference at each one of the two or more polarizations, selecting one of the two or more polarizations based on the measured interference strengths, and communicating with a remote device using the selected one of the two or more polarizations.Type: GrantFiled: September 15, 2015Date of Patent: July 25, 2017Assignee: QUALCOMM IncorporatedInventors: Amichai Sanderovich, Reuven Alpert
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Patent number: 9586255Abstract: A rolling die for forming a screw thread on a screw blank is disclosed. The rolling die has a plurality of grooves, where the grooves each have two flanks as seen in cross-section. At least a portion of each of the grooves has a forming area in which the size of a profile angle enclosed by the flanks decreases continuously along the grooves.Type: GrantFiled: January 26, 2012Date of Patent: March 7, 2017Assignee: Hilti AkitengesellschaftInventors: Juergen Gebhard, Simon Oppeneiger, Corinna Achleitner, Mirco Fleige
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Patent number: 9428356Abstract: A sheet skew feed correcting apparatus is provided which includes: a driving rotation member that is driven to rotate; a first driven rotation member that is pressure contacted against the driving rotation member; a first holder rotatably holding the first driven rotation member; a second driven rotation member that is pressure contacted against the driving rotation member; a second holder rotatably holding the second driven rotation member; and a shutter portion with which a leading end of a sheet comes into contact for skew feed correction, the shutter portion moving pivotally with one end portion thereof supported by the first holder and another end portion thereof supported by the second holder; wherein the shutter portion has abutting portions with which the leading end comes into contact, and a coupling portion extending so as to couple the abutting portions together between the first and the second driven rotation members.Type: GrantFiled: July 26, 2012Date of Patent: August 30, 2016Assignee: Canon Kabushiki KaishaInventor: Koichi Yamada
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Patent number: 9193532Abstract: A quick change conveyor roll assembly for metal or glass processing comprising an inner roll shaft having a rigid and elongated cylindrical surface supported and rotationally driven by an associate rotor mean. At least one removable spool having a cylindrical body with a first diameter, a hollow interior therethrough and a collar rigidly adapted at a first end, the collar having a second diameter whereby the second diameter is greater than the first diameter. At least one removable and replaceable insulated roll sleeve being slidably mounted over at least a portion of said removable spool and abutting said collar, the insulated roll sleeve including at least one layer of an insulation material and a securing means operably adjustable to hold said roll sleeve about said removable spool at a second end in a predetermined location on said inner roll shaft.Type: GrantFiled: November 18, 2014Date of Patent: November 24, 2015Assignee: PYROTEK, INC.Inventors: Timothy D. March, John A. Pokrzyk, Jr., Daryll A. Hasco, Mark Bright
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Patent number: 8920938Abstract: With the invention a metallic flat product can be systematically made available with such a fine, stochastic or quasi-stochastic surface texture that after a typical automotive paint application it is only minimally perceptible, if at all, by the human eye. At the same time, in the case of a surface topography constituted according to the invention, the transition between the peak plateaus and the valleys takes place via steep flanks. In this way, it is achieved that the morphology of the sheet metal surface is practically independent of the actual depth of the valleys. As a result therefore, the morphology of the sheet metal surface of a metallic flat product according to the invention is also independent of the skin-pass rate, which is obtained when the fine metal texture is produced by skin-pass rolling.Type: GrantFiled: June 20, 2008Date of Patent: December 30, 2014Assignees: ThyssenKrupp Steel Europe AG, Walzen-Service-Center GmbHInventors: Bodo Hesse, Karl-Heinz Kopplin, Folkert Schulze-Kraasch, Udo Schulokat, Hans-Gerd Weyen, Ingo Rogner, Torsten Herles, Roland Meier
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Patent number: 8789401Abstract: Disclosed is a support roll for a rolling mill, such as a plate rolling mill, flat rolling mill, or similar, comprising a jacket and a roll shaft which is embodied in several parts. The invention also relates to a method for producing a support roll.Type: GrantFiled: April 14, 2011Date of Patent: July 29, 2014Assignee: SMS Siemag AktiengesellschaftInventors: Jörg Möckel, Achim Klein, Heinz-Adolf Müller, Jochen Münker, Jörn Sohler, Maik Berger
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Patent number: 8713983Abstract: A roll coupled to a separately manufactured axle rotates together with the axle in order to perform a rolling process. The roll includes an inner cylindrical surface, an outer cylindrical surface and both side faces, and at least one key way provided on at least one of the side faces is arranged adjacent to the inner cylindrical surface rather than said outer cylindrical surface, The key way is in a concave curved shape and is a portion of a spherical surface or of an ellipsoidal surface.Type: GrantFiled: January 17, 2007Date of Patent: May 6, 2014Assignee: TaeguTec, Ltd.Inventors: Chang Hee Choi, Kil Sung Kim
