Nonmetallic Organic Nitrogen Containing Patents (Class 502/123)
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Patent number: 5707913Abstract: Catalyst systems which are suitable for the polymerization of olefinically unsaturated hydrocarbons contain, as active components,A) an amidinato metal complex of the formula A ##STR1## where M is a metal from group IIIb, IVb, Vb or VIb of the Periodic Table of Elements or a metal from the lanthanide group,X is a negative leaving atom or a negative leaving group, and the radicals X may be identical or different if (n-m)>1,R.sup.1, R.sup.2 and R.sup.3 are each a C-organic or Si-organic radical,n is the valency of M in the metal complex A andm is from 1 to 5, with the proviso that n-m.gtoreq.0,and,B) an activator in a molar ratio of activator B to metal complex A of from 0.5:1 to 10,000:1.Type: GrantFiled: June 6, 1995Date of Patent: January 13, 1998Assignee: BASF AktiengesellschaftInventors: Ruger Schlund, Martin Lux, Frank Edelmann, Ulrike Reissmann, Wolfgang Rohde
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Patent number: 5703181Abstract: Disclosed are a catalyst for olefin polymerization comprising (A) a compound of a transition metal in Group IVB of the periodic table which contains a ligand having a cyclopentadienyl skeleton, (B) an organoaluminum compound and any one of (C1) a Br.o slashed.nsted acid; (C2) a material obtained by contacting (c-1) a magnesium compound with (c-2) an electron donor; and (C3) a material obtained by contacting (c-1) a magnesium compound, (c-2) an electron donor and (c-3) an organometallic compound with each other. Also disclosed are processes for polymerizing an olefin in the presence of the above-mentioned catalysts for olefin polymerization. Such catalysts and processes for olefin polymerization as described above are excellent in olefin polymerization activity and economical efficiency.Type: GrantFiled: January 16, 1996Date of Patent: December 30, 1997Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Takashi Tashiro, Takashi Ueda
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Patent number: 5696213Abstract: This invention is a solution process for the preparation of ethylene-.alpha.-olefin/diolefin copolymers comprising contacting ethylene, one or more .alpha.-olefin monomer, and optionally one or more diene monomer, with a catalyst system containing a catalyst activator and a Group 4 metallocene compound, comprising a) conducting the polymerization reaction at a temperature of about 60.degree. to 150.degree. C.; b) selecting as the Group 4 metallocene compound one or more members of the group consisting of cyclic monocyclopentadienyl Group 4 metal and covalently bridged (bis)indenyl hafnium metallocene compounds; and c) maintaining the .alpha.-olefin concentration at a molar ratio to that of ethylene of between about 0.3 to 7.0 and a diolefin to ethylene molar ratio of between about 0.01 and 0.4. In a preferred embodiment the process comprises: 1) mixing with a reaction solvent the one or more .alpha.Type: GrantFiled: April 21, 1995Date of Patent: December 9, 1997Assignee: Exxon Chemical Patents Inc.Inventors: Rinaldo Soria Schiffino, Javier Mario Zamora
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Patent number: 5688733Abstract: The present invention relates to a catalyst. The catalyst contains a transition metal-imidoaryl complex which contains at least one amido group bound to the transition metal and wherein the aryl group is a 2,6-di-substituted phenyl group. The catalyst can be used in polymerizing olefins. The transition metal is chosen from groups 3-6 of the periodic table.Type: GrantFiled: June 1, 1995Date of Patent: November 18, 1997Assignee: DSM N.V.Inventors: Jacob Renkema, Jeroen H. G. Konings
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Patent number: 5670592Abstract: The invention concerns the anionic polymerization of alkyl methacrylate in the presence of a priming system. The priming system comprises an organolithium primer and an organic compound of aluminum and pyridine. This priming system allows better polymerization control.Type: GrantFiled: August 25, 1995Date of Patent: September 23, 1997Assignee: Elf Atochem S.A.Inventors: Philippe Teyssie, Bruno Vuillemin, Jinshan Wang
