For Regenerating Or Rehabilitating Catalyst Or Sorbent Patents (Class 502/12)
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Patent number: 10828614Abstract: A cyclic metals deactivation system unit for the production of equilibrium catalyst materials including a cracker vessel configured for cracking and stripping a catalyst material; and a regenerator vessel in fluid communication with the cracker vessel, the regenerator vessel configured for regeneration and steam deactivation of the catalyst material.Type: GrantFiled: April 27, 2017Date of Patent: November 10, 2020Assignee: BASF CORPORATIONInventors: James C. Fu, Chandrashekhar Kelkar, Roman Matlin, Johannes Mang, Andreas Mueller
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Patent number: 9266810Abstract: Provided is a simple filtering operation method capable of conducting a filtering operation without clogging in a ceramic filter for a long period of time, in the operation of filtering fine crystals of an aromatic carboxylic acid in an oxidation reaction mother liquor obtained in a process of an aromatic carboxylic acid production by a cross-flow filtration using the ceramic filter. The present invention can be accomplished by conducting an operation for filtering the fine crystals and a back washing operation with a filtrate while maintaining a flowing circulation operation of the oxidation reaction mother liquor under predetermined conditions.Type: GrantFiled: October 25, 2011Date of Patent: February 23, 2016Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventor: Fumiya Zaima
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Patent number: 9174894Abstract: There is provided a method for producing cycloolefin where the nickel which elutes in the liquid-contact portion of the reactor is removed from the reaction system of the partial hydrogenation reaction and cycloolefin can be stably produced from a monocyclic aromatic hydrocarbon over a long term.Type: GrantFiled: June 12, 2009Date of Patent: November 3, 2015Assignee: ASAHI KASEI CHEMICALS CORPORATIONInventor: Mitsuo Konishi
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Publication number: 20150096922Abstract: A process for reactivating an iron-contaminated FCC catalyst is disclosed. The process comprises contacting the iron-contaminated FCC catalyst with an iron transfer agent. The iron transfer agent comprises a magnesia-alumina hydrotalcite material that contains a modifier selected from the group consisting of calcium, manganese, lanthanum, iron, zinc, or phosphate.Type: ApplicationFiled: October 3, 2014Publication date: April 9, 2015Inventors: Paul DIDDAMS, Mehdi ALLAHVERDI, Elbert Arjan DE GRAAF
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Patent number: 8753535Abstract: A solid shaped composite adsorbent for reducing deactivated catalyst residues and contaminants from a post polyolefin solution polymerization mixture is disclosed. The composite adsorbent comprises 70-90 wt % of an alumina component; 30-10 wt % of a clay component; and 0.5-3.5 wt % of at least one alkali metal component selected from the group consisting of elements in Group 1A of the modern periodic table.Type: GrantFiled: January 11, 2011Date of Patent: June 17, 2014Assignee: Reliance Industries Ltd, Reliance Technology GroupInventors: Prakash Kumar, Manoj Kumar Srivastava, Kalpana Gopalakrishnan, Vijay Kumar Kaushik, Vijayalakshmi Ravi Puranik
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Patent number: 8715396Abstract: A method for providing superadsorption of polar organic compounds using a material system is provided. The method can comprise enhancing adsorption by means of using high surface area and mass transfer rates and decreased reactivity at surface sites attractive to the polar compounds; and employing consequence management by maintaining a high rate of adsorptivity combined with high fidelity and accuracy of the material system. A modified superadsorbent material for air sampling applications comprising a superadsorbent material treated with a solution, thereby forming a treated superadsorbent material, wherein the treated superadsorbent material is substantially hydrophobic and is capable of adsorbing polar compounds.Type: GrantFiled: August 24, 2012Date of Patent: May 6, 2014Assignee: BAE Systems Information and Electronic Systems Integration Inc.Inventors: Tadd C. Kippeny, Christopher S. Badorrek, Michael J. Bowers, II, Christopher L. Rector
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Patent number: 8492603Abstract: A process for the dimerization of isoolefins, including: contacting an isoolefin with a solid catalyst composition passivated with at least one of an ether, an alcohol, and water; wherein the solid catalyst composition comprises at least one of a solid phosphoric acid catalyst and a resin of a macroporous matrix of polyvinyl aromatic compound crosslinked with a divinyl compound and having thereon from about 3 to 5 milli equivalents of sulfonic acid groups per gram of dry resin; and wherein at least 50% to less than 100% of acid groups in the solid catalyst composition are neutralized with a metal of Al, Fe, Zn, Cu, Ni, or mixtures thereof. The catalyst may be metalized prior to placement in a reactor or may be metalized in situ.Type: GrantFiled: January 12, 2009Date of Patent: July 23, 2013Assignee: Catalytic Distillation TechnologiesInventors: Lawrence A. Smith, William M. Cross
