Nonmetallic Organic Sulfur Containing Patents (Class 502/122)
  • Publication number: 20010031840
    Abstract: There are disclosed:
    Type: Application
    Filed: March 16, 2001
    Publication date: October 18, 2001
    Inventors: Shin-Ichi Kumamoto, Makoto Satoh
  • Patent number: 6303720
    Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
    Type: Grant
    Filed: May 12, 2000
    Date of Patent: October 16, 2001
    Assignee: Eastman Chemical Company
    Inventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, James Allen Ponasik, Jr., Jason Patrick McDevitt, Gino Georges Lavoie
  • Patent number: 6300271
    Abstract: This invention provides a compositions that are useful for polymerizing at least one monomer into at least one polymer.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: October 9, 2001
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Elizabeth A. Benham, Shirley J. Martin, Kathy S. Collins, James L. Smith, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
  • Patent number: 6284701
    Abstract: The new metallocene catalysts according to the present invention are prepared by reacting a metallocene compound with a compound having at least two functional groups. The metallocene compound is a transition metal compound, which is coordinated with a main ligand such as cyclopentadienyl group, and an ancillary ligand. The functional groups in the compound are selected from the group consisting of a hydroxyl group, an alkyl or aryl magnesium halide, a thiol group, a primary amine group, a secondary amine group, a primary phosphorous group, a secondary phosphorous group, etc. The metallocene catalysts according to the present invention have a structure in which an ancillary ligand of a metallocene compound is bonded to the functional groups of a compound having at least two functional groups. A structure of the metallocene catalysts can be varied with the type of a metallocene compound and a compound having at least two functional groups, and the molar ratio of each reactant.
    Type: Grant
    Filed: April 20, 1999
    Date of Patent: September 4, 2001
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Keun-Byoung Yoon, Seok Chang, Won-Cheol Jung, Yi-Yeol Lyu
  • Patent number: 6274529
    Abstract: A catalytic system with an increased activity for the (co)polymerization of alpha-olefins comprises a catalyst of the metallocene type, which is capable of polymerizing olefins without aluminoxane, and a weak coordinating compound, which, when used in a polymerization process, enables a higher productivity than an analogous process carried out with the metallocene type catalyst per se.
    Type: Grant
    Filed: October 22, 1996
    Date of Patent: August 14, 2001
    Assignee: Enichem S.p.A.
    Inventors: Roberto Fusco, Luca Longo, Antonio Proto, Diego Vigliarolo, Gianfranco Guglielmetti, Liliana Gila
  • Patent number: 6265340
    Abstract: Hydroxyaromatic compounds such as phenol are carbonylated with oxygen and carbon monoxide in the presence of a catalyst system comprising a Group VIIIB metal, preferably palladium; an alkali metal or alkaline earth metal halide, preferably sodium bromide; and at least one sulfone such as sulfolane. The catalyst system also preferably contains a compound of another metal, preferably lead.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: July 24, 2001
    Assignee: General Electric Company
    Inventors: Bruce Fletcher Johnson, Kirill Vladimirovich Shalyaev, Grigorii Lev Soloveichik, Eric James Pressman
  • Patent number: 6258744
    Abstract: The present invention relates to a catalyst system based on fulvene cyclopentadienyl metal complexes, to a method of producing said catalyst system and to the use thereof for the polymerization and copolymerization of olefins and/or dienes.
    Type: Grant
    Filed: August 13, 1999
    Date of Patent: July 10, 2001
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rüdiger Beckhaus, Jürgen Heinrichs, Sigurd Becke
  • Patent number: 6235918
    Abstract: Novel heterogeneous catalysts for the which hydrogenation of olefins and arenes with high conversion rates under ambient conditions and the polymerization of olefins have been developed. The catalysts are synthesized from Ziegler-type precatalysts by supporting them on sulfate-modified zirconia.
    Type: Grant
    Filed: July 29, 1999
    Date of Patent: May 22, 2001
    Assignee: Northwestern University
    Inventors: Tobin J. Marks, Hongsang Ahn
  • Patent number: 6184316
    Abstract: A catalyst for the polymerization of vinylaromatic monomers, and particularly styrene, with a high yield and a high syndiotacticity index, comprises the product consisting of the following two components in contact with each other: A) an &eegr;5-cyclopentadienyl complex of titanium; B) an organo-oxygenated compound of aluminum; and contains a sufficient amount of at least one carboxylated product having the following general formula: R—COO—G  (I) wherein R—COO is a carboxylic group comprising the organic radical R having from 1 to 30 carbon atoms, and G represents a hydrogen atom, an aliphatic or aromatic hydrocarbon group having from 1 to 20 carbon atoms or a metal atom, possibly substituted, linked to said carboxylic group.