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Patent number: 5596054Abstract: There are disclosed a transition metal compound of the general formula RMX.sub.a-1 L.sub.b (R is as a .pi. ligand, a fused polycyclic cyclopentadienyl group in which at least one of many-membered rings to which cyclopentadienyl groups are fusedly bonded is a saturated ring, M is a transition metal, X is a .sigma. ligand, L is a Lewis base, a is the valency of M, and b is 0, 1 or 2); a polymerization catalyst for styrene, etc. comprising the above transition metal, preferably further comprising an oxygen atom containing compound ionic compound or organoboron compound and optionally a Lewis base; and a process for producing a polymer of a compound containing an ethylenically unsaturated double bond or an acetylenic polymer, especially a syndiotactic polystyrene by using the above polymerization catalyst. The catalyst is particularly effectivive for producing highly syndiotactic polystyrene minimized in residual metals amounts at a low cost in enhanced efficiency.Type: GrantFiled: March 10, 1995Date of Patent: January 21, 1997Assignee: Idemitsu Kosan Co., Ltd.Inventor: Mizutomo Takeuchi
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Patent number: 5583188Abstract: As improved process for producing an olefin polymer or copolymer by using a novel catalyst composition composed of (A) a titanium catalyst component containing magnesium, titanium, halogen and an ester specified in claim 1, as an electron donor, (B) an organoaluminum compound and (C) a heterocyclic compound or a ketone specified in claim 1, as a third component. The combination parameter of the ester in (A) and the (C) component is new, and the process can give a highly stereospecific olefin polymer or copolymer in high yields.Type: GrantFiled: April 18, 1994Date of Patent: December 10, 1996Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Norio Kashiwa, Mamoru Kioka, Yoshihisa Ushida
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Patent number: 5576259Abstract: A catalyst for olefin polymerization is provided which comprises, as the components, a) a metallocene compound, b) an ionizing ionic compound, c) an organoaluminum compound, and d) a Lewis base compound. This catalyst has a stable active species and improves productivity of an olefin polymer without deterioration of the catalytic activity.Type: GrantFiled: October 6, 1994Date of Patent: November 19, 1996Assignee: Tosoh CorporationInventors: Saiki Hasegawa, Hisami Yasuda, Akihiro Yano
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Patent number: 5552359Abstract: Disclosed are catalyst components for the polymerization of olefins which include magnesium halide in active form, and, supported thereon, a titanium halide or titanium halogen alcoholate and an electron-donor compound selected from the group diamines of formula ##STR1## wherein the radicals R.sub.1 to R.sub.10 are the same or different and are hydrogen or C.sub.1 -C.sub.18 hydrocarbon radicals, with the proviso that at least one of the R.sub.7 and R.sub.8 radicals and at least one of the R.sub.9 and R.sub.10 radicals are not hydrogen. Also, disclosed are catalysts obtained from the catalyst components and an Al-alkyl compound, as well as catalysts obtained by reaction of an Al-alkyl compound and a diamine of formula (I) with a solid catalyst component including a titanium halide or a titanium halogen alcoholate, and an electron-donor compound having particular characteristics of extractability with Al-triethyl, supported on magnesium halide in active form.Type: GrantFiled: February 21, 1995Date of Patent: September 3, 1996Assignee: Montell North America Inc.Inventors: Giampiero Morini, Luisa Barino, Raimondo Scordamaglia, Elisabetta Barbassa, Giovanni Baruzzi
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Patent number: 5547675Abstract: This invention comprises a catalyst system and a process using such catalyst system for the production of high molecular weight polyolefins, particularly polyethylene and higher poly-.alpha.-olefin, and copolymers of ethylene and/or .alpha.-olefins with other unsaturated monomers, including diolefins, acetylenically unsaturated monomers and cyclic olefins. The catalyst system comprises three components, a monocyclopentadienyl Group IV B transition metal compound, an alumoxane, and a modifier. The catalyst system is highly active, at low ratios of aluminum to the Group IV B transition metal, hence catalyzes the production of a polyolefin product containing low levels of catalyst metal residue.Type: GrantFiled: November 30, 1994Date of Patent: August 20, 1996Assignee: Exxon Chemical Patents Inc.Inventor: Jo Ann M. Canich
