Preparing Catalyst Or Precursor Patents (Class 502/104)
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Publication number: 20100256314Abstract: A method for preparing a catalyst precursor for an olefin polymerization catalyst involves the use of aqueous or alcoholic solutions of a chromium salt and of boric acid and aluminium carboxylate for deposition onto an inorganic support material, such as a silica xerogel. The chromium salt, aluminium carboxylate and boric acid are sufficiently soluble for deposition from a single solution to be effective. The catalyst precursor can be activated by calcination to form a catalyst for homo- or co-polymerisation of ?-olefins which has productivity and melt flow index for the resulting polymer or copolymer which is comparable to results obtained with catalysts prepared by prior art organometallic routes. The activation of the catalyst precursor gives reduced levels of toxic or noxious fumes during activation compared to use of organometallic sources of chromium or aluminium.Type: ApplicationFiled: October 15, 2008Publication date: October 7, 2010Inventors: Christine Elizabeth Marsden, Robert Joseph Parker
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Publication number: 20100256315Abstract: The present invention provides a non-metallocene transition metal compound that is easily produced, includes a tetrazol group having the high polymerization activity and high temperature stability in the polymerization of olefins, and a catalytic composition that includes the transition metal compound and a cocatalyst. In addition, the present invention provides a method for efficiently producing an olefin homopolymer or copolymer by using the catalytic composition.Type: ApplicationFiled: December 5, 2008Publication date: October 7, 2010Inventors: Heon-Yong Kwon, Nicola Maggiarosa, Ki-Soo Lee, Min-Seok Cho, Jong-Sang Park, Joon-Hee Cho, Yong-Ho Lee, Byung-Ryul Lee, Seon-Kyoung Kim, Dae-Sik Hong
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Patent number: 7807601Abstract: A catalyst for the oxidation of an alkane, alkene or mixtures thereof. The catalyst includes a mixed-metal oxide having the formula MoaVbNbcTedSbeOf wherein, when a=1, b=0.01 to 1.0, c=0.01 to 1.0, d=0.01 to 1.0, e=0.01 to 1.0, and f is dependent upon the oxidation state of the other elements, the catalyst further characterized by having at least two crystal phases, the first crystal phase being an orthorhombic M1 phase and the second crystal phase being a pseudo-hexagonal M2 phase, the orthorhombic M1 phase present in an amount between greater than 60 weight percent to less than 90 weight percent. The catalysts disclosed herein exhibit a chemisorption of NH3 of less than about 0.2 mmole per gram of metal oxide.Type: GrantFiled: November 30, 2007Date of Patent: October 5, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Kun Wang, James C. Vartuli, Wilfried J. Mortier, Jihad M. Dakka, Robert C. Lemon
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Publication number: 20100249345Abstract: A process for the preparation of a catalyst paste comprising the following steps: a) obtaining a slurry in an organic solvent containing at least: a1) a support bearing functional groups; a2) a trialkylaluminum of formula (Ra)3Al wherein Ra, equal to or different from each other is a C1-C20 hydrocarbon radical optional containing heteroatoms belonging to groups 13-17 of the periodic table of the elements; a3) a compound of formula (I) (R1)x-A-(OH)y??(I) wherein: A is an atom of group 13 or 15 of the Periodic Table; R1 equal to or different from each other, are C1-C40 hydrocarbon radicals optionally containing heteroatoms belonging to groups 13-17 of the periodic table of the elements; Y is 1 or 2; X is 1 or 2; provided that x+y=3; a4) a transition metal organometallic compound; b) washing the resulting slurry one or more times with oilType: ApplicationFiled: October 1, 2008Publication date: September 30, 2010Applicant: Basell Polyolefine GmbHInventors: Bodo Richter, Gregorius Heike
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Publication number: 20100240847Abstract: This invention relates to the oligomerisation of olefinic compounds in the presence of an oligomerisation catalyst activated in two stages by two catalyst activators According to the invention there is provided a process for activating an oligomerisation catalyst by contacting the catalyst with i) a first activator component selected from the group consisting of the aluminoxanes and a mixture of at least one aluminoxane and at least one organylaluminium compound, and ii) a second activator component which is an organylaluminium compound, the process being characterised therein that the oligomerisation catalyst is first contacted with one of the first activator component or second activator component, and the resulting mixture is thereafter contacted with the other of the first activator component or second activator componentType: ApplicationFiled: May 22, 2008Publication date: September 23, 2010Inventors: John Thomas Dixon, David Hedley Morgan, Hulisani Maumela, Palesa Nongodlwana
