Containing Two Or More Different Component B Metals Patents (Class 502/113)
  • Publication number: 20020143123
    Abstract: Linear low density polyethylenes (LLDPEs) that have relatively high melt index ratios (MIR) and relatively high melt strength (MS) are described. This combination of melt properties is achieved by a substantially non-blended LLDPE. Catalysts used to produce these polyethylenes are generally a blend of bridged bisindenyl zirconocene dichlorides, where one zirconocene contains saturated indenyls and the other unsaturated indenyls.
    Type: Application
    Filed: September 27, 2001
    Publication date: October 3, 2002
    Inventors: Armenag Hagop Dekmezian, Natalie Ann Merrill
  • Patent number: 6458737
    Abstract: The present invention has for its object to provide a novel catalyst by use of which methylbenzenes can be oxidized in gaseous phase in the presence of molecular oxygen to give the corresponding aromatic aldehydes in high yields, a process for producing an aromatic aldehyde from the corresponding methylbenzene in a high yield by use of said catalyst, and a process for producing cyclohexanedimethanol which comprises hydrogenating phthalaldehyde among the aromatic aldehydes which can be obtained as above.
    Type: Grant
    Filed: November 13, 2000
    Date of Patent: October 1, 2002
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Nobuji Kishimoto, Isao Nakamura, Yusei Nagamura, Akiyoshi Nakajima, Masashi Hashimoto, Kunika Takahashi
  • Patent number: 6455458
    Abstract: The invention is a polymerization catalyst system derived from tethered, heteroatom-bridged monocyclopentadienyl transition metal compound precursor from Group 4 of the Periodic Table of the Elements. The catalyst system comprises an activated, tethered pair of Group 4 transition metal compounds having a bidentate ancillary ligand system consisting of one cyclopentadienyl group bound to the transition metal and a Group 15 or Group 16 atom covalently bound to the transition metal and linked to the cyclopentadienyl group through a bridging group containing a Group 14-15 element. The ligand systems of each transition metal compound are tethered by at least one tethering group comprising a Group 13-16 element connected at both ends to either the Group 15 or Group 16 atom or the Groups 14-15 bridging group element. The catalyst system can be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: July 8, 1999
    Date of Patent: September 24, 2002
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 6455457
    Abstract: A supported catalyst system suitable for the polymerization of olefins prepared by a specific preparative route comprising optionally pretreating a support followed by addition of a neutral metal complex/activator solution. The metal complex may be a metallocene in particular a complex with trifluoromethanesulfonate ligands and the activator is a Lewis acid.
    Type: Grant
    Filed: January 7, 2000
    Date of Patent: September 24, 2002
    Assignee: BP Chemicals Limited
    Inventor: Christopher Sharp
  • Patent number: 6451933
    Abstract: A bimetallic olefin polymerization catalyst is described. The catalyst comprises an organometallic compound, and optionally, an activator. The organometallic compound comprises a Group 3-5 transition or lanthanide metal, M1, a Group 6-10 transition metal, M2, and a multidentate ligand characterized by a cyclopentadienyl group that is covalently linked to two Group 15 atoms, wherein the cyclopentadienyl group is &pgr;-bonded to M1 and the two Group 15 atoms are coordinated to M2. The bimetallic catalyst is useful for producing copolymers from ethylene without using a co-monomer by oligomerizing ethylene and simultaneously polymerizing ethylene and the co-formed oligomer.
    Type: Grant
    Filed: November 16, 2000
    Date of Patent: September 17, 2002
    Assignee: Equistar Chemicals, LP
    Inventor: Sandor Nagy
  • Patent number: 6451934
    Abstract: This invention relates to a process for preparation of high 1,4-cis polybutadiene and more particularly, to the process for preparing polybutadiene by polymerizing 1,3-butadiene monomer in the presence of a catalyst prepared by aging a mixture of a neodymium salt compound, a nickel salt compound, an organoaluminium compound and a borontrifluoride complex compound in the presence or absence of a conjugated diene compound. With much remarked catalytic activity, polybutadiene with a very high 1,4-cis content can be prepared in a high yield using a small amount of catalyst.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: September 17, 2002
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Young Chan Jang, A Ju Kim, Gwang Hoon Kwag, Seung Hwon Lee
  • Patent number: 6448356
    Abstract: An ethylene-&agr;-olefin copolymer which is a copolymer of ethylene with a C3-20 &agr;-olefin and which satisfies the following conditions (a) to (c): (a) the density (D) is from 0.850 to 0.950 g/cm3, (b) the relation between the melt tension (MT) and the melt flow rate (MFR) at 190° C. satisfies the following formula (1): log(MT)≧−0.91×log(MFR)+0.06   (1), and (c) the following three formulae (2), (3) and (4) are satisfied: Tmax≦972D−813   (2) logW60≦−0.114 Tmax+9.48   (3) logW90≧0.0394 Tmax−2.95   (4) where D is the density, Tmax is the elution peak temperature (°C.) by the cross fractionation measurement, W60 is the weight percentage (wt %) of a soluble content at 60° C. or lower, and W90 is the weight percentage (wt %) of a soluble content at 90° C. or higher.