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Patent number: 8690743Abstract: The invention relates to a bearing arrangement and a rolling unit for a rolling-mill roll. The bearing arrangement comprises a bearing housing, a bearing bush (120) rigidly installed in the bearing housing, a journal bush (130) rotatably supported in the bearing bush, a bearing device (140) for the roll journal, and a pressure shoulder ring arranged between the journal bush (130) and the bearing device (140). At least one key (150) is used to connect both the journal bush and the pressure shoulder ring (135) to the roll journal of the rolling mill roll in a rotationally rigid manner. In order to further develop such a known bearing arrangement for a rolling-mill roll and a known rolling unit so that it is easier to remove the bearing arrangement from the roll journal, the bearing arrangement according to the invention has a coupling device between the journal bush (130) and the pressure shoulder ring (135) without or with only low stress.Type: GrantFiled: December 19, 2011Date of Patent: April 8, 2014Assignee: SMS Siemag AktiengesellschaftInventor: Karl Keller
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Patent number: 8684895Abstract: A roller body for a roller for treating a material, preferably a web material, which is cast from an iron base alloy which forms a radially interior zone (5) of the roller body (1) made of grey cast iron (GJS, GJV) and, around the interior zone (5), a circumferential rim zone (6) which includes the outer circumference of the roller body (1) and exhibits a surface hardness which is greater than 400 HV, wherein the circumferential rim zone (6) consists of ribbon grain or superfine ribbon grain pearlite (P) with embedded free graphite, preferably spheroidal graphite (SG) or vermicular graphite (V), or of an intermediate structure (ADI) with spheroidal graphite or vermicular graphite.Type: GrantFiled: January 13, 2010Date of Patent: April 1, 2014Assignee: SHW Casting Technologies GmbHInventors: Ulrich Severing, Bernd Eppli, Lutz Krodel-Teuchert
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Publication number: 20140082924Abstract: The intravascular stent is formed from a composite wire includes an inner core of radiopaque metal, a polymer layer coaxially disposed about the inner core, and an outer metal layer coaxially disposed about the polymer layer. The intermediary polymer layer acts as a barrier material between the inner core and the outer sheath, so that the inner core and outer sheath may be made of dissimilar metallic layers, and the intermediary polymer layer will prevent a galvanic reaction between the inner core and the peripheral metal layer. The intravascular stent has ends flared radially outwardly to prevent radially and longitudinally inward deformation of the ends of the stent when the stent is disposed in a desired location in a patient's vasculature.Type: ApplicationFiled: December 2, 2013Publication date: March 27, 2014Applicant: DEPUY SYNTHES PRODUCTS, LLCInventors: Andre S. Lundkvist, David A. Watson
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Patent number: 8646303Abstract: A method for the manufacture of a profile having a cross-section of different thicknesses from a flat metal strip is provided. In this process, a roller pair produces at least one first recess on at least one side of the metal strip, the recess being widened by following roller pairs with incrementally enlarged recess width to form a region with a reduced material thickness. The aim of the invention is to improve the production process, in particular to avoid the formation of undulations during the production of the profile. For this purpose, the invention provides that regions of the flat metal strip which are arranged adjacent to the at least one recess are bent up before and/or during an engagement of a roller pair.Type: GrantFiled: September 12, 2008Date of Patent: February 11, 2014Assignee: Welser Profile AGInventors: Thomas Welser, Kurt Aigner, Harald Schachinger
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Publication number: 20130324384Abstract: The invention relates to a bearing arrangement and a rolling unit for a rolling-mill roll. The bearing arrangement comprises a bearing housing, a bearing bush (120) rigidly installed in the bearing housing, a journal bush (130) rotatably supported in the bearing bush, a bearing device (140) for the roll journal, and a pressure shoulder ring arranged between the journal bush (130) and the bearing device (140). At least one key (150) is used to connect both the journal bush and the pressure shoulder ring (135) to the roll journal of the rolling mill roll in a rotationally rigid manner. In order to further develop such a known bearing arrangement for a rolling-mill roll and a known rolling unit so that it is easier to remove the bearing arrangement from the roll journal, the bearing arrangement according to the invention has a coupling device between the journal bush (130) and the pressure shoulder ring (135) without or with only low stress.Type: ApplicationFiled: December 19, 2011Publication date: December 5, 2013Applicant: SMS SIEMAG AKTIENGESELLSCHAFTInventor: Karl Keller