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Patent number: 7799722Abstract: A catalyst system solution obtainable by a process comprising the following steps: (a) contacting a solution of methylalumoxane in an aromatic solvent (solvent a) with a solution of one or more organo-aluminium in a solvent (solvent b), or a solution of one or more alumoxanes different from methylalumoxane in a solvent (solvent b); (b) when solvent b) is an aromatic solvent or if solvent b) has a boiling point lower than solvent a) add to the solution formed in step a) an alifatic solvent (solvent c) having a boiling point higher than solvent a) and solvent b); or (c) solubilizing a metallocene compound in the solution obtained in step a) or in step b); and (d) substantially removing solvent a) or solvent a) and solvent b) from the solution.Type: GrantFiled: March 8, 2005Date of Patent: September 21, 2010Assignee: Basell Polyolefine GmbHInventors: Luigi Resconi, Gilberto Moscardi, Anna Fait
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Patent number: 7799727Abstract: A layered composition which can be used in various processes has been developed. The composition comprises an inner core such as a cordierite core and an outer layer comprising a refractory inorganic oxide, a fibrous component and an inorganic binder. The refractory inorganic oxide layer can be alumina, zirconia, titania, etc. while the fibrous component can be titania fibers, silica fibers, carbon fibers, etc. The inorganic oxide binder can be alumina, silica, zirconia, etc. The layer can also contain catalytic metals such as gold and platinum plus other modifiers. The layered composition is prepared by coating the inner core with a slurry comprising the refractory inorganic oxide, fibrous component, an inorganic binder precursor and an organic binding agent such as polyvinyl alcohol. The composition can be used in various hydrocarbon conversion processes.Type: GrantFiled: December 15, 2009Date of Patent: September 21, 2010Assignee: UOP LLCInventors: Dean E. Rende, James E. Rekoske, Jeffery C. Bricker, Jeffrey L. Boike, Masao Takayama, Kouji Hara, Nobuyuki Aoi
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Patent number: 7799723Abstract: This invention relates to a process for preparing magnesium alkoxide granulates. The process includes the steps of reacting magnesium metal with at least one compound of formula AlR3-nHaln and an alcohol in a non-coordinating solvent. R is an alkyl or aryl radical, Hal is a halogen radical and n is in the range of between 0 and 2.Type: GrantFiled: September 1, 2006Date of Patent: September 21, 2010Assignee: Chemetall GmbHInventors: Rainer Dietz, Ute Emmel, Ulrich Wietelmann, Gerd Kr{hacek over (a)}mer
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Patent number: 7790647Abstract: An electrode catalyst layer, capable of having high catalytic activity in a small thickness, for use in a polymer electrolyte fuel cell having an entangled (cobweb-like) structure. The electrode catalyst layer is produced through a process including a step of forming a thin film with a film-forming material containing a combination of platinum, oxygen, and nitrogen, a combination of platinum, oxygen, and boron, or a combination of platinum, oxygen, nitrogen, and boron, and a step of forming a catalyst material, which has the entangled structure and principally contains platinum as a main component by reducing the film-forming material.Type: GrantFiled: October 25, 2006Date of Patent: September 7, 2010Assignee: Canon Kabushiki KaishaInventors: Yoshinobu Okumura, Kazuhiro Yamada, Kazuya Miyazaki, Masaaki Shibata
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Publication number: 20100216957Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved polymerisation properties due to the addition of a phosphorous compound during catalyst component preparation and the use thereof in a process for polymerising olefins.Type: ApplicationFiled: December 28, 2007Publication date: August 26, 2010Applicant: BOREALIS TECHNOLOGY OYInventors: Anssi Haikarainen, Peter Denifl, Timo Leinonen
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Patent number: 7776776Abstract: The present invention relates to a method for preparing catalyst platinum supported on lithium cobalt oxide for sodium borohydride hydrolysis. The catalyst with crystalline platinum is produced by mixing dihydrogen hexachloroplatinumate and black lithium-cobalt-oxide powder with the impregnation method, and then by a two-step sintering. Platinum is the major catalytic activity site, and lithium cobalt oxide is the support thereof. The manufacturing process of the present invention is simple, and can be applied to catalytic reactions or electrocatalytic reactions in fuel cells. Thereby, the present method is very practical to industry.Type: GrantFiled: August 29, 2006Date of Patent: August 17, 2010Assignee: Chung Shan Institute of Science and Technology, Armaments Bureau, M.N.D.Inventors: Hung-Chun Lai, Ru-Shi Liu, Biing-Jyh Weng, Ming-Chen Hwang, Ching-Yuan Hsieh
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Patent number: 7763561Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.Type: GrantFiled: October 30, 2007Date of Patent: July 27, 2010Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