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Patent number: 8262753Abstract: An apparatus suitable for generating gaseous hydrocarbon fuel from a carbon based synthesis gas including a reaction chamber having a rotating shaft including a plurality of radial blades mixing and circulating carbon based synthesis gas and particulate catalyst upwardly generating gaseous hydrocarbon fuel, a stripping chamber located above the reaction chamber having a second axial rotating shaft including a plurality of radial blades driving hydrocarbon fuel radially outwardly, a source of hot stripping gas, an annular filter surrounding the stripping chamber and an annular gas collection chamber surrounding the filter. The blades in the stripping chamber are rotated independently at a greater velocity than the blades in the reaction chamber and the reaction is controlled by the temperature of the synthesis gas and the rotational velocity of the mixing blades in the reaction chamber.Type: GrantFiled: December 3, 2008Date of Patent: September 11, 2012Inventor: Bayne Carew
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Patent number: 8242040Abstract: A process for the removal of corrosion metal contaminants from a carbonylation catalyst solution comprising an iridium and/or rhodium carbonylation catalyst, an alkali and/or alkaline earth metal and corrosion metal contaminants in which the catalyst solution is contacted with a cation exchange resin having its active sites partially loaded with a sufficient amount of alkali and/or alkaline earth metal to maintain the concentration of said alkali and/or alkaline earth metal in the catalyst solution and recovering a catalyst solution of reduced corrosion metal contaminant content.Type: GrantFiled: March 31, 2005Date of Patent: August 14, 2012Assignee: BP Chemicals LimitedInventors: Andrew David Poole, Stephen James Smith
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Patent number: 7838454Abstract: The present invention relates to a method and apparatus for the continuous countercurrent desorption of targeted materials including metals, non-metals and inorganic and/or organic compounds of thereof, wherein the desorption method is divided to the two modes namely: (I) desorption and (II) re-absorption. The desorption of the target material from the loaded resin using the fresh desorbent takes place in mode (I). According to mode (I) loaded resin moves upwardly in a chamber. According to mode (II) impurities are desorbed from resin and targeted material in solution can be re-absorbed. The resin moves downwardly in another chamber during mode (II). Concentrated eluates, which are suitable for the direct economical recovery of chemical elements and/or compounds thereof, can be produced using the present invention. The apparatus of the present invention includes desorption and re-absorption zones that are configured using a “pipe-in-pipe” construction or a U-shape construction.Type: GrantFiled: May 7, 2004Date of Patent: November 23, 2010Assignee: Clean Teq Pty Ltd.Inventor: Nikolai Zontov
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Patent number: 7736613Abstract: A modified synthetic silica powder is produced by heating in vacuum an amorphous synthetic silica powder produced by a sol-gel process, and then cooling the heated silica powder in an atmosphere containing helium. When the modified synthetic silica powder is fused and vitrified in a process of crucible production, the resulting quartz glass crucible contains hardly any bubbles.Type: GrantFiled: November 26, 2002Date of Patent: June 15, 2010Assignee: Japan Super Quartz CorporationInventors: Masanori Fukui, Takahiro Satoh
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Publication number: 20090310733Abstract: By using a boric acid-resistant anion exchange resin as the anion exchange resin used in a demineralizer that purifies the primary cooling water in a pressurized-water reactor power plant, even when a boric acid-containing primary cooling water is brought into contact with the anion exchange resin disposed in the demineralizer, the generation of breaking or cracking in the anion exchange resin can be prevented.Type: ApplicationFiled: June 11, 2009Publication date: December 17, 2009Applicant: ORGANO CORPORATIONInventors: Satoshi KASAHARA, Yusuke SUWA, Chika KENMOCHI
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Publication number: 20090227444Abstract: A process is provided for the removal of iron-residues, rhodium- and/or ruthenium-containing catalyst residues from a solution of optionally hydrogenated nitrile rubber containing such iron-residues, rhodium- and/or ruthenium-containing residues by contacting such solution with a specific functionalized ion exchange resin.Type: ApplicationFiled: December 17, 2008Publication date: September 10, 2009Applicant: LANXESS DEUTSCHLAND GMBHInventors: Christopher Ong, Stephen Pask, Franz-Josef Mersmann