    Type: Grant
    Filed: August 20, 2001
    Date of Patent: September 10, 2002
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Yumito Uehara, Yoshiyuki Ishihama, Yukitaka Goto
  • Patent number: 6444605
    Abstract: A solid self-supported cycloalkadienyl catalyst component is disclosed that includes: (i) a mixed metal alkoxide complex which is the reaction product of a magnesium alkoxide or aryloxide and at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cyclic or polycyclic hydrocarbon having from 3-30 carbon atoms. A self-supported hybrid catalyst also is disclosed which contains the above components (i) and (ii), as well as (iii) a Ziegler-Natta catalyst species. A method of making the self-supported cycloalkadienyl catalyst and the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal distribution.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: September 3, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Robert Charles Job, Walter Thomas Reichle
  • Publication number: 20020111443
    Abstract: This invention relates to methods to introduce multiple catalysts, activators or catalyst systems into a gas phase reactor.
    Type: Application
    Filed: April 15, 2002
    Publication date: August 15, 2002
    Inventors: John F. Szul, Kersten Anne Erickson, Simon Mawson, David James Schreck, Mark G. Goode, Paul T. Daniell, Matthew G. McKee, Clark C. Williams
  • Patent number: 6423792
    Abstract: A process for producing a polyethylene resin having a monomodal molecular weight distribution in a single polymerisation reactor using a chromium-based catalyst system, by copolymerising ethylene and an alpha-olefinic-comonomer having from 3 to 8 carbon atoms, the polyethylene resin comprising a blend of a higher molecular weight fraction polymerised by a first chromium-based catalyst of the system and a lower molecular weight fraction polymerised by a second chromium-based catalyst of the system, wherein the comonomer incorporation in the higher molecular weight fraction is greater than the comonomer incorporation in the lower molecular weight fraction is greater than the comonomer incorporation in the lower molecular weight fraction whereby the higher and lower molecular weight fractions differ in density by from 0.01 to 0.03 g/cc.
    Type: Grant
    Filed: March 29, 2000
    Date of Patent: July 23, 2002
    Assignee: Fina Research, S.A.
    Inventors: Guy Debras, Philippe Bodart
  • Patent number: 6420298
    Abstract: A catalyst composition for the polymerization of one or more 1-olefins (e.g., ethylene) comprises a transition metal catalyst precursor and a cocatalyst, the transition metal catalyst precursor comprising a contact product of an unsubstituted metallocene compound and an aluminum alkyl compound in a hydrocarbon solvent solution. In another embodiment, the transition metal catalyst precursor is bimetallic and contains a non-metallocene transition metal catalyst component. When a bimetallic catalyst precursor is used, the resin product exhibits improved properties, and has a bimodal molecular weight distribution, long chain branching (LCB), and good bubble stability.
    Type: Grant
    Filed: August 31, 1999
    Date of Patent: July 16, 2002
    Assignee: ExxonMobil Oil Corporation
    Inventors: Robert I. Mink, Thomas E. Nowlin, Sandra D. Schregenberger, Kenneth G. Schurzky, Pradeep P. Shirodkar
  • Patent number: 6417130
    Abstract: A process of forming a bimetallic catalyst composition comprising a cocatalyst (a trialkylaluminum compound) and a catalyst precursor. The precursor comprises at least two transition metals; a metallocene complex is a source of one of said two transition metals. The precursor is produced in a single-pot process by contacting a porous carrier, in sequence, with a dialkylmagnesium compound, an aliphatic alcohol, a non-metallocene transition metal compound, a contact product of a metallocene complex and a trialkylaluminum compound, and methylalumoxane.
