Abstract: A method for producing a bulk material consisting substantially of foamed or blown mineral or oxide particles by thermal treatment of a bulk material of basic particles, characterized in that the thermal treatment includes transport of a transversely conveyed or horizontal layer or of a free flow of the bulk material through a radiation field, the substantial active component of which lies in the near infrared range (NIR), and which has a power density of at least 50 kW/m2.

Abstract: A porous material includes an aggregate, and a binding material that binds the aggregate together in a state where pores are formed. The porous material contains 0.1 to 10.0 mass % of an MgO component, 0.5 to 25.0 mass % of an Al2O3 component, and 5.0 to 45.0 mass % of an SiO2 component with respect to the mass of the whole porous material, and further contains 0.01 to 5.5 mass % of an Sr component in terms of SrO.

Abstract: A honeycomb filter includes a pillar-shaped honeycomb structure body having a porous partition wall disposed to surround a plurality of cells and a plugging portion provided at an open end on a first end face side or a second end face side of each of the cells, wherein the partition wall is composed of a material containing cordierite as a main component thereof, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle diameters exceeding 3.0 ?m is 1400 per mm2 or more, and, in a pore diameter distribution which indicates a cumulative pore volume of the partition wall, with a log pore diameter on a horizontal axis and a log differential pore volume (cm3/g) on a vertical axis, a half-value width of a first peak that includes a maximum value of the log differential pore volume is 0.30 or less.

Abstract: A method for producing a porous body, comprising a raw-material mixing step of mixing talc having an average particle size of 1 ?m or more and 18 ?m or less, alumina, an auxiliary raw material containing a material that undergoes a eutectic reaction with talc and being prepared in an amount so as to satisfy a weight ratio of 0.5% or more and 1.5% or less by weight relative to the talc, and a pore-forming agent, to provide green body, and a molding and firing step of molding the green body to provide a compact and firing this compact at a firing temperature of 1350° C. to 1440° C.

Abstract: An inorganic membrane filtration article and methods for making the same. The membrane filtration article includes a sintered flow-through ceramic honeycomb with a plurality of partition walls defining a plurality of open channels from an inlet end of the honeycomb to an outlet end of the honeycomb. The honeycomb is formed from a cordierite composition with low-sodium and/or low-potassium content for enhanced filtration performance.

Abstract: Disclosed are a functional image tile and a manufacturing method therefor, the tile: being manufactured by printing a desired image on a surface of a tile manufactured through a mixture produced by mixing red clay, basalt fiber and mulberry fiber with a raw material formed by mixing plaster and water; being capable of smoothly absorbing ink during image printing since the red clay and the plaster having excellent absorbency are mixed; enabling the image printed on the surface thereof to be prevented from peeling off or spreading by moisture; and exhibiting excellent heat resistance, strength, and moisture-adjusting capability since the basalt fiber and the mulberry fiber are mixed together.

Abstract: Porous silicon and methods for preparation and use of the same are disclosed. The porous silicon materials have utility either alone or in combination with other materials, for example, combined with carbon particles for energy storage applications.

Abstract: The present invention relates to a method for preparing a metal catalyst (Ni, Co, etc.)-supported porous silicon carbide structure having meso- to macro-sized pores, high porosity and superior mechanical properties. Unlike the existing method wherein a porous silicon carbide structure is prepared and then the metal catalyst is infiltrated therein, the preparation of the porous silicon carbide structure and the supporting of the metal catalyst occur at the same time by the mixing metal catalyst material and starting materials. As a result, the metal catalyst is distributed uniformly in the porous silicon carbide structure and it is possible to locate a desired amount of the metal catalyst inside the porous silicon carbide structure.

