Containing Iodine Patents (Class 502/112)
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Patent number: 10934376Abstract: Provided herein are polyethylene compositions with broad orthogonal composition distribution. The polyethylene compositions may comprise at least 65 wt % ethylene-derived units and from 0 to 35 wt % of C3 to C12 olefin comonomer-derived units, and furthermore may exhibit a reversed comonomer index (RCI,m) of 100 kg/mol or greater, a Tw1-Tw2 value of from ?16 to ?38° C., and an Mw1/Mw2 value of at least 0.9, such as 0.9 to 4. Also provided are processes for making the polyethylene compositions, as well as films made from the polyethylene compositions. Such films may feature superior film stiffness for a given polyethylene composition density, and accordingly such films in some embodiments have average MD/TD modulus and density satisfying the following equation: Avg. Modulus?1.2*(C1*Density?C2), where C1 and C2 are constants, such as C1=2,065,292 and C2=1,872,345.Type: GrantFiled: October 15, 2018Date of Patent: March 2, 2021Assignee: ExxonMobil Chemical Patents Inc.Inventors: Dongming Li, Matthew W. Holtcamp, Ching-Tai Lue, Adriana S. Silva, David F. Sanders, Subramaniam Kuppuswamy, Matthew S. Bedoya
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Patent number: 10562990Abstract: A catalyst for the homopolymerization or copolymerization of CH2?CHR olefins, made from or containing the product obtained by contacting: (i) a solid catalyst component made from or containing Ti, Mg, Cl, and an internal electron donor compound, wherein the solid catalyst component contains from about 0.1 to about 50 wt % of Bi, based upon the total weight of the solid catalyst component; (ii) an alkyl aluminum compound and, (iii) an external electron donor compound having the formula: (R1)aSi(OR2)b wherein R1 and R2 are independently selected from the group consisting of alkyl radicals with 1-8 carbon atoms and a is 0 or 1 and a+b=4.Type: GrantFiled: August 30, 2016Date of Patent: February 18, 2020Assignee: Basell Poliolefine Italia S.r.l.Inventors: Fabrizio Piemontesi, Gianni Vitale, Dario Liguori, Giampiero Morini
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Patent number: 10150822Abstract: A catalyst component (A) for olefin polymerization is prepared by contacting a solid component (a) containing magnesium, titanium, halogen and an internal electron donor compound with an organosilicon compound (b), wherein the organosilicon compound (b) is one or more selected from a Si—H functional group containing chainlike polysiloxane (b1) represented by formula (Ix), a cyclic polysiloxane (b2) represented by formula (Iy) and a Si—H functional group containing organosilicon compound (b3) represented by formula (Iz). In addition, a process for preparing the catalyst component and the corresponding catalyst is described. The catalyst component and its catalyst have high catalytic activity, good hydrogen response, and good stereospecificity, the catalyst can release its activity more evenly, and the obtained polymer has significantly increased bulk density. The definitions of R1 to R10, n and z in the formulae (Ix), (ly) and (Iz) are as described in the specification.Type: GrantFiled: July 24, 2012Date of Patent: December 11, 2018Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, BEIJING RESEARCH INSTITUTE OF CHEMICAL INDUSTRY, CHINA PETROLEUM & CHEMICAL CORPORATIONInventors: Qilong Zhou, Zhong Tan, Xiudong Xu, Li'an Yan, Weiwei Song, Fengkui Li, Shanshan Yin, Jinhua Yu
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Patent number: 10113012Abstract: The present disclosure relates to a solid catalyst component for the (co)polymerization of olefins CH2?CHR, in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising Ti, Mg, and Cl, and optionally an electron donor compound selected from the group consisting of ethers, amines, silanes, carbamates ketones, esters of aliphatic acids, alkyl and aryl esters of optionally substituted aromatic polycarboxylic acids, diol derivatives chosen among monoesters monocarbamates and monoesters monocarbonates or mixtures thereof, comprising from 0.1 to 50% wt of Bi with respect to the total weight of the solid catalyst component.Type: GrantFiled: March 10, 2015Date of Patent: October 30, 2018Assignee: Basell Poliolefine Italia S.r.l.Inventors: Simona Guidotti, Tiziano Dall'Occo, Dario Liguori, Giampiero Morini, Fabrizio Piemontesi, Gianni Vitale
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Patent number: 9175101Abstract: The present invention provides titanium based precursor for polyolefin catalyst with desired morphology and high particle strength. The of preparation of the precursor in accordance with the present invention obviates the use of iodine.Type: GrantFiled: June 4, 2012Date of Patent: November 3, 2015Assignee: RELIANCE INDUSTRIES LIMITEDInventors: Umesh Makwana, Ajay Kothari, Bhavesh Desai, Virendrakumar Gupta
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Patent number: 8633124Abstract: The invention relates to a process for the synthesis of spheroidal magnesium alkoxide having improved mechanical strength and narrow particle size distribution, the process comprising reacting magnesium metal, in the presence of iodine, with a mixture of alcohols by step-wise heating first in the range of 40° C. to 65° C. for a period of 2 hours and then in the range of 65° C. to 80° C. for a period of 1 hour, further by maintaining reaction temperature at 80° C. for a period of 6-10 hours, the vapors of the mixture produced during the reaction being condensed in an overhead condenser, hydrogen gas produced during the reaction being vented off and the mixture of alcohols left after the reaction being filtered and reused. The invention also relates to spheroidal magnesium alkoxide particles synthesized by the method, to the Ziegler natta procatalyst synthesized by using the alkoxide and to the polymer resin synthesized using the procatalyst.Type: GrantFiled: September 1, 2008Date of Patent: January 21, 2014Assignee: Reliance Industries LimitedInventors: Virendrakumar Gupta, Saurabh Singh, Umesh Makwana, Jomichan Joseph, Kamlesh Singala, Smitha Rajesh, Vallabhbhai Patel, Mukeshkumar Yadav, Gurmeet Singh