    Type: Grant
    Filed: March 25, 1996
    Date of Patent: July 9, 2002
    Assignee: ExxonMobil Oil Corporation
    Inventors: Robert I. Mink, Yury V. Kissin, Thomas E. Nowlin, Pradeep P. Shirodkar, Grace O. Tsien, Sandra D. Schregenberger
  • Patent number: 6417129
    Abstract: A catalyst composition for polymerization of olefins comprising: (ia) a catalyst precursor corresponding to the formula: MgdTi(ORe)eXf(ED)g, wherein Re is an aliphatic or aromatic hydrocarbon radical having 1 to 14 carbon atoms or COR′ wherein R′ is an aliphatic or aromatic hydrocarbon radical having 1 to 14 carbons atoms; X is halide; ED is an organic Lewis base electron donor; d is 0.5 to 56; e is 0, 1, or 2; f is 2 to 116; and g is 1.5d+2 (ib) an aluminum trialkyl or aluminum alkyl halide cocatalyst compound; and (ii) a lanthanide compound represented by the following formula: CpaLnRbbLc wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl ligand; Ln is a lanthanide metal; Rb is a hydride, alkyl, silyl, halide, or aryl group; L is an electron donor; a+b is the valence of the lanthanide metal; and c is a number from 1 to 8.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: July 9, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Donna Marie Brown
  • Publication number: 20020087027
    Abstract: A catalyst composition suitable for use as a catalyst for the preparation of an ester comprises (a) an organometallic compound which is the reaction product of an orthoester or condensed orthoester of titanium, zirconium or aluminum, an alcohol containing at least two hydroxyl groups, an organophosphorus compound containing at least one P—OH group and preferably a base, and (b) a compound of germanium, antimony or tin. A process for the preparation of an ester comprises carrying out an esterification reaction in the presence of the catalyst composition. In a further embodiment the organometallic compound comprises the reaction product of, in addition, a 3-hydroxy carboxylic acid.
    Type: Application
    Filed: November 26, 2001
    Publication date: July 4, 2002
    Applicant: ACMA Limited
    Inventors: Charles M. Lindall, John Ridland, Neville Slack
  • Publication number: 20020082366
    Abstract: Mixtures of different polyolefins may be made by direct, preferably simultaneous, polymerization of one or more polymerizable olefins using two or more transition metal containing active polymerization catalyst systems, one of which contains nickel complexed to selected ligands. The polyolefin products may have polymers that vary in molecular weight, molecular weight distribution, crystallinity, or other gala factors, and are useful as molding resins and for films.
    Type: Application
    Filed: February 27, 2002
    Publication date: June 27, 2002
    Inventors: Lynda Kaye Johnson, Joel David Citron
  • Publication number: 20020082367
    Abstract: The present invention relates to mixed catalyst system of a Group 15 containing metal catalyst compound, a bulky ligand metallocene-type catalyst compound, and a Lewis acid aluminum containing activator and to a supported version thereof and for their use in a process for polymerizing olefin(s).
    Type: Application
    Filed: January 25, 2002
    Publication date: June 27, 2002
    Inventors: David H. McConville, Matthew W. Holtcamp, Donald R. Loveday
  • Patent number: 6410474
    Abstract: A make-up catalyst of at least one metallic component of a bimetallic catalyst component is used in conjunction with a bimetallic catalyst to control the proportion of weight fractions in broad or bimodal molecular weight distribution olefin resin product. The bimetallic catalyst which is formed with at least one metallocene of a transition metal, produces broad or bimodal molecular weight distribution polyolefin resin whose composition depends on the ratio of the concentration of the two catalyst components producing the HMW/LMW components. The make-up catalyst consisting of a single metal component is added in proportion necessary to make-up the deficiencies in the amount of the HMW/LMW component. The type of make-up catalyst added depends on whether increase of the HMW or LMW component produced by the bimetallic catalyst is sought.
    Type: Grant
    Filed: March 10, 1997
    Date of Patent: June 25, 2002
    Assignee: ExxonMobil Oil Corporation
    Inventors: Thomas E. Nowlin, Sandra D. Schregenberger, Pradeep P. Shirodkar, Grace O. Tsien
  • Publication number: 20020077432
    Abstract: The invention relates to a catalyst composition containing at least two different polymerization catalysts of which a) at least one is a polymerization catalyst based on an early transition metal constituent and b) at least one is a polymerization catalyst based on a late transition metal constituent.
