And Aluminum Compound (e.g., Clay, Aluminum Oxide, Etc.) Patents (Class 501/107)
  • Patent number: 11192825
    Abstract: Disclosed is a refractory product for casting of steel, which is capable of forming a dense surface layer which is high in terms of a slag infiltration suppressing ability and strong, in a surface region thereof efficiently or sufficiently or in an optimum state. The refractory product contains 1 mass % or more of free carbon, and 2 mass % to 15 mass % of an aluminum component as metal, with the remainder comprising a refractory material as a main composition, wherein the refractory product has a permeability of 1×10?16 m2 to 15×10?16m2.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: December 7, 2021
    Assignee: KROSAKIHARIMA CORPORATION
    Inventors: Tarou Makino, Shuuji Noai, Keiichirou Akamine
  • Patent number: 10328484
    Abstract: A foundry sand comprises a blend that includes a silica sand and a zircon aggregate. The zircon aggregate exhibiting a sharp rise in linear thermal expansion coefficient in a temperature band above 1200° C. A method of casting an article in molten metal at a temperature above 1200° C. includes forming a single or multi-part mold for the article from the above-described foundry sand, admitting molten metal to the mold at a temperature such that at least one or more regions of the foundry sand in contact with the admitted metal are heated to a temperature within the temperature band, and cooling the mold and metal to obtain a cast article.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: June 25, 2019
    Assignees: Iluka Resources Limited, University of Northern Iowa Research Foundation
    Inventors: Gerard Thiel, Sairam Ravi
  • Patent number: 8859445
    Abstract: The present invention relates to a molten, fluid refractory product comprising, in weight percentages on the basis of the oxides and for a total of 100% of the oxides: ZrO2+Hf2O: remainder to 100% 4.5%<SiO2<6.0% Al2O3<0.80% 0.3%<B2O3<1.0% Ta2O5+Nb2O5<0.15% Na2O+K2O<0.1% K2O<0.04% CaO+SrO+MgO+ZnO+BaO<0.4% P2O6<0.05% Fe2O3+TiO2<0.55% other oxide species, optionally including Y2O3: <1.5%, where Y2O3<0.3%, the “A/B” ratio of Al2O3/B2O3 content by weight being 0.5 to 2.0. The invention can be used in glass melting furnaces.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: October 14, 2014
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Isabelle Cabodi, Michel Gaubil
  • Patent number: 8822362
    Abstract: The present invention relates to a molten, fluid refractory product comprising, in weight percentages on the basis of the oxides and for a total of 100% of the oxides: ZrO2+Hf2O: remainder to 100% 4.0%<SiO2<6.5% Al2O3?0.75% 0.2%<B2O3<1.5% 0.3%<Ta2O5 Nb2O5+Ta2O5<1.4% Na2O+K2O<0.2% BaO<0.2% P2O5<0.15% Fe2O3+TiO2<0.55% other oxide species: <1.5% the “A/B” ratio of Al2O3/B2O3 content by weight being no higher than 1.50. The invention can be used in glass melting furnaces.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: September 2, 2014
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Isabelle Cabodi, Michel Gaubil
  • Patent number: 8796167
    Abstract: The invention relates to a molten cast refractory product comprising, in weight percentages on the basis of the oxides and relative to a total of 100% of the oxides: ZrO2+Hf2O is the remainder making up 100%, 4.5%<SiO2<6.0%, 0.80%?Al2O3<1.10%, 0.3%<B2O3<1.5%, Ta2O5+Nb2O5<0.15%, Na2O+K2O<0.1%, K2O<0.04%, CaO+SrO+MgO+ZnO+BaO<0.4%, P2O5<0.05%, Fe2O3+TiO2<0.55%, and other oxide species <1.5%, the “A/B” ratio of the Al2O3/B2O3 contents by weight being between 0.75 and 1.6. The invention can be applied to glass melting furnaces.
    Type: Grant
    Filed: January 28, 2011
    Date of Patent: August 5, 2014
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Isabelle Cabodi, Michel Gaubil
  • Patent number: 8765620
    Abstract: A fused and cast refractory product containing, in weight percentages on the basis of the oxides and for a total of 100%: ZrO2: remainder up to 100% Hf2O: <5% SiO2: 2% to 10% 0.9%<Y2O3+CeO2+CaO+MgO?4.0% B2O3: ?4.5% B2O3: ?0.09×(Y2O3+?(CeO2+CaO+MgO))×SiO2 Al2O3: 0.3% to 2.0% Na2O+K2O: ?0.5% P2O5: <0.05% Fe2O3+TiO2: <0.55% other species: <1.0%, as long as the Y2O3 content is no lower than 0.5% and the CeO2+CaO+MgO content is no lower than 2%.