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Patent number: 5536689Abstract: The invention is concerned with a catalytic composition resulting from dissolving a nickel complex mixed or complexed with a tertiary phosphine in the medium resulting from mixing at least one quaternary ammonium halide and/or at least one quaternary phosphonium halide, at least one aluminum halide, at least one aromatic hydrocarbon and optionally an aluminum organometallic compound. The invention is also concerned with a process for the dimerization, codimerization and oligomerization of olefins with this composition.Type: GrantFiled: September 21, 1994Date of Patent: July 16, 1996Assignee: Institut Francais du PetroleInventors: Yves Chauvin, Sandra Einloft, Helene Olivier
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Patent number: 5527752Abstract: A catalyst precursor is provided which is useful, when combined with a cocatalyst, in the manufacture of polyolefins. The catalyst precursor is of the formula: ##STR1## where M is a transition metal, preferably Zr or Hf; L is a substituted or unsubstituted, .pi. bonded ligand coordinated to M, preferably a cyclopentadienyl-type ligand; Q can be the same or different and is independently selected from the group consisting of --O, --NR, --CR.sub.2 and --S; Y is either C or S; Z is selected from the group consisting of --OR, --NR.sub.2, --CR.sub.3, --SR, --SiR.sub.3, --PR.sub.Type: GrantFiled: March 29, 1995Date of Patent: June 18, 1996Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Walter T. Reichle, Frederick J. Karol, Gregory T. Whiteker
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Patent number: 5510434Abstract: There are disclosed a catalyst for producing an aromatic vinyl compound polymer which catalyst comprises a contact product between an (A) trivalent titanium compound and a (B) compound represented by the general formula (II) or (III)R.sup.1.sub.k M.sup.1 L.sup.2.sub.m (II)R.sup.1.sub.k M.sup.1 X.sup.2.sub.l L.sup.2.sub.m (III)a (C) an ionic compound comprising a noncoordinate anion and a cation, an aluminoxane or an organoboron compound; and optionally a (D) Lewis acid, and a process for producing an aromatic vinyl compound polymer having a high degree of syndiotactic configuration which process comprises polymerizing (a) an aromatic vinyl compound or (b) an aromatic vinyl compound together with an olefin or a diolefin in the presence of the above catalyst.Type: GrantFiled: November 23, 1994Date of Patent: April 23, 1996Assignee: Idemitsu Kosan Co., Ltd.Inventor: Mizutomo Takeuchi
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Patent number: 5508245Abstract: Spherical components of catalysts for the polymerization of olefins comprising:(a) a vanadium compound selected from the compounds of formula VOX.sub.2 Y or VX.sub.n Y.sub.n-4n, where X is Cl or Br and Y is Cl, Br OR or NR.sup.I.sub.2(b) MgCl.sub.2 in spherical form.Said components have an average diameter greater than 1 .mu.m, a surface area of at least 10 m.sup.2 /g, a porosity of at least 0.1 g/cm.sup.3 and an X-ray spectrum having particular characteristics.Type: GrantFiled: November 20, 1992Date of Patent: April 16, 1996Assignees: Montell Technology Company bv, Montell North America Inc.Inventors: Giampiero Morini, Enrico Albizzati, Umberto Giannini, Matteo Nicolini
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Patent number: 5506184Abstract: A catalyst composition for olefin polymerization and copolymerization which contains a transition metal complex with a bidentate or a tridentate ligand and a cocatalyst mixture containing dialkylaluminum halide and dialkylmagnesium.The transition metal complexes with bidentate ligands L have the empirical formula LMX.sub.2, LMXY or L.sub.2 M where M is Ti, V, Zr or Hf; X is an alkoxy group, an aryloxy group, or a halogen atom; Y is a mono- or double-bonded ligand different from X.The bidentate L ligands are described by general formulasZ--R--Z OR Z--R--W--R--Zwhere R is an alkylene group, a cycloalkylene group, an arylene group (unsubstituted or alkyl-substituted) or an alkylarylene group; W is CH.sub.2, O, S, N--R', or SiR'.sub.2 where R' is an alkyl or an aryl group; and Z is an oxygen atom, a sulfur atom, an N--H group or a C(.dbd.O)--O group.Type: GrantFiled: June 22, 1994Date of Patent: April 9, 1996Assignee: Mobil Oil CorporationInventors: Yury V. Kissin, Robert I. Mink