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Publication number: 20130244863Abstract: What is disclosed is a method for preparing a catalyst system and a catalyst system for polymerizing or copolymerizing an ?-olefin. Catalyst component (A) is obtained by a process of reacting a magnesium complex (A-1) containing acid salts of group IB-VIIIB elements formed by contacting a magnesium halide with an acid salt solution of group IB-VIIIB metals or spherical particles adducts, an internal electron donor (A-2) of diester or diether or composite compounds, and a titanium compound (A-3). The catalyst compound (A) is contacted with a silicon compound (B) and an organoaluminium compound (C) to complete the catalyst system providing a good balance of catalyst performance in terms of activity and stereo-specificity.Type: ApplicationFiled: March 19, 2012Publication date: September 19, 2013Applicant: Formosa Plastics Corporation, USAInventor: Demin Xu
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Patent number: 8357765Abstract: A production process of a contact product, which can be used as a polymerization catalyst component, comprising contacting a compound defined by a specific formula, such as diethyl zinc, with a compound defined by a specific formula, such as pentafluorobutyric acid; a production process of a polymerization catalyst, comprising contacting the polymerization catalyst component with a transition metal compound; and a production process of a polymer, comprising polymerizing an addition-polymerizable monomer in the presence of the polymerization catalyst.Type: GrantFiled: July 19, 2011Date of Patent: January 22, 2013Assignee: Sumitomo Chemical Company, LimitedInventors: Kazuyuki Ito, Kazuo Takaoki
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Publication number: 20120329641Abstract: The present invention provides a polymerization process utilizing a dual metallocene catalyst system for the production of broad or bimodal molecular weight distribution polymers, generally, in the absence of added hydrogen. Polymers produced from the polymerization process are also provided, and these polymers can have a Mn in a range from about 9,000 to about 30,000 g/mol, and a short chain branch content that decreases as molecular weight increases.Type: ApplicationFiled: September 4, 2012Publication date: December 27, 2012Applicant: CHEVRON PHILLIPS CHEMICAL COMPANY LPInventors: Qing Yang, Max P. McDaniel, Tony R. Crain, Youlu Yu
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Patent number: 8173569Abstract: A Ziegler-Natta procatalyst composition in the form of solid particles and comprising magnesium, halide and transition metal moieties, said particles having an average size (D50) of from 10 to 70 ?m, characterized in that at least 5 percent of the particles have internal void volume substantially or fully enclosed by a monolithic surface layer (shell), said layer being characterized by an average shell thickness/particle size ratio (Thickness Ratio) determined by SEM techniques for particles having particle size greater than 30 ?m of greater than 0.2.Type: GrantFiled: June 24, 2005Date of Patent: May 8, 2012Assignee: Union Carbide Chemicals & Plastics Technology LLCInventors: Robert J. Jorgensen, Michael A. Kinnan, Michael D. Turner, Stephanie M. Whited, Laszlo L. Ban, Burkhard E. Wagner
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Publication number: 20120095172Abstract: Ziegler-Natta catalyst composition capable of producing ethylene/alpha-olefins copolymers, particularly linear low density polyethylene; the composition having an improved stability of its behaviour during polymerization in respect to time. The Ziegler-Natta catalyst composition comprises: 1.Type: ApplicationFiled: April 26, 2010Publication date: April 19, 2012Inventors: Thomas Garoff, Paivi Waldvogel, Kalle Kallio, Virginie Eriksson
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Publication number: 20080281059Abstract: A magnesium compound represented by the formula (I): Mg(OC2H5)2?n(OR1)n ??(I) where R1 is CmH2m+1 (where m is an integer of from 3 to 10), and n is a numerical value satisfying 0<n<0.35; a solid catalyst component for olefin polymer using the magnesium compound; a catalyst for olefin polymer; and methods of producing olefin copolymers such as a propylene-based random copolymer and propylene-based block copolymer by using the catalyst for olefin polymer.Type: ApplicationFiled: April 19, 2005Publication date: November 13, 2008Applicant: Idemitsu Kosan Co., Ltd.Inventors: Shojiro Tanase, Nobuhiro Yabunouchi, Takehito Konakazawa, Takanori Sadashima, Kiyokazu Katayama, Kenji Tanaka, Hideaki Noda