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Patent number: 8584498Abstract: The present invention provides a mandrel mill and the like that is capable of not only enhancing the elongation ratio of the pipe or tube, but also suppressing a pinhole defect from occurring. The first means of the present invention provides a mandrel mill comprising a plurality of rolling stands in which two grooved rolls R11, R12 are disposed, respectively, the mandrel mill being characterized in that the roll diameter ratio for the first rolling stand and the second rolling stand is set at a value of 4.6 or over. The second means of the present invention provides a mandrel mill comprising a plurality of rolling stands in which three grooved rolls R21, R22 and R23 are disposed, respectively, the mandrel mill being characterized in that the roll diameter ratio for the first rolling stand and the second rolling stand is set at a value of 2.8 or over.Type: GrantFiled: January 8, 2008Date of Patent: November 19, 2013Assignee: Nippon Steel & Sumitomo Metal CorporationInventor: Akihito Yamane
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Patent number: 8336357Abstract: A roller dice device includes a pair of rolling rollers respectively including circumferential rolling grooves formed at outer circumferential surfaces thereof, a supporting portion rotatably supporting the pair of rolling rollers respectively around roller axes extending in parallel with each other, a spaced portion configured by a rolling portion, through which a rolling material moves, and formed by the circumferential rolling grooves facing each other, and a restricting portion formed at the outer circumferential surfaces of the pair of the rolling rollers and restricting displacement of the pair of rolling rollers relative to each other in the axial direction of the roller axes.Type: GrantFiled: September 28, 2009Date of Patent: December 25, 2012Assignee: Aisin Seiki Kabushiki KaishaInventors: Akinori Hoshino, Tetsuya Morita, Hiroaki Yabui, Tomoko Hiramatsu, Hideyuki Aikyo, Nobuhisa Nakajima, Shigeharu Yamamoto, Yousuke Iguchi
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Patent number: 8276424Abstract: A pipe in which polygonization is substantially eliminated is manufactured by a reducer with a grooved roll with a groove having a groove bottom zone including the center of the groove in the roll axial direction and flange zones adjoining both sides of the groove bottom zone. The groove surface has a friction distribution in the roll axial direction such that the frictional force with respect to a material being rolled in the groove bottom zone is larger than the frictional force with respect to a material being rolled in the flange zones. This friction distribution can be achieved by working the groove surface so that the surface roughness of the groove bottom zone becomes greater than the surface roughness of the flange zones or by applying a lubricity modifier which differs with respect to amount and/or type between the groove bottom zone and the flange zones.Type: GrantFiled: August 7, 2009Date of Patent: October 2, 2012Assignee: Sumitomo Metal Industries, Ltd.Inventor: Akihito Yamane
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Patent number: 8262549Abstract: A tapered roller thrust bearing is disposed in each of both sides in an axial direction of a cylindrical roller bearing with aligning housing ring which is provided with an inner ring, an outer ring, cylindrical rollers and an aligning housing ring. The tapered roller thrust bearing is constituted by disposing tapered rollers between a first raceway surface which is an outer side face in the axial direction of the outer ring and a second raceway surface of a side raceway ring disposed in an outer side in the axial direction of the outer ring. An intersection of lines extended from generatrices of each of the tapered rollers which are in contact with the first raceway surface and the second raceway surface, and an intersection of lines extended from the first raceway surface and the second raceway surface are disposed on a curvature center of the aligning sliding surface.Type: GrantFiled: September 19, 2008Date of Patent: September 11, 2012Assignee: JTekt CorporationInventor: Takeharu Uranishi
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Patent number: 8216117Abstract: A method for cooling a roller device, which has a right bearing housing, a left bearing housing, and a roller, which is rotatably supported by journals in the bearing housings, especially of strand guide rolls, roller table rollers, pinch rolls, support rolls, or driving rolls in continuous casting plants, in which a cooling medium cools the bearings mounted in the bearing housings and passes through an axial bore in the roller. The cooling medium enters the bearing housing of the roller device on one side, passes around the bearing mounted in this bearing housing, then flows through the axial bore in the roller to the other side, passes around the bearing mounted in the other bearing housing, and is then discharged from the roller device.Type: GrantFiled: July 16, 2009Date of Patent: July 10, 2012Assignee: SMS Siemag AktiengesellschaftInventors: Herbert Brotzki, Thomas Fest
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Publication number: 20120028772Abstract: The invention relates to a roller of the type that comprises, on one hand, a drive shaft, which has a cylindrical envelope surface having a certain outer diameter and a certain length, and, on the other hand, a shorter roller ring, which includes an outer ring of a hard material and an inner ring concentric with the same and of a more ductile material, which includes a cylindrical inside having a certain inner diameter and is, on one hand, permanently united to the outer ring in a metallurgical way, and, on the other hand, rotationally rigidly connected with the drive shaft in order to, from the same, transfer torque to the outer ring. According to the invention, the rotationally rigid joint between the drive shaft and the roller ring solely consists of a shrink-fit joint that is established between the envelope surface of the drive shaft and the inside of the inner ring and has an interference of at least 0.01% of the outer diameter of the drive shaft.Type: ApplicationFiled: February 19, 2010Publication date: February 2, 2012Applicant: Sandvik Intellectual Property ABInventor: Milinko Prusic