    Type: Grant
    Filed: February 25, 1998
    Date of Patent: February 6, 2001
    Assignee: Enichem S.p.A.
    Inventors: Francesco Masi, Riccardo PO′, Francesco Menconi, Giuseppe Conti, Francesco Ciardelli, Angelina Altomare, Federico Orsini, Roberto Santi, Nicoletta Cardi
  • Patent number: 6177526
    Abstract: The present invention relates to a supported catalyst system which comprises at least one metallocene component and at least one cocatalyst component and at least one modified inorganic oxide of silicon, aluminum or mixtures thereof, wherein the modified oxide contains organic silicon radicals containing at least one of the groups nitrogen, fluorine, phosphorus or sulfur.
    Type: Grant
    Filed: June 5, 1997
    Date of Patent: January 23, 2001
    Assignee: Targor GmbH
    Inventor: Cornelia Fritze
  • Patent number: 6165929
    Abstract: A process is provided to produce a composition of matter. The process comprises contacting at least one organometal compound, at least one solid mixed oxide compound, and at least one organoaluminum compound to produce the composition.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: December 26, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Shirley J. Martin, Kathy S. Collins, Marvin M. Johnson
  • Patent number: 6143685
    Abstract: Catalytic systems particularly suitable for the polymerization of .alpha.-olefins containing from two to 20 carbon atoms, as well as for the copolymerization of ethylene with .alpha.-olefins containing from three to 20 carbon atoms, dienes, and cycloalkenes in processes wherein the catalyst is suspended in a solvent, in processes in gas phase, as well as in mass polymerization processes at high temperatures and pressures, are disclosed. The catalytic system is a mixture of a catalyst component A and a co-catalyst component B. The catalyst component A is formed by a functionalized inorganic porous oxide, by an organoaluminium compound and by an organometallic compound of a metal of the groups 3, 4, 5, or 6 of the periodic table. Functionalization of the inorganic oxide is by introduction of functional groups to be used to strongly fix the organoaluminium compound and the organometallic compound.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: November 7, 2000
    Assignee: Respsol Quimica S.A.
    Inventors: Gerardo Hidalgo Llinas, Begona Pena Garcia, Antonio Munoz-Escalona, Jose Sancho Royo
  • Patent number: 6133187
    Abstract: A catalyst comprising a cocatalyst and a catalyst component obtained by contacting a silicon-containing metallocene compound with an inorganic support to chemically bond the metallocene compound to the inorganic support, wherein the silicon-containing metallocene compound has a formula (I): ##STR1## wherein: M is a metal selected from [the group consisting of] group 4, 5, or 6 of the periodic table;each X is independently selected from the group consisting of hydrogen, halogen, C.sub.1 -C.sub.10 alkyl, C.sub.1 -C.sub.10 alkoxy, C.sub.6 -C.sub.10 aryl, C.sub.6 -C.sub.10 aryloxy, C.sub.2 -C.sub.10 alkenyl, C.sub.7 -C.sub.40 arylalkyl, C.sub.7 -C.sub.40 alkylaryl, and C.sub.8 -C.sub.40 arylalkenyl;A.sub.1 and A.sub.2 are independently selected from the group consisting of cyclopentadienyl, substituted cyclopentadienyl, indenyl, fluorenyl, substituted indenyl, and substituted fluorenyl, wherein the substituents are independently C.sub.1 -C.sub.10 linear or branched alkyl, C.sub.5 -C.sub.
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: October 17, 2000
    Assignee: Repsol Quimica S.A.
    Inventors: Wilfried Michiels Vega, Pilar Lafuente Canas, Antonio Munoz-Escalona Lafuente, Gerardo Hidalgo Llinas, Jose Sancho Royo, Luis Mendez Llatas
  • Patent number: 6127302
    Abstract: There is provided a catalyst containing a transition metal precursor having the formula (C.sub.5 R.sup.1.sub.5)MQ.sub.3, a bulky non-phenolic compound, an aluminoxane, and optionally a Br.phi.nsted acid and/or a support or spray drying material. There is also provided a polymerization process employing the catalyst composition, a polymer produced using the catalyst, and a cable produced therefrom.