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Publication number: 20100184930Abstract: An olefin polymerization catalyst and preparation method and use thereof are provided. The catalyst component comprises (1) an active magnesium halide, (2) a titanium compound containing at least one Ti-halide bond supported thereon, and (3) an electron donor selected from the group consisting of one or more sulfonyl-containing compounds having the following formula. There are two methods for preparing such solid catalyst component: I) treating the active magnesium halide (1) particles with alkylaluminum, subsequently adding the electron donor (3), treating it with the solution of titanium compound (2) one or more times; II) adding spherical magnesium chloride alcoholate particles to the solution of titanium compound (2), subsequently adding the electron donor (3), treating it with the solution of titanium compound (2) one or more times. The catalyst system comprises such solid catalyst component, a co-catalyst (alkylaluminum compound) and an external electron donor.Type: ApplicationFiled: May 15, 2008Publication date: July 22, 2010Applicant: Petrochina Company LimitedInventors: Jianjun Yi, Chunming Cui, Huashu Li, Baozuo Yin, Jianying Zhang, Xiaomei Lang, Linmei Wu
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Patent number: 7754640Abstract: A magnesium compound obtainable by reacting metal magnesium, ethanol, an alcohol having from 3 to 10 carbon atoms and a halogen and/or a halogen-containing compound containing at least 0.0001 gram atom of a halogen atom relative to one gram atom of the metal magnesium at 0 to 70° C., which comprises composition represented by the formula (I), and which has a particle diameter D50 corresponding to 50% of cumulative weight fraction of from 4 to 20 ?m and a particle size distribution index (P) of P<4.0: Mg(OC2H5)2?n(OR1)n??(I) where n is a numerical value satisfying 0<n<0.35, R1 is CmH2m+1, and m is an integer of from 3 to 10.Type: GrantFiled: April 11, 2006Date of Patent: July 13, 2010Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Hideaki Noda, Kiyokazu Katayama, Takehito Konakazawa
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Patent number: 7754647Abstract: The present invention provides a process for preparing a supported catalyst (catalyst C) having a support (support S) selected from among oxides, phosphates, silicates, carbides, borides and nitrides of main group elements and elements of transition groups VI and II and mixtures of the abovementioned compounds and an active component (activator A) comprising one or more compounds containing one or more elements of transition groups V, VI and VII customary for the catalysis of metathesis reactions.Type: GrantFiled: April 4, 2008Date of Patent: July 13, 2010Assignee: Basf AktiengesellschaftInventors: Markus Schubert, Michael Hesse, Juergen Stephan, Volker Boehm, Andreas Brodhagen, Frank Poplow, Martina Sinner-Lang, Uwe Diehlmann, Gerhard Cox, Jochen Pfeifer
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Patent number: 7749937Abstract: An unsupported catalyst composition which comprises one or more Group VIb metals, one or more Group VIII metals, and a refractory oxide material which comprises 50 wt % or more titania, on oxide basis, which is prepared by precipitation techniques, finds use in the hydroprocessing of hydrocarbonaceous feedstocks.Type: GrantFiled: June 2, 2009Date of Patent: July 6, 2010Assignee: Shell Oil CompanyInventors: Laszlo Domokos, Hermanus Jongkind, Willem Hartman Jurriaan Stork, Johanna Maria Helena Van Den Tol-Kershof
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Patent number: 7745368Abstract: A stable catalyst solution suitable for catalyzing the polycondensation of reactants to make polyester polymers comprising: (i) M, wherein M is represented by an alkaline earth metal or alkali metal and (ii) aluminum and (iii) ethylene glycol and (iii) organic hydroxyacid compounds having at least three carbon atoms and less than three carboxylic acid groups when the hydroxyacid compound has 8 or less carbon atoms, wherein the molar ratio of ethylene glycol:aluminum is at least 35:1. The hydroxyacid compounds enhance to solubility of M and Al in ethylene glycol, even at even at molar ratios of M:Al approaching 1:1. There is also provided a method for the manufacture of the composition, its feed to and use in the manufacture of a polyester polymer, and polyester polymers obtained by combining certain ingredients or containing the residues of these ingredients in the composition.Type: GrantFiled: August 29, 2006Date of Patent: June 29, 2010Assignee: Eastman Chemical CompanyInventor: Alan Wayne White
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Publication number: 20100158788Abstract: A supported catalyst with a solid sphere structure of the present invention includes an oxide supporting body and a metal such as Ni, Co, Fe, or a combination thereof distributed on the surface and inside of the supporting body. The supported catalyst with a solid sphere structure can maintain a spherical shape during heat treatment and can be used with a floating bed reactor due to the solid sphere structure thereof.Type: ApplicationFiled: December 17, 2009Publication date: June 24, 2010Applicant: CHEIL INDUSTRIES INC.Inventors: Byeong Yeol KIM, Yun Tack LEE, Seung Yong BAE, Young Sil LEE