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Publication number: 20110265537Abstract: The present invention relates to a roll (26) for rolling a long semifinished article (18). The roll is rotatable about an axis of rotation (r) and comprises: a groove (44) able to reproduce a nominal arc (h) of the outer profile of the semifinished article; and a groove plane (?) which intersects, perpendicularly with respect to the axis of rotation, the roll along its smaller section. The roll is asymmetrical with respect to the groove plane (?). The invention also relates to a rolling station (22) and a continuous rolling mill (20) which comprise a plurality of such rolls. Finally, the invention relates to a method for reconditioning these rolls.Type: ApplicationFiled: January 15, 2010Publication date: November 3, 2011Inventors: Paolo Marin, Marcello Pacher, Giuseppe Vigo, Alberto Bregante
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Publication number: 20110232351Abstract: A bearing for a rolling-mill roll (1) having two stub shafts (2) of which at least one is equipped with a journal bushing (3) mounted to resist torque, a bearing bushing (9) held in a mount (10) surrounding the journal bushing (3), a bearing lubricant film provided between the journal bushing (4) and the bearing bushing (9), and a pressure ring (11) is characterized in that the journal (2) and the journal bushing (3) are connected to one another by a polygonal connection.Type: ApplicationFiled: December 18, 2009Publication date: September 29, 2011Inventors: Karl Keller, Konrad Roeingh
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Publication number: 20110165430Abstract: With the invention a metallic flat product can be systematically made available with such a fine, stochastic or quasi-stochastic surface texture that after a typical automotive paint application it is only minimally perceptible, if at all, by the human eye. At the same time, in the case of a surface topography constituted according to the invention, the transition between the peak plateaus and the valleys takes place via steep flanks. In this way, it is achieved that the morphology of the sheet metal surface is practically independent of the actual depth of the valleys. As a result therefore, the morphology of the sheet metal surface of a metallic flat product according to the invention is also independent of the skin-pass rate, which is obtained when the fine metal texture is produced by skin-pass rolling.Type: ApplicationFiled: June 20, 2008Publication date: July 7, 2011Applicants: ThyssenKrupp Steel AG, Walzen-Service-Center GmbHInventors: Bodo Hesse, Karl-Heinz Kopplin, Folkert Schulze-Kraasch, Udo Schulokat, Hans-Gerd Weyen, Ingo Rogner, Torsten Herles, Roland Meier
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Patent number: 7972253Abstract: A pressure compensating device or arrangement for a roller arrangement which includes a central, non-rotating shaft provided with spaced apart bearings positioned adjacent opposite axial ends of the shaft and rotatably supporting at least one tubular roller segment, and where sealing arrangements are provided outside the bearings for sealing off the space inside the bearings and between the shaft and the roller segment towards the environment. The pressure compensating device includes a longitudinal bore extending from one end of the shaft and through at least a part thereof, with the bore communicating with the space between the sealing arrangements via channels. The bore is provided with a flexible member preventing direct communication between the exterior and the space between the sealing arrangements.Type: GrantFiled: October 6, 2006Date of Patent: July 5, 2011Assignee: Aktiebolaget SKFInventor: Björn Pettersson
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Patent number: 7867155Abstract: A roller for a web-processing machine, the roller having a support core, which is braced in the region of both its ends via a respective bearing arrangement, and an outer covering, which in its axially central region is mounted in a radially fixed manner in relation to the support core and in the region of its two ends is braced in a radially displaceable manner in relation to the support core by a respective additional bearing arrangement, whereby the outer covering is displaceable in the region of its two ends respectively by an actuator arranged within the outer covering, the actuator being adjustable and including two inter-mounted eccentrics to which is assigned respectively one pivoting device, whereby the two pivoting devices are controllable such that the size of the resulting eccentricity and the position of the resulting eccentricity are adjustable preferably separately from each other.Type: GrantFiled: March 18, 2008Date of Patent: January 11, 2011Assignee: Voith Patent GmbHInventors: Josef Kerschbaumer, Georg Gobec, Norbert Gamsjaeger, Benno Bader, Thomas Gruber-Nadlinger