    Type: Grant
    Filed: December 16, 2010
    Date of Patent: July 1, 2014
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Michel Gaubil, Ludovic Massard, Isabelle Cabodi
  • Patent number: 8642492
    Abstract: To provide a high zirconia fused cast refractory having high durability, which hardly has cracks during the heating, by temperature changes during use and during the cooling at the time of suspension of operation. A high zirconia fused cast refractory which has a chemical composition comprising from 86 to 96 mass % of ZrO2, from 2.5 to 8.5 mass % of SiO2, from 0.4 to 3 mass % of Al2O3, from 0.4 to 1.8 mass % of K2O, at most 0.04 mass % of B2O3, at most 0.04 mass % of P2O5 and at most 3.8 mass % of Cs2O and containing substantially no Na2O.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: February 4, 2014
    Assignee: Asahi Glass Company, Limited
    Inventor: Nobuo Tomura
  • Patent number: 8563454
    Abstract: A fused and cast refractory product including, in mass percentages on the basis of the oxides and for a total of 100% of the oxides: ZrO2 + Hf2O: balance to 100%; SiO2: ?7.0% to 11.0%; Al2O3: 0.2% to 0.7%; Na2O + K2O: <0.10%; B2O3: 0.3% to 1.5%; CaO + SrO + MgO + ZnO + BaO: ?<0.4%; P2O5: <0.15%; Fe2O3 + TiO2: <0.55%; Other oxide species: ?<1.5%; the mass content of a dopant selected from Nb2O5, Ta2O5 and mixtures thereof being of less or equal to 1.0%, and the A/B ratio of the Al2O3/B2O3 mass contents being less than or equal to 2.0.
    Type: Grant
    Filed: February 24, 2010
    Date of Patent: October 22, 2013
    Assignee: Saint-Gobain Centre de Recherches et D'Etudes Europeen
    Inventors: Michel Gaubil, Isabelle Cabodi, Sophie Papin
  • Patent number: 8497221
    Abstract: The present invention provides a fused refractory product having the following average chemical composition, as a % by weight based on the oxides and for a total of 100%; ZrO2: 30%-46%; SiO2: 10%-16%; Al2O3: complement to 100%; Y2O3?50/ZrO2 and Y2O3?5%; Na2O+K2O: 0.5%-4%; CaO: ?0.5%; and other species: ?1.5%. Application to a glass-melting furnace.
    Type: Grant
    Filed: December 17, 2009
    Date of Patent: July 30, 2013
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventor: Micaela Alasia
  • Patent number: 8383537
    Abstract: Refractory materials are provided which contain P2O5/R2O3 constituents, where R is Y, Sc, Er, Lu, Yb, Tm, Ho, Dy, Tb, Gd, or a combination thereof, and/or V2O5/R?2O3 constituents where R? is Y, Sc, one or more rare earth elements, or a combination thereof. In certain embodiments, the refractory materials are xenotime-type materials and/or xenotime-stabilized zircon-type materials. The refractory materials can be used in the manufacture of glass and glass-ceramics. For example, the refractory materials, especially those that contain P2O5/R2O3 constituents, can be used as forming structures (“isopipes”) in the fusion process for making flat sheets of glass such as the glass sheets used as substrates in the manufacture of flat panel displays.
    Type: Grant
    Filed: October 18, 2011
    Date of Patent: February 26, 2013
    Assignee: Corning Incorporated
    Inventors: Hilary Tony Godard, Cameron Wayne Tanner, Michelle M Wallen, Elizabeth Margaret Wheeler
  • Publication number: 20120263929
    Abstract: A refractory object can include a beta alumina. In an embodiment, the refractory object is capable of being used in a glass fusion process. In another embodiment, the refractory object can have a total Al2O3 content of at least 10% by weight. Additionally, a Mg—Al oxide may not form along a surface of the refractory object when the surface is exposed to a molten glass including an Al—Si—Mg oxide. In a particular embodiment, a refractory object can be in the form of a glass overflow forming block used to form a glass object that includes an Al—Si—Mg oxide. When forming the glass object, the glass material contacts the beta alumina, and during the flowing of the glass material, a Mg—Al oxide does not form along the beta alumina at the surface.
    Type: Application
    Filed: April 13, 2012
    Publication date: October 18, 2012
    Applicant: SAINT-GOBAIN CERAMIC & PLASTICS, INC.