    Type: Application
    Filed: April 3, 2001
    Publication date: June 20, 2002
    Inventors: Alison Margaret Anne Bennett, Jerald Feldman, Elizabeth Forrester Mccord
  • Patent number: 6403520
    Abstract: A solid catalyst component comprises a transition metal-containing metallocene compound, a non-cyclopentadienyl transition metal compound, a magnesium compound and a polymeric material which acts as a support. The catalyst component is combined with co-catalyst organoaluminum compound or a mixture of organoaluminum compounds to provide a catalyst composition useful for olefin polymerization, e.g., to produce linear low, medium and high density polyethylenes or copolymerization of ethylene with alpha-olefins. Product polyolefin polymers have a varied range of molecular weight distributions. The catalyst composition is prepared by a process comprising combining polymer support particles, magnesium compound, transition metal-containing metallocene compound, and non-cyclopentadienyl transition metal compound to provide a solid catalyst component, and, combining the solid catalyst component with a cocatalyst compound to provide a polyolefin polymerization catalyst composition.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: June 11, 2002
    Assignee: Saudi Basic Industries Corporation
    Inventors: Orass Hamed, Akhlaq Moman, Atieh Abu-Raqabah
  • Patent number: 6399532
    Abstract: Catalyst composition for use in the polymerization of olefins comprise neutral metal complexes together with activators comprising non-aromatic boron compounds. Suitable activators are triisobutylboron together with trialkylaluminium compounds. Preferred complexes are metallocenes. The use of such activating systems obviates the need for expensive aluminoxanes or aromatic fluorine containing compounds.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: June 4, 2002
    Assignee: BP Chemicals Limited
    Inventors: Birgit Angelika Dorer, David Pratt, Christopher Sharp
  • Patent number: 6399531
    Abstract: A solid self-supported hybrid catalyst is disclosed which contains (i) a Ziegler-Natta catalyst component including at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cycloalkadienyl hydrocarbon having from 3-30 carbon atoms. A method of making the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal molecular weight distribution.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: June 4, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Robert Charles Job, Walter Thomas Reichle
  • Patent number: 6395669
    Abstract: A catalyst component formed by the steps of contacting a transition metal-containing metallocene of a transition metal of Group 4, 5 or 6 of the Periodic Table of the Elements with silica or an organic support. This product is contacted with an organomagnesium compound or complex followed by contact with an alcohol and a silane. Finally, the so-contacted product is contacted with a Group 4, 5 or. 6 transition metal-containing non-metallocene compound. The component is preferably combined with an aluminum-containing cocatalyst to form a catalyst system.
    Type: Grant
    Filed: July 27, 2000
    Date of Patent: May 28, 2002
    Assignee: Equistar Chemicals, LP
    Inventors: William J. Sartain, Patricia A. Hooks, Keta M. Lindstrom, Stella L. Ellis, Douglas D. Klendworth, Albert P. Masino, Richard W. Fries, Therese A. Pastrick
  • Publication number: 20020061985
    Abstract: A solid self-supported cycloalkadienyl catalyst component is disclosed that includes: (i) a mixed metal alkoxide complex which is the reaction product of a magnesium alkoxide or aryloxide and at least one group IVB metal-containing alkoxide or aryloxide; and (ii) Cp, where Cp is a cyclic or polycyclic hydrocarbon having from 3-30 carbon atoms. A self-supported hybrid catalyst also is disclosed which contains the above components (i) and (ii), as well as (iii) a Ziegler-Natta catalyst species. A method of making the self-supported cycloalkadienyl catalyst and the self-supported hybrid catalyst and a method of polymerizing olefins using the catalysts also are disclosed. The catalysts are capable of producing polyolefins in high yield having a broad molecular weight distribution, or a bimodal distribution.
    Type: Application
    Filed: December 28, 1999
    Publication date: May 23, 2002
    Inventors: ROBERT CHARLES JOB, WALTER THOMAS REICHLE
  • Patent number: 6391816
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound. The post-contacted treated solid oxide compound has been treated with a vanadium compound, calcied, then treated with a halogen-containing compound.