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Publication number: 20100143719Abstract: The invention relates to a method for the preparation of a catalyst suitable for the polymerisation of an olefin by contacting a magnesium compound with a halogenized group 4 or 5 metal compound, wherein the magnesium compound is obtained by the reaction of a solution of an organomagnesium compound with a silicon mixture or compound, characterized in that (a) the organomagnesium compound solution is obtained by contacting metallic magnesium Mg with an aromatic halide RX and an ether R0, wherein R is an aromatic group containing 6 to 20 carbons and X is a halide, and (b) the silicon mixture or compound is the product obtained by mixing or reacting a hydrocarbyl halide silane with an alkoxy group or aryloxy group containing silane compound.Type: ApplicationFiled: November 16, 2007Publication date: June 10, 2010Inventors: Timothy James Kidd, Victor Fidel Quiroga Norambuena, Tatiana Borisovna Mikenas, Valentin Evgenyevich Nikitin, Vladimir Aleksandrovich Zaharow
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Patent number: 7732540Abstract: A process for producing an olefin copolymerization catalyst, comprising the step of contacting, with one another, (A) a solid catalyst component containing a titanium atom, a magnesium atom and a halogen atom, (B) an organoaluminum compound and/or organoaluminumoxy compound, and (C) a nitrogen-containing aromatic heterocyclic compound, whose one or more carbon atoms adjacent to its nitrogen atom are linked to an electron-withdrawing group, or a group containing an electron-withdrawing group; and a process for producing an olefin copolymer using the an olefin copolymerization catalyst.Type: GrantFiled: November 26, 2007Date of Patent: June 8, 2010Assignee: Sumitomo Chemical Company, LimitedInventors: Shinya Nakahara, Shin-ichi Kumamoto
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Patent number: 7723254Abstract: A method of producing a magnesium compound by reacting the following components (i), (ii) and (iii): (i) metal magnesium (ii) an alcohol (iii) a metal dihalide compound represented by the general formula (I) containing at least 0.001 mole of M relative to one mole of magnesium of the metal magnesium (i) MX2??(I) where X is a halogen atom and M is Mn, Fe, Co or Zn.Type: GrantFiled: March 16, 2009Date of Patent: May 25, 2010Assignee: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Nobuhiro Yabunouchi, Takehito Konakazawa, Takanori Sadashima, Kiyokazu Katayama
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Publication number: 20100125125Abstract: A production process is provided for an olefin polymerization catalyst component precursor, including the steps of (I) adding an organomagnesium compound to a solution containing a solvent, a Si—O bond-containing silicon compound, and a defined titanium compound, under agitation, and continuing the agitation until a magnesium concentration in a liquid phase of a reaction mixture decreases to 9 ppm by weight or lower, and (II) solid-liquid separating the reaction mixture. A production process is also provided for an olefin polymerization catalyst component using the above precursor. Further, producing process is provided for an olefin polymerization catalyst using the above catalyst component. Still further, a production process is provided for an olefin polymer using the above catalyst.Type: ApplicationFiled: October 9, 2009Publication date: May 20, 2010Applicant: Sumitomo Chemical Company, LimitedInventors: Wataru HIRAHATA, Shinya NAKAHARA
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Patent number: 7718563Abstract: The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.Type: GrantFiled: March 7, 2008Date of Patent: May 18, 2010Assignee: Borealis Technology OyInventors: Peter Denifl, Erik Van Praet, Michael Bartke, Marita Oksman, Marja Mustonen, Thomas Garoff, Kari Pesonen
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Patent number: 7718565Abstract: The present invention relates to a method for preparing a solid catalyst for ethylene polymerization and/or copolymerization. More specifically, the present invention relates to a solid titanium catalyst supported in a magnesium support which has an extremely high catalytic activity, advantageous catalyst shape and a simple preparation process, capable of producing a polymer with a high bulk density, a narrow and uniform particle size distribution and a broad molecular weight distribution, and a method for preparation of the same. A silicon-containing magnesium compound is prepared by reacting an electron donor such as a silicon compound containing an alkoxy group of Formula 1, a silicon compound containing an alkoxy group of Formula 2, or a mixture thereof in a magnesium compound solution, and reacted with a titanium compound to obtain the solid catalyst of the present invention.Type: GrantFiled: October 14, 2005Date of Patent: May 18, 2010Assignee: Korea Petrochemical Ind. Co., Ltd.Inventors: Kap-Ku Kang, Byung-Ju Park, Jae-Kwon Jang, Young-Tae Jeong