Abstract: The invention discloses a sound-absorbing material particle and a preparation method thereof. The preparation method comprises the following steps: step 1, mixing a sound-absorbing raw material with a templating agent and water to prepare a sound-absorbing slurry, filling a reaction kettle with a porous ceramic substrate and the sound-absorbing slurry that are mixed together; step 2, performing hydrothermal crystallization in the reaction kettle to ensure that the sound-absorbing raw material is crystallized on the porous ceramic substrate and constitutes the sound-absorbing material particle together with the porous ceramic substrate; step 3, performing solid-liquid separation on the materials in the reaction kettle; and step 4, drying and roasting the sound-absorbing material particle.

Abstract: A porous ceramic structure has a porous ceramic aggregate configured from a plurality of porous ceramic particles, and the ratio of the number of corners at locations where two other porous ceramic particles are facing a corner of a porous ceramic particle with respect to the number of corners of the porous ceramic particles included in the porous ceramic aggregate is 80% or greater.

Abstract: A glass foam and methods of producing the same are disclosed. The glass foam is produced from a dried glass precursor gel having nanometer-sized pores and a bulk amorphous oxide-based matrix with an inorganic network of primary constituent oxides. One method includes obtaining the dried glass precursor gel, heating the dried glass precursor gel to a temperature below the melting point of the gel, maintaining the temperature for a time sufficient to expand the dried glass precursor gel, and expanding the dried glass precursor gel to form the glass foam.

Abstract: A process for producing a thermal barrier coating having an excellent thermal barrier effect and superior durability to thermal cycling. Also, a turbine member having a thermal barrier coating that has been formed using the production process, and a gas turbine. The process for producing a thermal barrier coating includes: forming a metal bonding layer (12) on a heat-resistant alloy substrate (11), and forming a ceramic layer (13) on the metal bonding layer (12) by thermal spraying of thermal spray particles having a particle size distribution in which the 10% cumulative particle size is not less than 30 ?m and not more than 100 ?m.

Abstract: A protective coating for a surface exposed to hot gas flow comprises a thermal layer, a conducting layer and an abrasive layer. The thermal layer comprises alumina having a sufficient amount of impurities to lower the thermal layer thermal conductivity. The layer is formed from a powder having a thermal conductivity no more than 10 BTU in/hr ft2° F., and overlies the surface. The conducting layer overlies the thermal layer. The abrasive layer comprises abrasive particles bonded in a metal matrix that is electroplated onto the conducting layer.

Abstract: The present invention aims at providing a porous molded product comprising magnesium and aluminum which is satisfactory in both of a specific surface area and mechanical properties, can be suitably used as filters, drying agents, adsorbents, purifying agents, deodorants, carriers for catalysts, etc., includes a large amount of micropores, and has a large specific surface area and a high strength, as well as a process for producing the porous molded product. The porous molded product of the present invention comprises at least magnesium and aluminum, and having a magnesium content of 10 to 50% by weight in terms of a magnesium atom, an aluminum content of 5 to 35% by weight in terms of an aluminum atom, a pore volume of 0.01 to 0.5 cm3/g, an average pore diameter of not more than 300 ? and an average collapse strength of not less than 3 kg, and can be produced by molding hydrotalcite comprising at least magnesium and aluminum and then calcining the resulting molded product at a temperature of 500 to 1500° C.

Abstract: A peelable sealing structure includes a sealing layer and one or more optional additional layers. The peelable sealing structure includes a sealing surface that is formable into a peelable seal upon contact with a sealing substrate at all temperatures in a peelable seal temperature range. Moreover, the peelable sealing structure comprises a thermoplastic polymer and an additive dispersed within at least a portion of the thermoplastic polymer with the peelable sealing structure defining the sealing surface.

Abstract: Provided is a method for producing a silicon carbide ceramic easily and simply producing a silicon carbide ceramic having a small amount in resistivity change due to temperature change and being capable of generating heat by current application; and having a forming raw material preparing step of mixing two or more kinds of silicon carbide ceramic powders containing 4H—SiC silicon carbide crystals at respectively different content ratio to prepare a forming raw material; a forming step of forming the forming raw material into a formed body; and a firing step of firing the formed body to produce a silicon carbide ceramic being adjusted at a content ratio of 4H—SiC silicon carbide crystal to a desired value.