    Type: Grant
    Filed: October 27, 1999
    Date of Patent: May 21, 2002
    Assignee: Phillips Petroleum
    Inventors: Max P. McDaniel, Kathy S. Collins, Anthony P. Eaton, Elizabeth A. Benham, Joel L. Martin, Michael D. Jensen, Gil R. Hawley
  • Patent number: 6387839
    Abstract: The present invention provides a compound catalyst system useful for synthesizing polyethylenes or copolymers of ethylene having bimodal or broad molecular weight distributions, prepared by incorporating an organic alcohol as an electron-donor compound and an aluminoxane compound into the prior art compound catalyst systems, thereby promoting the activities of the two active centers, which leads to not only a large improvement in the activity of the catalyst system, but also the formation of polyethylenes and copolymers of ethylene having bimodal or broad molecular weight distributions, which in turn gives polymers having excellent processability and mechanical properties. A process for preparing the solid catalyst component used in the compound catalyst system according to the present invention and use of the compound catalyst system are also disclosed.
    Type: Grant
    Filed: December 28, 1999
    Date of Patent: May 14, 2002
    Assignees: China Petrochemical Corporation, Beijing Research Institute of Chemical Industry Sinopec
    Inventors: Maozhu Jin, Yuexiang Liu, Renqi Peng, Huibo Shen, Meizhen Yin, Zhaowen Ma, Changbing Xie, Yijing Sun, Baolan Zhu, Baoquan Xing
  • Patent number: 6383968
    Abstract: Process for the polymerization of olefins with a catalyst comprising a metallocene compound according to the formula and an aluminoxane comprising 0,5 to 15 mol % trialkylaluminium. Preferably the aluminoxane is methylaluminoxane and the trialkylaluminium is trimethylaluminium. The metallocene compound and/or the aluminoxane can be supported on a carrier material.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: May 7, 2002
    Assignee: DSM N.V.
    Inventors: Ramon H. A. M. Meijers, Maurits F. H. Van Tol, Mirko Kranenburg
  • Publication number: 20020052453
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: May 24, 2001
    Publication date: May 2, 2002
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Patent number: 6376415
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce said polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound.
    Type: Grant
    Filed: September 28, 1999
    Date of Patent: April 23, 2002
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, James B. Kimble, Kathy S. Collins, Elizabeth A. Benham, Michael D. Jensen, Gil R. Hawley, Joel L. Martin
  • Patent number: 6376416
    Abstract: The present invention provides a method of making a catalyst with the following components: Component (A): A solid catalyst component comprising the following component (A-1) and component (A-2). Component (A-1): A solid component obtained by contacting the following component (A-1-1), component (A-1-2) and component (A-1-3).
    Type: Grant
    Filed: July 21, 1999
    Date of Patent: April 23, 2002
    Assignee: Japan Polychem Corporation
    Inventors: Katsumi Hirakawa, Yumito Uehara
  • Patent number: 6372879
    Abstract: The present invention is based upon the discovery that nontitanyl oxalates can enhance the catalytic functionality of titanyl oxalate catalysts. This invention provides a novel catalytic composition containing a titanyl oxalate catalyst and a metallic oxalate catalyst enhancer and optionally containing a metallic cocatalyst such as an antimony based catalyst. A synergistic relationship has been discovered between titanyl oxalate catalyst and the catalyst enhancer. A synergistic relationship has also been discovered between the titanyl oxalate catalyst, catalyst enhancer and a metallic cocatalyst such as antimony oxide or antimony triacetate.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: April 16, 2002
    Assignee: ATOFINA Chemicals, Inc.
    Inventors: Conor M. Dowling, Bin Chen, Sri R. Seshadri
  • Publication number: 20020037979
    Abstract: A self-supported hybrid olefin polymerization catalyst comprising a Ziegler-Natta component and a metallocene component whereby the metallocene component is affixed to the Ziegler-Natta component is disclosed. In the hybrid catalyst, the Ziegler-Natta component includes a solid complex of magnesium, transition metal, and alkoxide moieties where the transition metal is selected from one or more metals having an oxidation state of +3, +4, +5, and mixtures thereof. A method of making the hybrid catalyst and a method of polymerizing olefins using the hybrid catalyst also are disclosed. The hybrid catalyst is capable of producing polyolefins having a broad molecular weight, or bimodal distribution in high yield.