    Inventor: Olivier Citti
  • Patent number: 8288300
    Abstract: The invention provides a novel fused cast refractory product with a high zirconia content having improved electrical resistivity. Said refractory product comprises, as a percentage by weight based on the oxides and for a total of more than 98.5%: ZrO2 + Hf2O: >85%; SiO2: >10% to 12%; Al2O3: 0.1% to 2.4%; B2O3: <1.5%; and a dopant selected from the group formed by V2O5, CrO3, Nb2O5, MoO3, Ta2O5, WO3, and mixtures thereof, in a weighted quantity as expressed below: 2.43V2O5+4.42CrO3+1.66Nb2O5+3.07MoO3+Ta2O5+1.91WO3?0.2%.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: October 16, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Isabelle Cabodi, Michel Gaubil
  • Patent number: 8273673
    Abstract: The invention provides a fused cast refractory product with a high zirconia content comprising, as. a percentage by weight based on the oxides: ZrO2+Hf2O: >85%; SiO2: 6% to 12%; Al2O3: 0.4% to 1%; Y2O3: 0.2%; a dopant selected from the group formed by Nb2O5, Ta2O5, and mixtures thereof, in a quantity such that the molar ratio ZrO2/(Nb2O5+Ta2O3) is in the range 200 to 350.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: September 25, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Isabelle Cabodi, Michel Gaubil
  • Patent number: 8258068
    Abstract: The present invention relates to a sintered product elaborated from a starting charge containing 75-99% of zircon, in mass percentage based on the oxides and having the following average weight chemical composition, in mass percentages based on the oxides 60%?ZrO2?72.8%, 27%?SiO2?36%, 0.1%?B2O3+GeO2+P2O5+Sb2O3+Nb2O5+Ta2O5+V2O5, 0.1%?ZnO+PbO+CdO, B2O3+GeO2+P2O5+Sb2O3+Nb2O5+Ta2O5+V2O5+ZnO+PbO+CdO?5%, 0%?Al2O3+TiO2+MgO+Fe2O3+NiO+MnO2+CoO+CuO?5%, other oxides: ?1.5%, for a total of 100%. Notably used in a glass furnace.
    Type: Grant
    Filed: April 14, 2009
    Date of Patent: September 4, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Olivier Citti, Julien Fourcade
  • Patent number: 8236719
    Abstract: Sintered product produced from a starting charge containing 75 to 99% zircon, and having the following average chemical composition by weight, the percentages by weight being based on the oxides: 60%<ZrO2+HfO2<75%; 27%<SiO2<34%; O<TiO2; O<Y2O3<3.5%; 0.1%<Nb2O5+Ta2O5<=5%; and other oxides: <1.5%; for a total of 100%, The sintered product may be used in a glass furnace.
    Type: Grant
    Filed: October 15, 2007
    Date of Patent: August 7, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes European
    Inventors: Olivier Citti, Julien Fourcade
  • Patent number: 8187990
    Abstract: A green part, a region of a refractory furnace or a hollow piece for producing a sintered refractory has the following mean mineral chemical composition in weight percent based of mineral oxides: 40%?Al2O3?94%, 0%?ZrO2?41%, 2%?SiO2?22%, 1%<Y2O3+V2O5+TiO2+Sb2O3+Yb2O3+Na2O. The sintered refractory products obtained from this green part give rise to a reduced bubbling effect.
    Type: Grant
    Filed: September 8, 2008
    Date of Patent: May 29, 2012
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Richard Avedikian, Yves Boussant-Roux, Jacques Guigonis
  • Patent number: 8067326
    Abstract: Refractory materials are provided which contain P2O5/R2O3 constituents, where R is Y, Sc, Er, Lu, Yb, Tm, Ho, Dy, Tb, Gd, or a combination thereof, and/or V2O5/R?2O3 constituents where R? is Y, Sc, one or more rare earth elements, or a combination thereof. In certain embodiments, the refractory materials are xenotime-type materials and/or xenotime-stabilized zircon-type materials. The refractory materials can be used in the manufacture of glass and glass-ceramics. For example, the refractory materials, especially those that contain P2O5/R2O3 constituents, can be used as forming structures (“isopipes”) in the fusion process for making flat sheets of glass such as the glass sheets used as substrates in the manufacture of flat panel displays.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: November 29, 2011
    Assignee: Corning Incorporated
    Inventors: Hilary Tony Godard, Cameron Wayne Tanner, Michelle M Wallen, Elizabeth Margaret Wheeler
  • Patent number: 8017230
    Abstract: This invention relates to ceramic powders comprising a zirconia-based component, e.g., yttria-stabilized zirconia, and an (alumina+silica)-based component, e.g., mullite. The ceramic powders are useful for forming thermal shock resistant coatings having the same composition, through deposition by thermal spray devices. This invention also relates to thermal barrier coating systems suitable for protecting components exposed to high temperature environments, such as the thermal environment of a gas turbine engine. This invention further relates to forming free-standing solid ceramic articles.
    Type: Grant
    Filed: October 2, 2006
    Date of Patent: September 13, 2011
    Assignee: Praxair S.T. Technology, Inc.