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Patent number: 7713908Abstract: A method of producing a porous composite metal oxide comprising the steps of: dispersing first metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, in a dispersion medium by use of microbeads each with a diameter of not larger than 150 ?m, thus obtaining first metal oxide particles, which are 1 nm to 50 nm in average particle diameter, and not less than 80% by mass of which are not larger than 75 nm in diameter; dispersing and mixing up, in a dispersion medium, the first metal oxide particles and second metal oxide powder, which is an aggregate of primary particles each with a diameter of not larger than 50 nm, and which is not larger than 200 nm in average particle diameter, thus obtaining a homogeneously-dispersed solution in which the first metal oxide particles and second metal oxide particles are homogeneously dispersed; and drying the homogeneously-dispersed solution, thus obtaining a porous composite metal oxide.Type: GrantFiled: August 29, 2005Date of Patent: May 11, 2010Assignee: Kabushiki Kaisha Toyota Chuo KenkyushoInventors: Toshio Yamamoto, Akihiko Suda, Akira Morikawa, Kae Yamamura, Hirotaka Yonekura
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Patent number: 7709586Abstract: An olefin polymerization catalyst which includes an organometallic compound of the following Formula 1; aluminoxane; and an organic transition metal compound of the following Formula 2: M1R11R2mR3n or R2mR3nM1R11M1R2mR3n??[Formula 1 ] in Formula 1, M1 is selected from the group consisting of Group 2A, 2B and 3A of the Periodic Table, R1 is cyclic hydrocarbyl group of 5 to 30 carbon atoms, R2 and R3 are independently hydrocarbyl group of 1 to 24 carbon atoms, l is an integer of more than 1, m and n are independently an integer of 0 to 2, l+m+n is equal to the valence of M1, Q is a divalent group; M2R4pXq??[Formula 2 ] in Formula 2, M2 is Ti, Zr or Hf; R4 is cyclic hydrocarbyl group of 5 to 30 carbon atoms, X is halogen atom, p is an integer of 0 or 1, q is an integer of 3 or 4, p+q is equal to the valence of metal M2.Type: GrantFiled: December 14, 2006Date of Patent: May 4, 2010Assignee: Daelim Industrial Co., Ltd.Inventors: Sah-Mun Hong, Sung-Woo Kang, Young-Jae Jun, Jin-Sook Oh
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Patent number: 7705095Abstract: A process for the polymerisation of olefin monomers selected from (a) ethylene, (b) propylene (c) mixtures of ethylene and propylene and (d) mixtures of (a), (b) or (c) with one or more other alpha-olefins is performed in a polymerisation reactor in the presence of a supported polymerisation catalyst characterised in that prior to injection into the reactor said supported polymerisation catalyst in the form of a powder is contacted with an inert hydrocarbon liquid in a quantity sufficient to maintain said catalyst in powder form. The preferred inert hydrocarbon liquid is hexane. The supported polymerisation catalyst is preferably a supported metallocene catalyst. According to the process of the prescrit invention the level of fines associated with the polymer products is reduced in particular the level of fines having a diameter<125 ?m and microfines of diameter<50 ?m.Type: GrantFiled: December 8, 2004Date of Patent: April 27, 2010Assignee: Ineos Europe LimitedInventors: Brian Stephen Kimberley, Gerard Lacane, Sergio Mastroianni
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Patent number: 7705097Abstract: Process for preparing a supported catalyst for the polymerization and/or copolymerization of olefins which has a chromium content of from 0.01 to 5% by weight, based on the element, which comprises (a) preparing a homogeneous solution comprising an organic or inorganic chromium compound and at least one further organic or inorganic compound of elements selected from among Mg, Ca, Sr, B, Al, Si, P, Bi, Sc, V, Mn, Fe, Co, Ni, Cu, Zn, Zr, Nb, Mo, Ru, Rh, Pd, Hf, Ta, W in a protic or aprotic polar solvent, (b) bringing the solution from a) into contact with a finely divided inorganic support to form a catalyst precursor, (c) if appropriate, removing the solvent from the catalyst precursor and (d) calcining the catalyst precursor at temperatures of from 350 to 950° C., preferably 400 to 900° C., under oxidative conditions.Type: GrantFiled: June 9, 2005Date of Patent: April 27, 2010Assignee: Basell Polyolefine GmbHInventors: Shahram Mihan, Andreas Haufe, Peter Kölle, Joachim Wulff-Döring, Ingo Treffkorn, Guido Funk
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Publication number: 20100093958Abstract: Compositions useful for activating catalysts for olefin polymerization are-provided. The compositions are derived from at least: a) compound derived from at least (i) carrier having at least one pair of hydrogen bonded hydroxyl groups, (ii) organoaluminum compound, and (iii) Lewis base, such that each of a majority of aluminum atoms in the organoaluminum compound forms chemical bonds with at least two oxygen atoms from the at least one pair of hydrogen bonded hydroxyl groups; and b) Bronsted acid, wherein the molar ratio of the Bronsted acid to the organoaluminum compound is less than or equal to about 2:1.Type: ApplicationFiled: December 4, 2007Publication date: April 15, 2010Inventors: Lubin Luo, Katherine Wu, Steven P. Diefenbach