Abstract: A silicon carbide-based porous body comprising a plurality of silicon carbide (SiC) particles as an aggregate and a binder which binds the silicon carbide particles to each other, wherein the content of the binder, i.e. [100×binder/(silicon carbide particles+binder)] is 5 to 70% by volume, the open pore ratio is 30 to 70%, and the binder contains at least one member selected from the group consisting of a Ti silicide, a Zr silicide, a Mo silicide and a W silicide, in an amount of at least 60% by volume of the total binder. The silicon carbide-based porous body can avoid excessive temperature elevation when it is used as a filter and the particulate matter (PM) captured thereby is burnt and removed.

Abstract: A method for fabricating a porous framework includes contacting a substrate with a solution containing a plurality of component materials are dissolved in the solution. A solid composite made of the plurality of component materials is electrodeposited onto the substrate. A plurality of electrodepositing voltages is applied to vary a relative proportion of the component materials in the composite being electrodeposited, and at least one of the plurality of component materials is selectively etched away from the composite to form a plurality of pores.

Abstract: A ceramic abrasive grain product of a ceramic material composition, said ceramic abrasive grain product comprising at least fifty percent of abrasive grains having a uniform grain thickness of from 0.002 to 0.016 inches and a length such that the grain is self dressing when oriented such that the thickness of the grain is exposed to a workpiece, abrasive products made therefrom and method for manufacturing and using same.

Abstract: Disclosed and claimed herein are hybrid silica aerogels containing non-polymeric, functional organic materials covalently bonded at one or both ends to the silica network of the aerogels through a C—Si bond between a carbon atom of the organic material and a silicon atom of the aerogel network. Methods of their preparation are also disclosed.

Abstract: The present disclosure relates to porous ceramic articles and a method of making the same. The porous ceramic articles have microstructure of sinter bonded or reaction bonded large pre-reacted particles and pore network structure exhibiting large pore necks. The method of making the porous ceramic articles involves using pre-reacted particles having one or more phases. A plastic ceramic precursor composition is also disclosed. The composition includes a mixture of at least one of dense, porous, or hollow spheroidal pre-reacted particles and a liquid vehicle.

Abstract: Methods of making a porous cordierite ceramic honeycomb article are provided. In example methods, a batch composition includes a quantity of non-crosslinked pore former provided as a superaddition of about 20% or less of a dry weight of a quantity of inorganic components. Batch compositions are also provided that include a quantity of clay and other substantially nonfibrous inorganic components sufficient to yield an article including cordierite. Example batch compositions can include clay having a median particle size of about 7 ?m or less and/or provided in an amount that is 10% or less of the dry weight of the quantity of inorganic components.

Abstract: A ceramic electronic component includes a ceramic sintered body and an electrode provided on a surface of the ceramic sintered body. The electrode contains Ag. The ceramic sintered body contain glass material made of borosilicate glass. The glass material has closed pores and open pores therein. The closed pores and the open pores have diameters decreasing as being located away from the surface of the ceramic sintered body. This ceramic electronic component can prevent delamination of the electrode from the ceramic sintered body during a process of firing a green sheet.

Abstract: In a method for manufacturing a ceramic filter element for an exhaust gas filter of internal combustion engines, a combustible non-ceramic filter medium is shaped to a coil and impregnated with a ceramic slurry having a powder size distribution selected such that the ceramic filter element in the finished state has a desired porosity distribution that varies across the coil cross-section of the ceramic filter element.

Abstract: Provided is a method for producing a porous material, wherein porosity can be controlled to 50% or higher by means of a freezing method, pore size can be controlled to 10 ?m to 300 ?m, and pore diameter distribution is uniform. The method is a method for producing a porous material, comprising freezing a mixture of water and a raw material comprising at least any of a ceramic material, a resin, a metal, and precursors thereof from a specific portion of the mixture to use ice crystals produced at the time as a pore source and then heat-treating a dry material obtained by removing the ice from the frozen material, wherein the mixture of a raw material and water or the frozen material comprises an antifreeze protein.

