Abstract: A novel stock roll support assembly and loading method for a cushioning conversion machine that produces dunnage product from sheet stock material supplied as a roll provides for easier loading of the stock roll onto a roll support at the upstream end of the cushioning conversion machine in certain situations, such as where the machine is located against a wall or over (or under) a conveyor, etc. The stock roll support assembly is connected to a main frame of the machine for rotatably supporting a roll of sheet stock material. The stock roll support assembly includes a stock roll support mounted to the main frame for swinging movement between an operating position and a loading position. In the operating position, the stock roll support is operative to support the stock roll adjacent the main frame, and in the loading position, the stock roll support is swung away from the main frame to facilitate loading of a stock roll thereon.

Abstract: A packaging system and method according to the invention are generally characterized by a cushioning conversion machine for forming and dispensing cut sections of a cushioning product through a discharge outlet, an inclined dispensing chute for sequentially receiving the cut sections of the cushioning product, a cut section presence detector for detecting the presence of a cut section on the inclined chute at a pick-up location remote from the discharge outlet of the conversion machine, and a controller which initiates dispensing of a cut section of cushioning product in response to a detected absence of a cut section by the cut section presence detector.

Abstract: A cushioning conversion machine and method for converting sheet-like stock material into a cushioning product without the use of a conventional forming device, thereby enabling a substantial reduction in the size of the machine. The machine and method are characterized by the use of a web of flat-folded sheet-like stock material of one or more plies and an expanding device which is operative to open up, or "expand", the flat folded stock material before passage through a crumpling and/or connecting device which also preferably functions to advance the stock material through the machine. The invention also provides a flat folded web of stock supply including at least one ply of sheet-like stock material having portions thereof folded upon themselves along the length of the stock material.

Abstract: In combination, an inline delivery vehicle for substantially improving performance of a first stage printing press delivery table, for substantially eliminating paper jamming, and for substantially increasing safety of operations. The first stage printing press delivery table has a plurality of driven rollers for increasing the advancing speed of a paper and an upwardly adjustable bracket structure extending above the plurality of driven rollers. The inline delivery vehicle comprises: a first vehicle side positioned perpendicular and proximate the plurality of driven rollers and a second vehicle side positioned perpendicular and proximate the plurality of driven rollers and adjacent the first vehicle side. The first vehicle side and the second vehicle side are removably connected to the upwardly adjustable bracket structure.

Abstract: A cluster of twist-ties is formed by arranging twist-ties generally parallel to one another and interconnecting the twist-ties at a common end. The twist-ties are severed proximate the common end so that a person can pull on an opposite, free end of any twist-tie to remove it from the cluster.

Abstract: An apparatus and method are disclosed for crushing panels including a conveyor for moving the panel with respect to a compression assembly including a plurality of crushing elements which may be positioned at different heights with respect to the conveyor for incrementally crushing at least a portion of the panel.

Abstract: A method and apparatus for manufacturing paper cushioning members in which work paper is inserted between a pair of intermittent-cutting roller members to process multiple rows of thin bands with link portion. Waste-collecting members are provided at a discharge side of the rollers to separate the work paper from the roller members and to feed the processed work paper into a wave-forming guide. The wave-forming guide includes an upper pressing member that rotates about a hinge positioned at an end nearest to the discharge side of the rollers and a counterweight positioned at a distal end of said upper pressing member such that the upper pressing member is biased toward the interior of the wave-forming guide. The wave-forming guide is designed to forcibly compress the processed work paper into finely crumpled thin bands and to discharge the crumpled thin bands in a wavy form.

Abstract: The present invention relates of a method and apparatus for making an improved resilient packing material by forming, resiliently folding and crimping shredded strips of moistened paper material into an improved interlocking, bulk, packaging material. The method and apparatus includes a wetting or dampening system which can be selectively varied to regulate the moisture content of moistened paper material.

Abstract: A cushioning conversion machine for converting a sheet-like stock material into a cushioning product. The machine includes a manual cutting assembly having a blade and a handle which moves the blade between a first position whereat a strip of dunnage may advance through a cutting zone and a second position whereat the strip of dunnage will be cut in the cutting zone. The cutting zone is defined by a housing which encloses the blade of the cutting assembly. The handle of the cutting assembly is positioned outside of the housing for manual manipulation.

