Abstract: A process for producing a filter element suitable for use in smoking articles may include: embedding a bundle of cellulose acetate fibers with an aqueous suspension of polyhydroxyalkanoate (PHA) to obtain a wet bundle of the cellulose acetate fibers covered by the aqueous suspension of the PHA; shaping the wet bundle in a form of a continuous elongated element; heating the continuous elongated element to temperature greater than or equal to 140° C. and less than or equal to 180° C. for time sufficient to melt the PHA and to evaporate water from the continuous elongated element; cooling the heated continuous elongated element to obtain crystallization of the PHA; and cutting the so-obtained continuous elongated element into segments of predetermined length.

Abstract: A filter element for filtering a fluid, including: a filter bellows made of a filter medium folded into zig-zag-shaped pleats along fold edges, each pleat extending between opposing end edges of the filter bel-lows, and being laterally sealed at the end edges by means of at least one sealant track or a sideband; wherein the filter bellows includes a first element section; and a second element section, which include each on opposing end faces end edge surfaces and that substantially run parallel to one another, wherein, from one element section to another element section, at least one of the end edge surfaces changes direction.

Abstract: The invention provides a method of producing a tobacco smoke filter or filter element comprising: heat treating a continuously advancing longitudinally extending strand of material; cooling the heat treated continuously advancing strand; and forming a longitudinally extending outer layer of tobacco smoke filtering material around the continuously advancing strand, to form a continuously advancing rod comprising a longitudinally extending strand (1a) of material and a longitudinally extending outer layer (2a) of tobacco smoke filtering material engaged around the longitudinally extending strand (1a). An apparatus for carrying out the method, and products of the method, are also provided.

Abstract: A machine for making grooved smoking article rods has an axially rotatable drum (5) with a generally cylindrical outer surface (8). A pressing member (10) has a pressing surface (11) that includes grooves (12) facing the outer surface of the drum. The pressing member is heated by a heater (13). Filter rod segments (1) are fed from an inlet supply (9) between the pressing surface (11) and the drum (5) to be rotated and pressed against the grooves (12) so that a pattern of grooves (15) is formed in the outer surface of the filter segment.

Abstract: A filter for a smoking article comprises a monolith. The monolith is produced forming particles of a partially cured resin into a dough, shaping the dough to produce a monolith, sintering the particles, carbonizing and activating the sintered monolith, and incorporating the monolith into a smoking article filter.

Abstract: A cigarette filter assembly comprises a hollow paper tube with a spaced apart solid fiber plugs inside the tube together with granular filter material in the spaces between the plugs. Energy activated adhesive is only between the solid filter plugs and interior surface portions of the tube. After the spaced apart solid fiber plugs are within the tube the adhesive is activated to secure the plugs to the tube. The energy activated adhesive is only on selected portions of the hollow tube where the solid fiber plugs are located or alternatively the adhesive is only on the exterior surface portions of the solid fiber plugs.

Abstract: A filtered cigarette possesses at least one breakable capsule in its filter element. The filter element can possess a central cavity extending from the cigarette tobacco rod towards the middle of the filter element. The central cavity may be defined by an inner filter portion. The inner filter portion can be surrounded by an outer filter portion comprised of filter tow material that is generally permeable to the smoke generated by the cigarette. At least one breakable capsule is disposed in the central cavity of the filter element. The breakable capsules are spherical in shape, and are composed of a gelatin outer shell that encloses a payload of triglycerides and flavoring agents. The breakable capsules are adapted to rupture in response to pressure applied by the smoker to the outside region of the filter element.

Abstract: A filtered cigarette possesses at least one breakable capsule in its filter element. The filter element can possess a central cavity extending from the cigarette tobacco rod towards the middle of the filter element. The central cavity may be defined by an inner filter portion. The inner filter portion can be surrounded by an outer filter portion comprised of filter tow material that is generally permeable to the smoke generated by the cigarette. At least one breakable capsule is disposed in the central cavity of the filter element. The breakable capsules are spherical in shape, and are composed of a gelatin outer shell that encloses a payload of triglycerides and flavoring agents. The breakable capsules are adapted to rupture in response to pressure applied by the smoker to the outside region of the filter element.