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Publication number: 20100093959Abstract: The present invention provides a new supported catalyst for olefin polymerization prepared by reacting a novel transition metal compound on a cocatalyst-supported support, in which the transition metal compound is coordinated with a monocyclopentadienyl ligand to which an amido-quinoline group is introduced, a method for preparing the same, and a method for preparing a polyolefin using the same. The transition metal catalyst compound used in the present invention is configured such that an amido group is linked in a cyclic form via a phenylene bridge. Thus, a pentagon ring structure of the transition metal compound is stably maintained, so that monomers easily approach the transition metal compound and the reactivity is also high.Type: ApplicationFiled: November 15, 2007Publication date: April 15, 2010Inventors: Dae-Sik Hong, Ki-Soo Lee, Yong-Gyu Han, Heon-Yong Kwon, Jong-Sang Park, Joon-Hee Cho, Seon-Kyoung Kim, Choong-Hoon Lee, Eun-Jung Lee, Seung-Whan Jung, Ki-Su Ro
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Patent number: 7696123Abstract: A method for preparing a nickel-containing composition, and a composition prepared by such method, are disclosed including the steps of: a) mixing a phosphorous compound with a nickel complex having nickel bonded to a heteroatom to thereby form a nickel-phosphorous-containing mixture; and b) contacting the nickel-phosphorous-containing mixture with a supported partially hydrolyzed alkylaluminum compound, thereby forming such nickel-containing composition. Use of such nickel-containing composition in the dimerization of propene is also disclosed.Type: GrantFiled: October 4, 2006Date of Patent: April 13, 2010Assignee: ConocoPhillips CompanyInventors: Katharina J. Schneider, Alt G. Helmut, George D. Parks, Roland Schmidt
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Patent number: 7691955Abstract: The present invention relates to the removal of hydrocarbon residues from a catalyst and more specifically the air activation of a catalyst containing hydrocarbon residues. It also relates to extruded pipe and utility conduit resins comprising polyethylene, household/industrial chemicals container resins, and to a polyethylene resin particularly suitable for large parts by blow molding and sheet extrusion procedures, wherein the resin is made by a process using an activated chromium and titanium-based catalyst.Type: GrantFiled: May 1, 2008Date of Patent: April 6, 2010Assignee: ExxonMobil Chemical Patents Inc.Inventors: Scott T. Roger, Thomas W. Towles, Anthony N. Speca, Stanley J. Katzen
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Patent number: 7692051Abstract: A process and catalyst for the liquid phase selective hydrogenation of alkynes to alkenes with high selectivity to alkenes relative to alkanes, high alkyne conversion, and sustained catalytic activity comprising a reactant comprising an alkyne and a non-hydrocarbon solvent/absorbent, contacting the reactant stream with a hydrogen-containing stream in the presence of a supported, promoted, Group VIII catalyst, removing the solvent/absorbent, and recovering the alkene product.Type: GrantFiled: May 2, 2008Date of Patent: April 6, 2010Assignee: Synfuels International, Inc.Inventors: Marvin M. Johnson, Edward R. Peterson, Sean C. Gattis
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Patent number: 7683002Abstract: Catalyst systems and methods of forming the catalyst systems are described herein. The methods generally include contacting a support material with an activator to form a support composition, contacting a component with at least a portion of an aluminum containing compound including TIBAl, wherein the component is selected from the support composition, the transition metal catalyst compound and combinations thereof and contacting the support composition with a transition metal catalyst compound to form a supported catalyst system.Type: GrantFiled: July 25, 2006Date of Patent: March 23, 2010Assignee: Fina Technology, Inc.Inventors: Jun Tian, William Gauthier, Joseph Thorman, Shady Henry
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Patent number: 7683003Abstract: A method for identifying a catalyst composition for use in the heterogeneous Ziegler-Natta addition polymerization of an olefin monomer, said catalyst composition comprising a procatalyst comprising a magnesium and titanium containing procatalyst and a cocatalyst said method comprising: a) providing a library comprising at least one procatalyst compound, b) forming a catalyst composition library by contacting the member of said procatalyst library with one or more cocatalysts and contacting the resulting mixture with an olefin monomer under olefin polymerization conditions thereby causing the polymerization reaction to take place, c) measuring at least one variable of interest during the polymerization, and d) selecting the catalyst composition of interest by reference to said measured variable.Type: GrantFiled: May 13, 2005Date of Patent: March 23, 2010Assignee: Dow Global Technologies, Inc.Inventors: Richard E. Campbell, Jr., Sylvie Desjardins, Phillip D. Hustad, Duane R. Romer
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Patent number: 7678726Abstract: A supported polymerization catalyst system is prepared by a method comprising the following steps: (i) addition of a cocatalyst to a porous support, (ii) mixing a polymerisation catalyst with a polymerisable monomer, and (iii) contacting together the components resulting from steps (i) and (ii). The porous support is preferably silica and the polymerisation catalyst is preferably a metallocene. The polymerisable monomer is typically 1-hexene and the supported catalyst system provides advantages a slowly decaying activity profile particularly when operating in the gas phase.Type: GrantFiled: August 4, 2004Date of Patent: March 16, 2010Assignee: Innovene Europe LimitedInventors: Grant B. Jacobsen, Brian S. Kimberley, Sergio Mastroianni