Abstract: In combination, a dispensing table (10) and a cushioning conversion machine (12) which is slidably mounted to the table (10). The table (10) includes a substantially horizontal work platform (14) and the machine (12) is situated below the platform (14). The cushioning conversion machine (10) includes conversion assemblies (50, 52, 54, 56, 58) which convert stock material (S) into a cushioning product (P). The cushioning conversion machine (12) is slidable to an operating position whereat the cushioning product (P) is deposited on the work platform (14) during operation of the machine. Preferably, the machine (12) is also slidable to an upstream position whereat its upstream portion projects outwardly from the table (10) and loading and threading procedures can be easily performed.

Abstract: A redundant automated cushioning producing and dispensing system includes a plurality of spaced cushioning conversion machines which convert stock paper into pads of a selected length, each cushioning conversion machine including a controller for controlling operation of the machine and communicating with another machine, a pad dispenser, and a sensor for determining when the amount of stock paper is less than a predetermined amount, a conveyor extending between the plurality of cushioning conversion machines for conveying a container into which a pad is to be dispensed, and at least one container sensor for providing information to at least one controller from which the controller can determine whether a pad has been dispensed into a container whereby the controllers cooperate to selectively switch operation of the cushioning conversion machine from an active state to an inactive state in accordance with information received from the stock supply sensors.

Abstract: In combination, a cushioning conversion machine and a dispensing table, the cushioning conversion machine connected underneath the dispensing table by a guide system. The guide system includes at least one multiposition guide track connected to the dispensing table in cooperative relation with a follower connected to the cushioning conversion machine, whereby the cushioning conversion machine can be withdrawn out either the front, rear, or either side of the dispensing table.

Abstract: A method and apparatus characterized by slitting a sheet of material having a natural resilience into a plurality of strips to form a body of such strips and folding each of the strips into a zig-zag shape. The folding step/function is accomplished by advancing the plurality of strips against a restriction acting on the body of strips in such a manner that the natural resilience of the material produces substantially uniform adjacent opposite folds thereby causing each of the strips to assume a zig-zag shape.

Abstract: A cushioning conversion machine, which converts stock material into cut sections of dunnage, includes a cutting/aligning assembly. The cutting/aligning assembly comprises a moving blade unit which is mounted on the frame in such a manner that it travels between a rest position and a cutting position whereat it cuts a dunnage strip (which is emerging from a dunnage outlet opening) into a cut section. The cutting/aligning assembly also includes an automatic alignment device which automatically aligns the cut section with the dunnage outlet opening when the blade unit is moved from the cutting position to the rest position. The automatic alignment device is unattached to the moving blade member but travels therewith during jam-free operation of the cushioning conversion machine.

Abstract: The invention concerns a package padding and an apparatus for forming same. The package padding is continuous and web-like and formed of superimposed paper courses (1,2,3). On the substantial surface area of one paper course (2) has with a pair of shaping rolls (16,17) been embossed a cellular padding structure. The package padding comprises a punch joint region (5) formed with the aid of a pair of punch joint rolls (18,19), and an intact area (7) substantially free of punchings, the package padding being more bulky and fluffy in the region thereof than in the punch joint region (5). In the embossed paper course (2) have by means of the speed differential of the punching rolls (18,19) and the shaping rolls (16,17) been folded pleats (8) so that the package padding contains per unit length of the package padding a greater length of paper material of the second paper course (2) than of paper material of the first paper course (1).

Abstract: In combination, a dispensing table (10) and a cushioning conversion machine (12) which is slidably mounted to the table (10). The table (10) includes a substantially horizontal work platform (14) and the machine (12) is situated below the platform (14). The cushioning conversion machine (10) includes conversion assemblies (50, 52, 54, 56, 58) which convert stock material (S) into a cushioning product (P). The cushioning conversion machine (12) is slidable to an operating position whereat the cushioning product (P) is deposited on the work platform (14) during operation of the machine. Preferably, the machine (12) is also slidable to an upstream position whereat its upstream portion projects outwardly from the table (10) and loading and threading procedures can be easily performed.

Abstract: A cushioning conversion machine and method for converting sheet-like stock material, such as paper in multi-ply form, into cut sections of relatively low density pad-like cushioning product. The machine includes conversion assemblies which convert the stock material into a strip of dunnage, a stock supply assembly which supplies the stock material to the conversion assemblies, a cutting assembly which cuts the strip into cut sections of a desired length, and a post-cutting constraining assembly which circumferentially constrains the cut section.

Abstract: A method of producing a packing product includes the steps of feeding at least one sheet of material in a first direction; cutting the at least one sheet of material into a plurality of strips; the cutting being performed by rotating two sets of alternating, overlapping cutting discs; the feeding of the at least one sheet of material being between the two sets of cutting discs; advancing each of the strips by the rotating of at least an outer surface of a corresponding one of the cutting discs as the outer surface moves in the first direction; restricting each strip from continued advancing in the first direction; and sequentially folding each of the strip means by the restricting in opposition to the advancing. There is included apparatus and means for producing the packing product.

