Abstract: The present invention provides a high alumina fused cast refractory that is easily produced and has low porosity and high corrosion resistance, and a method of producing the same. The high alumina fused cast refractory of the present invention has the following chemical composition: 95.0 mass % to 99.5 mass % Al2O3, 0.20 mass % to 1.50 mass % SiO2, 0.05 mass % to 1.50 mass % B2O3, 0.05 mass % to 1.20 mass % MgO and balance. The method of producing the high alumina fused cast refractory of the present invention includes obtaining a mixture by mixing an Al2O3 source material, a SiO2 source material, a B2O3 source material and an MgO source material, and fusing the mixture.

Abstract: Sintered product having a chemical analysis such that, in mass percentages: SiO2 content is greater than 0.2% and less than 2%, and CaO content is greater than 0.1% and less than 1.5%, and MgO content is less than 0.3%, and alumina and other elements being the complement at 100%, the content of other elements being less than 1.5%, having a relative density greater than 90%, comprising, for more than 90% of its volume, a stack of ceramic platelets (10) laid flat, all of said platelets having an average thickness less than 3 ?m, more than 95% by number of said platelets each containing more than 95% by mass of alumina, having a width (l) greater than 81 mm.

Abstract: The present disclosure relates to a composite of sintered mullite reinforced corundum granules and a method for its preparation. The composite comprises mullite and corundum in an interlocking microstructure. The process for preparing the composite involves the steps of admixing the raw materials followed by sintering to obtain the composite comprising sintered mullite reinforced corundum granules.

Abstract: A proppant having a high alumina content, low iron content and low alkali content may be prepared from a raw bauxite ore containing greater than 60 wt. % tri-hydrate alumina. The proppant may further be prepared from calcined bauxite having greater than 80 wt. % tri-hydrate alumina.

Abstract: A process for preparing roofing granules includes forming kaolin clay into green granules and sintering the green granules at a temperature of at least 900 degrees Celsius to cure the green granules until the crystalline content of the sintered granules is at least ten percent as determined by x-ray diffraction.

Abstract: A corrosion-resistant member may include alumina ceramics containing ?-alumina and anorthite. The alumina ceramics may contain 0.4% by mass or more of Ca and Si in total in terms of CaO and SiO2, respectively, and a mass ratio of CaO/SiO2 may fall within a range of 0.5 to 2. Moreover, a ratio B/A of X-ray diffraction peak intensity B for (004) plane of the anorthite to X-ray diffraction peak intensity A for (104) plane of the ?-alumina in a surface of the alumina ceramics, may be 0.01 or more.

Abstract: A composite ceramic powder of the present invention includes: a LAS-based ceramic powder having precipitated therein ?-eucryptite or a ?-quartz solid solution as a main crystal; and TiO2 powder and/or ZrO2 powder.

Abstract: The invention relates to a method for preparing a material based on an aluminosilicate selected from barium aluminosilicate BAS, barium-strontium aluminosilicate BSAS, and strontium aluminosilicate SAS, said aluminosilicate consisting of aluminosilicate with a hexagonal structure, characterised in that it includes a single sintering step in which a mixture of powders of precursors of said aluminosilicate, including an aluminium hydroxide Al(OH)3 powder, are sintered by a hot-sintering technique with a pulsed electric field SPS; whereby a material based on an aluminosilicate, said aluminosilicate consisting of an aluminosilicate with a hexagonal structure is obtained. The material based on an aluminosilicate prepared by said method can be used in a method for preparing a composite material consisting of an aluminosilicate matrix reinforced by reinforcements made of metalloid or metal oxide.

Abstract: Roofing systems are disclosed herein. In particular, an asphaltic roofing product having an asphaltic substrate and at least one granule disposed thereon is disclosed herein.

Abstract: Systems, methods, and other embodiments associated with multi-phase ceramic composites are described herein. Specifically, a multi-phase ceramic composite having a microstructure having at least one solid-state lubricant phase and at least one wear resistant material phase.

Abstract: Disclosed herein are green bodies comprising at least one ceramic-forming powder; at least one binder; and at least one cross-linked starch present in an amount of at least about 20% by weight as a super addition. Further disclosed herein is a method of making a porous ceramic body comprising mixing at least one ceramic-forming powder, at least one solvent such as water, at least one binder, and at least one cross-linked starch present in an amount of about 20% by weight as a super addition to form a batch composition; extruding the batch composition to form a green body; drying the green body; and firing the green body to form a porous ceramic body. Also disclosed herein are methods of screening a green body for making a porous ceramic body.