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Patent number: 7126035Abstract: The present invention relates to a catalyst composition for the oxychlorination of ethylene, comprising a mixture of metal salts on a support, where said metal salts are applied to the support in such ratios that the catalyst composition comprises a) from 3 to 12% by weight of copper as copper salt, b) from 0 to 3% by weight of an alkaline earth metal as alkaline earth metal salt, c) from 0 to 3% by weight of an alkaline metal as alkaline metal salt, d) from 0.001 to 0.1% by weight, preferably from 0.005 to 0.05% by weight, of at least one metal selected from the group consisting of ruthenium, rhodium, palladium, osmium, iridium and platinum, and/or from 0.0001 to 0.1% by weight, preferably from 0.001 to 0.05% by weight, of gold, as corresponding metal salt or tetrachloroauric acid, where all percentages by weight are based on the total weight of the catalyst including support material.Type: GrantFiled: February 4, 2003Date of Patent: October 24, 2006Assignee: BASF AktiengesellschaftInventors: Christian Kuhrs, Ruprecht Meissner
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Patent number: 6468938Abstract: The invention provides new prepolymerized catalyst components for the (co)polymerization of olefins CH2═CHR, wherein R is hydrogen or a C1-C12 alkyl group, characterized by comprising a solid catalyst component, comprising Ti, Mg, halogen and an electron donor compound, being capable of yielding, under standard polymerization conditions, a propylene homopolymer having an insolubility in xylene at 25° C. higher than 90%, which is prepolymerized with ethylene to such an extent that the amount of the ethylene prepolymer is up to 100 g per g of said solid catalyst component. These solid catalyst components display to obtain a high catalyst activity, a high isotactic index, and are not affected by aging.Type: GrantFiled: March 23, 1999Date of Patent: October 22, 2002Assignee: Basell Technology Company BVInventors: Gabriele Govoni, Mario Sacchetti, Gianni Vitale
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Publication number: 20020035029Abstract: A catalyst used for trimerization of ethylene into 1-hexene is descrobed, which comprises (i) a specific organometallic complex having a neutral multidentate ligand having a tripod structure, (ii) an alkylaluminoxane, and an optional ingredient selected from:Type: ApplicationFiled: September 28, 2001Publication date: March 21, 2002Applicant: TOSOH CORPORATIONInventors: Toru Yoshida, Toshihide Yamamoto, Hisanori Okada, Hideyuki Murakita
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Patent number: 6265338Abstract: The invention is a catalyst system including a monocyclopentadienyl titanium compound, where the monocyclopentadienyl group is bonded to a silylene-imido moiety which is further bonded to the titanium atom, and an alumoxane component which is highly productive for polymerizing ethylene and &agr;-olefins to produce a high molecular weight ethylene-&agr;-olefin copolymer having a high content of &agr;-olefin.Type: GrantFiled: November 22, 1995Date of Patent: July 24, 2001Assignee: Exxon Chemical Patents, Inc.Inventor: Jo Ann M. Canich
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Patent number: 5994255Abstract: Catalysts for olefin polymeriztion comprising metal complexes corresponding to the formula: ##STR1## or a dimer, solvated adduct, chelated derivative or mixture thereof, wherein:L is a cyclic group or Y*, that is bound to M by means of a delocalized .pi.-bond, said group containing up to 50 nonhydrogen atoms;L' is a cyclic group or Y* that is bound to M by means of a delocalized .pi.-bond, said group containing up to 50 nonhydrogen atoms;M is a metal of Group 4 of the Periodic Table of the Elements;Z is a covalently bound, divalent substituent of up to 50 non-hydrogen atoms having the formula, --(ER.sub.2).sub.Type: GrantFiled: July 11, 1998Date of Patent: November 30, 1999Assignee: The Dow Chemical CompanyInventors: Peter N. Nickias, Francis J. Timmers, David D. Devore
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Patent number: 5846896Abstract: A catalyst system for polymerization of olefins having increased molecular weight and melting point is disclosed. A chiral, stereorigid metallocene compound having a silicon hydrocarbyl compound as an interannular bridge between two cyclopentadienyl or substituted cyclopentadienyl rings described by the formula (C.sub.5 R'.sub.m) wherein R' is hydrogen or hydrocarbyl radical having from 1-20 carbon atoms, each R' being the same or different, is combined with an organoaluminum compound. The cyclopentadienyl ligands are coordinated with a metal of a group 4b, 5b, or 6b metal as designated in the Periodic Table of Elements. The metal is also bonded to a hydrocarbon radical or a halogen.Type: GrantFiled: May 6, 1991Date of Patent: December 8, 1998Assignee: Fina Technology, Inc.Inventor: John A. Ewen
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Patent number: 5824620Abstract: This invention is related to a method for the preparation of heterogeneous catalysts, useful for the production of poliolefins. The method is characterized because said catalysts are obtained by supporting onto solids soluble metallocenes possessing one or more functional groups. Said functional groups are characterized because they can react with other reactive groups on the surface of the solids. The reactive groups on the solids can be part of said solids or incorporated by means of chemical modification. These catalyst systems are especially appropiated for the polymerization of one or several 1-olefins having from 2 to 20 carbon atoms in their chain. Further, they are especially appropiated for the copolymerization of ethylene with 1-olefins having from 3 to 20 carbon atoms in their chains. These polymerization processes can be carried out in gas-phase slurry or solution, at high temperatures and pressures.Type: GrantFiled: October 27, 1997Date of Patent: October 20, 1998Assignee: Repsol Quimica S.A.Inventors: Wilfried Michiels Vega, Pilar Lafuente Canas, Antonio Munoz-Escalona Lafuente, Gerardo Hidalgo Llinas, Jose Sancho Royo, Luis Mendez Llatas