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Patent number: 7674867Abstract: The invention relates to a process for the preparation of a metal-organic compound, comprising at least one phosphinimine ligand, characterized in that the HA adduct of a phosphinimine ligand according to formula (1) is contacted with a metal-organic reagent of formula (2) in the presence of 1, respectively 2 equivalents of a base, wherein HA represents an acid, of which H represents its proton and A its conjugate base, with Y?N—H as formula (1), and Mv(L1)k(L2)l(L3)m(L4)nX as formula (2), and wherein Y is a substituted phosphorous atom, and M represents a group 4 or group 5 metal ion, V represents the valency of the metal ion, being 3, 4 or 5 L1, L2, L3, and L4 represent a ligand or a group 17 halogen atom on M and may be equal or different, k, l, m, n=0, 1, 2, 3, 4 with k+l+m+n+1=V, and X represents a group 17 halogen atom.Type: GrantFiled: August 3, 2004Date of Patent: March 9, 2010Assignee: DSM IP Assets B.V.Inventors: Edwin Ijpeij, Henricus Arts, Gerardus van Doremaele, Felix Beijer, Francis Van der Burgt, Martin Alexander Zuideveld
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Patent number: 7674741Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from y-butyrolactone derivatives of a particular formula. Said catalyst components, when used in the polymerization of olefins and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.Type: GrantFiled: May 27, 2005Date of Patent: March 9, 2010Assignee: Basell Poliolefine Italia s.r.l.Inventors: Yuri Gulevich, Giulio Balbontin, Remco Kelder, Giampiero Morini, Jan Dirk Van Loon
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Publication number: 20100056359Abstract: The invention refers to a process for increasing the polymerization activity of a titanium containing catalyst, in particular an olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerizing olefins.Type: ApplicationFiled: May 31, 2007Publication date: March 4, 2010Applicant: BOREALIS TECHNOLOGY OYInventors: Peter Denifl, Timo Leinonen
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Patent number: 7666810Abstract: A magnesium titanium olefin polymerization procatalyst is prepared by A) reacting a diorganomagnesium compound with a source of active chlorine, (with the proviso that the amount of chlorine is insufficient to completely convert the diorganomagnesium to magnesium dichloride); then B) removing unreacted diorganomagnesium from the reaction product; then depositing a tetravalent titanium species on the reaction product. This procatalyst is highly active for the solution polymerization of olefins when combined with a cocatalyst.Type: GrantFiled: July 26, 2007Date of Patent: February 23, 2010Assignee: NOVA Chemicals (International) S.A.Inventor: Qinyan Wang
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Patent number: 7659223Abstract: The invention refers to a process for preparing a Group 2 metal/transition metal olefin polymerization catalyst component in particulate form having an improved high temperature activity and the use thereof in a process for polymerizing olefins.Type: GrantFiled: September 30, 2003Date of Patent: February 9, 2010Assignee: Borealis Technology OyInventors: Timo Leinonen, Peter Denifl, Holger Pöhler
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Publication number: 20100029870Abstract: Disclosed are 1,8-naphthyl diaryloates, methods of making 1,8-naphthyl diaryloates, methods of using 1,8-naphthyl diaryloates, solid titanium catalyst components, catalyst systems containing solid titanium catalyst components, methods of making solid titanium catalyst components, and polymerization methods. The solid titanium catalyst components contain a 1,8-naphthyl diaryloate internal electron donor compound. The catalyst system can contain a solid titanium catalyst component, an organoaluminum compound, and an organosilicon compound.Type: ApplicationFiled: July 29, 2008Publication date: February 4, 2010Applicant: BASF CATALYSTS LLCInventor: Main Chang
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Publication number: 20100029468Abstract: The present invention provides a method for improving and controlling the activity of Ziegler-Natta catalyst systems.Type: ApplicationFiled: April 4, 2007Publication date: February 4, 2010Applicant: Total Petrochemicals Research FeluyInventors: David Ribour, Roger Spitz, Jerome Gromada, Christophe Boisson
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Patent number: 7655590Abstract: Catalyst components, methods of forming catalyst compositions, polymerization processes utilizing the catalyst compositions and polymers formed thereby are described herein. The methods generally include providing a magnesium dialkoxide compound, contacting the magnesium dialkoxide compound with a first agent to form a solution of a reaction product “A1”, contacting the solution of reaction product “A1” with a reducing agent to form a reduced reaction product “A2”, contacting reduced reaction product “A2” with a second agent to form a solid reaction product “A3”, contacting solid reaction product “A3” with a metal halide to form reaction product “B” and contacting reaction product “B” with an organoaluminum compound to form a catalyst component.Type: GrantFiled: December 20, 2007Date of Patent: February 2, 2010Assignee: Fina Technology, Inc.Inventors: Henry Enriquez, Kayo Vizzini, Steven Gray