Abstract: Apparatus and methods for making improved dunnage from a length of flexible material, such as paper. Strips are formed from the material and modified to form spiral coils by feeding the strips between a fixed rigid forming blade and a rotated roller having a resilient surface. The roller carries peripherally spaced cutting blades that act against the forming blade to periodically sever coiled portions of the strips. The coils are preferably then creased between their ends and are randomly oriented in a container to provide cushioning for packaged articles. The coils are formed at the time of use by the apparatus and methods disclosed.

Abstract: Chips of cardboard, in particular of packing cardboard, which are formed by cutting flat, preferably used packing cardboard lengthwise and crosswise, and the bulk volume of which is increased by copings and/or bent-over portions and/or peaks and/or recesses are provided, as is a packing unit comprising a wrapper, loosely filled at least to a substantial proportion with the bulk packing material made from a web of paper, in which the wrapper is formed by the web of paper shaped in the manner of a helical roll, the adjacent, helically extending long edges of which web are joined overlapping one another, and in which the wrapper is closed at both ends in the manner of a sack, and as is a process in which the cardboard, in particular packaging cardboard, is comminuted (cut) and is deformed to increase the bulk volume of the chips forming the packaging material, as well as an apparatus having a device for comminuting cardboard, in particular packaging cardboard, having one lengthwise and one crosswise cutting unit

Abstract: A package made of cardboard and a process and an apparatus for producing the package are disclosed. For various reasons it is required to form projections (10), stops etc. in pack panels of packs made of (thin) cardboard. To support a collar (13) which is located in the box part (11) of a hinge-lid pack, projections (10) are disposed at the side panels (17, 18). These projections are formed from a transversely directed punch cut (21) and a convexity which adjoins this punch cut and is made by shaping the material (cardboard). A projection (10) which is designed in this manner is produced in a single working step by punching and shaping (embossing) with the aid of an appropriate tool (punching piece 24) in conjunction with a counter tool (counter roller 28) during the continuous transport of a blank.

Abstract: A cushioning conversion machine for converting sheet-like stock material, such as a paper in multi-ply form, into cut sections of cushioning product is provided. The machine includes a stock supply assembly, a forming assembly, a pulling/connecting assembly and a cutting assembly, all of which are mounted on a machine frame. The machine frame includes a base plate having an upstream end and a downstream end, a first end plate extending generally perpendicular from the upstream end of the base plate and a second end plate extending generally perpendicular from the downstream end of the base plate. The frame base plate and the two frame end plates together form a "C" shaped structure. The stock supply assembly is mounted on the first frame end plate, the forming assembly is mounted on an intermediate portion of the frame base plate, the pulling/connecting assembly is mounted on an upstream side of the second end plate, and the cutting assembly is mounted on the downstream side of the second end plate.

Abstract: A dispenser system for dispensing a plurality of twist-ties like closure devices 52 arranged in side-by-side alignment and attached at a second end 61 in sheets 50. The attached second ends 61 are crimped about a rod 51 which is inserted in slots 107 defined in side edges 102 of dispenser 100. A plurality of sheets 50 may selectively be inserted in dispenser 100. The dispenser also includes a cover 103 and a tie alignment block 106. The individual ties have a series of transverse perforations 53, 54 through the wire 55 and proximate the wire 55 to ensure ease of removal and ensure reference of the rotating devices 242 utilized in fabricating the tie 52. Fabrication of the sheets 50 includes taking a stock of uncut twist-tie material 21, advancing it into a cutting station 203 utilizing rotating knives 242, and guillotine-style knives 245, 246. The material 20 is then advanced to a crimping station 205.

Abstract: Apparatus for fabricating discrete segments of cushioned web material for use as dunnage. The apparatus includes a mobile supply cart having at least one substantially horizontal support arm for receiving the hollow core of rolled web material. The apparatus also includes a separate driven rugation device with feed rollers for directing multiple plies of the web material in overlying, contacting relationship along a single path of travel. The separate cart and rugation device may be removably interconnected for lateral alignment. Driven interdigitized texturing rolls downstream of the feed rollers emboss a raised pattern on the web material, and a plurality of separating rollers downstream from the texturing rolls separate the plies of web material and direct them in divergent paths of travel. Combining rolls recombine the plies of textured web material such that the embossed areas of each ply do not directly overlie each other but are offset, creating void areas between the adjacent plies.