Abstract: A method of forming a filter for a smoking article which includes exposing cellulose acetate fibers to an electron beam process, wherein electron beam process deacetylates the cellulose acetate fibers to render the cellulose acetate fibers water-permeable; and forming a cellulose acetate rod from a tow of the cellulose acetate fibers. Filter plugs of the cellulose acetate fibers are water-permeable and allow discarded filtered smoking articles to rapidly degrade and expose the components to the environment.

Abstract: A method for precision bending of a sheet of material (31,41,61,91,231) along a bend line (35,45,62-66,96,235) and the resulting sheet are disclosed. A method includes a step of forming and longitudinally extending slits (33,43,68,92,233) through the sheet of material in axially spaced relation to define bending webs (37,47,71,72,106,237), forming stress reducing structures such as enlarged openings (39,49,69,73) or transversely extending slits (239) at each of adjacent ends of pairs of slits in order to reduce crack propagation across the bending webs. In another aspect, the elongated slits (43,68,92,233) are formed with pairs of longitudinally extending slit segments (51,52;74,76;98,99;127) proximate to and on opposite sides of and substantially parallel to the desired bend line. Longitudinally extending slit segments further are connected by at least one intermediate transversely extending slit segment (53,77,101,128). Sheets of slit material suitable for bending also are disclosed.

Abstract: There is provided a biodegradable filter tow or filter material from renewable raw materials for the use as a tobacco smoke filter element of cigarettes, cigars or pipes as well as a method for preparing it, wherein fibers, films or foams prepared in an extrusion method from biopolymers based on thermoplastic starch or its polymer compositions are processed to the filter tow or filter material according to the present invention.The advantages of this invention reside in the use of mainly renewable raw materials, a fast and complete biodegradability of the natural biopolymer filter material, a pollutant-reducing flavor-increasing filtering effect and an economically favorable preparation method.

Abstract: The treatment of a tow of filamentary filter material for tobacco smoke prior to draping of the resulting filler into a web of wrapping material is followed by advancement of the filler in a plane and single or multiple deflection of successive increments of the filler from and transversely of the plane. The deflected increments are returned into the plane and are advanced into the draping unit. Deflection of successive increments of the filler reduces the likelihood of the so-called towsplit which denotes the separation of partially bonded and gathered filaments from each other.

Abstract: A tobacco product characterized by improved void volume and firmness characteristics and a method of making a tobacco product by applying binder material to tobacco filler, treating the filler to the extent necessary to cause the filler to become substantially non-tacky, forming a rod, activating the binder and treating the rod to the extent necessary to cause the filler shreds to become bonded to one another.

Abstract: Tobacco containing cigarette filter plugs comprise strands of tobacco material which are bound with an activated binding agent. The filter plugs exhibit good firmnless and integrity, and provide cigarettes exhibiting a unique tobacco taste. Filter plugs are prepared by forming an intimate admixture of tobacco material and binding agent, forming rods and activating the binding agent.

Abstract: Tows of fibers are wrapped around a mandrel or a central fiber core to form a cylindrical filter. At least one belt is located in position to make essentially linear contact with the cylindrical filter, and the at least one belt is driven so as to draw the tows of fiber onto and wrap the mandrel or the central fiber core and so as to move the cylindrical filter axially relative to the mandrel or with the central fiber core.

Abstract: A method of making a ventilated cigarette filter plug in which a bore is thermally formed, by a laser beam for example, in a rod comprising a duct extending coaxially of the rod and matrix material surrounding the duct. The thermally formed bore extends through the matrix material to provide air-flow communication between the periphery of the rod and the interior of the duct.

Abstract: An apparatus for sequentially forming a plurality of generally longitudinally extending grooves in the peripheral surface of a filter rod includes a hollow rotatable drum having a plurality of filter rod receiving channels formed in its outer peripheral surface for receiving filter rods to be grooved. The device includes filter rod indexing devices which engage the filter rods in the receiving channels. As the drum rotates about its central axis, the filter rod indexing devices are individually and selectively activated to incrementally rotate selected filter rods about their longitudinal axes through an angle corresponding to the angular spacing between adjacent grooves to be formed in the peripheral surface of the filter rod.