Abstract: Disclosed is a process for producing ceramic particles, such as proppants, that have at least 10 percent total porosity. The process includes forming a particle precursor that includes 5 percent to 30 percent of a first ceramic material and at least 40 percent of a second ceramic material. The sintering temperature of the first ceramic material may be lower than the sintering temperature of a second ceramic material. Heating the precursor to a maximum temperature above the sintering temperature of the first material and below the sintering temperature of the second material. Also disclosed is a ceramic article that has a particular combination of chemistry and alumina crystalline phase.

Abstract: Producing and using very low packing density ceramic abrasive grits comprising various fused aluminum oxide materials with or without other oxide additives, fused aluminum oxide-zirconium oxide co-fusions with or without other oxide additives, or sintered sol gel aluminum oxide materials with or without other oxide additives where the ceramic abrasive grains are preferably made by crushing bubbles of the material.

Abstract: A method of manufacturing a porous ceramic article is provided that includes injecting a gas into a precursor batch material. The gas is pressurized to a positive gauge pressure. Exemplary gasses that can be injected into the precursor batch material include at least one of nitrogen, helium, neon, argon, krypton, and xenon. Air can also be injected into the precursor batch material, including air in which at least a portion of CO2 and/or O2 naturally occurring in air has been removed.

Abstract: An oxide-ceramic forming clay comprising an oxide-ceramic forming material, a layered double hydroxide, a pore-forming agent, and water, wherein the amount of the pore-forming agent is between 3 and 50 parts by mass by superaddition to 100 parts by mass of a sum of the oxide-ceramic forming material and the layered double hydroxide and a sum of the pore-forming agent and an organic binder is between 5 and 55 parts by mass also by superaddition which has environment-friendly characteristics in a forming firing step, and usage thereof.

Abstract: The present invention relates to a method of manufacturing a hydrogen transport membrane and the composite article itself. More specifically, the invention relates to producing a membrane substrate, wherein the ceramic substrate is coated with a metal oxide slurry, thereby eliminating the need for an activation step prior to plating the ceramic membrane through an electroless plating process.

Abstract: A ceramic water purifying device is provided. The device includes a silver treated packed particle bed in one embodiment. The device may also include feldspar or bottled glass.

Abstract: A ceramic foam filter for molten aluminum alloys comprising an alumina silicate rich core and a boron glass shell and a chemical composition comprising: 20-70 wt % Al2O3, 20-60 wt % SiO2, 0-10 wt % CaO, 0-10 wt %; MgO and 2-20 wt % B2O3.

Abstract: Disclosed are high-porosity cordierite honeycomb substrates having a narrow pore size distribution, little or no microcracking, and high thermal shock resistance. The porous ceramic honeycomb substrates generally comprise a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.

Abstract: Dry mix for treating refractory substrates, comprising combustible particles of at least one oxidizable substance which, in the presence of oxygen, gives rise to an exothermic reaction, and particles of at least one other substance, wherein these particles form together, during said exothermic reaction, a coherent mass capable of adhering to and/or interacting with the treated substrate, characterized in that it comprises, as particles of at least one other substance, particles of at least one expanding substance, in that the dry mix without the particles of this at least one expanding substance has a first bulk density and in that the mix comprising said at least one expanding substance has a second bulk density lower than said first bulk density.

Abstract: Producing and using very low packing density ceramic abrasive grits comprising various fused aluminum oxide materials with or without other oxide additives, fused aluminum oxide-zirconium oxide co-fusions with or without other oxide additives, or sintered sol gel aluminum oxide materials with or without other oxide additives where the ceramic abrasive grains are preferably made by crushing bubbles of the material.