Abstract: A frame for securely retaining a bundle of elongated members, as for example cigarettes, within a container is provided. The container includes a bottom box panel, a top lid box panel, opposing right and left side box panels, and opposing front and back box panels. The frame is inserted into the container and comprises: a front frame panel portion defined by a left side and a right side, and a top and bottom margin; a left side frame panel connected to the front panel along the left side of the front panel, the left side panel including a left side biasing portion formed therein; and a right side frame panel connected to the front frame panel along the right side of the front panel, the right side panel including a right side biasing portion formed thereupon. The frame is erected and inserted into the box so that the front frame panel is contiguous with the front box panel, the left frame panel is contiguous with the left side box panel, and the right frame panel is contiguous with the right side box panel.

Abstract: A cushioning dunnage conversion machine for converting sheet-like stock material, such as paper in multi-ply form, into cut sections of relatively low density pad-like cushioning product, and cutting assembly therefor, is provided. The machine includes a stock supply assembly, a forming assembly, a pulling/connecting assembly and a cutting assembly, all of which are mounted on a machine frame. The machine frame includes a base plate having an upstream end and a downstream end, a first end plate extending generally perpendicular from the upstream end of the end plate and a second end plate extending generally perpendicular from the downstream end of the base plate.

Abstract: A tape like material including synthetic resin for a filter element is bent into a corrugated pattern while the material is passed between pairs of forming and cutting rollers. Since pairs of cutters are provided within the rollers and since guide plates are provided around the rollers, the material is held abutting the rollers even when the material is cut by the cutters. The material is then conveyed within a reducing drum. The pitch of the corrugated portions formed on the material is reduced and the material is formed into a semicircular shape within the reducing drum. After passed the reducing drum, the material is transferred to a forming path.

Abstract: An apparatus for transporting a web in a printing press comprises a pair of cutting cylinders for cutting web sections from the web, and a transporting device for transporting the web sections away from the cutting cylinders. The first cutting cylinder has at least one cutting anvil, and the second cutting cylinder has at least one cutting knife which meets the cutting anvil at a nip between the cutting cylinders to cut the web moving through the nip. A plurality of strips are supported on the first cutting cylinder and a plurality of strips are supported on the second cutting cylinder. The strips have positions on the cutting cylinders in which they impress a temporary reinforcing profile onto each newly formed leading portion of the web when the strips move through the nip. At least one smoothing surface is supported on the first cutting cylinder and at least one smoothing surface is supported on the second cutting cylinder.

Abstract: A dispenser system for dispensing a plurality of twist-ties like closure devices 52 arranged in side-by-side alignment and attached at a second end 61 in sheets 50. The attached second ends 61 are crimped about a rod 51 which is inserted in slots 107 defined in side edges 102 of dispenser 100. A plurality of sheets 50 may selectively be inserted in dispenser 100. The dispenser also includes a cover 103 and a tie alignment block 106. The individual ties have a series of transverse perforations 53, 54 through the wire 55 and proximate the wire 55 to ensure ease of removal and ensure reference of the steel rule die 250 utilized in fabricating the tie 52. Fabrication of the sheets 50 includes taking a stock of uncut twist-tie material 201, advancing it into a cutting station 203 utilizing a steel rule die 250. Advancing the material repeating the cutting step which forms the second end 61 of the advanced sheet and then advancing the cut sheet 50 to a crimping station 205.

Abstract: This invention comprises apparatus and methods for folding and crimping shredded strips of sheet material into preselected lengths of interlocking, decorative material and/or bulk packaging material. The apparatus generally includes an attachment for a commercial paper shredding device which shreds sheet material therein. The apparatus comprises a movable barrier against which the shredded strips of sheet material are impelled upon being expelled from cutting blades of the shredding device. The movable barrier causes the strips to become controllably jammed within a confined area between the barrier and the cutting blades. Further insertion of additional strips into the confined area causes the strips to become compacted, folded, and crimped against a remaining dam of jammed sheet material located within the confined area. This causes the strips to fold and press against themselves, and form lengths of thin sheet material having an accordion-shaped configuration.

Abstract: A method and apparatus are disclosed for making a leaflet having fold lines and cross folds normal to the fold lines and with an adhesive adhering a lip portion of a long leg of the leaflet to a short leg of the leaflet to avoid leaving a loose edge on the leaflet. Sheets are conveyed in a first direction to a first folding at a first folding station, and then a second conveyor feeds the sheets to travel at right angles to a cross folder at a second folding station. The cross folds are made to a lip portion on a long leg and adhesive applicator applies adhesive to the lip portion which is adhered by the adhesive to a folded panel to form a leaflet having fold lines and cross folds at its edges, thereby eliminating any loose edges. Loose edges may open the leaflet during a high speed conveyance thereof.