    Type: Grant
    Filed: December 9, 1997
    Date of Patent: October 3, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Eric Paul Wasserman
  • Patent number: 6107230
    Abstract: This invention provides compositions for polymerizing at least one monomer to produce a polymer. The compositions are produced by a process comprising contacting at least one organometal compound, at least one organoaluminum compound, and at least one treated solid oxide compound. The treated solid oxide compound is produced by a process comprising contacting at least one solid oxide compound with at least one electron-withdrawing anion source compound and at least one metal salt compound.
    Type: Grant
    Filed: May 18, 1998
    Date of Patent: August 22, 2000
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Kathy S. Collins, Marvin M. Johnson, James L. Smith, Elizabeth A. Benham, Gil R. Hawley, Christopher E. Wittner, Michael D. Jensen
  • Patent number: 6103658
    Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: August 15, 2000
    Assignee: Eastman Chemical Company
    Inventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, James Allen Ponasik, Jr., Jason Patrick McDevitt, Gino Georges Lavoie
  • Patent number: 6080834
    Abstract: A catalyst composition is disclosed. The composition comprises a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. The cocatalyst can be a cobalt/aluminum catalyst, an antimony compound, or combinations thereof. Also disclosed is a process for producing the composition. The process comprises combining a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. Further disclosed is a process for using the composition which comprises contacting a carbonyl compound, in the presence of the composition, with an alcohol under a condition suitable for esterification, transesterification, polymerization, or combinations thereof.
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: June 27, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Donald Edward Putzig, Edward Francis McBride, Hiep Quang Do, James Arthur Trainham, Hermann Ludwig Jaeger, Heiner Schulte
  • Patent number: 6074977
    Abstract: Catalyst compositions that are highly tolerant of catalyst poisons comprising a cationic or zwitterionic Group 4 metal complex of the constrained geometry type and an organoaluminum hydrocarbyloxide compound according to the formula R.sup.1.sub.2 Al(OR.sup.2),wherein R.sup.1 and R.sup.2 independently each ocurrence are C.sub.1-30 hydrocarbyl,the molar ratio of complex to organoaluminum hydrocarbyloxide compound being from 1:0.1 to 1:100.
    Type: Grant
    Filed: September 2, 1998
    Date of Patent: June 13, 2000
    Assignee: The Dow Chemical Company
    Inventors: Robert K. Rosen, James C. Stevens, John C. Tracy
  • Patent number: 5968868
    Abstract: A catalyst useful for the alkylation of isoalkanes is disclosed along with a process therefor the same. The catalyst comprises a reaction product resulting from mutual contact of a zirconium halide and a magnesium halide and/or a magnesium oxyhalide. The process for the alkylation of isoalkanes with alkenes is carried out in the presence of a catalyst comprising a reaction product resulting from mutual contact of a zirconium halide and a magnesium halide and/or a magnesium oxyhalide at a temperature of room temperature--150.degree. C. and a pressure of atmospheric--5 MPa.
    Type: Grant
    Filed: July 3, 1997
    Date of Patent: October 19, 1999
    Assignee: Nippon Oil Co., Ltd.