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Patent number: 7651969Abstract: A process for synthesizing a catalyst component for manufacturing ethylene polymer and co-polymer. The present invention provides a process for synthesizing catalyst component (A), comprising forming a complex by contacting the solid intermediate (B) with an aluminum compound represented by formula X3-nAl(OY)n, and alkyl metal (C), wherein X is halide, Y is a hydrocarbon group or chelating carbonyl group, and wherein 1 is less than or equal to n which is less than or equal to 3, and then contacting the complex with titanium halide having formula TiX4 wherein X is halide. Solid intermediate (B) is formed by reacting magnesium metal with alkyl halide in the presence of alkoxy aluminum represented by formula Al(ORa)3, silicon halide represented by formula SiX4 and alkoxy silane represented by formula Si(ORb)4, wherein Ra and Rb are an aromatic or aliphatic alkyl group and wherein X is halide.Type: GrantFiled: December 5, 2006Date of Patent: January 26, 2010Assignee: Formosa Plastics Corporation, U.S.A.Inventors: Gapgoung Kong, Zhongyang Liu, Honglan Lu
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Patent number: 7648941Abstract: The invention relates to a process for upgrading hydrocarbonaceous feedstreams by hydroprocessing using bulk bimetallic catalysts. More particularly, the invention relates to a catalytic hydrotreating process for the removal of sulfur and nitrogen from a hydrocarbon feed such as a fuel or a lubricating oil feed. The catalyst is a bulk catalyst comprising a Group VIII metal and a Group VIB metal.Type: GrantFiled: October 25, 2006Date of Patent: January 19, 2010Assignee: ExxonMobil Research and Engineering CompanyInventors: Stuart L. Soled, Sabato Miseo, Sonja Eijsbouts, Frans L. Plantenga
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Patent number: 7642216Abstract: Ligands, compositions, and metal-ligand complexes that incorporate heterocycle-amine compounds are disclosed that are useful in the catalysis of transformations such as the polymerization of monomers into polymers. The catalyst have high performance characteristics, including higher comonomer incorporation into ethylene/olefin copolymers, where such olefins are for example, 1-octene, propylene or styrene. The catalysts also polymerize propylene to form isotactic polypropylene.Type: GrantFiled: April 29, 2008Date of Patent: January 5, 2010Assignee: Symyx Solutions, Inc.Inventors: Gary M. Diamond, Anne M. LaPointe, Margarete K. Leclerc, James Longmire, Victor Nava-Salgado, James A. W. Shoemaker, Pu Sun
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Patent number: 7642324Abstract: Ligands, compositions, and metal-ligand complexes that incorporate heterocycle-amine compounds are disclosed that are useful in the catalysis of transformations such as the polymerization of monomers into polymers. The catalyst have high performance characteristics, including higher comonomer incorporation into ethylene/olefin copolymers, where such olefins are for example, 1-octene, propylene or styrene. The catalysts also polymerize propylene to form isotactic polypropylene.Type: GrantFiled: April 29, 2008Date of Patent: January 5, 2010Assignee: Symyx Solutions, Inc.Inventors: Gary M. Diamond, Anne M. LaPointe, Margarete K. Leclerc, James Longmire, Victor Nava-Salgado, James A. W. Shoemaker, Pu Sun
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Patent number: 7641875Abstract: A multi-phase catalyst for the simultaneous conversion of oxides of nitrogen, carbon monoxide, and hydrocarbons is provided. A catalyst composition comprising the multi-phase catalyst and methods of making the catalyst composition are also provided. The multi-phase catalyst may be represented by the general formula of CeyLn1-xAx+sMOZ, wherein Ln is a mixture of elements originally in the form of single-phase mixed lanthanides collected from natural ores, a single lanthanide, or a mixture of lanthanides; A is an element selected from a group consisting of Mg, Ca, Sr, Ba, Li, Na, K, Cs, Rb, or any combination thereof; and M is an element selected from the group consisting of Fe, Mn, Cr, Ni, Co, Cu, V, Zr, Pt, Pd, Rh, Ru, Ag, Au, Al, Ga, Mo, W, Ti, or any combination thereof; x is a number defined by 0?x<1.0; y is a number defined by 0?y<10; s is a number defined by 0?s<10; where s=0 only when y>0 and y=0 only when s>0.Type: GrantFiled: November 3, 2008Date of Patent: January 5, 2010Assignee: Catalytic Solutions, Inc.Inventor: Stephen J. Golden
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Patent number: 7638456Abstract: A method comprising contacting a support with one or more chromium-containing compounds and one or more boria precursors to provide a catalyst precursor, and activating the catalyst precursor to provide a polymerization catalyst.Type: GrantFiled: December 18, 2007Date of Patent: December 29, 2009Assignee: Chevron Phillips Chemical Company LPInventors: Max P. McDaniel, Kathy S. Collins