Abstract: A method of manufacturing a porous ceramic part, comprising the following steps in succession: a) preparing a mixture M containing a ceramic powder in suspension, at least one gelling agent and at least one foaming agent, at a mixing temperature which is higher than the gelling temperature of the gelling agent; b) shearing the mixture M at a foaming temperature which is higher than the gelling temperature, to obtain a foam; c) gelling the foam by cooling the mixture M to a temperature below the gelling temperature of the gelling agent; and d) drying the gelled foam to obtain a perform. According to the invention, a stabilizing agent is added to the mixture M, which agent has an instantaneous viscosity, in Pa·s, that increases by a factor of at least ten when a shear rate of the stabilizing agent is reduced from 100 s?1 to 0.

Abstract: Disclosed are high-porosity cordierite honeycomb substrates having fine pore size, narrow pore size distribution, little or no microcracking, and a high thermal shock resistance. The porous ceramic honeycomb substrates generally include a primary cordierite ceramic phase as defined herein. Also disclosed are methods for making and using the cordierite substrates.

Abstract: A process for foaming ceramic foams, in which the ceramic foams are produced from a precursor or a mixture of precursors which contain at least one ceramic-forming element and liberates at least one volatile reaction product during an inorganic gelation process. In one embodiment, foaming is based on a precursor containing crystals of the AlCl3(Pri2O) complex. The decomposition of the initial precursor produces polymerizing species dissolved in liquid isopropyl chloride. The solvent and growing AlOxCly(OPri)z species are mixed homogeneously so that the boiling point of the solution is raised above the boiling point of the pure isopropyl chloride. Polymerization takes place in the liquid until a critical polymer size is attained, whereupon a phase separation into polymer rich and solvent rich regions occurs. Since the expelled solvent is suddenly above its boiling point, bubbles start forming instantly.

Abstract: A closed-cell foam glass structure comprising a multitude of micron-sized voids enclosed by interconnected glass membranes with sub-micron thickness wherein the voids are from about 30% to about 70% of the volume.

Abstract: The present invention is a method for producing a ceramic porous body with high porosity and continuous macropores, which comprises mixing a ceramic powder with an aqueous solution of a gelable water-soluble polymer to form a slurry, gelling for a while to fix the tissue structure, freezing it to produce ice crystals in the gel tissue and creating structures that become continuous pores, thawing the ice by controlled atmospheric substitution-type drying method with the resulting water being replaced without damaging the gel, and then sintering it to produce a ceramic porous body having various porosities, pore diameters and pore shapes, while conventionally cracks and contraction were likely to occur during drying when the solids concentration of the slurry is less than 20 vol %, with the method of the present invention it is possible to control these problems even at a solids concentration of 10 vol % or less, manufacture and provide a ceramic porous body with a porosity of 72% to 99% and a compression stren

Abstract: The disclosure relates to ceramic-body-forming batch materials comprising at least one pore former and inorganic batch components comprising at least one silica source having a specified particle size distribution, methods of making ceramic bodies using the same, and ceramic bodies made in accordance with said methods. The disclosure additionally relates to methods for reducing pore size variability in ceramic bodies and/or reducing process variability in making ceramic bodies.

Abstract: A strong, high density foam glass tile having a small pore size which can be used as a facade on both exterior and interior building walls. The foam glass tile of the present invention is strong enough that it can also be used as a structural member for a building. The foam glass tiles are very strong, and have a compression strength of 6000 psi (lb./sq. in.) or greater, and more particularly of 8000 lb./sq. in. or greater, and even more particularly of 10,000 lb./sq. in. or greater, and even more particularly of 12,000 lb./sq. in. or greater, and even more particularly of 14,000 lb./sq. in. or greater. These foam glass tiles will absorb more energy from an explosion, withstand higher heat and wind loading and other mechanical forces. The tiles of the present invention may have an average pore size of 1.0 mm or less, and preferably 0.7 mm or less, and more preferably 0.6 mm or less, and even more preferably 0.5 mm or less, and even more preferably 0.4 mm or less, and even more preferably 0.3 mm or less.