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Patent number: 5744414Abstract: The present invention relates to a process for the preparation of a solid catalytic component of a catalyst of Ziegler-Natta type, comprising contacting (i) at least one compound (A) of a transition metal (TM) with (ii) a solid product (B) comprising a magnesium compound and having a reducing power for the transition metal (TM), in the presence of (iii) at least one olefin under conditions such that the olefin at least partially polymerizes during the contacting. The solid catalytic component is particularly useful for producing ethylene (co-)polymers in a gas phase process and for improving the statistical distribution of the comonomer in the copolymer structure.Type: GrantFiled: June 28, 1994Date of Patent: April 28, 1998Assignee: BP Chemicals LimitedInventor: Charles Jenny
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Patent number: 5585447Abstract: This catalyst has the general formula VX.sub.3, mAIX.sub.3, nZ, wherein X is a halogen atom, Z is at least one at least partially halogenated, branched or unbranched, saturated hydrocarbon, m is between 0.1 and 10, and n is between 1 and 300. To prepare it, a vanadium halide VX.sub.2 and/or VX.sub.3 is coground with an aluminum halide AlX.sub.3, and then at least one halogenated hydrocarbon Z is added to the mixture obtained in proportions corresponding to the chosen values of m and n. The invention also relates to the (co)polymerization of alpha-olefins at 20.degree.-350.degree. C. in the presence of a catalyst system comprising at least one catalyst as defined above and at least one organometallic activator.Type: GrantFiled: August 14, 1995Date of Patent: December 17, 1996Assignee: ECP-Enichem Polymeres France S.A.Inventors: Emmanuel Adisson, Karel Bujadoux, Michel Fontanille, Alain Deffieux
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Patent number: 5556820Abstract: A solid product as a catalyst component for an olefin polymerization catalyst is obtained by the reaction of metallic magnesium, an alcohol, and a halogen in an amount ranging from 0.019 to 0.06 gram-atom per one mole of metallic magnesium. Alternatively, the halogen component is a halogen-containing compound which contains not less than 0.0001 gram-atom of a halogen atom per one gram-atom of metallic magnesium.Type: GrantFiled: March 2, 1994Date of Patent: September 17, 1996Assignee: Idemitsu Petrochemical Co., Ltd.Inventors: Hideo Funabashi, Akinobu Sugahara, Akira Tanaka, Masatoshi Toda, Tsuyoshi Ota, Youichi Matsuo, Tsutomu Akimaru, Sigeo Iwasaki, Masayuki Tsuruoka
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Patent number: 5498770Abstract: A catalyst for the polymerization of olefins comprising (A) a solid catalyst component essentially containing magnesium, titanium, an electron donor compound, and a halogen which is prepared by contacting a magnesium compound, a titanium halide compound, and an electron donor compound, (B) an organoaluminum compound, and (C) an organosilicon compound and a process for polymerizing an olefin using the same are disclosed, the organosilicon compound (C) being represented by formula (I): ##STR1## wherein R.sup.1 and R.sup.2, which may be the same or different, each represents an alkyl group having from 1 to 3 carbon atoms; R.sup.3 and R.sup.4, which may be the same or different, each represents an alkyl group having from 1 to 3 carbon atoms, or a halogen atom; and m and n each represents 0 or an integer of 1 or 2. A polyolefin having high stereoregularity and broad molecular weight distribution can be obtained in high yield.Type: GrantFiled: September 20, 1994Date of Patent: March 12, 1996Assignee: Toho Titanium Co., Ltd.Inventors: Motoki Hosaka, Kenji Goto, Masahiko Matsuo
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Patent number: 5488022Abstract: A catalyst component for olefin polymerization which comprises an intimate mixture of: Component (A1) which is a solid component for Ziegler catalysts comprising titanium, magnesium and a halogen as essential components in a particulate form; and Component (A2) which is a compound selected from the group consisting of inorganic oxides, inorganic carbonates, inorganic sulfates and physical or chemical mixtures thereof in a particulate form; wherein Component (A2) is employed in a weight ratio to Component (A1) from 0.001 to 0.5 and has an average particle diameter smaller than that of Component (A1). The catalyst component may be of a structure such that the particulate inorganic material, Component (A2), adhere to or cover particles of a solid component of a Ziegler catalyst, whereby fluidity of the Ziegler catalyst component is improved.Type: GrantFiled: October 22, 1993Date of Patent: January 30, 1996Assignee: Mitsubishi Chemical CorporationInventors: Tadashi Takahashi, Takashi Fujita, Kazuo Nakamura, Seiichi Tsukamoto