    Inventor: Thomas Alan Taylor
  • Patent number: 7943541
    Abstract: The invention concerns a sintered refractory product having the following average chemical composition, in weight percentages based on oxides: 20%<Al2O3<90%; 6%=SiO2<30%; 3%<ZrO2<50%; 0%=Cr2O3<50%. The inventive product is characterized in that it comprises 17 to 85 wt. % of mullite-zirconium grains.
    Type: Grant
    Filed: September 25, 2006
    Date of Patent: May 17, 2011
    Assignee: Saint Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Richard Avedikian, Michel Bobo, Thibault Champion, Christian His
  • Patent number: 7932201
    Abstract: Disclosed are ceramic articles comprising a sintered phase ceramic composition containing, as expressed on a weight percent oxide basis: a(Al2TiO5)+b(ZrTiO4)+c(Y2O3)+d(YPO4) wherein “a, b, c, and d” represent weight fractions of each component such that (a+b+c+d)=1.00 and wherein 0.5<a?0.95; 0?b?0.5, 0.0?c?0.10, and 0?d?0.5. Also disclosed are precursor batch compositions and methods for manufacturing the ceramic articles disclosed herein.
    Type: Grant
    Filed: March 23, 2010
    Date of Patent: April 26, 2011
    Assignee: Corning Incorporated
    Inventors: Steven Bolaji Ogunwumi, Cameron Wayne Tanner
  • Patent number: 7842633
    Abstract: A high-zirconia cast refractory material which contains 85-95 wt % of ZrO2, 4-12 wt % of SiO2, 0.1 to less than 0.8 wt % of Al2O3, less than 0.04 wt % of Na2O, 0.01-0.15 wt % of K2O, 0.1-1.5 wt % of B2O3, 0.01-0.2 wt % of CaO, less than 0.4 wt % of BaO, less than 0.2 wt % of SrO, 0.05-0.4 wt % of Y2O3, and 0.3 wt % or less of Fe2O3 and TiO2 together, but does not substantially contain CuO and P2O5 (less than 0.01 wt %), such that the molar ratio of the glass-forming oxides (such as SiO2 and B2O3) to the glass-modifying oxides (such as Na2O, K2O, CaO, MgO, SrO, and BaO) is 20-100, said refractory material having an electric resistance being 200 ?·cm or higher after standing for 12 hours at 1500° C.
    Type: Grant
    Filed: December 16, 2008
    Date of Patent: November 30, 2010
    Assignee: Saint-Gobain TM K.K.
    Inventors: Nobuo Tomura, Shigeo Endo, Yasuo Misu
  • Patent number: 7687422
    Abstract: A novel fused and cast refractory product with a high zirconia content having improved electrical resistivity includes, as a percentage by weight relative to the oxides and for a total of more than 98.5%: ZrO2 + Hf2O: >85% SiO2: 2% to 10% Al2O3: 0.1% to 2.4%, with Al2O3/SiO2 <0.5 Y2O3: ?1%, B2O3: <1.5%; and a dopant selected from the group formed by V2O5, CrO3, Nb2O5, MoO3, Ta2O5, WO3, and mixtures thereof, in a weighted quantity such that: 0.2%?2.43V2O5+8.84CrO3+1.66Nb2O5+6.14MoO3+Ta2O5+3.81WO3.
    Type: Grant
    Filed: February 23, 2007
    Date of Patent: March 30, 2010
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes European
    Inventors: Yves Boussant-Roux, Isabelle Cabodi, Michel Gaubil
  • Patent number: 7655587
    Abstract: The invention provides a novel fused and cast refractory product with a high zirconia content having improved electrical resistivity. Said refractory product comprises, as a percentage by weight relative to the oxides and for a total of more than 98.5%: ZrO2+Hf2O: >85% SiO2: 1% to 12% Al2O3: 0.1% to 2.4%, with Al2O3/SiO2<0.5 Y2O3: ?1%, B2O3: <1.5%; and a dopant selected from the group formed by V2O5, CrO3, Nb2O5, MoO3, Ta2O5, WO3, and mixtures thereof, in a weighted quantity such that: 0.2%?2.43V2O5+8.84CrO3+1.66Nb2O5+6.14MoO3+Ta2O5+3.81WO3.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: February 2, 2010
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Yves Boussant-Roux, Isabelle Cabodi, Michel Gaubil
  • Patent number: 7642211
    Abstract: An AZS type fused cast refractory product presenting the following chemical composition, as a percentage by weight: ZrO2: 15.5% to 22%; SiO2: 10.5% to 15%; Na2O+K2O+Li2O: 1.0% to 2.5%; impurities: <1%. Application to glass furnaces, in particular to the superstructures and crowns thereof.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: January 5, 2010
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes European
    Inventors: Yves Boussant-Roux, Isabelle Cabodi, Michel Gaubil
  • Patent number: 7598195
    Abstract: A fusion-cast refractory is provided. The refractory comprises 0.8% to 2.5% Al2O3, 4.0% to 10.0% SiO2, 86% to 95% ZrO2, 0.1% to 1.2% B2O3, up to 0.04% Na2O, up to 0.4% CaO, up to 0.1% Fe2O3 and up to 0.25% TiO2.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: October 6, 2009
    Assignee: Refractory Intellectual Property GmbH & Co. KG
    Inventors: Amul Gupta, Stephen M. Winder
  • Patent number: 7566674
    Abstract: In dental ceramics containing zirconium dioxide and silicon-dioxide with a Zr/Si ratio of between 0.5 and 1.0, 1 to 12 wt % of aluminum oxide and up to 2 wt % of an alkali- or earth alkali metal oxide, those materials are selectively mixed with yttrium-stabilized zirconium dioxide with a Zr/Si ratio of the mixture being between 0.5 and 1 wt % and also a silicon organic compound as well as a compression aid, and a green body is formed from the mixture by milling, which green body is then sintered.