    Type: Application
    Filed: December 28, 1999
    Publication date: March 28, 2002
    Inventors: ROBERT CHARLES JOB, JESSICA ANN COOK, SUN-CHUEH KAO
  • Publication number: 20020028892
    Abstract: A prepolymerization catalyst for use in a gas phase polymerization of an olefin or combinations of olefins which comprises (A) a solid catalyst component comprising magnesium, halogen, titanium and an electron donor and having a weight-average particle diameter of 15 to 45 &mgr;m, (B) at least one organoaluminum compound and (C) a prepolymer of an ethylene and/or at least one &agr;-olefin, wherein the molar ratio of aluminum to titanium in the prepolymerization catalyst (Al/Ti ratio) is 3 to 11 (mol/mol), the weight ratio of the prepolymerization catalyst to the solid catalyst component (prepolymerization catalyst/solid catalyst component) is 2 to 35 (g/g), the content of volatile materials (VM) in the prepolymerization catalyst is 2.0% by weight or less, and the intrinsic viscosity [&eegr;] measured in tetralin at 135° C. is 2.0 dl/g or less, and a process for a production thereof.
    Type: Application
    Filed: March 30, 2001
    Publication date: March 7, 2002
    Inventors: Tomoaki Goto, Kazuki Wakamatsu, Shinichi Kumamoto
  • Publication number: 20020016255
    Abstract: A mixed metal-containing precursor is disclosed whereby the precursor includes: a) MgZrMx where M is selected from one or more metals having a +3 or +4 oxidation state, x is from 0 to about 2, and where the molar ratio of magnesium to the mixture of zirconium and M is within the range of from about 2.5 to 3.6; and b) at least one moiety complexed with component a) selected from the group consisting of alkoxide groups, phenoxide groups, halides, hydroxy groups, carboxylate groups, amide groups, and mixtures thereof A polymerization procatalyst prepared from the mixed metal containing precursor, methods of making the precursor and procatalyst, as well as polymerization methods using the procatalyst also are disclosed.
    Type: Application
    Filed: July 17, 2001
    Publication date: February 7, 2002
    Inventor: Robert Charles Job
  • Patent number: 6344528
    Abstract: To provide a catalyst for olefin (co)polymerization which shows a high polymerization activity and which can produce olefin (co)polymers having a high molecular weight and a narrow molecular weight distribution; the catalyst for olefin (co)polymerization is rendered a carried type catalyst comprising a transition metal compound represented by general formula (I) or (II) and aluminoxane carried on a fine particulate carrier.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: February 5, 2002
    Assignee: Chisso Corporation
    Inventors: Tsutomu Ushioda, Jun Saito, Mototake Tsutsui
  • Publication number: 20020013434
    Abstract: A process for preparing polyolefins by polymerizing or coploymerizing an olefin or olefins in the presence of a catalyst comprising a solid catalyst component and an organometallic compound is provided.
    Type: Application
    Filed: April 27, 2001
    Publication date: January 31, 2002
    Inventors: Akira Sano, Takeichi Shiraishi, Kunihiro Suzuki, Hiroyuki Shimizu, Kazuo Matsuura
  • Publication number: 20020010076
    Abstract: The present invention relates to a Group 15 containing metal catalyst compound having an aryl substituted alkyl leaving group, a catalyst system and a supported catalyst system thereof.
    Type: Application
    Filed: August 16, 2001
    Publication date: January 24, 2002
    Inventor: David H. McConville
  • Publication number: 20010051697
    Abstract: Catalysts that have been preactivated and/or prepolymerized are disclosed whereby a magnesium and titanium-containing procatalyst component is contacted with a co-catalyst and an external electron donor (and optionally with an olefin monomer to prepare a prepolymerized catalyst) prior to polymerization to form a preactivated and/or prepolymerized catalyst. The preactivated and/or prepolymerized catalyst then is separated from the mixture, and dried to form a solid preactivated and/or prepolymerized catalyst. This dried catalyst then can be stored and subsequently shipped to a polymerization site where it can be used in gas phase polymerization. The preactivated and/or prepolymerized catalyst can be used in gas phase polymerization as extremely high activity catalysts, and do not cause a rapid rise in reaction temperature causing overheating, undesirable formation of agglomerates, coagulation of polymer, and ultimately, reactor failure.
    Type: Application
    Filed: June 29, 2001
    Publication date: December 13, 2001
    Inventor: David Bell Morse
  • Publication number: 20010049331
    Abstract: The invention is directed to organometallic catalysts prepared by a process comprising a) combining nucleophilic group-containing particulate support material with an arylboron or arylaluminum Lewis acid compound in the presence of a Lewis base compound; b) contacting the product of a) with a trialkylaluminum compound before combining said product with a metal precursor compound capable of activation for olefin polymerization by said product a); and, c) combining the product of b) with said metal precursor compound. These catalyst compositions are suitable for addition reactions of ethylenically and acetylenically unsaturated monomers. The invention includes a polymerization process of combining or contacting olefinically unsaturated monomers with the invention catalyst composition. Use of the invention catalyst to polymerize &agr;-olefins is exemplified.