Abstract: A lightweight ablator formulation has been developed which offers superior thermal performance compared to current state of the art ablator formulations. The lightweight ablator formulations described herein typically include at least one endothermically decomposing (energy absorbing) material with a fluxing agent resulting in significantly reduced backface temperature response and a more stable surface. According to one implementation the ablator composition comprises about 30 to about 70 percent by weight of a base silicone resin, about 25 to about 67 percent by weight of a low-density filler, about 3 to about 7 percent by weight of a curing agent and greater than 0 and up to about 10 percent by weight of a boron-containing compound.

Abstract: A formulation containing polymer, resin and cement combined with aggregate can be used as a gunnable mix that is applied to a surface by being conveyed pneumatically in dry form to a nozzle, where water is added. Polymer in the gunnable mix enables it to adhere and bond to a surface, such as carbon brick, of a lining of a vessel used for the containment of molten metals. The formulation may be used, for example, to repair and protect blast furnace hearth linings.

Abstract: A roofing article comprising (i) an asphaltic substrate; and (ii) a plurality of mullite-containing granules disposed on a surface of the substrate, where said mullite-containing granules include a mullite concentration of at least 35 wt % and at most 63 wt % as determined by quantitative x-ray diffraction.

Abstract: Knit fabrics having ceramic strands, thermal protective members formed therefrom and to their methods of construction are disclosed. Methods for fabricating thermal protection using multiple materials which may be concurrently knit are also disclosed. This unique capability to knit high temperature ceramic fibers concurrently with a load-relieving process aid, such as an inorganic or organic material (e.g., metal alloy or polymer), both small diameter wires within the knit as well as large diameter wires which provide structural support and allow for the creation of near net-shape performs at production level speed. Additionally, ceramic insulation can also be integrated concurrently to provide increased thermal protection.

Abstract: A sintered refractory product having the form of a block and consisting of a granulate formed by all the grains having a size larger than 100 ?m, referred to as “coarse grains”, and a matrix binding the coarse grains and consisting of the grains having a size smaller than or equal to 100 ?m, the granulate representing between 45% and 90% by mass of the product, the product having a composition such that, in a mass percentage based on the oxides: Al2O3>80%, SiO2<15%, Na2O<0.15%, Fe2O3<0.05%, CaO<0.1%, the other oxides forming the remainder up to 100%, and the Na2O content in the matrix being greater than 0.010%, in a mass percentage based on the mass of the product.

Abstract: A ceramic shaped abrasive particle bounded by a base surface having a perimeter, contiguous sidewalls abutting the perimeter, and a multifaceted surface comprising contiguous facets. Each of the contiguous sidewalls abuts the perimeter, and collectively the contiguous sidewalls abut the perimeter in its entirety. Adjacent pairs of the contiguous sidewalls abut each other along respective corner edges. The multifaceted surface is spaced apart from the base surface by the contiguous sidewalls. At least one V-shaped groove extends from one of the corner edges across the multifaceted surface to one of the contiguous sidewalls that does not contact that corner edge. Less than ten percent of the multifaceted surface area is parallel to the base surface. Pluralities of the shaped abrasive particles and coated abrasive articles including them are also disclosed.

Abstract: To provide an alumina-based fibrous mass having a high areal pressure and is usable as a holding material for an exhaust gas cleaners and a production process thereof; the alumina-based fibrous mass has a chemical composition containing an Al2O3 in an amount of 70% or more and less than 90% and having a total pore volume of 0.0055 mL/g or less.

Abstract: The production of a quartz glass grit comprises the granulation of pyrogenetically produced silicic acid, and the formation of a SiO2 granulate and the vitrification of the SiO2 granulate using a treatment gas, which contains at least 30% by volume of helium and/or hydrogen. Said process is time consuming and cost intensive.

Abstract: An electrostatic chuck includes a placing stage formed from a ceramic including aluminum oxide and yttrium oxide, and an electrostatic electrode arranged in the placing stage, wherein a content rate of the yttrium oxide is 0.5 wt % to 2.0 wt %. Preferably, the electrostatic chuck is used while being heated at a temperature of 100° C. to 200° C.

Abstract: A method for improving the thermo-mechanical properties of an aluminum-titanate composite, the composite including at least one of strontium-feldspar, mullite, cordierite, or a combination thereof, including: combining a glass source and an aluminum-titanate source into a batch composition; and firing the combined batch composite composition to produce the aluminum-titanate composite. Another method for improving the thermo-mechanical properties of the composite dips a fired composite article into phosphoric acid, and then anneal the dipped composite article. The resulting composites have a thin glass film situated between the ceramic granules of the composite, which can arrest microcrack propagation.