    Inventors: Yoshio Tajima, Fuyuki Aida, Mitsuo Matsuno
  • Patent number: 5965477
    Abstract: This invention is directed to a process for the preparation of a supported metallocene catalyst, said process comprising preparing a precursor catalyst material by dissolving a magnesium halide in an electron donor solvent in which the magnesium halide is completely soluble, heating the solution to a temperature in the range of 20.degree. C. to the boiling point of the respective electron donor for a period ranging between 10 to 60 minutes, separately preparing a solution of the metallocene compound into the same electron donor solvent, heating the solution to a temperature in the range of 25.degree. C. to 70.degree. C. for a period ranging between 0.1 to 0.5 hrs., mixing the two solutions to obtain a homogenous solution of catalyst precursor compound, stirring and maintaining this resulting homogenous solution at a temperature in the range of 50.degree. C. to 70.degree. C. for a period of 0.5 to 2 hrs.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 12, 1999
    Assignee: Council of Scientific & Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5962360
    Abstract: The present invention is directed to a process for the preparation of a solid magnesium halide supported metallocene catalyst having a transition metal selected from the group consisting of IIIB, IVB, VB and VIB of the periodic table, which comprises preparing a slurry of magnesium metal in an electron donor solvent; heating the slurry of magnesium metal to 0.degree. C. to 50.degree. C. for a period of 10 minutes to 4 hr.; adding a dihaloalkane compound to said slurry to obtain a homogeneous solution of a support (solution A); separately preparing a solution of a metallocene compound in the same electron donor solvent as solution A (solution B); heating the solution B to 0.degree. C. to 50.degree. C. for a period ranging between 10 minutes and 1 hr., adding solution B to solution A over a period ranging between 10 minutes to 2 hrs. while maintaining the temperature in the range of 0 to 50.degree. C.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 5, 1999
    Assignee: Council of Scientific and Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5962361
    Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: October 5, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Michael Philip Zum Mallen
  • Patent number: 5948872
    Abstract: A solid titanium catalyst component ?Ia! containing magnesium, halogen, titanium and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a catalyst and a prepolymerized olefin-containing catalyst prepared by using the solid titanium catalyst component ?Ia!; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used. A catalyst and a prepolymerized olefin containing catalyst prepared by using a solid titanium catalyst component ?Ib! containing magnesium, halogen, titanium and a specific electron donor (al), and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: September 7, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mamoru Kioka, Tetsunori Shinozaki
  • Patent number: 5922631
    Abstract: Olefin polymerization catalysts are described that comprise the reaction product of (a) a metallocene and/or a Ziegler-Natta catalyst compound (TICl.sub.4, etc.,) and (b) a liquid clathrate composition formed from (i) an aluminoxane, (ii) an organic, inorganic or organometallic compound, and (iii) an aromatic solvent. These liquid clathrates are obtained by the reaction, in aromatic solvents, of aluminoxanes such as, methylaluminoxane, with organic, inorganic or organometallic compounds that form stable clathrates with the aluminoxane and the solvent.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: July 13, 1999
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5885920
    Abstract: A process for producing a catalyst carrier for an olefin polymerization comprising:(i) passing a mixture to be emulsified comprised of (A) a halogenated magnesium adduct and (B) a dispersion medium through an emulsifying apparatus comprised of (1) a conduit for passage of the mixture to be emulsified, (2) a vibrator element disposed in the conduit and vibrating in the axial direction of the conduit, and (3) a vibration device for giving the vibration movement to the vibrator element; and(ii) quenching the resultant mixture.
    Type: Grant
    Filed: November 22, 1995
    Date of Patent: March 23, 1999
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Hirotoshi Takahashi, Yasushi Kuroda, Shinya Waki, Hisayoshi Yanagihara, Koichi Sekiya
  • Patent number: 5817590
    Abstract: A catalyst for olefin polymerization is provided which comprises, as the components, a) a metallocene compound, b) an ionizing ionic compound, c) an organoaluminum compound, and d) a Lewis base compound. This catalyst has a stable active species and improves productivity of an olefin polymer without deterioration of the catalytic activity the metallocene is represented by General Formula (1) or (2) where Cp-containing ligands may be Cp, fluorenyl, indenyl or tetrahydroindenyl and where the metal is a group 4 metal of the periodic table.
    Type: Grant
    Filed: March 20, 1996
    Date of Patent: October 6, 1998
    Assignee: Tosoh Corporation
    Inventors: Saiki Hasegawa, Hisami Yasuda, Akihiro Yano
  • Patent number: 5780379
    Abstract: Process for the polymerization of alpha-olefins, which is carried out in the presence of a catalyst system comprising:(1) a solid based on completed titanium trichloride;(2) an organometallic compound of metals of groups IA, IIA, IIB and IIIB of the Periodic Table, and(3) an electron-donor organic compound, the solid (1) based on complexed titanium trichloride having been preactivated by being brought into contact with a preactivator comprising the product of reaction of a trialkylaluminum or alkylaluminum chloride compound (a) and of a compound (b) chosen from hydroxyaromatic compounds whose hydroxyl group is sterically hindered, then isolating the predetermined solid (1) from the medium in which it was found.This process enables propylene to be polymerized with an improved stereospecificity without any significant decrease in catalyst activity.