Abstract: Apparatus for use in cooling heated filter rods particularly in the manufacture of cigarette filters is in the form a conduit through which the heated filter rod material is passed axially while being subjected to a flow of coolant gas. The conduit is provided with axially spaced rings of gas admission ports through which the coolant gas enters the conduit and adjacent rings of gas discharge ports through which the gas leaves the conduit. The ports in adjacent rings are slightly off-set circumferentially to provide uniform gas distribution through the filter rod material and the respective rings of admission ports are each provided with an admission ring manifold. The manifolds are connected in axial groups to respective headers so that independent sources of coolant gas can be provided to the respective groups whereby the cooling effect can be controlled lengthwise of the conduit.

Abstract: An apparatus is disclosed for forming annular grooves or slits in rod-shaped articles such as cigarette filter plugs. The apparatus comprises a first endless belt or similar device and, spaced therefrom, a second element defining with the belt a channel of predetermined width. Preferably, the channel size can be adjusted by moving the belt, the second element or both toward or away from each other. The belt is driven to enable it, in cooperation with the second element, to transport a rod-shaped article along the channel. A forming device, preferably a rotating disk knife, has a portion disposed in the channel and cuts any article moved therealong. The second element is preferably contoured to be spaced a constant distance from the profile of the forming device, to insure that the groove formed in the article is concentric with the longitudinal axis of the article.

Abstract: A method and means for making an improved tobacco smoke filter is characterized by the production of longitudinally continuous grooves running from end-to-end in the peripheral surface of a smoke-impervious filter plug wrap with the grooves having a transverse cross-sectional area that varies as a function of longitudinal displacement. Smoke-impervious tipping surrounds the plug wrap to seal the grooves except for small ventilation holes in the tipping which permit communication between the grooves and the ambient air. In the preferred embodiment, the grooves are restricted toward the mouth end of the filter and the degree of restriction determines the direction of air and smoke flow in the grooves. The grooves are each preferably formed as two longitudinal sections of different cross-section.

Abstract: A cigarette comprises a tobacco rod and a filter element of porous filtration material having an air permeable surface and equiangularly spaced lengthwise extending peripheral ventilation grooves. The element and the rod are interattached by a first air-impermeable wrapper which can extend into and line the grooves. A second wrapper is wrapped about the element and extends from the downstream end thereof for a distance short of the upstream ends of the grooves. The second wrapper does not line the grooves where it extends thereover. Ventilation air is then able to enter the upstream ends of the grooves not covered by the second wrapper and flow therealong. Ventilation is thereby achieved without the necessity for tipping wrapper perforations. A method of making such cigarettes is also disclosed.

Abstract: There is disclosed a method of operating on a cigarette, which comprises a tobacco rod and a filter element interattached by a thermoplastic tipping wrapper, to allow for the ingress of ventilation air. The filter element also comprises ventilation duct(s) extending therewithin. A heated former is brought into contact with the tipping wrapper in such a way as to form indentations which intersect with a ventilation duct(s) of the filter element and to seal upstream end portions thereof.

Abstract: A cigarette filter element comprising at least one duct extending from one end to the other of the element, which element is operated on by a heated former moving relatively to it in a rotary fashion. The heated former serves to provide a cavity or annular groove through filtration material of the element. The cavity or groove also extends through a section of the duct to provide a ventilation channel. The duct at least one may be of a smoke-impermeable nature and may be provided by one or more bores or thermoplastic tubes.

Abstract: A method of manufacturing tobacco smoke filter of filamentous material with at least one end thereof having a preselected fused area embedded in and over at least a portion of the cross-sectional area thereof having a preselected fused area extending over at least a portion of the cross-sectional area thereof to provide a flow directing baffle to direct smoke through the unfused end portion. The method includes forming a longitudinally extending porous rod of fusible material, cutting the rod into filter unit lengths and conveying the filter units in a longitudinal path normal to the longitudinal axis of the filter units past a fusing station located to one side of the conveying path. The fusing station forms an indented and fused area in one end of each filter unit as the filter units are conveyed there past. The fusing station can be a rotating wheel with conical teeth corresponding to the configuration of the indented area which teeth are embedded into the filter units.