    Type: Grant
    Filed: February 12, 2007
    Date of Patent: July 28, 2009
    Assignee: Forschungszentrum Karlsruhe GmbH
    Inventors: Joachim Binder, Jürgen Hausselt, Hans-Joachim Ritzhaupt-Kleissl, Nadja Schlechtriemen, Stefan Stolz
  • Patent number: 7282463
    Abstract: A thermocautery block is formed by mixing alumina, zirconium silicate, feldspar, pottery stone, siliceous limestone, kaolin, Gairome clay (Japan), and black soil with water; evenly stirring the mixture; compressing, dehydrating, and extruding the mixture into polygonal blocks; and drying, kilning, and cooling the blocks. The thermocautery block has a high density and a hardness higher than 6.0, and could store thermal energy after being heated for a short time. The stored thermal energy is progressively released via superficial areas of the block other than corners thereof to produce the effect of progressive temperature rise.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: October 16, 2007
    Inventor: Chieh Ming Chang
  • Patent number: 7176153
    Abstract: A refractory system for glass melting furnaces includes alumina, zirconia, and silica mixed with a silica binder. The refractory may be formed as refractory blocks or directly onto the wear portion of a glass melting furnace. The refractory may be formed using casting, pumping, or shotcreting methods.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: February 13, 2007
    Assignee: Magneco/Metrel, Inc.
    Inventor: Michael W. Anderson
  • Patent number: 7129192
    Abstract: The invention concerns a refractory product comprising more than 85% of zirconia (ZrO2), characterized in that it comprises in wt. % with respect to oxides: ZrO2>92%, SiO2: 2 to 8%, Na2O: 0.12 to 1%, Al2O3: 0.2 to 2%, 0.5%?Y2O3+CaO?2.6%, with the proviso that Y2O3: 0.3 to 2% and that CaO: 0.5 to 1.93%.
    Type: Grant
    Filed: February 28, 2003
    Date of Patent: October 31, 2006
    Assignee: Saint-Gobain Centre de Recherches et D'Etudes Europeen
    Inventors: Yves Marcel Leon Boussant-Roux, Michel Marc Gaubil
  • Publication number: 20040266604
    Abstract: An unwrought refractory composition, in particular for producing glass furnace hearths, includes a base mixture comprising in wt. %: 1 to 6% of a hydraulic cement, and 94 to 99% of particles of at least a refractory material mainly consisting of alumina (Al2O3), zirconia (ZrO2) and silica (SiO2), the fraction of the particles of the base mixture having a size less than 40 &mgr;m being distributed in wt. % relative to the weight of the base mixture, as follows: fraction<0.5 &mgr;m: ≧4%; fraction<2 &mgr;m: ≧5%; fraction<10 &mgr;m: ≧16%; fraction<40 &mgr;m: 29-45%, the refractory composition further comprising, in wt. % relative to the weight of the base mixture: 0.02 to 0.08% of organic fibers, and 0.075 to 1% of a surfactant.
    Type: Application
    Filed: May 19, 2004
    Publication date: December 30, 2004
    Inventors: Jacques Marius Louis Guigonis, Thierry Claude Consales
  • Publication number: 20040198583
    Abstract: The present invention relates to a sole-covering agent for use in a carbonization chamber of a coke oven wherein the agent includes a refractory material having an average particle diameter of 10 &mgr;m or less and a melting point higher than a wall surface temperature of a carbonization chamber during operation and an organic binder and the agent has an average particle diameter in the range of from 0.3 to 10 mm, and a method of manufacturing the same. Furthermore, a method of applying the sole-covering agent to a coke oven is also provided. According to the invention, a load generated after coating of a high temperature refractory material for use in a carbonization chamber of an oven wall and applied on a coke pushing machine can be reduced.