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Patent number: 5480850Abstract: A catalyst system comprising:(a) a catalyst precursor consisting essentially of the reaction product of vanadium (acetylacetonate).sub.3 and a compound having the formula AlR.sub.(3-a) X.sub.a wherein each R is independently alkyl having 1 to 14 carbon atoms; each X is independently chlorine, bromine, or iodine; and a is 1 or 2; the atomic ratio of aluminum to vanadium in the precursor is 1:1 to 3:1; and the oxidation state of the vanadium in the reaction product is plus 2;(b) optionally, a support for said precursor; and(c) a halide substituted hydrocarbyl aluminum cocatalyst; and(d) optionally, a promoter, which is a chlorinated ester having at least 2 chlorine atoms; a saturated or unsaturated aliphatic halocarbon having at least 3 carbon atoms and at least 6 halogen atoms; or a haloalkyl substituted aromatic hydrocarbon wherein the haloalkyl substituent has at least 3 halogen atoms.Type: GrantFiled: June 28, 1993Date of Patent: January 2, 1996Assignee: Union Carbide Chemical & Plastics Technology CorporationInventors: Kevin J. Cann, James W. Nicoletti, Sergey A. Vasnetsov
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Patent number: 5399622Abstract: A catalyst system for the polymerization of alpha-olefins comprising a chromium-containing catalyst and an yttrium-containing catalyst wherein the yttrium-containing catalyst is represented by the formula (Cp.sub.2 YX.sub.x).sub.y.M.sub.z L.sub.n, wherein Cp is cyclopentadienyl or cyclopentadienyl substituted with alkyl or alkyl silyl radical or radicals, X is a halogen, M is an alkali metal, L is a suitable electron donor ligand, x is 1 or 2, y is 1 or 2, z is 0 or 1, and n is a number corresponding to the value needed to form a stable complex, with the proviso that when y is 2, z and n are 0 is provided. Also disclosed is a polymerization process employing such a catalyst system, and novel olefin polymers. Polymers thus produced exhibit high bulk density and a broad molecular weight distribution.Type: GrantFiled: November 17, 1993Date of Patent: March 21, 1995Assignee: Phillips Petroleum CompanyInventors: Rolf L. Geerts, Elizabeth A. Benham, Max P. McDaniel
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Patent number: 5387567Abstract: A catalyst component is disclosed for use in the homo-or copolymerization of olefinic hydrocarbons. The catalyst component is comprised of a first compound of the formula Me.sup.1 (OR.sup.1).sub.p R.sup.2.sub.q X.sup.1.sub.4-p-q and a second compound which is an organocyclic compound having two or more conjugated double bonds. A process is also disclosed for the production of hydrocarbon polymers in which the above catalyst component is combined with a modified organoaluminum compound to form a catalyst composition capable of providing high molecular weight, wide distribution thereof and other desirable qualities in the polymer product.Type: GrantFiled: June 26, 1992Date of Patent: February 7, 1995Assignee: Nippon Oil Co., Ltd.Inventors: Yoshio Tajima, Naoki Kataoka, Yosuke Numao, Takashi Seki, Kazuo Matsuura
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Patent number: 5376612Abstract: Novel chromium-containing compounds, such as, for example, chromium pyrrolides, are prepared by forming a mixture of a chromium salt, a metal amide, and an electron pair donor solvent, such as, for example, an ether. These novel chromium-containing, or chromium pyrrolide, compounds can be used either unsupported or supported on an inorganic oxide support, with a metal alkyl and an unsaturated hydrocarbon, to trimerize, oligomerize, and/or polymerize olefins.Type: GrantFiled: August 20, 1993Date of Patent: December 27, 1994Assignee: Phillips Petroleum CompanyInventors: William K. Reagen, Ted M. Pettijohn, Jeffrey W. Freeman
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Patent number: 5366947Abstract: Initiator compositions for materials which can be polymerized cationically are described, these containingi) an anhydride of a polycarboxylic acid, a polyisocyanate, a cyclic carbonate, a lactone or a mixture of such compounds, and dissolved thereinii) at least one compound of the formula I[M.sup.+n (L).sub.x ].sup.n+ n X.sup.- (I)in which n is 2 or 3, M is a metal cation selected from the group consisting of Zn.sup.2+, Mg.sup.2+, Fe.sup.2+, Co.sup.2+, Ni.sup.2+, Cr.sup.2+, Ru.sup.2+, Mn.sup.2+, Sn.sup.2+, VO.sup.2+, Fe.sup.3+, Al.sup.3+ and Co.sup.3+, X.sup.- is an anion which is selected from the group consisting of AsF.sub.6.sup.-, SbF.sub.6.sup.-, BiF.sub.6.sup.- and derivatives derived from these anions in which a fluorine atom is replaced by hydroxyl groups, or in which up to 50% of the anions X.sup.-, based on the total amount of anions, can also be any desired anions, L is water or an organic .sigma.Type: GrantFiled: August 18, 1992Date of Patent: November 22, 1994Assignee: Ciba-Geigy CorporationInventors: Beat Muller, Dieter Baumann
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Patent number: 5324697Abstract: A novel Phillips catalyst for the homopolymerization of ethylene and the copolymerization of ethylene with .alpha.-olefins contains as catalytically active components a specific chromium catalyst on an aluminum phosphate support and cocatalysts of the formula I to IV, ##STR1## where M is lithium, sodium and potassium,M.sup.1 is magnesium and zinc,M.sup.2 is boron and aluminum,R is C.sub.1 -C.sub.10 -alkyl and C.sub.6 -C.sub.20 -aryl,R.sup.1 is R and C.sub.1 -C.sub.10 -alkoxy and C.sub.6 -C.sub.20 -aryloxy,X is chlorine, bromine and iodine,n is 0, 1 and 2The chromium catalyst on an aluminum phosphate support can be obtained by applying chromium compounds to a finely divided aluminum phosphate with a P:A1 molar ratio near to or equal to 1 and a pore volume of >1 cm.sup.3 /g and activating the resulting intermediate at elevated temperatures in an oxidizing atmosphere. The novel Phillips catalyst has an exceptionally long duration of activity and its productivity can be increased further by adding hydrogen.Type: GrantFiled: June 26, 1992Date of Patent: June 28, 1994Assignee: BASF AktiengesellschaftInventors: Hans-Joachim Mueller, Rainer Konrad, Guenther Schweier, Siegfried Weber, Roland Saive, Peter Koelle