    Type: Grant
    Filed: May 13, 1997
    Date of Patent: July 14, 1998
    Assignee: Solvay Polyolefins Europe-Belgium (Societe Anonyme)
    Inventor: Paul Fiasse
  • Patent number: 5780378
    Abstract: A solid titanium catalyst component comprising (a) magnesium, (b) titanium, (c) a halogen, (d) a polyether, (e) a hydrocarbon and (f) an electron donor other than the polyether (d) as essential components is provided. Also a process for preparing a solid titanium catalyst component for olefin polymerization, comprising the steps of contacting a halogenated magnesium compound with a compound selected from the group consisting of an alcohol, an ether and an ester in a hydrocarbon solvent to obtain a magnesium compound solution, contacting the magnesium compound solution with a polyether and contacting the resultant solution with a liquid titanium compound is provided. Further, a catalyst for olefin polymerization comprising the above-mentioned solid titanium catalyst component, an organoaluminum compound catalyst component and an electron donor, and a process for polymerizing an olefin using the catalyst for olefin polymerization are also disclosed.
    Type: Grant
    Filed: September 6, 1995
    Date of Patent: July 14, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Tetsuya Toida, Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 5744415
    Abstract: A catalyst composition comprising: a) (i) a catalyst containing at least one cycloalkadienyl ligand substituted with at least one electron donor residue and coordinated with a metal selected from the group consisting of scandium, yttrium, and lanthanide metals; or (ii) a catalyst containing two cycloalkadienyl ligands coordinated with a metal selected from the group consisting of scandium, yttrium, and lanthanide metals, said cycloalkadienyl ligands connected by a bridging group comprising at least one Group IVA element and at least one electron donor residue; and b) an activating cocatalyst of the formula R.sub.x M', wherein R is alkyl, aryl, or hydride; M' is a Group I, II, or IIIA metal or a Group I, II, or IIIA metal complexed with oxygen, nitrogen, or a halide; and x is equal to the valence of M'.
    Type: Grant
    Filed: December 28, 1995
    Date of Patent: April 28, 1998
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Timothy Todd Wenzel
  • Patent number: 5726262
    Abstract: A solid titanium catalyst component ?Ia! containing magnesium, halogen, titanium and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a catalyst and a prepolymerized olefin-containing catalyst prepared by using the solid titanium catalyst component ?Ia!; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used. A catalyst and a prepolymerized olefin containing catalyst prepared by using a solid titanium catalyst component ?Ib! containing magnesium, halogen, titanium and a specific electron donor (a1), and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used.
    Type: Grant
    Filed: December 24, 1996
    Date of Patent: March 10, 1998
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Mamoru Kioka, Tetsunori Shinozaki
  • Patent number: 5703181
    Abstract: Disclosed are a catalyst for olefin polymerization comprising (A) a compound of a transition metal in Group IVB of the periodic table which contains a ligand having a cyclopentadienyl skeleton, (B) an organoaluminum compound and any one of (C1) a Br.o slashed.nsted acid; (C2) a material obtained by contacting (c-1) a magnesium compound with (c-2) an electron donor; and (C3) a material obtained by contacting (c-1) a magnesium compound, (c-2) an electron donor and (c-3) an organometallic compound with each other. Also disclosed are processes for polymerizing an olefin in the presence of the above-mentioned catalysts for olefin polymerization. Such catalysts and processes for olefin polymerization as described above are excellent in olefin polymerization activity and economical efficiency.
    Type: Grant
    Filed: January 16, 1996
    Date of Patent: December 30, 1997
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Takashi Tashiro, Takashi Ueda
  • Patent number: 5587439
    Abstract: The present invention is directed to a supported metallocene catalyst useful in the polymerization of .alpha.-olefins which is obtained by tethering a metallocene catalyst component to the surface of a particulate, functionalized copolymeric support material.
    Type: Grant
    Filed: May 12, 1995
    Date of Patent: December 24, 1996
    Assignee: Quantum Chemical Corporation
    Inventor: Anthony-J. DiMaio
  • Patent number: 5576259
    Abstract: A catalyst for olefin polymerization is provided which comprises, as the components, a) a metallocene compound, b) an ionizing ionic compound, c) an organoaluminum compound, and d) a Lewis base compound. This catalyst has a stable active species and improves productivity of an olefin polymer without deterioration of the catalytic activity.
    Type: Grant
    Filed: October 6, 1994
    Date of Patent: November 19, 1996
    Assignee: Tosoh Corporation
    Inventors: Saiki Hasegawa, Hisami Yasuda, Akihiro Yano
  • Patent number: 5547675
    Abstract: This invention comprises a catalyst system and a process using such catalyst system for the production of high molecular weight polyolefins, particularly polyethylene and higher poly-.alpha.-olefin, and copolymers of ethylene and/or .alpha.-olefins with other unsaturated monomers, including diolefins, acetylenically unsaturated monomers and cyclic olefins. The catalyst system comprises three components, a monocyclopentadienyl Group IV B transition metal compound, an alumoxane, and a modifier. The catalyst system is highly active, at low ratios of aluminum to the Group IV B transition metal, hence catalyzes the production of a polyolefin product containing low levels of catalyst metal residue.