    Type: Application
    Filed: January 22, 2004
    Publication date: October 7, 2004
    Inventors: Takeshi Ando, Tadakatsu Kishi, Ryuzou Wakimoto, Teruo Onozawa, Shigeru Nakai
  • Publication number: 20040138048
    Abstract: A refractory system for glass melting furnaces includes alumina, zirconia, and silica mixed with a silica binder. The refractory may be formed as refractory blocks or directly onto the wear portion of a glass melting furnace. The refractory may be formed using casting, pumping, or shotcreting methods.
    Type: Application
    Filed: December 9, 2003
    Publication date: July 15, 2004
    Inventor: Michael W. Anderson
  • Patent number: 6514892
    Abstract: Transparent solid, fused microspheres are provided. In one embodiment, the microspheres contain alumina, zirconia, and silica in a total content of at least about 70% by weight, based on the total weight of the solid, fused microspheres, wherein the total content of alumina and zirconia is greater than the content of silica, and further wherein the microspheres have an index of refraction of at least about 1.6 and are useful as lens elements.
    Type: Grant
    Filed: May 2, 2000
    Date of Patent: February 4, 2003
    Assignee: 3M Innovative Properties Company
    Inventors: Toshihiro Kasai, Kenton D. Budd, Stephen L. Lieder, James A. Laird, Chikafumi Yokoyama, Toshinori Naruse, Kenji Matsumoto, Hirohiko Ono
  • Patent number: 6458732
    Abstract: A dry refractory composition having superior insulating value. The dry refractory composition also may have excellent resistance to molten metals and slags. The composition includes filler lightweight material, which may be selected from perlite, vermiculite, expanded shale, expanded fireclay, expanded alumina silica hollow spheres, bubble alumina, sintered porous alumina, alumina spinel insulating aggregate, calcium alumina insulating aggregate, expanded mulllite, cordierite, and anorthite, and matrix material, which may be selected from calcined alumina, fused alumina, sintered magnesia, fused magnesia, silica fume, fused silica, silicon carbide, boron carbide, titanium diboride, zirconium boride, boron nitride, aluminum nitride, silicon nitride, Sialon, titanium oxide, barium sulfate, zircon, a sillimanite group mineral, pyrophyllite, fireclay, carbon, and calcium fluoride.
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: October 1, 2002
    Assignee: Allied Mineral Products, Inc.
    Inventors: Douglas K. Doza, John Y. Liu
  • Patent number: 6419737
    Abstract: A cementitious matrix consisting essentially of aluminosilicate polymer containing a liquid component of an aqueous solution of an alkali metal silicate having the formula M2O.RSiO2.XH2O, in which: M is an alkali metal monovalent cation such K+ or Na+; R is the molar ratio of SiO2/M2O, where the range is between 0.5/1 and 9/1; and X is the amount of water, where the amount of water is between 30 and 70 wt %; and a powder component which contains the silico-aluminous reactive raw materials Al6Si2O13 and Al2O3.4SiO2, with a relative proportion between 40 and 60 wt %, where the particle size of both components ranges between 40 and 70 microns. The cementitious matrix has high mechanical strength and is resistant to high temperatures.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: July 16, 2002
    Assignee: H.T.B.S. Corporation B.V.
    Inventor: Anas Haji
  • Patent number: 6352951
    Abstract: The invention concerns a refractory material based on chromium corundum, a chromium corundum brick made of said material as well as the use thereof.
    Type: Grant
    Filed: March 12, 2000
    Date of Patent: March 5, 2002
    Assignee: Didier-Werke AG
    Inventors: Karl-Heinz Mossal, Selim Yesiltas, Albert Kleinevoss, Thomas Weichert
  • Patent number: 6121177
    Abstract: The invention relates to a novel sintered material, characterized in that it is produced from a batch containing 5 to 40% zircon and in that it has the following chemical composition in % by weight:______________________________________ ZrO.sub.2 + HfO.sub.2 82-96 SiO.sub.2 1.7-14 TiO.sub.2 0.2-3 Y.sub.2 O.sub.3 0.4-5 Al.sub.2 O.sub.3 0.2-2.
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: September 19, 2000
    Assignee: Societe Europeenne des Produits Refractaires
    Inventors: Jacques Marius Louis Guigonis, Eric Thierry Georges Jorge, Charles Nicholas McGarry
  • Patent number: 6024787
    Abstract: A water-soluble ceramic core is prepared which can be advantageously used in the die casting, gravity casting, and investment casting of precision aluminum alloy objects. The ceramic core contains: (a) 60 to 70% by weight of alumina (A1.sub.2 O.sub.3) flour; (b) about 15 to 25 by weight of zircon (ZrSiO.sub.4) flour; (c) about 5 to 15 by weight of sodium hydrogen phosphate (Na.sub.2 HPO.sub.4); and (d) about 5 by weight of sugar. In preparing the ceramic core, sodium hydrogen phosphate and sugar are first dissolved in water to form a sodium hydrogen phosphate/sugar solution. Then alumina flour and zircon flour are added into the sodium hydrogen phosphate/sugar solution to form a slurry, which is caused to form a precursory ceramic core using an injection molding or slip casting process. After blow-drying the precursory ceramic core is calcined at temperatures between 70 and 800.degree. C.