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Patent number: 7862492Abstract: A roller for a web-processing machine has a support core, which is braced in the region of both its ends via a respective bearing arrangement, and an outer covering, which in its axially central region is braced in a radially fixed manner in relation to the support core and in the region of its two ends is braced in a radially displaceable manner in relation to the support core by a respective additional bearing arrangement, whereby the radially extending center plane of both the support core bearing arrangement and the outer covering bearing arrangement lies axially within the outer covering, and the outer covering is displaceable in the region of its two ends respectively by an actuator arranged preferably within the outer covering.Type: GrantFiled: March 18, 2008Date of Patent: January 4, 2011Assignee: Voith Patent GmbHInventors: Josef Kerschbaumer, Georg Gobec, Norbert Gamsjaeger, Benno Bader, Thomas Gruber-Nadlinger
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Patent number: 7824320Abstract: A roller, in particular an expander roller, for a web-processing machine, has a support core, which is braced in the region of both its ends via a respective bearing arrangement, and an outer covering, which in its axially central region is braced in a radially fixed manner in relation to the support core and in the region of its two ends is braced in a radially displaceable manner in relation to the support core by a respective additional bearing arrangement, whereby the radially extending center plane of both the support core bearing arrangement and the outer covering bearing arrangement lies axially within the outer covering. Preferably the outer covering is displaceable in this case in the region of its two ends respectively by an actuator arranged within the outer covering.Type: GrantFiled: March 18, 2008Date of Patent: November 2, 2010Assignee: Voith Patent GmbHInventors: Josef Kerschbaumer, Georg Gobec, Norbert Gamsjaeger, Benno Bader, Thomas Gruber-Nadlinger
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Publication number: 20100255970Abstract: A metal foil machining roller of the present invention is a metal foil machining roller in which a plurality of recessed portions are formed on a circumferential surface of the roller, wherein at least a surface layer portion contains a metal material with a Rockwell hardness in A scale of HRA 81.2 to 90.0 and a transverse rupture strength of 3 GPa to 6 GPa. By pressure-molding a metal foil by using the metal foil machining roller, protrusion portions of an approximately uniform shape with dimensions of several microns to several tens of microns can be formed efficiently on a surface of the metal foil on an industrial scale.Type: ApplicationFiled: November 21, 2008Publication date: October 7, 2010Inventors: Yasutaka Kogetsu, Takuhiro Nishimura, Hiroaki Takano, Kenji Yokomizo
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Publication number: 20100227749Abstract: A tapered roller thrust bearing is disposed in each of both sides in an axial direction of a cylindrical roller bearing with aligning housing ring which is provided with an inner ring, an outer ring, cylindrical rollers and an aligning housing ring. The tapered roller thrust bearing is constituted by disposing tapered rollers between a first raceway surface which is an outer side face in the axial direction of the outer ring and a second raceway surface of a side raceway ring disposed in an outer side in the axial direction of the outer ring. An intersection of lines extended from generatrices of each of the tapered rollers which are in contact with the first raceway surface and the second raceway surface, and an intersection of lines extended from the first raceway surface and the second raceway surface are disposed on a curvature center of the aligning sliding surface.Type: ApplicationFiled: September 19, 2008Publication date: September 9, 2010Applicant: JTEKT CORPORATIONInventor: Takeharu Uranishi
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Publication number: 20100192657Abstract: A rolling stand 100 in accordance with the invention is a rolling stand provided with three grooved rolls for rolling a tubular or bar shaped material to be rolled, in which three grooved rolls R21 to R23 are arranged in such a manner that an angle formed by pressing directions of any two adjacent grooved rolls of the three grooved rolls R21 to R23 comes to 120 degrees. With regard to a cross sectional shape of each of the grooved rolls R21 to R23 formed by cutting each of the grooved rolls in a plane which includes a center line of a rotating axis of each of the grooved rolls R21 to R23 and is orthogonal to a pass line of a material to be rolled, any one grooved roll R21 is provided with a first straight portion L1 extending vertically to the pressing direction in both side flange portions, and the other two grooved rolls R22 and R23 are provided with a second straight portion L2 opposing to the first straight portion L1 and extending in parallel to the first straight portion L1 in the flange portions.Type: ApplicationFiled: December 17, 2007Publication date: August 5, 2010Inventor: Akihito Yamane
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Patent number: 7757531Abstract: Rolling stand for producing rolled strip, which includes work rolls, which are supported on backup rolls or intermediate rolls and backup rolls. The work rolls and/or the backup rolls and/or the intermediate rolls can be axially shifted relative to one another. The barrel length (L) of each intermediate roll in a six-high rolling stand or of each work roll in a four-high rolling stand has a cylindrical roll barrel section (Z) and a convexly curved roll barrel section (R(x)), such that the transition point from the cylindrical to the curved roll barrel section, calculated from the cylindrical end of the roll barrel, is in the range of L/2?x<L. The curved contour, which extends towards opposite ends of the two rolls over a portion of the barrel, is described by a polynomial R(x)=ao+ . . . anxn, where n?5.Type: GrantFiled: September 9, 2005Date of Patent: July 20, 2010Assignee: SMS Siemag AktiengesellschaftInventors: Jürgen Klöckner, Thorsten Bode, Ludwig Weingarten