Abstract: A refractory object can include at least approximately 10 wt % Al2O3 and at least approximately 1 wt % SiO2. In an embodiment, the refractory object can include an additive. In a particular embodiment, the additive can include TiO2, Y2O3, SrO, BaO, CaO, Ta2O5, Fe2O3, ZnO, or MgO. The refractory object can include at least approximately 3 wt % of the additive. In an additional embodiment, the refractory object can include no greater than approximately 8 wt % of the additive. In a further embodiment, the creep rate of the refractory object can be at least approximately 1×10?6 h?1. In another embodiment, the creep rate of the refractory object can be no greater than approximately 5×10?5 h?1. In an illustrative embodiment, the refractory object can include a glass overflow trough or a forming block.

Abstract: Disclosed is a refined white ceramic material, which belongs to the field of ceramic materials for component packaging, and comprises the following raw materials by weight in percentage: aluminum oxide 87-93, magnesium oxide 0.8-5, silicon dioxide 1-6, calcium oxide 0.6-4, titanium dioxide 0.01-0.5, and zirconium dioxide 0.5-3. The method for preparing same comprises: (1) washing aluminum oxide grinding balls and a ball-milling tank, and drying for later use; (2) weighing a solvent NP-10 of 0.5-4 by weight in percentage, and adding the solvent into the ball-milling tank; (3) weighing raw materials, adding the raw materials into the ball-milling tank, and performing ball milling for 72±0.5 h. By means of the refined white ceramic material of the present invention, the obtained ceramic grains have even sizes, small surface roughness, and high fracture resistance performance of ceramic body.

Abstract: Disclosed is a method for producing a glass substrate, which involves a first polishing step and a second polishing step both for polishing the surface of the glass substrate with a polishing solution containing a polishing agent. The method is characterized by additionally involving a heating step for heating the glass substrate, wherein the heating step is carried out after the first polishing step and before the second polishing step.

Abstract: Nano-sized clay minerals enhance the viscosity of aqueous fluids that have increased viscosity due to the presence of viscoelastic surfactants (VESs). In one non-limiting theory, the nano-sized phyllosilicate mineral viscosity enhancers associate, link, connect, or relate the VES elongated micelles into associations thereby increasing the viscosity of the fluid, possibly by mechanisms involving chemisorption or surface charge attractions. The nano-sized phyllosilicate mineral particles, also called clay mineral nanoparticles, may have irregular surface charges. The higher fluid viscosity is beneficial to crack the formation rock during a fracturing operation, to reduce fluid leakoff, and to carry high loading proppants to maintain the high conductivity of fractures.

Abstract: The invention relates to a method for thermally processing ?-spodumene, i.e. lithium aluminum silicate, by which treatment it is transformed into ?-spodumene, which is more advantageous for further processing; in the method, concentrate or ore with a grain size of 20-1,000 ?m is processed in a fluidized bed reactor, at a temperature of 800-1,000° C., by using an oxygenous gas as the fluidizing gas.

Abstract: Methods or making an environmental barrier coating using a sintering aid including combining at least water, a primary transition material selected from mullite, BSAS, or a mullite/BSAS mixture, and a slurry sintering aid to produce a transition layer slurry; applying the transition layer slurry to a ceramic component; combining at least water, and a primary outer material of BSAS to produce an outer layer slurry; applying the outer layer slurry to the component having the applied transition layer slurry; and sintering the component to produce the environmental barrier coating having at least a transition layer and an outer layer where the transition layer comprises a porosity of from 0% to about 30% by volume of the transition layer, and the outer layer comprises a porosity of from 0% to about 15% by volume of the outer layer.

Abstract: The present description relates to a refractory composition including 70 weight percent to 98 weight percent particulate refractory material and 2 weight percent to 30 weight percent of a binder phase including reactive filler and a binder, the binder phase substantially includes solely reactive andalusite as reactive filler.

Abstract: Porous composites of acicular mullite and tialite are formed by firing an acicular mullite body in the presence of an oxide of titanium. In some variations of the process, the oxide of titanium is present when the acicular mullite body is formed. In other variations, the oxide of titanium is applied to a previously-formed acicular mullite body. Surprisingly, the composites have coefficients of linear thermal expansion that are intermediate to those of acicular mullite and tialite alone. Some of the tialite is believed to form at grain boundaries and/or points of intersection between acicular mullite needles, rather than merely coating the needles. The presence of the titanium oxide(s) during acicular mullite formation does not significantly affect the ability to produce a highly porous network of mullite needles.

