Magnesium Aluminosilicate (e.g., Cordierite, Etc.) Patents (Class 501/9)
  • Patent number: 4503128
    Abstract: Cordierite coatings capable of withstanding severe mechanical and thermal conditions. Methods of applying such coatings and components protected thereby.
    Type: Grant
    Filed: January 4, 1984
    Date of Patent: March 5, 1985
    Inventors: Robert W. Iseli, Herbert Herman
  • Patent number: 4464475
    Abstract: This invention is directed to the production of glass-ceramic bodies exhibiting high strength and capable of being used at temperatures of 1300.degree. C. and higher. Barium osumilite constitutes the predominant crystal phase and the inventive bodies have overall compositions consisting essentially, in weight percent, of:______________________________________ SiO.sub.2 51-68 Al.sub.2 O.sub.3 17.5-30 MgO 5-12 BaO 3.5-15 Si 0-1 Nb.sub.2 O.sub.5 0-20 Ta.sub.2 O.sub.5 0-10 TiO.sub.2 0-12 ZrO.sub.2 0-6 ______________________________________The bodies can be utilized in monolith form and are very useful as matrices for fiber reinforced structures suitable for high temperature applications.
    Type: Grant
    Filed: January 13, 1983
    Date of Patent: August 7, 1984
    Assignee: Corning Glass Works
    Inventors: George H. Beall, Agustin M. Chirino, Kenneth Chyung, Francis W. Martin, Mark P. Taylor
  • Patent number: 4451516
    Abstract: A low thermal expansion ceramic article having a thermal expansion coefficient of not higher than 2.5.times.10.sup.-6 /.degree.C. within the temperature range of 40.degree.-800.degree. C., and comprising a plural number of ceramic parts bonded into a monolithic structure through glass-ceramics consisting mainly of 10-20% of MgO, 20-40% of Al.sub.2 O.sub.3, 40-60% of SiO.sub.2, 0.1-3% of BaO and 0.01-1% of ZrO.sub.2, is excellent in the heat resistance and in the thermal shock resistance, and can be advantageously used as a rotary regenerator type heat exchanger and a recuperative heat exchanger for gas turbine engine, stirling engine, and industrial apparatuses; and a rotor for turbocharger.
    Type: Grant
    Filed: August 31, 1981
    Date of Patent: May 29, 1984
    Assignee: NGK Insulators, Ltd.
    Inventor: Kiminari Kato
  • Patent number: 4435512
    Abstract: A process for producing a cordierite ceramic product comprises blending a starting cordierite composition which comprises:(a) a clay formulation having a cordierite composition comprising kaolin, talc and aluminium oxide and/or an aluminium compound which is convertible into aluminium oxide;(b) a glass having a cordierite composition;(c) an organic binder; and,(d) water.
    Type: Grant
    Filed: November 24, 1981
    Date of Patent: March 6, 1984
    Assignees: Nippondenso Co., Ltd., Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Kazuyuki Ito, Masami Ouki, Naoto Miwa, Osami Kamigaito, Haruo Doi, Yoshiharu Hirose
  • Patent number: 4421699
    Abstract: A method for producing a cordierite body having high crystallinity and exhibiting excellent low thermal expansion property in a specific direction at a relatively low firing temperature comprises the steps of mixing and kneading a batch raw material containing halloysite particles and plate-shaped talc particles, anisostatically forming the batch raw material into a formed body to impart a planar orientation to the plate-shaped talc particles within the batch raw material and drying and firing the formed body.
    Type: Grant
    Filed: April 2, 1981
    Date of Patent: December 20, 1983
    Assignee: Nippon Soken, Inc.
    Inventors: Kazuhiro Inoguchi, Tomohiko Nakanishi, Mitsuru Asano
  • Patent number: 4412963
    Abstract: The invention provides a method of producing discharge lamp arc tubes of ceramic material complete with metal cermet end closure members using initially incompletely fired sintered components and a sealing composition selected from silica, alumina and magnesia in proportions such that the composition falls within the accompanying ternary phase diagram BCDEFXYZPQ. The sealing compositions may also contain up to 5% by weight of nucleating agents such as phosphorous pentoxide, rare earth oxides, titania, zirconia or chromia. The inclusion of up to 5% by weight of boric oxide improves the flow characteristics and up to 10% by weight of Y.sub.2 O.sub.3, Yb.sub.2 O.sub.3, La.sub.2 O.sub.3, Dy.sub.2 O.sub.3, Eu.sub.2 O.sub.3, HfO.sub.2 improves the thermal and mechanical properties of the seals. The invention eliminates the need to make a first end seal by separate sintering and sealing operations.