    Type: Application
    Filed: November 19, 1999
    Publication date: December 6, 2001
    Inventor: MAIN CHANG
  • Publication number: 20010047065
    Abstract: The present invention relates to a supported catalyst composition and a method for making the supported catalyst composition and its use in a process for polymerizing olefin(s). In particular, the invention is directed to a method for making a supported catalyst composition by contacting a preformed supported bulky ligand metallocene-type catalyst system with an additional amount of a bulky ligand metallocene-type catalyst compound.
    Type: Application
    Filed: June 3, 1999
    Publication date: November 29, 2001
    Inventors: SUN-CHUEH KAO, FREDERICK J. KAROL
  • Patent number: 6323358
    Abstract: A method and catalyst system for producing aromatic carbonates from aromatic hydroxy compounds. In one embodiment, the method includes the step of contacting at least one aromatic hydroxy compound with oxygen and carbon monoxide in the presence of a carbonylation catalyst system having an effective amount of a cobalt source in the absence of a Group VIII B metal source. In various alternative embodiments, the carbonylation catalyst system can include at least one inorganic co-catalyst, as well as a halide composition and/or a base.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: November 27, 2001
    Assignee: General Electric Company
    Inventors: Ben Purushotam Patel, Grigorii Lev Soloveichik, Donald Wayne Whisenhunt, Jr., Kirill Vladimirovich Shalyaev
  • Patent number: 6323148
    Abstract: An ethylene polymerization catalyst and catalyst system which provides an ethylene copolymer which is characterized by desirable ER shift values. The high level ER shift of these polymers produce films having high impact strength. The catalyst is prepared by treating a support material with an agent selected from the group consisting of a compound having the structural formula BX53, where X5 is fluorine, chlorine, bromine, iodine or OR5, where R5 is C1-C6 alkyl; a compound having the structural formula X62 where X6 is fluorine, bromine or iodine; a compound having the structural formula NR6, where R6 is C1-C6 alkyl or OR7, where R7 is C1-C8 alkyl; and a compound having the structural formula Ti(OR8)4, where R8 is C1-C6 alkyl or phenyl to reduced surface hydroxyl group concentration of the support material. The thus treated support material is thereupon contacted with a dialkylmagnesium compound or complex, an alcohol compound or a silane compound and a transition metal compound, in that order.
    Type: Grant
    Filed: November 17, 1999
    Date of Patent: November 27, 2001
    Assignee: Equistar Chemicals, LP
    Inventor: Mark K. Reinking
  • Publication number: 20010044508
    Abstract: Catalyst compositions and methods, useful in polymerization processes, utilizing at least two metal compounds are disclosed. At least one of the metal compounds is a Group 15 containing metal compound and the other metal compound is preferably a bulky ligand metallocene-type catalyst. The invention also discloses a new polyolefin, generally polyethylene, particularly a multimodal polymer and more specifically, a bimodal polymer, and its use in various end-use applications such as film, molding and pipe.
    Type: Application
    Filed: May 24, 2001
    Publication date: November 22, 2001
    Inventors: Donald R. Loveday, David H. McConville, John F. Szul, Kersten Anne Erickson, Simon Mawson, Tae Hoon Kwack, Frederick J. Karol, David James Schreck
  • Publication number: 20010034297
    Abstract: This invention relates to an olefin polymerization catalyst composition comprising the product of the combination of at least one activator and at least two different transition metal compounds each of which is represented by the formula:
    Type: Application
    Filed: April 26, 2001
    Publication date: October 25, 2001
    Inventors: Rex E. Murray, Simon Mawson, Clark C. Williams, D. James Schreck
  • Patent number: 6303698
    Abstract: Disclosed is propylene copolymers produced by the aid of a specific metallocene catalyst system, wherein a percentage of mis-insertion in the copolymer is highly controlled and the copolymers possess beat-resisting property and a high melt strength and a low MFR and are narrow in molecular weight distribution excellent in particulate properties as well as a process for producing the copolymers possessing high steroregularity at a practical polymerzation temperature. The gist of the present invention resides in production of propylene copolymers wherein copolymerization with &agr;,&ohgr;-diene is carried out by the aid of a supported-type catalyst system comprised predominantly of the following compound (A), (B), (C) and (D) at a temperature above 45° C.: the compound (A): a specific metallocene compound represented by Q(C5H4−mR1m)(C5H4−nR2n) MXY, the compound (B): an aluminoxane, the compound (C): an organoaluminum compound, and the compound (D): a particulate carrier.