Abstract: A pad sander paper punch assembly includes a base member having three upstanding walls for locating thereon a standard size sheet of sandpaper. A plate member is then placed over the sheet of sandpaper, the plate member having locating tabs which cooperate with the upstanding walls on the base member. The plate member and the base member are both perforated in locations corresponding to suction holes on the platen of the pad sander and a punch is then utilized to pass through the plate and base member perforations to appropriately perforate the sandpaper sandwiched therebetween. The base member is further formed with recessed walls so that the sandpaper may be creased at its ends to go over the sander platen with the perforations therein properly aligned with the suction holes in the sander platen.

Abstract: A converter mechanism and method for producing a relatively narrow width and small size cushioning dunnage product of pad-like form, from sheet-like stock material. A conversion kit comprising a funnel-like chute member and a coacting elongated generally rectangular shaped (in top plan) bar former is provided for conversion of a known cushioning dunnage converter into one which can produce the relatively narrow and small size pad-like cushioning dunnage product of the invention. The bar former has its forwardmost end disposed generally adjacent the exit end of the funnel-like chute member, with its rearward end extending rearwardly of the entrance to the funnel-like chute member.

Abstract: A method and apparatus is disclosed for flattening perforated web fed materials so that when cut into sheets they stack easily without a tendency to fall to one side. The method and apparatus is particularly adapted to be installed on a web fed printing press equipped for forming perforations in the printed web, the apparatus being located between the perforating and sheeting and stacking stations of the press.

Abstract: The present invention is related to an improvement to machines or equipments performing the cutting and/or the creasing of materials in a laminar form, used in different fields. This invention is characterized by systems or means including, in association with a bearing structure and at least an operative unit, means to regulate the flow rate of a pressurized fluid, and means to regulate and adjust the sliding guides subject to wear, particularly for torsionally stressed parts. This invention is also related to means suitable to secure good protective conditions and an airtight seal.

Abstract: This invention relates to a method and apparatus for folding sheets, and more particularly, to folding sheets and adhering an outer fold to the inner fold to make "outserts" which bear information relating to the pharmaceuticals and which are inserted into the pharmaceutical packages to give instructions and warnings to the users of the pharmaceutical.

Abstract: An applicator for tampons has a sleeve for the tampon and for a portion of a reciprocable pusher which can expel the tampon by causing the latter to flex outwardly a set of domed petals at the front end of the sleeve. The sleeve is formed by advancing a strip of degradable material longitudinally, by forming spaced-apart portions of the strip with transversely extending rows of hourglass-shaped webs, by converting the strip into a tubular envelope with a seam extending in parallelism with the axis of the envelope, by severing the envelope across the rows of webs so that the envelope yields a series of tubes each having a circumferentially extending set of petals (halves of webs) at each of its ends, and by cutting each tube midway between its ends to form shorter tubes (sleeves) each of which has a set of petals at one end. The petals are thereupon domed to close the respective ends of the sleeves and the other ends of the sleeves are formed with indentations which center the respective pushers.

Abstract: A method for making a corrugated thin metal strip wherein corrugations are linear and extend obliquely from one longitudinal marginal edge to the opposite longitudinal marginal edge of the strip. The invention involves passing the thin metal strip through corrugating rolls for impressing a series of single apex, V-shaped chevron corrugations into the surface of the metal strip. The rolling of the strip between the helical gears is done in such a way that the apex of the V-shaped chevron is the last portion to leave the corrugating rolls whereby the apex is in tension and enables metal strip to be split into two obliquely corrugated metal strips along the apices of the chevron.

Abstract: Plastic carrier devices that are corrugated to create alternating thick rib sections, that have not been stretched and thin fully oriented sections. Applicating techniques that utilize the ability to pretension the devices to be fed onto an applicating drum are part of the multi-packaging system of this invention.

Abstract: A press includes a frame, a flywheel, a motor for driving the flywheel, and a shaft. A clutch and brake assembly is provided which is actuable for engaging and disengaging the shaft to the flywheel. An eccentric is journaled upon the shaft and rotates therewith. The eccentric rotates in a block which is slidably mounted in a head to permit the block to move laterally within the head. The head is vertically movable in response to vertical movements of the block. The press also includes an upper die which is mounted on the head and a lower die which is resiliently supported upwardly on a base. Movement of the head engages and disengages the upper die and lower die. One embodiment of the press includes a second set of dies mounted to the head for cutting a continuous sheet of material into a predetermined shape.