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Patent number: 5318935Abstract: Certain bridged and unbridged amido transition metal compounds of the Group IV-B metals are disclosed. These compounds may be used in a catalyst system comprising the amido transition metal compound and an alumoxane. Also disclosed is a process using the catalyst system for the production of high molecular weight polyolefins and, particularly, high molecular weight isotactic polypropylene.Type: GrantFiled: July 30, 1992Date of Patent: June 7, 1994Assignee: Exxon Chemical Patents Inc.Inventors: Jo Ann M. Canich, Howard W. Turner
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Patent number: 5275991Abstract: A novel catalyst support and a method for preparation thereof, characterized by the presence of selected amounts of a hydrocarbon soluble magnesium-containing compound applied to the support relative to solvent, wherein a surface uniformly and essentially continuously moistened with the solvated magnesium compound in a condition of incipient precipitation to permit the formation of a regular essentially continuous distribution of the magnesium compound onto and conforming to the support material. The drying process under these conditions is effective in maintaining to a high degree the effective surface area and pore volume of the material. The support containing the adsorbed magnesium is then dried in a controlled manner to essential incipient wetness conditions providing a regular spatial distribution of stacked reticular magnesium values at a level of one to five molecular monolayers on the support.Type: GrantFiled: November 30, 1992Date of Patent: January 4, 1994Assignee: Quantum Chemical CorporationInventors: Charles K. Buehler, Albert P. Masino, Raghu Menon
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Patent number: 5223465Abstract: The present invention aims at providing an olefin polymerization catalyst comprising, as a component, a transition metal compound having two ligands such as .beta.-diketone, etc. coordinated, and having excellent properties as a polymerization catalyst in the polymerization of olefins including styrene compounds. This olefin polymerization catalyst comprises:(a) a transition metal compound represented by the general formula, ##STR1## wherein M represents titanium, zirconium, hafnium or vanadium, Y.sup.1 and Y.sup.2 each represent, same or different, halogen atoms or alkyl groups containing 1 to 10 carbon atoms and R.sup.1, R.sup.2 and R.sup.3 each represent hydrogen atoms or hydrocarbon groups containing 1 to 10 carbon atoms, at least one of which is a hydrogen atom but all of which must not be hydrogen atoms, and(b) an organoaluminum compound, in particular, aluminoxane.Type: GrantFiled: November 18, 1991Date of Patent: June 29, 1993Assignee: Tonen CorporationInventors: Satoshi Ueki, Hiroyuki Furuhashi, Masahide Murata, Shigeyuki Toki
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Patent number: 5206198Abstract: Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl.sub.4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formulaAlR.sub.p (Y) .sub.q X .sub.3-(p+q)in whichR represents a hydrocarbon radical or a hydrogen atom;Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom;X represents a halogen;p is an arbitrary number such that 0<p<3; andq is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q).ltoreq.3.These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.Type: GrantFiled: October 31, 1991Date of Patent: April 27, 1993Assignee: Solvay S.A.Inventors: Jean-Louis Costa, Sabine Pamart
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Patent number: 5204305Abstract: Cocatalytic composition resulting from bringing an organoaluminium halide (A) into contact with an electron-donating organic compound (ED) selected from esters, amides and ketones, the organoaluminium halide (A) possessing an atomic ratio halogen (X)/aluminium (Al) of greater than 1 and less than 1.3, the halide (A) and the compound (ED) being employed in a mole ratio halide (A)/compound (ED) of greater than 20.Catalytic systems which are usable for the polymerisation of alpha-olefins, comprising such a cocatalytic composition--and a solid based on titanium trichloride complexed with an electron-donating compound.Type: GrantFiled: August 30, 1991Date of Patent: April 20, 1993Assignee: Solvay S.A.Inventors: Paul Fiasse, Herve Collette
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Patent number: 5177043Abstract: This invention relates to a catalytic component for the polymerization of .alpha.-olefins and provides a catalytic component of magnesium support type capable of exhibiting a high stereoregularity while maintaining an improved strength as well as a high catalytic activity. The features thereof consist in a catalyst component for the polymerization of .alpha.-olefins obtained by contacting (A) a solid component comprising, as essential components, magnesium, titanium, a halogen and an electron-donating compound with (D) an olefin in the presence of (B) a trialkylaluminum and (C) a dimethoxy group-containing compound represented by the general formula R.sup.1 R.sup.2 Si(OCH.sub.3).sub.2 where R.sup.1 and R.sup.2 are, same or different, aliphatic hydrocarbon groups with 1 to 10 carbon atoms and having a volume, calculated by the quantum chemistry calculation, of 230 to 500 .ANG..sup.3 and an electron density of oxygen atoms in the methoxy group, calculated similarly, ranging from 0.685 to 0.800 A. U.Type: GrantFiled: March 22, 1991Date of Patent: January 5, 1993Assignee: Tonen Chemical CorporationInventors: Naomi Koyama, Hiroyuki Furuhashi, Miyuki Usui, Tomoko Okano, Masahide Murata, Satoshi Ueki, Akira Nakano