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Patent number: 5506183Abstract: Polyolefins having better particle properties are obtained by polymerizing olefins in the presence of a catalyst comprising a solid catalyst component and an organometallic compound, the said solid catalyst component being prepared by reacting the following components [I] and [II] and further reacting the resulting reaction product with the following component [III]:[I] a reaction product obtained by reacting:(1) a silicon oxide and/or an aluminum oxide, and(2) a titanium compound, or a titanium compound and a vanadium compound, and further reacting the resulting reaction product with:(3) an organoaluminum compound;[II] a reaction product obtained by the reaction of:(1) a magnesium halide, and(2) a compound represented by the general formula Me(OR).sub.n X.sub.z-n wherein Me represents an element of Groups I to IV in the Periodic Table, z represents the valence of the element Me, n is 0<n.ltoreq.Type: GrantFiled: August 9, 1994Date of Patent: April 9, 1996Assignee: Nippon Oil Company, LimitedInventors: Akira Sano, Takeichi Shiraishi, Sinichi Yanahashi, Hiroyuki Shimizu, Kazuo Matsuura
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Patent number: 5476825Abstract: A catalyst for polymerization of olefin, which is capable of producing an olefin polymer with high stereoregularity and narrow molecular weight distribution, and which comprises (1) a solid catalyst component essentially containing titanium, magnesium and halogen, 2) an organoaluminum compound, and (3) a contact product of (A) an organometallic compound and (B) an organosilicon compound; and a process for producing a polymer using the above catalyst.Type: GrantFiled: July 6, 1993Date of Patent: December 19, 1995Assignee: Showa Denko K.K.Inventors: Masaki Fushimi, Toshio Fujita, Minoru Suzuki
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Patent number: 5466647Abstract: Novel tertiary amine-aluminoxane halide derivatives are disclosed along with olefin polymerization catalyst and polymerization processes using such derivatives in combination with metallocenes.Type: GrantFiled: January 31, 1995Date of Patent: November 14, 1995Assignee: Albemarle CorporationInventor: Samuel A. Sangokoya
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Patent number: 5466648Abstract: The present invention is directed to a supported tungsten-based catalyst composition useful for the dimerization of alpha-olefins including ethylene. More particularly, the catalyst composition of the instant invention comprises an organic or inorganic support material that is contacted with a tungsten salt and an organic amine compound.Type: GrantFiled: June 28, 1994Date of Patent: November 14, 1995Assignee: Quantum Chemical CorporationInventor: Linda N. Winslow
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Patent number: 5403803Abstract: In accordance with this invention, there is provided a living carbocationic polymerization catalyst system comprising: (1) a halide of titanium, tin, vanadium or antimony; (2) an aluminum halide selected from the group consisting of aralkyl aluminum halides and alkyl aluminum halides; and (3) an initiator selected from the group consisting of tertiary alkyl halides, tertiary aralkyl halides, tertiary polymeric halides, and water provided that if the initiator is organic, a proton scavenger is present, or, alternatively, if the initiator consists of water, a secondary or tertiary amine is present. Another aspect of the invention comprises a process for using this catalyst system for the polymerization of olefins and for producing narrow molecular weight distribution polymers in a short reaction time.Type: GrantFiled: September 28, 1993Date of Patent: April 4, 1995Assignee: Exxon Chemical Patents Inc.Inventors: Timothy D. Shaffer, John R. Ashbaugh
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Patent number: 5399539Abstract: Supported olefin polymerization catalyst systems can be produced using waste chromium compounds. Olefin polymers can be prepared using a catalyst system composition comprising a waste chromium compound and an alkyl aluminum compound, both supported on an inorganic oxide support, wherein at least a portion of the waste chromium compound is in a hexavalent state.Type: GrantFiled: June 24, 1994Date of Patent: March 21, 1995Assignee: Phillips Petroleum CompanyInventors: William K. Reagen, Ted M. Pettijohn