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Publication number: 20100084266Abstract: The invention relates to a method for roughening the surface of a metal sheet used as electrode support in industrial electrochemical applications, and an electrode made by such method. Mechanical roughening is imparted by skin-passing the sheet between two rollers of a rolling mill, at least one of which is patterned according to a predetermined profile to be transferred by compression to the surface of the metal sheet.Type: ApplicationFiled: December 10, 2009Publication date: April 8, 2010Applicant: Industrie De Nora S.p.A.Inventor: Dino Floriano Di Franco
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Publication number: 20100031725Abstract: A pipe in which polygonization is substantially eliminated is manufactured by a reducer with a grooved roll with a groove having a groove bottom zone including the center of the groove in the roll axial direction and flange zones adjoining both sides of the groove bottom zone. The groove surface has a friction distribution in the roll axial direction such that the frictional force with respect to a material being rolled in the groove bottom zone is larger than the frictional force with respect to a material being rolled in the flange zones. This friction distribution can be achieved by working the groove surface so that the surface roughness of the groove bottom zone becomes greater than the surface roughness of the flange zones or by applying a lubricity modifier which differs with respect to amount and/or type between the groove bottom zone and the flange zones.Type: ApplicationFiled: August 7, 2009Publication date: February 11, 2010Inventor: Akihito YAMANE
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Publication number: 20090280972Abstract: The present invention provides a rolling roll that has a shaft, which rotates around an axis and has one end that is connected to an output shaft of a rolling mill, and is configured such that a tubular sleeve member is mounted to a portion of the shaft on the side of another end, and a rolling ring, which is formed from a hard material, is fixed to an outer circumference of the sleeve member, wherein an inner circumferential support part is disposed on an outer circumferential side of the sleeve member; the rolling ring is supported by the sleeve member via the inner circumferential support part; a pressing member and a pressing mechanism are disposed on the other end side of the rolling ring; and the pressing member and the pressing mechanism press the rolling ring toward the one end side, thereby fixing it.Type: ApplicationFiled: December 3, 2008Publication date: November 12, 2009Applicant: Mitsubishi Materials CorporationInventors: Eiji Ogura, Koichi Yuri, Tsutomu Fukuda, Mitsuhiro Takatsuki
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Patent number: 7582046Abstract: A combi roll that comprises a roll shaft having a rotationally symmetrical basic shape defined by a central axis, as well as a number of rings in the form of roll rings and spacer rings, each one of which has planar end surfaces that extend between outer and inner, circular limiting edgelines, and that serve as contact surfaces against adjacent rings. At least one of the end surfaces of a ring, preferably a spacer ring, is limited by an inner edgeline, the diameter of which is greater than the outer diameter of the roll shaft. In such a way, the area of the contact surface is reduced while increasing the surface pressure, at the same time as the force transmitting ability of the surface increases by the fact that the radial distance to the center axis is increased.Type: GrantFiled: June 6, 2006Date of Patent: September 1, 2009Assignee: Sandvik Intellectual Property ABInventors: Menderes Kayhan, Jimmy Ankargren
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Patent number: 7571542Abstract: A method of forming a roll for embossing aluminum sheet, and the associated roll, the method comprising subjecting a surface of a steel roll to at least the steps of, in order: blasting treatment, electrolytic treatment with 1,000 to 20,000 C/dm2 of electricity in which the steel roll is used as the anode, and chromium plating treatment. An aluminum sheet embossing roll produced by the method of the present invention has on the surface thereof peaks, or asperities, which are of uniform height and very numerous. As a result, aluminum sheets obtained using such a roll, when employed as lithographic printing plate supports, have excellent printing characteristics, particularly a long press life and a high sensitivity.Type: GrantFiled: January 21, 2005Date of Patent: August 11, 2009Assignee: FUJIFILM CorporationInventors: Atsuo Nishino, Hirokazu Sawada, Akio Uesugi
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Publication number: 20080269032Abstract: The invention relates to the design of multiple piece rolls, in particular backup rolls, for the use in metal rolling. The roll comprises a main part with a center bore for the removal of center defects or flaws arising from the manufacturing process, e.g., from casing or forging and at least an end part, whereas the end part has no center bore or a center bore with a diameter smaller than the bore diameter of the main part.Type: ApplicationFiled: October 5, 2006Publication date: October 30, 2008Inventors: Brian Cooper, Shaun Tyas