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Patent number: 5177042Abstract: A vanadium-based catalyst system is treated with an ether as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 29, 1989Date of Patent: January 5, 1993Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Kevin J. Cann, James W. Nicoletti
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Patent number: 5153158Abstract: The present invention relates to solid catalyst components for olefin polymerization formed by prepolymerizing at least two types of .alpha.-olefin on an olefin polymerization catalyst comprising a solid titanium catalyst component, an organometallic compound catalyst component, and if necessary, an electron donor, to olefin polymerization catalyst comprising said solid catalyst component for olefin polymerization, an organometallic compound catalyst component, and if necessary, an electron donor, and to processes for olefin polymerization using said olefin polymerization catalyst.According to the present invention, there can be manufactured olefin polymer particles having low adhesive among the polymer particles as well as good particle distribution and excellent granular properties even when they contain a large amount of an amorphous olefin polymer portion.Type: GrantFiled: December 27, 1990Date of Patent: October 6, 1992Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Mamoru Kioka, Masao Nakano, Takashi Ueda
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Patent number: 5151397Abstract: A polymerization catalyst is formed by combining a metal halide compound, a solvent, an effective amount of water to reduce fines and increase particle size, and a transition metal compound to form a first catalyst component and mixing the first catalyst component with a precipitating agent. After mixing the first catalyst component and the precipitating agent, the mixture can be heated to a temperature higher than the mixing temperature to reduce polymer fines. In the alternative prepolymer can be deposited on the catalyst(s) in an amount effective to reduce polymer fines. Optionally the catalyst can be treated with a halide ion exchanging source. The catalyst can also be combined with an organometallic cocatalyst.Type: GrantFiled: December 16, 1991Date of Patent: September 29, 1992Assignee: Phillips Petroleum CompanyInventors: Kent E. Mitchell, Stanley J. Marwil
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Patent number: 5147839Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.Type: GrantFiled: February 7, 1991Date of Patent: September 15, 1992Assignee: Mitsubishi Petrochemical Company LimitedInventors: Takashi Fujita, Toshihiko Sugano
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Patent number: 5143880Abstract: A solid-catalyst component for use in the polymerization of .alpha.-olefins obtained byreducing a titanium compound represented by the following general formula:Ti(OR.sup.1).sub.n x.sub.4-nwherein R.sup.1 represents a hydrocarbon group having 1 to 20 carbon atoms, X represents a halogen atom and n represents a number satisyfing 0<n.ltoreq.4, with an organomagnesium compound in the presence of an organic silicon compound having Si--O bond to produce a solid product,treating the solid product with an ester compound,treating the ester-treated solid product with a mixture of an ether compound and titanium tetrachloride or with a mixture of an ether compound, titanium tetrachloride and an ester compound to obtain a trivalent titanium compound-containing solid catalyst precursor, andtreating the solid catalyst precursor with a small quantity of an olefin in the presence of an organoaluminum compound to obtain a solid catalyst component for use in the polymerization of .alpha.-olefins.Type: GrantFiled: March 11, 1991Date of Patent: September 1, 1992Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Takeshi Ebara, Kiyoshi Kawai
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Patent number: 5139986Abstract: The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved FDA hexane extractables. The invention also relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved dart impact resistance. The invention relates to catalysts for ethylene polymerization or copolymerization to produce film quality product which exhibits improved MD tear properties.Type: GrantFiled: August 6, 1991Date of Patent: August 18, 1992Assignee: Mobil Oil CorporationInventors: Pam J. Cook, Robert O. Hagerty, Per K. Husby, Thomas E. Nowlin
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Patent number: 5114896Abstract: This invention relates to a process for the production of a catalytic component for the polymerization of olefins, in particular, for the production of a catalytic component capable of exhibiting a high polymerization activity in the polymerization of olefins and giving a polymer containing less low molecular weight components in effective manner. This process is characterized by a process for the production of a catalytic component for the polymerization of olefins, which comprises contacting (a) metallic magnesium, (b) a halogenated hydrocarbon represented by the general formula RX wherein R is an alkyl group, ary group or cycloalkyl group having 1 to 20 carbon atoms and (c) a compound represented by the general formula X.sup.1.sub.n M(OR.sup.1).sub.m-n in which X.sup.1 is a hydrogen atom, a halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.Type: GrantFiled: April 29, 1991Date of Patent: May 19, 1992Assignee: Tonen CorporationInventors: Teruo Yashiro, Seizaburo Kanazawa, Akira Nakano, Masahide Murata, Masafumi Imai