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Patent number: 7329624Abstract: An adsorbent for removal of impurities from silicone based solvents is presented. The adsorbent is regenerable for repeated use in cleaning silicone based solvents.Type: GrantFiled: May 17, 2005Date of Patent: February 12, 2008Assignee: UOP LLCInventors: Laszlo T. Nemeth, Anil R. Oroskar, Santi Kulprathipanja, Rusty M. Pittman
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Patent number: 6001762Abstract: Catalyst comprising a perfluorinated ion-exchange microcomposite can be reactivated upon contact with at least one cleaning agent, such as an oxidizing agent, organic solvent, supercritical fluid or detergent. The process may further comprise heating prior to, during or after contact followed by washing with water and/or an organic solvent.Type: GrantFiled: February 4, 1998Date of Patent: December 14, 1999Assignee: E. I. du Pont de Nemours and CompanyInventors: Mark Andrew Harmer, Qun Sun
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Patent number: 5955394Abstract: An improved separation process for the continuous catalytic oxidation of aromatic alkyls for the production of aromatic carboxylic acids in a liquid solvent medium, wherein the reactor product stream is withdrawn from the oxidation process, then separated to produce a product containing stream, mother liquor stream and a catalyst containing purge stream which is then passed through a filtration system and series of sorption vessels to remove the oxidation catalyst and separate the impurities from the catalyst. The solvent is then separated from the reaction by-products by conventional distillation methods. The solvent is recycled to the process while the reaction by-product residue is disposed of by incineration. The oxidation catalyst is eluted from the ion exchange columns and returned to the process.Type: GrantFiled: July 31, 1997Date of Patent: September 21, 1999Assignee: Mobile Process Technology, Co.Inventor: Michael D. Kelly
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Process for improving productivity of a carbonylation catalyst solution by removing corrosion metals
Patent number: 5731252Abstract: A process for treating low water content carbonylation catalyst solutions which contain a rhodium component and an alkali metal component to remove metallic corrosion products is disclosed. The process comprises contacting the catalyst solution with an ion exchange resin, preferably in the lithium form, and a sufficient amount of water to decrease the concentration of alkali metal ions to optimize removal of corrosion metal products.Type: GrantFiled: January 21, 1997Date of Patent: March 24, 1998Assignee: Hoechst Celanese CorporationInventors: R. Jay Warner, Jerry Allen Broussard -
Patent number: 5502016Abstract: In the process of bisphenol-A systhesis a method for controlling the water content of the resultant cation-exchanger bed wherein an acid ion-exchanger resin in the form of a sulphonated styrene-divinylbenzene copolymer is washed with phenol and the resulted washing is contacted with a basic ion-exchanger resin. Water is removed from the washing by distillation, and the dewatered phenol is recycled to wash the cation-exchanger bed. The catalyst bed is then washed with a mixture of phenol acetone and water, and this washing is contacted with the basic ion-exchange resin and recycled to wash the cation exchanger bed so as to obtain the desired moisture content.Type: GrantFiled: May 23, 1994Date of Patent: March 26, 1996Assignees: Instytut Ciezkiej Syntezy Organicznej Blachownia, Zaklady Chemiczne BlachowniaInventors: Maciej Kiedik, Andrzej Krueger, Jo/ zef Ko t, Antoni Korek, Wojciech Balcerowiak, Jacek Hetper, Maria Majchrzak, Jan Niedziela, Ryszard Kosciuk, Anna Rzodeczko, Jerzy Mro/ z, Zbigniew Swiderski
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Patent number: 5470809Abstract: An ion-exchanger catalyst in the form of an acid ion-exchanger resin used for the synthesis process of alkylated phenols and having substitutes containing 6-12 carbon atoms in a chain is treated with phenol alkylation having olefins in the presence of acid catalysts such as acid ion-exchange resins.Type: GrantFiled: May 10, 1994Date of Patent: November 28, 1995Assignees: Instytut Ciezniej Syntezy Organicznej Blachownia, Zaklady Chemiczne BlachowniaInventors: Maciej Kiedik, Andrzej Krueger, Jozef Ko t, Bogus aw Tkacz, Tatiana Pers, Teresa Rdesinska-Cwik, Jan Niedziela, Ryszard Kosciuk, Anna Rzodeczko, Zbigniew Swiderski, W adys ad Jankowski
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Patent number: 5306859Abstract: Described is a novel process for regenerating an ASO contaminated alkylation catalyst containing a sulfone component and a hydrogen halide component. A sulfone-containing mixture containing ASO and which is derived by the removal of a major portion of the hydrogen halide component of the alkylation catalyst is contacted with a reversable base selected from the group consisting of polyvinyl pyridine, amine-substituted styrene divinyl benzene copolymer and mixtures thereof so as to remove at least a portion of the ASO component from the sulfone-containing mixture to thereby produce a treated sulfone-containing mixture. The treated sulfone-containing mixture can further be processed by contacting it with an absorbent material which can include carbon and alumina.Type: GrantFiled: June 16, 1993Date of Patent: April 26, 1994Assignee: Phillips Petroleum CompanyInventors: Alan D. Eastman, Ronald G. Abbott, Robert B. Eldridge