    Type: Grant
    Filed: November 30, 1994
    Date of Patent: August 20, 1996
    Assignee: Exxon Chemical Patents Inc.
    Inventor: Jo Ann M. Canich
  • Patent number: 5508245
    Abstract: Spherical components of catalysts for the polymerization of olefins comprising:(a) a vanadium compound selected from the compounds of formula VOX.sub.2 Y or VX.sub.n Y.sub.n-4n, where X is Cl or Br and Y is Cl, Br OR or NR.sup.I.sub.2(b) MgCl.sub.2 in spherical form.Said components have an average diameter greater than 1 .mu.m, a surface area of at least 10 m.sup.2 /g, a porosity of at least 0.1 g/cm.sup.3 and an X-ray spectrum having particular characteristics.
    Type: Grant
    Filed: November 20, 1992
    Date of Patent: April 16, 1996
    Assignees: Montell Technology Company bv, Montell North America Inc.
    Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Matteo Nicolini
  • Patent number: 5476825
    Abstract: A catalyst for polymerization of olefin, which is capable of producing an olefin polymer with high stereoregularity and narrow molecular weight distribution, and which comprises (1) a solid catalyst component essentially containing titanium, magnesium and halogen, 2) an organoaluminum compound, and (3) a contact product of (A) an organometallic compound and (B) an organosilicon compound; and a process for producing a polymer using the above catalyst.
    Type: Grant
    Filed: July 6, 1993
    Date of Patent: December 19, 1995
    Assignee: Showa Denko K.K.
    Inventors: Masaki Fushimi, Toshio Fujita, Minoru Suzuki
  • Patent number: 5439862
    Abstract: The present invention relates to a catalyst suitable for oligomerization of olefins which is prepared by a process which comprises reacting a catalyst precursor ligand having a formula ##STR1## wherein R.sub.1 and R.sub.2 each independently is an alkyl, alkoxy, aryl, or aryloxy group having from about 1 to about 20 carbon atoms, with the proviso that R.sub.1 and R.sub.2 are not both aryl, or R.sub.1 and R.sub.2 together form a divalent hydrocarbon moiety, and X is 1,2-arylene, O--CH.sub.2, S--CH.sub.2, or Se--CH.sub.2 with a deprotonation source, a transition metal compound and a catalyst activator. The invention further relates to an oligomerization process utilizing this catalyst.
    Type: Grant
    Filed: October 21, 1993
    Date of Patent: August 8, 1995
    Inventor: Richard A. Kemp
  • Patent number: 5411926
    Abstract: A high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravalent titanium halide, an optional inert diluent, an electron donor and a novel solid procatalyst precursor obtained by contacting (a) a carbonated magnesium alkoxide of the general formula ##STR1## wherein R is a hydrocarbyl group having up to 12 carbon atoms and x is a number from 0.1 to about 2; and (b) at least one halogenating compound which is a non-transition metal halogenated compound or non-metallic halogenated compound. A process for polymerizing one or more .alpha.-olefins utilizing the novel high activity polymerization catalyst.
    Type: Grant
    Filed: February 8, 1994
    Date of Patent: May 2, 1995
    Assignee: Shell Oil Company
    Inventors: Stanley E. Wilson, Richard A. Kemp
  • Patent number: 5387568
    Abstract: This invention uses a new method of producing ionic metallocene compounds. These compounds are useful as catalysts for polymerization of olefins, primarily propylene. This method uses an ionizing agent which ionizes the neutral metallocene compound. The ionizing ionic compound does not contain an active proton and contains a carbonium, oxonium or sulfonium cation. The anion of the ionizing ionic compound is not coordinated or is only loosely coordinated to the metallocene cation and is chemically unreactive with the metallocene cation. Examples of such compounds are triphenylcarbenium tetrakis(pentafluorophenyl)boronate, triphenylcarbenium tris(pentafluorophenyl)phenyl boronate and triphenylcarbeniumtris(pentafluorophenyl)4-trimethylsilyl-2,3,5,6-tetraflu orophenylboronate.The process of making catalysts with this invention produces catalysts having high activity and does not produce by-products which can inhibit catalyst activity. This new synthesis is a clean reaction which does not produce a Lewis base.