    Type: Grant
    Filed: May 9, 2000
    Date of Patent: October 16, 2001
    Assignee: Chisso Corporation
    Inventors: Tsutomu Ushioda, Jun Saito, Mototake Tsutsui, Yoshitoyo Yasuda, Hiroyuki Fujita, Yoshiyuki Ohgi
  • Patent number: 6300272
    Abstract: A process for producing a chromium-based catalyst for the production of polyethylene, the process comprising providing a silica support having a surface area of at least 380 m2/g and a pore volume of at least 1.5 ml/g; impregnating the silica support with a liquid including a source of aluminum ions and a source of phosphate ions; neutralizing the resultant impregnated support with a neutralizing agent to provide a pH greater than 7 for the resultant neutralized support whereby aluminum phosphate forms in pores of the silica support; and, at any stage in the method, impregnating the silica support with a chromium component.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: October 9, 2001
    Assignee: Fina Research, S.A.
    Inventor: Philippe Bodart
  • Patent number: 6300271
    Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: October 9, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
  • Patent number: 6291607
    Abstract: Components of bimetallic catalysts for the polymerization of olefins comprising a compound of a transition metal M selected from Ti, V, Zr and Hf containing at least one M-&pgr; bond, a compound of Ti or V not containing metal-&pgr; bonds and a support comprising a magnesium halide. The catalysts obtained from the components of the invention are particularly suitable for gas-phase polymerization processes.
    Type: Grant
    Filed: June 27, 1997
    Date of Patent: September 18, 2001
    Assignee: Montell Technology Company
    Inventors: Mario Sacchetti, Stefano Pasquali, Gabriele Govoni
  • Patent number: 6291611
    Abstract: Olefin polymerization comprising catalysts based on a metallocene, an alumoxane and a support are disclosed. The process for the preparation of a supported olefin ploymerization catalyst comprises: a) a metallocene/activator reaction product, a solvent capable of dissolving it, and a porous support are brought into mutual contact, and b) the solvent is removed, and wherein step a) is carried out so that the porous support is impregnated with a volume of the metallocene/activator reaction product and solvent, which does not exceed the total pore volume of the support.
    Type: Grant
    Filed: August 2, 1995
    Date of Patent: September 18, 2001
    Assignee: Borealis Holding A/S
    Inventors: Kalle Kallio, Ove Andell, Hilkka Knuuttila, Ulf Palmqvist
  • Patent number: 6288273
    Abstract: The invention relates to a method for producing gas-phase catalysts gas-phase oxidation of aromatic hydrocarbons into carboxylic acids and/or carboxylic acid anhydrides upon whose carrier material a coating containing catalytically active metal oxide is applied in the form of a shell, wherein a powder is initially produced from a solution and/or suspension of catalytically active metal oxides and the precursor compounds thereof or simply the precursor compounds in the presence or absence of auxiliary agents in order to produce the catalyst. Said powder is then applied, in the form of a shell, to the carrier in the presence or absence of auxiliary agents after or without previous conditioning and without previous thermal treatment to produce the catalyst. The carrier which is thus coated undergoes thermal treatment in order to produce catalytically active metal oxides.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: September 11, 2001
    Assignee: BASF Aktiengesellschaft
    Inventors: Thomas Heidemann, Thomas Cimniak, Bernhard Ulrich
  • Patent number: 6284701
    Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound, which is coordinated with a main ligand such as cyclopentadienyl group, and an ancillary ligand. The functional groups in the compound are selected from the group consisting of a hydroxyl group, an alkyl or aryl magnesium halide, a thiol group, a primary amine group, a secondary amine group, a primary phosphorous group, a secondary phosphorous group, etc. The metallocene catalysts according to the present invention have a structure in which an ancillary ligand of a metallocene compound is bonded to the functional groups of a compound having at least two functional groups. A structure of the metallocene catalysts can be varied with the type of a metallocene compound and a compound having at least two functional groups, and the molar ratio of each reactant.
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: September 4, 2001
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Keun-Byoung Yoon, Seok Chang, Won-Cheol Jung, Yi-Yeol Lyu