Abstract: An apparatus for, in one advantageous embodiment, concurrently forming a plurality of generally longitudinally extending grooves in a filter rod, and in another advantageous embodiment, for making small apertures in the grooves as the grooves are being formed in the filter rod. The apparatus includes a reciprocating die having an upper die block and a lower die block. Each die block includes protruding, elongated projections which are adapted to be imbedded into the filter rod upon closing of the die to impress grooves in the filter rod located in the die. In the embodiment wherein apertures are to be formed in the grooves, aperture forming punches are associated with each of the groove forming projections for punching apertures in the grooves as they are being formed.

Abstract: A process of manufacturing a pre-filter for the filteration of harmful substances in cigarettes by using pine needles which have been steamed to eliminate the odor of the pine resin. The steamed pine needles then are dried in a shaded lot and formed into powder. A dough is made by mixing up fine powder crushed from the dried pine needles with water. The dough is then crushed into granular form and the pre-filter is obtained by forming the granules into a rod shape.

Abstract: A cigarette has a cylindrical impermeable mouthpiece located in coaxial abutment to one end of a tobacco column of the cigarette. The mouthpiece includes an annular groove in its peripheral surface and a plurality of longitudinally extending grooves formed in its peripheral surface extending from the annular groove to the mouth end of the mouthpiece. A plurality of smoke flow capillaries are formed through the mouthpiece from one end to the other. Each capillary is generally parallel to the longitudinal axis of the mouthpiece except for the portion beneath the annular groove which is curved to the longitudinal axis of the mouthpiece.

Abstract: The subject invention pertains to a device for operating upon a filter-rod lengths comprising a first conveyor for transferring the filter lengths from a supply outlet to a plurality of further conveyors. The further conveyors carry the filter lengths past a heat rod-forming elements and a barrier-depositing assembly. All the conveyors are driven from a single power source. The first conveyor may be selectively manually disengaged from the power source so that filter-rod lengths which have passed the first conveyor can be cleared from the device before the device is shut down.

Abstract: A filter for separating constituent components of fluids includes a plural-layer sheet-like member which is multiply pleated to provide layers of the same or different porosity or to provide structural support layers for pleating a soft or membrane-like filter layer. The multiple layers may be pre-joined or delivered from individual locations to a pneumatic conveyor passage of predetermined cross-section through which the adjacent layers are conveyed by a conveyor gas. The layers are crimped to form pleats by withdrawing the material at a lower linear speed than that at which it is supplied to the passage. Pleating is facilitated by venting the conveyor gas at a passage section of enlarged cross-section. The pleating material is subjected to a hot gas, such as steam, and then cooled by a cooling gas to effect bonding of the layers in the pleated state.

Abstract: For the manufacture of filter rod, filtration material and plugwrap being a thermally mouldable paperlike material, are fed, continuously to a rod maker, said plugwrap and rod being brought into contact with a heated moulding means to produce an impression in the peripheral surface of said plugwrap whilst preserving the continuity of the said wrap. The plugwrap includes not less than 25%, suitably 45 to 95%, by weight of synthetic thermoplastic material. At least a substantial proportion of the said thermoplastic material may be in the form of fibrillated fibre. The thermoplastic material may comprise polyethylene and/or cellulose acetate. The thickness of the plugwrap advantageously does not exceed 140 microns and its permeability prior to contact with said heated moulding means does not exceed 100 Coresta Units. By the said impression, the plugwrap is transformed from a paperlike material to a filmlike material of reduced permeability.