    Type: Grant
    Filed: April 13, 1992
    Date of Patent: February 7, 1995
    Assignee: Fina Technology, Inc.
    Inventors: John A. Ewen, Michael J. Elder
  • Patent number: 5349033
    Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.
    Type: Grant
    Filed: September 7, 1993
    Date of Patent: September 20, 1994
    Assignee: Hoechst Aktiengesellschaft
    Inventor: Gerhard Thum
  • Patent number: 5349034
    Abstract: A catalyst for production of 1,4-polybutadiene which comprisesas the catalyst component (A) a transition metal compound represented by the formula M(R)l(OR')m X.sub.n-(l+m), wherein M denotes a transition metal atom, R and R' each denote a hydrocarbon group of 1-20 carbon atoms, X denotes a halogen atom, and l, m and n denote numerals satisfying the equations l.gtoreq.0, m.gtoreq.0 and n-(l+m).gtoreq.0, n corresponding to the valence of the transition metal,as the catalyst component (B) an organoaluminum compound represented by the formula AlR.sup.1.sub.a X'.sub.3-a, wherein R.sup.1 denotes a hydrocarbon group of 1-20 carbon atoms, X denotes a halogen atom, and a denotes a numeral satisfying the equation 1.ltoreq.a.ltoreq.3, or an aluminoxane obtained by the reaction of said organoaluminum compound with water, andas the catalyst component (C) an organic compound having at least two hydroxyl groups.
    Type: Grant
    Filed: July 22, 1993
    Date of Patent: September 20, 1994
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahiro Kakugo, Tatsuya Miyatake, Koozi Mizunuma, Yoshio Yagi, Kazuhiro Watanabe
  • Patent number: 5280000
    Abstract: The present invention relates to a novel catalyst used for homopolymerization of an olefin of 2 or more carbon atoms or for copolymerization of two or more olefins of 2 or more carbon atoms, as well as to a process for producing an olefin polymer using said catalyst. High molecular olefin polymers can be produced at a high yield, by homopolymerizing an olefin or copolymerizing olefins using a catalyst system consisting of a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m) and an aluminoxane or a catalyst system comprising a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m), an aluminoxane and an organic compound having at least 2 hydroxyl groups.
    Type: Grant
    Filed: August 14, 1991
    Date of Patent: January 18, 1994
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masahiro Kakugo, Tatsuya Miyatake, Yoshio Kawai, Akinobu Shiga, Kooji Mizunuma
  • Patent number: 5244854
    Abstract: Catalyst components for the polymerization of olefins, obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a solid comprising a porous metallic oxide containing hydroxyl groups on the surface, on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg-C bonds and can be transformed into a dihalide, characterized in that the quantity of Mg supported on the oxide prior to the reaction with titanium compound, and present in the catalyst component after the reaction with the Ti compound, is from 5% to 12% weight with respect to the weight of the catalyst component.
    Type: Grant
    Filed: March 24, 1992
    Date of Patent: September 14, 1993
    Assignee: Himont Incorporated
    Inventors: Luciano Noristi, Antonio Monte
  • Patent number: 5244855
    Abstract: Catalyst components for the polymerization of olefins obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a porous polymer support on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg--C bonds and can be transformed into a dihalide, characterized in that the Mg content before and after the reaction with titanium compound ranges from 6 to 12% by weight.
    Type: Grant
    Filed: March 24, 1992
    Date of Patent: September 14, 1993
    Assignee: Himont Incorporated
    Inventors: Giampiero Morini, Enrico Albizzati
  • Patent number: 5234880
    Abstract: A method of manufacturing a polyolefin using a catalyst system of an ingredient (A) and ingredient (B), with ingredient A being obtained through successive reaction steps. Ingredient A is prepared by forming a mixture of (1) the combination of (a) metallic magnesium or an oxygen-containing organic compound of magnesium with (b) a mixture of a monohydroxylated organic compound and a polyhydroxylated organic compound, (2) oxygen-containing organic compounds of titanium and (3) at least one alpha-olefin having at least 4 carbon atoms, such as 1-hexene. The resulting solution is reacted in sequence with (4) at least one first halogenated aluminum compound, (5) at least one silicon compound and (6) at least one second halogenated aluminum compound. Ingredient B is an organometallic compound of metals from Group Ia, IIa, IIIa or IVa of the Periodic Table. The resulting free-flowing polyolefin is characterized by a large average particle size and small amount of fine particles.