    Type: Grant
    Filed: December 18, 1981
    Date of Patent: November 1, 1983
    Inventor: Peter Hing
  • Patent number: 4410635
    Abstract: Discontinuous silicon carbide fiber reinforced ceramic composites are disclosed having high strength, fracture toughness, and oxidative stability, even in high temperature oxidative environments. Disclosed composites include silicon carbide fiber reinforced aluminosilicate, lithium aluminosilicate, barium aluminosilicate, magnesium aluminosilicate, and combinations thereof. Flexural strengths in excess of 20,000 psi (138 MPa) at temperatures in excess of 1000.degree. C. are attainable with such composites. The composite is formed by starting with the ceramic matrix material in the glassy state and converting it from the glassy state to the ceramic state after densification of the composite.
    Type: Grant
    Filed: February 5, 1982
    Date of Patent: October 18, 1983
    Assignee: United Technologies Corporation
    Inventors: John J. Brennan, Karl M. Prewo
  • Patent number: 4360567
    Abstract: The present invention is directed to the production of glass and glass-ceramic compositions which have particular utility as culinary utensils inasmuch as they are exceptionally easy to clean after food has been burned thereon. The products have at least an integral surface layer which contains MgO-based and/or CaO-based and/or SrO-based and/or BaO-based crystals as the predominant crystal phase. Operable compositions consist essentially, expressed in weight percent on the oxide basis, of 14.8-19.6% MgO, 16.2-20.0% Al.sub.2 O.sub.3, and 58.7-66.5% SiO.sub.2, when said surface layer contains MgO-based crystals as the predominant crystal phase, 22.2-31.6% CaO, 42.8-53.9% Al.sub.2 O.sub.3, and 23.8-33.6% SiO.sub.2, when said surface layer contains CaO-based crystals as the predominant crystal phase, 31-48% SrO, 24-35.7% Al.sub.2 O.sub.3, and 28-35% SiO.sub.2, when said surface layer contains SrO-based crystals as the predominant crystal phase, and 42.4-45% BaO, 10-15.9% Al.sub.2 O.sub.3, and 41.7-45% SiO.sub.
    Type: Grant
    Filed: February 25, 1981
    Date of Patent: November 23, 1982
    Assignee: Corning Glass Works
    Inventor: Gildas J. M. Guillevic
  • Patent number: 4358541
    Abstract: The present invention is directed to the production of glass-ceramic coatings capable of being fired repeatedly to temperatures in excess of 950.degree. C. without thermal deformation and being especially suitable for application to titanium-stabilized stainless steels. The coatings are highly crystalline, substantially free from alkali metal oxides, and consist essentially, by weight, of:______________________________________ MgO 5-35 CaO 0-35 ZnO 0-25 CaO + ZnO 10-35 Al.sub.2 O.sub.3 0-10 B.sub.2 O.sub.3 0-25 P.sub.2 O.sub.5 0-10 B.sub.2 O.sub.3 + P.sub.2 O.sub.5 4-25 SiO.sub.
    Type: Grant
    Filed: November 23, 1981
    Date of Patent: November 9, 1982
    Assignee: Corning Glass Works
    Inventors: Ronald L. Andrus, Kenneth Chyung, Richard F. Reade, deceased, by Clara M. Reade, administratrix
  • Patent number: 4304603
    Abstract: The instant invention is drawn to glass-ceramics especially designed for the fabrication of radomes, wherein cordierite is the predominant crystal phase but which also contain minor amounts of cristobalite, magnesium-aluminum titanate, and rutile, having overall compositions consisting essentially, expressed in weight percent on the oxide basis, of about______________________________________ MgO 15-18 Al.sub.2 O.sub.3 21-25 SiO.sub.2 48-53 TiO.sub.2 9.5-11.5 As.sub.2 O.sub.
    Type: Grant
    Filed: August 11, 1980
    Date of Patent: December 8, 1981
    Assignee: Corning Glass Works
    Inventors: David G. Grossman, Richard W. Waldron
  • Patent number: 4300953
    Abstract: Impervious, unglazed, sintered ceramic products of primarily cordierite crystal phase, exhibiting low coefficients of thermal expansion and having analytical molar composition of about 1.7-2.4 RO . 1.9-2.4 Al.sub.2 O.sub.3 . 4.5-5.2 SiO.sub.2, are formed of mineral batch compositions that are: (a) wholly raw ceramic material wherein RO comprises about 55-95 mole % MnO and 5-45% MgO, or (b) at least about 50 wt.% prereacted cordierite material and the balance thereof raw ceramic material, and wherein RO comprises about 5-40 mole % MnO and 60-95 mole % MgO.
    Type: Grant
    Filed: July 3, 1980
    Date of Patent: November 17, 1981
    Assignee: Corning Glass Works
    Inventor: Irwin M. Lachman