Abstract: An apparatus for forming grooves in the peripheral surface of a filter rod includes an endless conveyor device having a generally horizontal top conveyor flight which intermittently moves the filter rods through the apparatus. The endless conveyor device has a plurality of filter rod receiving pockets at spaced apart intervals along its length. The pockets in the horizontal top conveyor flight hold cigarette filters to be grooved at predetermined spaced apart intervals as the endless conveyor device moves the filter rods through the apparatus. A plurality of pairs of articulated grooving fingers are located generally below the horizontal top conveyor flight at predetermined spaced intervals along the top flight, and a plurality of pairs of articulated grooving fingers are located generally above the horizontal top flight at predetermined spaced intervals along the top flight. A groove forming blade is attached to the tip of each finger of each pair of fingers.

Abstract: A method is disclosed for producing tobacco smoke filters wherein a continuous tube of smoke filtration material is ensheathed in a smoke-pervious layer of fibrous material. The ensheathed tube is cut into discrete lengths and in each of the lengths a cross section of the ensheathed material is rendered impervious to the passage of tobacco smoke and the tube is closed at a distance spaced longitudinally from the cross section.

Abstract: An apparatus for sequentially forming a plurality of generally longitudinally extending grooves in the peripheral surface of a filter rod includes a rotatable drum having a plurality of filter rod receiving channels formed in its outer peripheral surface for receiving filter rods to be grooved. The device includes filter rod indexing devices which engage the filter rods in the receiving channels. As the drum rotates about its central axis, the filter rod indexing devices are individually and selectively activated to incrementally rotate selected filter rods about their longitudinal axes through an angle corresponding to the angular spacing between adjacent grooves to be formed in the peripheral surface of the filter rod. A plurality of groove forming rollers are located at selected positions at the periphery of the drum. The rollers each have a plurality of groove forming blades projecting radially outwardly therefrom.

Abstract: An apparatus for forming grooves in the peripheral surface of a filter rod includes two endless conveyor devices located such that one conveyor flight of a first one of the endless conveyor devices is generally parallel to and spaced from one conveyor flight of the second one of the endless conveyor devices. The first and second conveyor devices each have a plurality of filter rod receiving pockets at spaced apart intervals along their lengths. The pockets in the first and second conveyor devices cooperate across the space between their facing flights to hold cigarette filters to be grooved at predetermined spaced apart intervals as the endless conveyor devices move the filter rods through the apparatus. A grooving roller is located between the ends of each of first and second endless conveyor devices.

Abstract: A method and apparatus for producing tobacco smoke filter having an improved tar/carbon monoxide ratio is disclosed. The filter is obtained by sealing off the center portion of the filter with an inner member which is impermeable to the passage of smoke, thus directing all of the smoke to the periphery of the filter. In one embodiment, the inner member is formed as a thin walled tube of a material such as polypropylene, with the tube being crimped to seal one end of the tube. The crimped tube is then overwrapped with a smoke permeable material.

Abstract: A method is disclosed according to which a cylindrical object, such as a rod of smoke filter material, is pressed against a heated former element to form a permanent impression in one portion of the object as the former element and the object are simultaneously moved along a predetermined path. The object is then disengaged from the first former element, and pressed against a second heated former element to form a permanent impression in another portion thereof as the second former element and the object are moved along a second predetermined path, which may be an extension of the first, or not. Apparatus is disclosed, in one preferred embodiment of which the first and second former elements are disposed on the periphery of respective drums in such a manner that as the drums rotate in opposite directions, the object is transferred from the first to the second former element as the two former elements pass each other.

Abstract: In apparatus for making transverse-flow cigarette filters, a rod of cellulose acetate impregnated with a plasticizing agent and having a porous covering is cut into sections each having a length of several filters. From the cutting station, the rod sections are fed longitudinally into longitudinal grooves in the periphery of a first revolving drum. The rod sections are then transferred into longitudinal grooves in the periphery of a second revolving drum having in such grooves projections for forming indentations in one side of the rod sections. While carried by the second revolving drum, the rod sections are engaged by a third revolving drum having on its periphery projections for forming longitudinally offset indentations in the opposite side of the rod sections. In another embodiment of the apparatus, the rod sections are received in transverse grooves in a conveyor belt, and are transferred in groups between opposed punches which form indentations in opposite sides of the rod sections.