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Patent number: 7430887Abstract: In the case of a measuring roller for determining flatness deviations when handling material in strip form, for example when rolling metal strip, the stress distribution is measured over the width of the strip with the aid of piezoelectric sensors, which are arranged in longitudinal recesses of a solid roller at a distance from the casing surface and are wedged thereType: GrantFiled: January 17, 2003Date of Patent: October 7, 2008Assignee: VDEh-Betriebsforschungsinstitut GmbHInventors: Gerd Mücke, Eberhard Neuschütz
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Publication number: 20080207420Abstract: A method of at least partially filling a keyway in the metal sleeve of a rolling mill oil film bearing comprises machining a pocket into the keyway. A metal key is provided with a shape complimentary to that of the pocket, with at least one exterior dimension of the key exceeding a respective internal dimension of the pocket. The key is thermally shrunk to reduce its at least one external dimension to an extent sufficient to accommodate insertion of the key in the pocket. The thermally shrunk key is then inserted in the pocket, and allowed to thermally expand, thereby establishing an interference fit between the key and the pocket.Type: ApplicationFiled: February 22, 2007Publication date: August 28, 2008Inventors: Ralph DiVirgilio, Armando S. Martins, Stephen A. Bonazoli, Thomas C. Wojtkowski, Paul K. Lafayette
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Patent number: 7200935Abstract: Improved work roll, particularly for use in closed gap rolling, has a composite structure comprising a cylindrical outer layer (14) made of steel, and providing the work surface of the roll, separated from a steel core (12) by an intermediate layer (13) of material such as aluminium or copper having a lower Young's modules than that of the layer (14). Provided that the dimensions of the outer layer (14) and intermediate layer (13) are chosen appropriately, this combination can release a work roll having an affective Young's modules which is lower than that of steel whilst at the same time retaining the advantages of a steel work surface and enabling higher rolling speeds.Type: GrantFiled: June 22, 2001Date of Patent: April 10, 2007Assignee: Novelis, Inc.Inventor: Christopher John Davenport
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Patent number: 7168279Abstract: A metal ring with smaller stress concentration is manufactured, and the manufacture and maintenance of a rolling roller for transferring a mesh-shaped unevenness to the metal ring is facilitated. A mesh-like unevenness 8 is formed to the surface of an inner circumference rolling roller 6. This unevenness 8 is formed by rotating the inner circumference rolling roller 6 at a predetermined speed, and moving a grinder 9 back and forth in the axial direction of the inner circumference rolling roller 6 while biasing the grinder toward the surface of the roller 6 with predetermined force. The grain size of the grinder is between #270 and #1000. When the inner circumferential surface of the metal ring 1 is rolled using the inner circumference rolling roller 6, a mesh-like unevenness 2 is transferred onto the metal ring 1.Type: GrantFiled: February 20, 2004Date of Patent: January 30, 2007Assignee: Honda Motor Co., Ltd.Inventors: Katsuyuki Nakajima, Hitoshi Imai, Masanobu Ishikawa, Hiroshi Takeda, Tomomi KoSaka
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Patent number: 7010952Abstract: A device for holding at least one roller of a rolling machine that can rotate about a rotational axis includes two holding arrangements that can be arranged on opposite faces of the roller viewed in the direction of the rotational axis. The device further includes at least two coupling parts each configured for a coupled mode and an uncoupled mode. A first of the two coupling parts has at least one, preferably essentially straight first groove, and has a second groove that does not run parallel to the first groove. A second of the two coupling parts includes a first coupling element and a second coupling element, wherein the first coupling element projects further outward from the second coupling part than the second coupling element. In at least one implementation, the roller can be detached or removed from the holding arrangements when the holding arrangements are in uncoupled mode.Type: GrantFiled: March 29, 2004Date of Patent: March 14, 2006Assignee: Langenstein & Schemann GmbHInventors: Günter Hofmann, Stelios Katsibardis, Siegfried Hausdörfer, Henry Zwilling, Günther Vogler
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Patent number: 6826941Abstract: A roller assembly for use as a back-up roller for work rolls. The roller assembly comprises an axle, a roller rotatably mounted on the axle, a plurality of bearing elements rotatably positioned between the axle and roller, at least one bushing which is eccentric relative to the axle and which is fixedly mounted on the axle by a dowel which passes through holes in the axle and eccentric bushing, and a housing for the bushing. The eccentric bushing is rotatable for translating the roller in a radial direction thereof.Type: GrantFiled: January 10, 2003Date of Patent: December 7, 2004Inventor: Ronald L. Plesh, Sr.