    Type: Grant
    Filed: June 5, 1998
    Date of Patent: February 15, 2000
    Assignee: Industrial Technology Research Institute
    Inventor: Yuh-Wen Lee
  • Patent number: 5958814
    Abstract: A composite and monolithic refractory structure, particularly adapted for making furnaces for glassmaking or the like, constituted by a block-shaped component made of electro-cast refractory material based on oxides of aluminum, zirconium, silicon, and the like, having shapes and dimensions that are adapted for its uses, inside which at least one protective element is monolithically inserted; the protective element is highly resistant to the attack of molten glass baths or the like and is chosen among metals, noble metals, refractory metals, refractory materials, conventional and non-conventional ceramic materials, such as carbides, nitrides, borides, and the like, or graphite-based materials, alloys and/or compounds and/or composites thereof; the element is provided substantially in the shape of a plate that is shaped and sized so as to have a profile that is similar to the peripheral profile of the refractory block and is arranged, inside the block, so that its surfaces are located at, and proximate to, the
    Type: Grant
    Filed: December 18, 1996
    Date of Patent: September 28, 1999
    Assignee: Refel S.p.A.
    Inventors: Giancarlo Dinelli, Alessandro Fantinel
  • Patent number: 5912201
    Abstract: A shaped ceramic article capable of being cut manually into selected sizes and process is based on a mixture of high-temperature resistant ceramic fibers and fibers which soften at temperatures below 2000.degree. F., particles of a ceramic material stable to temperatures exceeding 2000.degree. F., particles of a ceramic material which sinter at temperatures below 2000.degree. F., and a binder which provides green strength to shapes formed by vacuum formation from a slurry. The vacuum formed shape is dried at about 400.degree. F., thereby dried to form a shape which is preferably dipped in colloidal alumina or silica and dried again. The shape is sinterable by contact with flowing molten metal or by being sujected to radiant heat to form a hardened shape-stable ceramic form.
    Type: Grant
    Filed: July 24, 1997
    Date of Patent: June 15, 1999
    Assignee: Fiber Ceramics, Inc.
    Inventors: Clifford E. Couture, Paul A. Schumacher, Orville C. Clemmons
  • Patent number: 5900382
    Abstract: The present invention relates to a refractory binder that comprises a mixture of aqueous phosphate and silica sol. The silica sol has been found to gel and set in a surprisingly effective and useful way. Preferably, the refractory binder further incorporates a small amount of magnesia as an accelerator. The present invention also provides a method of binding a refractory material such, for example, as alumina, zirconia mullite or aluminium silicate by using a refractory binder according to the invention.
    Type: Grant
    Filed: August 12, 1997
    Date of Patent: May 4, 1999
    Inventor: Richard Dudley Shaw
  • Patent number: 5877105
    Abstract: An alumina-zirconia sintered body comprising 92 to 35% by weight of aluminum oxide and 8 to 65% by weight of zirconium oxide having mainly tetragonal system, and 0.2 to 5 parts by weight of silicon oxide per 100 parts by weight of the total of aluminum oxide and zirconium oxide, and having a relative density of 95% or more, has improved wear resistance and suitable for use in an impact grinder.
    Type: Grant
    Filed: January 28, 1997
    Date of Patent: March 2, 1999
    Assignees: Hitachi Chemical Company, Ltd., Kansai Matec Co., Ltd.
    Inventors: Akihito Iwai, Hiroshi Wada, Katsumi Matsumoto, Sosuke Naito, Yoshihiko Imai, Hideki Nakamura, Hiroaki Tanaka
  • Patent number: 5753572
    Abstract: Mixes suitable for casting or gunning containing a heat-resistant aggregate blend containing at least about 50 wt. % high alumina grain, silicon carbide, and zircon sand, and to the method of utilizing the same to form alkali-resistant linings in high temperature vessels that have improved resistance to build-up.
    Type: Grant
    Filed: June 28, 1996
    Date of Patent: May 19, 1998
    Assignee: Harbison-Walker Refractories Company
    Inventors: Mark C. Langenohl, Christopher L. Macey
  • Patent number: 5731250
    Abstract: Ceramic bodies comprised mainly of zircon and wollastonite, with zircon being the dominant crystalline phase, show improved resistance to alkaline conditions at elevated temperatures than conventional bodies and excellent thermal stability.