    Type: Grant
    Filed: May 18, 1992
    Date of Patent: August 10, 1993
    Assignee: Paxon Polymer Company, L.P.
    Inventors: Gregory A. Cook, Theodore R. Engelmann
  • Patent number: 5206198
    Abstract: Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl.sub.4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formulaAlR.sub.p (Y) .sub.q X .sub.3-(p+q)in whichR represents a hydrocarbon radical or a hydrogen atom;Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom;X represents a halogen;p is an arbitrary number such that 0<p<3; andq is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q).ltoreq.3.These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.
    Type: Grant
    Filed: October 31, 1991
    Date of Patent: April 27, 1993
    Assignee: Solvay S.A.
    Inventors: Jean-Louis Costa, Sabine Pamart
  • Patent number: 5192729
    Abstract: A highly active Ziegler-Natta catalyst for polymerizing HDPE and LLDPE at low temperature and pressure may be prepared by reacting a magnesium compound and a halogen compound with an electron donor compound to dissolve, reacting the resulting solution with a titanium compound to obtain the homogeneous solution and then adding a small quantity of surfactant to the homogeneous solution. Ethylene polymers and copolymers were prepared by activating the resulting catalyst to obtain the granular polymer having density of from 0.92 to 0.98 g/cm.sup.3 and in which the particle size distribution was narrow.
    Type: Grant
    Filed: October 9, 1991
    Date of Patent: March 9, 1993
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Seong I. Woo, Il Kim
  • Patent number: 5177043
    Abstract: This invention relates to a catalytic component for the polymerization of .alpha.-olefins and provides a catalytic component of magnesium support type capable of exhibiting a high stereoregularity while maintaining an improved strength as well as a high catalytic activity. The features thereof consist in a catalyst component for the polymerization of .alpha.-olefins obtained by contacting (A) a solid component comprising, as essential components, magnesium, titanium, a halogen and an electron-donating compound with (D) an olefin in the presence of (B) a trialkylaluminum and (C) a dimethoxy group-containing compound represented by the general formula R.sup.1 R.sup.2 Si(OCH.sub.3).sub.2 where R.sup.1 and R.sup.2 are, same or different, aliphatic hydrocarbon groups with 1 to 10 carbon atoms and having a volume, calculated by the quantum chemistry calculation, of 230 to 500 .ANG..sup.3 and an electron density of oxygen atoms in the methoxy group, calculated similarly, ranging from 0.685 to 0.800 A. U.
    Type: Grant
    Filed: March 22, 1991
    Date of Patent: January 5, 1993
    Assignee: Tonen Chemical Corporation
    Inventors: Naomi Koyama, Hiroyuki Furuhashi, Miyuki Usui, Tomoko Okano, Masahide Murata, Satoshi Ueki, Akira Nakano
  • Patent number: 5147839
    Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.
    Type: Grant
    Filed: February 7, 1991
    Date of Patent: September 15, 1992
    Assignee: Mitsubishi Petrochemical Company Limited
    Inventors: Takashi Fujita, Toshihiko Sugano
  • Patent number: 5132261
    Abstract: The present invention relates to a catalyst for the polymerization of olefins, and provides a catalyst component of magnesium support type which has a high catalytic activity as well as improved catalytic grain strength sufficient for practical use and which hardly deteriorates even after storage for a long time. The catalyst component is obtained by contacting(a) metallic magnesium with(b) a hydrocarbon represented by the general formula RX wherein R is a hydrocarbon group of 1 to 20 carbon atoms and X is a halogen atom, then contacting the resulting composition with(c) a compound represented by the general formula X.sup.1 nM(OR.sup.1).sub.m-n wherein X.sup.1 is a hydrogen atom, halogen atom or a hydrocarbon group of 1 to 20 carbon atoms, M is a boron, carbon, aluminum, silicon or phosphorus atom, R.sup.1 is a hydrocarbon group of 1 to 20 carbon atoms, m is the atomic valence of M and m>n.gtoreq.0, and(d) a titanium alkoxide represented by the general formula Ti(OR.sup.2).sub.4 wherein R.sup.
    Type: Grant
    Filed: January 7, 1991
    Date of Patent: July 21, 1992
    Assignee: Tonen Corporation
    Inventors: Masahide Murata, Hiroyuki Furuhashi, Seizaburo Kanazawa, Teruo Yashiro, Masafumi Imai, Akira Nakano