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Patent number: 5102841Abstract: A process for the production of polyethylene comprising contacting ethylene or a mixture comprising ethylene and one or more alpha-olefins and, optionally, one or more diolefins, under polymerization conditions, with a catalyst system comprising:(a) a particulate catalyst precursor based on titanium or vanadium;(b) polypropylene support particles to which the catalyst precursor particles are bonded; and(c) a hydrocarbyl aluminum cocatalyst.Type: GrantFiled: December 11, 1990Date of Patent: April 7, 1992Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Kevin J. Cann, Robert C. Brady, III, Yimsan Gau
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Patent number: 5096869Abstract: A vanadium-based catalyst system is treated with an aluminum alkoxide as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 21, 1990Date of Patent: March 17, 1992Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Kevin J. Cann
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Patent number: 5089460Abstract: A catalyst system for the polymerization of alpha-olefins comprising:(a) a solid precursor comprising the reaction product of (i) a halogenated vanadium compound wherein the vanadium has a valence of 2 to 5; (ii) a magnesium compound; and (iii) an inside electron donor wherein the molar ratio of inside electron donor to vanadium compound is in the range of about 0.2:1 to about 2:1; the atomic ratio of magnesium to vanadium is in the range of about 3:1 to about 40:1; and the reaction product (A) is a solid having a surface area greater than about 10 square meters per gram or (B) is adsorbed on the surface of an inorganic support having a surface area greater than about 10 square meters per gram;(b) a hydrocarbyl aluminum cocatalyst wherein the atomic ratio of aluminum to vanadium is in the range of about 2:1 to about 300:1; and(c) an outside electron donor wherein the molar ratio of outside electron donor to aluminum is in the range of about 0.02:1 to about 1:1.Type: GrantFiled: March 1, 1991Date of Patent: February 18, 1992Assignee: Academy of Applied Science, Inc.Inventor: James C. W. Chien
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Patent number: 5077250Abstract: An olefin polymerization catalyst comprising:(A) a solid catalyst component containing a trivalent titanium, which is represented by the composition formulaMg.sub.m Ti(OR).sub.n X.sub.p [ED].sub.q(wherein R is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen, ED is a electron donative compound, and m, n, p and q are each a number satisfying 1.ltoreq.m.ltoreq.51, 0<n.ltoreq.5, 5.ltoreq.p.ltoreq.106 and 0.2.ltoreq.q.ltoreq.2) obtained by reducing a titanium compound represented by the general formula Ti(OR.sup.1).sub.a X.sub.4-a (wherein R.sup.1 is a hydrocarbon group having 1 to 20 carbon atoms, X is a halogen atom and a is a number satisfying 0<a.ltoreq.Type: GrantFiled: April 24, 1990Date of Patent: December 31, 1991Assignee: Sumitomo Chemical Company, LimitedInventors: Yoshihiro Miyoshi, Hiroyuki Shiraishi, Takeshi Ebara, Toshio Sasaki, Kiyoshi Kawai
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Patent number: 5071810Abstract: A vanadium-based catalyst system is treated with a boron alkoxide as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 21, 1990Date of Patent: December 10, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventor: Kevin J. Cann
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Patent number: 5070055Abstract: A supported, electron donor-complexed reduced vanadium.sup.(<3) /zirconium coimpregnated catalyst possessing enhanced activity, the methods of its manufacture and ethylene polymers of broad molecular weight distribution produced therewith.Type: GrantFiled: June 29, 1990Date of Patent: December 3, 1991Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Kathleen D. Schramm, Frederick J. Karol
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Patent number: 5064798Abstract: This invention provides new supported catalyst compositions for the polymerization of 1-olefins, together with processes for preparing and using the catalysts. The catalyst compositions include two catalyst components. The first catalyst component is formed by reacting a halogen-containing compound of the formula: H.sub.a M.sup.1 X.sup.1.sub.b R.sup.1.sub.(c-b-a) wherein M.sup.1 is boron, carbon, silicon or mixtures thereof; X.sup.1 is Cl, Br or mixtures thereof; R.sup.1 is a hydrocarbyl or alkoxy radical; with a mixture produced by contacting a finely divided porous inorganic oxide support in an inert solvent with a solution made by combining a magnesium dihydrocarbyloxide dissolved in an inert solvent, and of the formula: Mg(OR.sup.2).sub.2 wherein R.sup.2 is a hydrocarbyl radical, with a transition metal hydrocarbyloxide of the formula: M.sup.2 (OR.sup.3).sub.y wherein M.sup.2 is a transition metal from Group IVB, VB, and VIB of the Periodic Table; and R.sup.3 is a hydrocarbyl radical.Type: GrantFiled: March 12, 1990Date of Patent: November 12, 1991Assignee: Exxon Chemical Patents Inc.Inventor: Main Chang