Abstract: Porous composites of mullite and cordierite are formed by firing an acicular mullite body in the presence of a magnesium source and a silicon source. In some variations of the process, the magnesium and silicon sources are present when the acicular mullite body is formed. In other variations, the magnesium source and the silicon source are applied to a previously-formed acicular mullite body. Surprisingly, the composites have coefficients of linear thermal expansion that are intermediate to those of mullite and cordierite alone, and have higher fracture strengths than cordierite at a similar porosity. Some of the cordierite forms at grain boundaries and/or points of intersection between mullite needles, rather than merely coating the needles. The presence of magnesium and silicon sources during acicular mullite formation does not significantly affect the ability to produce a highly porous network of mullite needles.

Abstract: There is disclosed a porous material containing aggregates; and a composite binding material which binds the aggregates to one another in a state where pores are formed and in which mullite particles that are reinforcing particles are dispersed in cordierite that is a binding material, and a content of metal silicon is smaller than 15 mass %. Preferably, to a total mass of the aggregates, the composite binding material and the metal silicon, a lower limit value of a content of the composite binding material is 12 mass %, and an upper limit value of the content of the composite binding material is 50 mass %. Preferably, to the total mass, a lower limit value of a content of the mullite particles is 0.5 mass %, and an upper limit value of the content of the mullite particles is 15 mass %. A porous material having a high thermal shock resistance is provided.

Abstract: Provided is a refractory filler powder, comprising particles, each of which has precipitates of willemite and gahnite.

Abstract: The invention is to provide an aluminum titanate-based ceramics showing a good mechanical strength. The invention is an aluminum titanate-based ceramics obtained by firing a starting material mixture which contains a titanium element and an aluminum element, and further contains a chromium element and/or a tungsten element. Preferably, a content of a chromium source which contains the chromium element is from 0.001 to 5 parts by mass, and a content of a tungsten source which contains the tungsten element is from 0.001 to 1.0 part by mass relative to 100 parts by mass of the starting material mixture.

Abstract: In a thermally sprayed, gastight protective layer for metal substrates, such as Fe, Ni, Al, Mg and/or Ti, the spray powder for the purpose includes at least two components. The first is a silicate mineral or rock and the second is a metal powder and/or a further silicate mineral or rock. The silicate mineral or rock component in the spray powder has an alkali content of less than 6 percent by weight.

Abstract: Disclosed is a dielectric ceramic composition which has high dielectric constant and suppressed low thermal expansion coefficient. Also disclosed are a multilayer dielectric substrate using the dielectric ceramic composition, and an electronic component. Specifically disclosed is a dielectric ceramic composition which contains an ATiO3 (wherein A represents either Ca and/or Sr) phase and an AAl2Si2O8 phase, said dielectric ceramic composition being characterized in that the dielectric constant is not less than 10 at 3 GHz and the average thermal expansion coefficient over the temperature range of 40-600° C. is less than 7 ppm/° C.

Abstract: The disclosure relates to ceramic-body-forming batch materials comprising at least one pore former and inorganic batch components comprising at least one silica source having a specified particle size distribution, methods of making ceramic bodies using the same, and ceramic bodies made in accordance with said methods. The disclosure additionally relates to methods for reducing pore size variability in ceramic bodies and/or reducing process variability in making ceramic bodies.

Abstract: A mullite-based body including mullite, alumina, and titanium manganese oxide is disclosed. The mullite-based sintered body includes mullite of 79.3 to 85.2 mass %, alumina of 14.2 to 19.8 mass % and MnTiO3 of 0.6 to 1.1 mass %. The mullite-based sintered body has a relative density of 96% or higher. A circuit board and a probe card are also disclosed. The circuit board includes the mullite-based sintered body. The probe card includes the wiring substrate; a surface wiring layer on a surface of the wiring substrate; and a measuring terminal electrically coupled to the surface wiring layers for measuring the electrical characteristics of an electric circuit.

Abstract: An object of the invention is to provide, in porous thermal insulating firebricks formed by molding and drying bubble-containing slurry obtained by foaming slurry containing a fire resistant powder and water, a thermal insulating firebrick superior in thermal insulating property in spite of the same composition and porosity. A porous thermal insulating firebrick formed by molding and drying bubble-containing slurry obtained by foaming slurry containing a fire resistant powder with a heat resistant temperature of 1,000° C. or higher and water has the porosity of 60% or more, and 80% or more volume with respect to a total pore volume of the inside of the thermal insulating firebrick consists of pores having a pore size of 200 ?m or less.