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Patent number: 5250483Abstract: A method of releasing metals from catalysts in a form that is readily recoverable using denitrifying bacteria is disclosed. The method can be used to regenerate catalysts and to recover metals from catalysts, especially molybdenum and nickel.Type: GrantFiled: May 22, 1992Date of Patent: October 5, 1993Assignee: Geo-Microbial Technologies, Inc.Inventors: George T. Sperl, Donald O. Hitzman
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Patent number: 5208194Abstract: A process for recovering a Group VIII metal from an organic solution is disclosed. The organic solution is contacted with an acidic ion exchange resin that has sulfonic acid active groups. The invention provides an effective and economical way to recover valuable transition metals from dilute organic solutions.Type: GrantFiled: February 25, 1992Date of Patent: May 4, 1993Assignee: Arco Chemical Technology, L.P.Inventors: Rangasamy Pitchai, Thomas S. Zak, Kurt E. Soring
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Patent number: 5124290Abstract: A process for removing metallic corrosion products from carbonylation reactions which are carried out under anhydrous conditions and in which methyl acetate and/or methanol and/or dimethyl ether are reacted over a noble metal catalyst system which comprises a noble metal of group VIII of the periodic table of the elements, a co-catalyst, such as iodide or bromide, in particular methyl iodide, and a promoter, such as an organophosphonium or organoammonium salt, and if appropriate a lithium salt, to give acetic acid and/or acetic anhydride is described, the process comprisinga) bringing the reaction solution which is contaminated with metallic corrosion products and contains the catalyst system into contact with an ion exchanger;b) separating this reaction solution which has been brought into contact in this way from the ion exchanger;c) desorbing the promoter adsorbed on the ion exchanger before regeneration with acetic acid and/or acetic anhydride;d) combining the eluate obtained in step c) with the reactionType: GrantFiled: October 16, 1991Date of Patent: June 23, 1992Assignee: Hoechst AktiengesellschaftInventors: Heinz Erpenbach, Reinhard Gradl, Erhard Jagers, Andreas Seidel, Peter Prinz
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Patent number: 5051202Abstract: The present invention refers to a process for bleaching and increasing the ion-exchange capability of the sepiolite mineral, basically consisting of treating, at high pH and temperature, the sepiolite with a basic salt solution, which results in bleaching the starting material by dissolution of the organic material present in it, and in increasing the ion-exchange capability by a structural transformation of sepiolite. The bleaching can be optionally completed with a reduction treatment with sodium dithionite or with other reducing agents capable of reducing Fe.sup.3+ to Fe.sup.2+.Type: GrantFiled: July 1, 1988Date of Patent: September 24, 1991Assignee: Tolsa, S.A.Inventors: Antonio A. Berenguer, Carlos B. Martin
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Patent number: 4985133Abstract: A fluidized catalytic cracking process using a riser reactor to crack a mixture of high and low nitrogen content fresh feeds is operated to reduce NO.sub.x emissions in the regenerator flue gas. Segregation of the feed into high and low nitrogen content streams, and addition of the high nitrogen content feed to the base of the riser, followed by separate addition of the low nitrogen content feed higher up in the riser, reduces NO.sub.x emissions and reduces production of low value products from the FCC unit.Type: GrantFiled: February 12, 1990Date of Patent: January 15, 1991Assignee: Mobil Oil CorporationInventor: Ajit V. Sapre
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Patent number: 4929582Abstract: A catalytic material of improved activity which comprises a hydrous, alkali metal or alkaline earth metal or quaternary ammonium titanate, zirconate, niobate, or tantalate, in which the metal or ammonium cations have been exchange with a catalytically effective quantity of a catalyst metal, and which has been subsequently treated with a solution of a Bronsted acid.Type: GrantFiled: April 9, 1986Date of Patent: May 29, 1990Assignee: The United States of American as Represented by The United States Department of EnergyInventors: Robert G. Dosch, Howard P. Stephens