Abstract: A method for manufacturing cigarette filters which have a well-stabilized shape in which acetate fibrous tows impregnated with carboxylic acid ester of polyol are formed into a predetermined shape, uniformly impregnated with water, and irradiated with microwave energy. Water is used during the application of microwave energy to enhance the absorption of microwave energy and hence heating of the filter. This causes the carboxylic acid ester of polyol to very rapidly disperse causing it to permeate into the acetate fiber to rapidly complete the stabilization and solidification of the filter.

Abstract: A tobacco smoke filter is disclosed, which provides tobacco flavor enrichment of smoke passing therethrough. The filter comprises a reconstituted tobacco member formed from a coherent sheet of reconstituted tobacco which has been uniformly embossed with a series of parallel grooves, and then compacted and bonded into a self-sustaining dimensionally stable axially elongated body whose longitudinal axis extends parallel to the embossed grooves. The embossed grooves provide the reconstituted tobacco member with flow passages having a high surface area for contact with smoke passing therethrough, so as to enable the smoke to become tobacco flavor-enriched by extracting tobacco flavor from the reconstituted tobacco.

Abstract: An ink reservoir element for use in a marking instrument is disclosed, which combines good ink holding capacity and good ink release properties with a wide variety of inks. The ink reservoir element is formed from a coherent sheet of flexible thermoplastic fibrous material, such as a spunbonded polyester fabric or a foam-attenuated extruded polyester fabric, which has been uniformly embossed with a series of parallel grooves. The embossed sheet is compacted and bonded into a dimensionally stable rod-shaped body whose longitudinal axis extends parallel to the embossed grooves. A method and apparatus is disclosed for continuous production of the ink reservoir elements from a continuous web of the fibrous sheet material.

Abstract: The sensory effect of cigarette smoke is improved by using a disc (24) to shape the flow of smoke (32) leaving smoking article (10) into a divergent pattern, thus increasing the perceived flavor of the cigarette. The effect is most useful with cigarettes having relatively low delivery of particulate matter.

Abstract: Cigarette filters having grooves therein are prepared by subjecting cigarette filters to a groove-making device which includes heated groove-making elements therein, the grooves being formed by the use of heat and pressure as the cigarette filters come in contact with the groove-making elements.

Abstract: A ridge remover for smoothing and shaping rod surfaces where jointure marks occur in fibrous rod manufacture when made using a porous belt garniture device.

Abstract: For producing rod-shaped tobacco-smoke filter components each having one or more annular tobacco-smoke barriers, annular grooves open at their peripheries are formed in rod-shaped bodies of smoke-filtration material, the grooved bodies are conveyed in a direction transverse to their longitudinal axes along an arcuate path, and settable barrier material is deposited in the grooves during the conveyance along said path, the bodies being rotated about their said axes during the deposition of the barrier material.

Abstract: Method and apparatus for the manufacture of cigarette filters containing particulate material. Filter material composed of cellulose acetate tow is fed in the axial direction through a gap defined between a first pair of rolls so that the transverse cross-section of the filter material is changed to a substantially oval shape. The filter material is then fed through another gap defined between a second pair of rolls so that the transverse cross-section of the filter material is further changed to a substantially heart shape and at the same time providing pockets at axially spaced positions. Particulate material is deposited in said pockets. The filter material is closed so that the deposited particulate material is positioned in the interior of the filter material and wrapped with wrapping sheets.

Abstract: Molding tobacco filters having a variety of cross-sections which are practically useful in providing various preferable effects such as improvement in pressure drop, balanced adsorption of smoke component or the like, are provided according to a method which is characterized in forming fiber bundles of composite fibers consisting of a first and a second component by themselves, or a mixture of at least 20% by weight (based upon the total fiber mixture) of said composite fibers and another kind of fibers so as to give a variety of cross-sections to said fiber bundles, and subjecting said fiber bundles to heat-treatment at a temperature lower than the melting point of the first component but higher than the melting point of the second component to stabilize the structure by the self-adhesion of the second component; the first component of a fiber forming polymer and the second component consisting of one or more kinds of polymer having a melting point lower than that of the first component by 10.degree. C.