Abstract: Provided is a mono- or multilayer ceramic substrate which exhibits a high flexural strength. The substrate contains a sintered ceramic which includes respective crystal phases of quartz, alumina, fresnoite, sanbornite, and celsian, in which the relationship between the diffraction peak intensity A in the (201) plane of the fresnoite and the diffraction peak intensity B in the (110) plane of the quartz, measured by a powder X-ray diffractometry in the range of the diffraction peak angle 2?=10 to 40°, is A/B?2.5. The fresnoite crystal phase preferably has an average crystal grain size of 5 ?m or less. In firing to obtain this ceramic sintered body, the maximum temperature falls within the range of 980 to 1000° C.

Abstract: The present description relates to a refractory composition including 70 weight percent to 98 weight percent particulate refractory material and 2 weight percent to 30 weight percent of a binder phase including reactive filler and a binder, the binder phase substantially includes solely reactive andalusite as reactive filler.

Abstract: A cement free refractory mixture contains aluminum oxide, silicon carbide, fumed silica, aluminum metal, an anti-oxidant, reactive alumina, and a carbon-bearing material. The mixture can be formed by conventional techniques to create refractory articles to contain or direct the flow of liquid metals. Refractory articles formed by the mixture do not require firing to achieve an initial cure.

Abstract: Sintered, substantially round and spherical particles and methods for producing such sintered, substantially round and spherical particles from an alumina-containing raw material and a metal oxide sintering aid. The alumina-containing raw material contains from about 40% to about 55% alumina. Methods for using such sintered, substantially round and spherical particles in hydraulic fracturing operations.

Abstract: A ceramic foam filter for molten aluminum alloys comprising an alumina silicate rich core and a boron glass shell and a chemical composition comprising: 20-70 wt % Al2O3, 20-60 wt % SiO2, 0-10 wt % CaO, 0-10 wt %; MgO and 2-20 wt % B2O3.

Abstract: A refractory composition and processes for manufacture are provided where the compositions possess improved refractory alkali resistance and superior handling properties. Compositions and processes for their manufacture may include a plurality of ceramic particles and a binder sintered to the particles wherein the binder includes crystalline aluminum orthophosphate distributed as the result of an in situ reaction of aluminum metaphosphate with alumina. Kits provided according to the invention provide materials for use in manufacture of a composition where the kit includes aluminum metaphosphate and a nonfacile additive.

Abstract: An article which includes a structure of a ceramic material that has a composition SiOxMzCy, where Si is silicon, O is oxygen, M is at least one metal and C is carbon and wherein x<2, y>0 and z<1 and x and z are non-zero.

Abstract: A process for manufacturing a sintered ceramic composite, based on silicon nitride and ?-eucryptite, includes a step of producing a first powder blend, consisting of a powder of silicon nitride in crystalline form and a powder of a first lithium aluminosilicate in crystalline form, the composition of which is the following: (Li2O)x(Al2O3)y(SiO2)z, the lithium aluminosilicate composition being such that the set of molar fractions (x,y,z) is different from the set (1,1,2).

Abstract: An anodic bondable low-temperature fired porcelain having high-strength and low-thermal-expansion, wherein a conductive ion during anodic bonding is an Li ion, containing a complex oxide having a composition represented by the following formula: (1?x)(?Li2O-?MgO-?Al2O3-?Si2O2).xBi2O3??(1) where x represents a mass ratio of 0.01 to 0.1, and ?, ?, ? and ? have a molar ratio of 2 to 5:1 to 2:1 to 2:7 to 17.

Abstract: Because fracture toughness and translucency of translucent colored alumina sintered body of the past were low, the alumina sintered body was not suitable for uses such as dental materials, which require high toughness. The present invention relates to providing a translucent colored alumina sintered body that contains transition metal oxides, and with which the fracture toughness is 4.5 MPa·m0.5 or more and the maximum value of total forward transmittance (sample thickness 1 mm) to a wavelength of 300-800 nm is 60% or more. The present invention relates to obtaining a sintered body, at least 20% of which contains anisotropic grains with a long axis length of 10 ?m or greater and an aspect ratio of 1.

Abstract: Disclosed are ceramic articles comprising ceramic honeycomb bodies and an aqueous composition, for example in the form of a cold-set plug, as well as processes for preparing ceramic articles and processes for making an aqueous composition for use with ceramic articles, for example as a cold-set plug composition.

Abstract: The disclosure relates to ceramic-body-forming batch materials comprising at least one pore former and inorganic batch components comprising at least one silica source having a specified particle size distribution, methods of making ceramic bodies using the same, and ceramic bodies made in accordance with said methods. The disclosure additionally relates to methods for reducing pore size variability in ceramic bodies and/or reducing process variability in making ceramic bodies.