    Type: Grant
    Filed: June 6, 1997
    Date of Patent: March 24, 1998
    Assignee: Norton Chemical Process Products Corporation
    Inventors: John S. Reid, Thomas Szymanski
  • Patent number: 5691259
    Abstract: A shaped ceramic article capable of being cut manually into selected sizes and process is based on a mixture of high-temperature resistant ceramic fibers and fibers which soften at temperatures below 2000.degree. F., particles of a ceramic material stable to temperatures exceeding 2000.degree. F., particles of a ceramic material which sinter at temperatures below 2000.degree. F., and a binder which provides green strength to shapes formed by vacuum formation from a slurry. The vacuum formed shape is dried at about 400.degree. F., thereby dried to form a shape which is preferably dipped in colloidal alumina or silica and dried again. The shape is sinterable by contact with flowing molten metal or by being sujected to radiant heat to form a hardened shape-stable ceramic form.
    Type: Grant
    Filed: November 8, 1996
    Date of Patent: November 25, 1997
    Assignee: Fiber Ceramics, Inc.
    Inventors: Clifford E. Couture, Paul A. Schumacher, Orville C. Clemmons
  • Patent number: 5567214
    Abstract: A process is described for the production of alumina/zirconia materials which uses cheap scrap alumina/zirconia/silica material as feedstock along with a reducing agent to lower the final silica content to an acceptable level.
    Type: Grant
    Filed: May 3, 1995
    Date of Patent: October 22, 1996
    Assignee: Saint-Gobain/Norton Industrial Ceramics Corporation
    Inventor: Peter J. Ashley
  • Patent number: 5466643
    Abstract: High zirconia fused cast refractories which include as chemical components of refractories in weight %, 85 through 91% of ZrO.sub.2, 7.0 through 11.2% of SiO.sub.2, 0.85 through 3.0% of Al.sub.2 O.sub.3, 0.05 through 1.0% of P.sub.2 O.sub.5, 0.05 through 1.0% of B.sub.2 O.sub.3 and 0.01 through 0.12% of a summed amount of K.sub.2 O and Na.sub.2 O, wherein the weight % of K.sub.2 O is not smaller than the weight % of Na.sub.2 O.
    Type: Grant
    Filed: February 1, 1994
    Date of Patent: November 14, 1995
    Assignee: Asahi Glass Company Ltd.
    Inventors: Toshihiro Ishino, Otojiro Kida, Yoshihisa Beppu
  • Patent number: 5082741
    Abstract: The present invention relates to a novel thermal spray material in any one of the forms of a particle mixture material, a granule material, and an electric fused material of 2CaO.SiO.sub.2 and CaO.ZrO.sub.2. As 2CaO.SiO.sub.2, .gamma.-2CaO.SiO.sub.2 is used. The ratio of .gamma.-2CaO.SiO.sub.2 to CaO.ZrO.sub.2 is specified by weight %. This invention relates also to a thermal sprayed member formed by thermal spraying this thermal spray material on a thermal resistant substrate.
    Type: Grant
    Filed: February 8, 1991
    Date of Patent: January 21, 1992
    Assignees: Tocalo Co., Ltd., Onoda Cement Co., Ltd.
    Inventors: Hatsuo Taira, Masakazu Ikeda, Yoshio Harada, Hiroshi Hagiwara
  • Patent number: 5066624
    Abstract: The invention relates to a refractory thixotropic self-hardening vibration compound on the basis of zirconium silicate having the following chemical composition (in % by mass);______________________________________ 20 to 30% SiO.sub.2 20 to 45% Al.sub.2 O.sub.3 0.7 to 1.4% TiO.sub.2 0.2 to 0.8% P.sub.2 O.sub.5 0 to 1.5% K.sub.2 O + Na.sub.2 O + LiO.sub.2 0 to 1.0% Fe.sub.2 O.sub.3 0 to 0.05% CaO residue ZrO.sub.
    Type: Grant
    Filed: April 23, 1987
    Date of Patent: November 19, 1991
    Assignee: Martin & Pagenstecher GmbH
    Inventors: Gert Konig, Jurgen Baumann
  • Patent number: 5055433
    Abstract: An alumina-zirconia electrofusing material whose chemical composition consists of about 30-75 wt. % Al.sub.2 O.sub.3 and about 25-70 wt. % ZrO.sub.2 is provided in an amount of about 5-50 wt %, and this electrofusing material is mixed with other materials, and a resultant mixture is press-shaped and fired to produce a slide gate refractory. In order to further improve resistance to corrosion and spalling, particle diameters of the electrofusing material are continuously distributed in a range from about 0.1 mm to about 2.5 mm.
    Type: Grant
    Filed: June 1, 1989
    Date of Patent: October 8, 1991
    Assignee: Toshiba Ceramics Co., Ltd.
    Inventors: Shigeki Niwa, Kazuhide Kawai, Takahumi Nishibe, Toshio Kawamura