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Patent number: 6773383Abstract: A vibration damping roll is provided for rolling contact with a vibrating structure. The vibration damping roll incorporates a wave guide consisting of radially alternating rigid and flexible material having at least two rigid elements disposed adjacent to flexible material and may be provided in the form of a layered structure, a spiral structure, or a plurality of discrete rigid elements disposed in a matrix of flexible material.Type: GrantFiled: October 22, 2001Date of Patent: August 10, 2004Assignee: Dofasco Inc.Inventors: Oskar Bschorr, Hans-Joachim Raida
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Publication number: 20040128833Abstract: The caster roll (10) is used in the manufacture of metal plate, strip, sheet, or foil. The caster roll (10) includes a cylindrical roll core (12) and at least one metal overlay (14) formed on the roll core (12). The at least one metal overlay (14) defines a plurality of cooling passages (34) for conducting a cooling medium through the at least one metal overlay (14) to cool the roll (10) during use. Additional metal overlays (16) may be formed on top of the at least one metal overlay. (14). The cooling passages (34) may also be formed in the roll core (12).Type: ApplicationFiled: November 10, 2003Publication date: July 8, 2004Inventors: Joshua C. Liu, Teddy R. Creech
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Patent number: 6751995Abstract: A roll bending die for bending metal into an arc with reinforcing ribs and tapered ends. The roll bending machine includes a body member being designed for being rotatably coupled to the roll bending machine whereby the body member selectively engages a pliable roller of the roll bending machine. The body member is designed for being rotated by the pliable roller when the pliable roller is rotated by the roll bending machine whereby the body member rolls the material into an arc when the material is placed between the body member and the pliable roller. The body member comprises a plurality of ridge portions outwardly extending from a perimeter face of the body member. The ridge portions are designed for pressing ribs into the material when the material is rolled between the body member and the pliable roller of the roll bending machine.Type: GrantFiled: August 9, 2002Date of Patent: June 22, 2004Inventor: Steven W. Sabasta
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Publication number: 20040116262Abstract: A roller assembly for processing a substantially planar workpiece includes a first pinch rod and a second pinch rod mounted in opposition to the first pinch rod, the workpiece passing between the first pinch rod and the second pinch rod during operation. A radius rod is also mounted adjacent to the first pinch rod and the second pinch rod, the radius rod being selectively displaceable with respect to the first and second pinch rods to contact the workpiece after the workpiece has passed between the first and second pinch rods, the radius rod conferring a predetermined radius of curvature to the workpiece. The roller assembly further includes a roller mounted onto one of said first pinch rod, the second pinch rod or the radius rod, the roller being selectively positionable along one of the first pinch rod, the second pinch rod and the radius rod.Type: ApplicationFiled: October 15, 2003Publication date: June 17, 2004Applicant: MET-COIL SYSTEMS CORPORATIONInventors: John J. Toben, Michael C. Borwig
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Publication number: 20030125176Abstract: A pinion for mounting rolls thereupon for reducing rod or wire in a rolling mill wherein said pinion has a pair of hydraulic pressure chambers formed therein which cause a threaded plug in a cavity in said pinion to undergo lateral movement to expand the pinion to engage a roll mounted on said pinion, and thence to cause a clamp to laterally clamp a roll against an abutment formed on the pinion to clamp the roll on the pinion once the plug has undergone lateral movement.Type: ApplicationFiled: December 10, 2002Publication date: July 3, 2003Inventor: Mario Fabris