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Patent number: 4900520Abstract: A process for the neutralization, clarification and decolorization of organosilanes or organosilicones derived from the reaction of an organosilane or a hydropolysiloxane with an aliphatically unsaturated compound in the presence of an acidic platinum catalyst, a process for the conversion of a soluble platinum catalyst into an insoluble form and a process for the recovery of a platinum catalyst from an insoluble anion exchange resin which comprises:(a) contacting a reaction mixture of the organosilane or organosilicone with a basic anionic exchange resin having a free amino or quaternized ammonium salt functionality in an insoluble polymeric matrix under conditions suitable to bind the soluble platinum catalyst to said resin;(b) separating said resin containing bound platinum catalyst from the organosilane or organosilicone reaction mixture and, optionally,(c) treating the separated resin with an inorganic base to convert the bound platinum catalyst to a recoverable salt or(d) subjecting the resin containingType: GrantFiled: October 31, 1988Date of Patent: February 13, 1990Assignee: GAF Chemicals CorporationInventors: Basil A. Behnam, Rastko Vukov
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Patent number: 4894477Abstract: A process for treating carbonylation catalyst solutions which contain a rhodium component and a lithium component to remove metallic corrosion products comprises contacting the catalyst solution with a cation exchange resin in the lithium form.Type: GrantFiled: October 14, 1986Date of Patent: January 16, 1990Assignee: Hoechst Celanese CorporationInventors: Mark O. Scates, G. P. Torrence, Ronny G. Wood
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Patent number: 4891130Abstract: Disclosed is a process for removing accumulated metals, particularly vanadium and nickel, from particulate aluminosilicate materials and aluminosilicate materials that are obtained by the process. The process may advantageously be used to remove accumulated metals from spent aluminosilicate contact materials used in selective vaporization processes of the type described in U.S. Pat. No. 4,263,128. The process of this invention yields materials suitable for effective recycling to a selective vaporization unit or for ecologically-acceptable disposal, as well as, optionally, recovery of metals in saleable form.Type: GrantFiled: July 7, 1986Date of Patent: January 2, 1990Assignee: Engelhard CorporationInventor: Frank Pitts
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Patent number: 4830997Abstract: The process has as an object the regeneration of catalysts containing at least one contaminating metal of the vanadium, nickel and iron group. The operation is conducted as follows:(a) The catalyst (1) is roasted in the presence of an oxygen-containing gas so as to remove at least 90% of the sulfur;(b) The catalyst obtained in step (a) is contacted with a hydrogen peroxide aqueous solution containing at least one organic compound comprising an acidic functional group, so as to remove at least 10% of the deposited metals of the vanadium, nickel and iron group; and(c) The regenerated catalyst (11) is separated from the aqueous solution of metal ions (5). The latter can be regenerated by passage over a complexing resin (6).The process is applicable to the regeneration of used catalysts, particularly to hydrotreatment catalysts in the oil industry.Type: GrantFiled: September 4, 1987Date of Patent: May 16, 1989Assignee: Institut Francais du PetroleInventors: Dinh Chan Trinh, Alain Desvard, Germain Martino
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Patent number: 4714688Abstract: The process has as an object the regeneration catalysts containing at least one contaminating metal of the vanadium, nickel and iron group. The operation is conducted as follows:(a) The catalyst (1) is roasted in the presence of an oxygen-containing gas so as to remove at least 90% of the sulfur;(b) The catalyst obtained in step (a) is contacted with a hydrogen peroxide aqueous solution containing at least one organic compound including a polar functional group, so as to remove at least 10% of the deposited metals of the vanadium, nickel and iron group; and(c) The regenerated catalyst (11) is separated from the aqueous solution of metal ions (5). The latter can be regenerated by passage over a complexing resin (6).The process is applicable to the regerneration of used catalysts, particularly to hydrotreatment catalysts in the oil industry.Type: GrantFiled: March 7, 1986Date of Patent: December 22, 1987Assignee: Institut Francais du PetroleInventors: Chan Trinh Dinh, Alain Desvard, Germain Martino
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Patent number: 4461714Abstract: The bayerite form of crystalline alumina, Al(OH).sub.3, contained within a macroporous ion exchange resin is converted to the gibbsite form of Al(OH).sub.3 by reaction with hot MgX.sub.2, where X is halide, followed by water-washing the MgX.sub.2 portion from the product, thereby causing the conversion of bayerite to the gibbsite form of crystalline Al(OH).sub.3. The gibbsite form may then be reacted with hot LiX solution, where X is anion, to form crystalline 2-layer LiX.2Al(OH).sub.3.nH.sub.2 O.Type: GrantFiled: August 30, 1982Date of Patent: July 24, 1984Assignee: The Dow Chemical CompanyInventor: John L. Burba, III