Abstract: The present invention relates to a porous planting medium containing minerals and a method for preparing the same, and more particularly, to a porous planting medium prepared by using bentonite and/or zeolite and minerals for promoting plant growth as raw materials and a method for preparing the same. The porous planting medium containing minerals according to the present invention can provide places where plants can grow due to the pores therein and create the ideal environment for plant growth due to minerals used therein. Also, since it is installed in a building with plant seeds germinated therein, it can provide effects of interior decoration, wood bathing due to anion generation and a pleasant interior environment.

Abstract: Structurally stable and mechanically strong ceramic oxide aerogels are provided. The aerogels are cross-linked via organic polymer chains that are attached to and extend from surface-bound functional groups provided or present over the internal surfaces of a mesoporous ceramic oxide particle network via appropriate chemical reactions. The functional groups can be hydroxyl groups, which are native to ceramic oxides, or they can be non-hydroxyl functional groups that can be decorated over the internal surfaces of the ceramic oxide network. Methods of preparing such mechanically strong ceramic oxide aerogels also are provided.

Abstract: A large, high density foam glass tile which can be used as a facade on both exterior and interior building walls. The foam glass tile can also be used with other materials to form a panel or a composite. The present invention may be used on the critical surfaces of buildings at high risk for terrorist attacks, in combination with cement, steel or other high strength building materials. The present invention may also be used in surfaces of typical buildings. The present invention has the advantage of absorbing a substantial portion of a shock wave caused by an explosion. The present invention also has the advantage of being more resistant to earthquakes.

Abstract: A method of manufacturing a porous ceramic article is provided that includes injecting a gas into a precursor batch material. The gas is pressurized to a positive gauge pressure. Exemplary gasses that can be injected into the precursor batch material include at least one of nitrogen, helium, neon, argon, krypton, and xenon. Air can also be injected into the precursor batch material, including air in which at least a portion of CO2 and/or O2 naturally occurring in air has been removed.

Abstract: A process for the preparation of a ceramic molded part from a suspension/dispersion with a solids content and a fluid content by depositing solids content at the periphery of a porous self-supporting support that is at least partially immersed in the suspension/dispersion and has the same shape as the molded part to be prepared, but with a reduced size, wherein: the solids content contains oxide-ceramic particles; the porous self-supporting support is detachably connected with a discharge in a zone that is not immersed in the suspension/dispersion; the suspension/dispersion is moved towards the porous self-supporting support by means of a positive pressure difference between a pressure prevailing in the suspension/dispersion and a pressure prevailing in the discharge; wherein the fluid content of the suspension/dispersion enters in the porous self-supporting support with depositing solids content at the periphery of the porous self-supporting support.

Abstract: Systems and methods for treating a fluid with a body are disclosed. Various aspects involve treating a fluid with a porous body. In select embodiments, a body comprises ash particles, and the ash particles used to form the body may be selected based on their providing one or more desired properties for a given treatment. Various bodies provide for the reaction and/or removal of a substance in a fluid, often using a porous body comprised of ash particles. Computer-operable methods for matching a source material to an application are disclosed. Certain aspects feature a porous body comprised of ash particles, the ash particles have a particle size distribution and interparticle connectivity that creates a plurality of pores having a pore size distribution and pore connectivity, and the pore size distribution and pore connectivity are such that a first fluid may substantially penetrate the pores.

Abstract: The present disclosure relates to aluminum titanate-containing ceramic-forming batch materials and methods using the same.

Abstract: According to the present invention, there is provided a honeycomb catalytic structure comprising: a honeycomb structure comprising porous partition walls having a large number of pores, disposed so as to form a plurality of cells extending between the two end faces of the honeycomb structure and plugging portions disposed at either one end of each cell, and a catalyst layer containing a catalyst, supported at least on the inner surfaces of the pores of the honeycomb structure, wherein the mass of the catalyst layer per unit volume (1 cm3) of the honeycomb structure (g/cm3) is 60% or less of the volume of pores per unit volume (1 cm3) of the honeycomb structure (cm3/cm3).