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Patent number: 5393719Abstract: Olefins can be polymerized in the presence of a catalyst system composition comprising chromium oxides supported on a inorganic oxide support, a pyrrole-containing compound and a non-hydrolyzed metal alkyl. The use of this type of polymerization catalyst in a polymerization process can produce an olefin comonomer in-situ, resulting in polymers having decreased density and increased branching.Type: GrantFiled: February 10, 1994Date of Patent: February 28, 1995Assignee: Phillips Petroleum CompanyInventors: Ted M. Pettijohn, William K. Reagen, Shirley J. Martin
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Patent number: 5382738Abstract: Inorganic oxides, modified with a metal alkyl and an unsaturated hydrocarbon, can be used to support a metal source, such as, for example, chromium, and a pyrrole-containing compound. The resultant catalyst system can be used to oligomerize and/or trimerize olefins. Olefin oligomerization and/or trimerization processes are also provided.Type: GrantFiled: February 10, 1994Date of Patent: January 17, 1995Assignee: Phillips Petroleum CompanyInventors: William K. Reagen, Max P. McDaniel
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Patent number: 5376612Abstract: Novel chromium-containing compounds, such as, for example, chromium pyrrolides, are prepared by forming a mixture of a chromium salt, a metal amide, and an electron pair donor solvent, such as, for example, an ether. These novel chromium-containing, or chromium pyrrolide, compounds can be used either unsupported or supported on an inorganic oxide support, with a metal alkyl and an unsaturated hydrocarbon, to trimerize, oligomerize, and/or polymerize olefins.Type: GrantFiled: August 20, 1993Date of Patent: December 27, 1994Assignee: Phillips Petroleum CompanyInventors: William K. Reagen, Ted M. Pettijohn, Jeffrey W. Freeman
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Patent number: 5349034Abstract: A catalyst for production of 1,4-polybutadiene which comprisesas the catalyst component (A) a transition metal compound represented by the formula M(R)l(OR')m X.sub.n-(l+m), wherein M denotes a transition metal atom, R and R' each denote a hydrocarbon group of 1-20 carbon atoms, X denotes a halogen atom, and l, m and n denote numerals satisfying the equations l.gtoreq.0, m.gtoreq.0 and n-(l+m).gtoreq.0, n corresponding to the valence of the transition metal,as the catalyst component (B) an organoaluminum compound represented by the formula AlR.sup.1.sub.a X'.sub.3-a, wherein R.sup.1 denotes a hydrocarbon group of 1-20 carbon atoms, X denotes a halogen atom, and a denotes a numeral satisfying the equation 1.ltoreq.a.ltoreq.3, or an aluminoxane obtained by the reaction of said organoaluminum compound with water, andas the catalyst component (C) an organic compound having at least two hydroxyl groups.Type: GrantFiled: July 22, 1993Date of Patent: September 20, 1994Assignee: Sumitomo Chemical Company, LimitedInventors: Masahiro Kakugo, Tatsuya Miyatake, Koozi Mizunuma, Yoshio Yagi, Kazuhiro Watanabe
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Patent number: 5349033Abstract: It is possible to obtain globular polymers in the polymerization of alpha-olefins by means of a highly active, spherical Ziegler catalyst. The polymers have a high bulk density and can be processed very easily.Type: GrantFiled: September 7, 1993Date of Patent: September 20, 1994Assignee: Hoechst AktiengesellschaftInventor: Gerhard Thum
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Patent number: 5340785Abstract: Supported olefin polymerization catalyst systems can be produced using waste chromium compounds. Olefin polymers can be prepared using a catalyst system composition comprising a waste chromium compound and an alkyl aluminum compound, both supported on an inorganic oxide support, wherein at least a portion of the waste chromium compound is in a hexavalent state.Type: GrantFiled: February 26, 1993Date of Patent: August 23, 1994Assignee: Phillips Petroleum CompanyInventors: William K. Reagen, Ted M. Pettijohn
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Patent number: 5320995Abstract: A catalyst for the polymerization of olefins, containing magnesium, chlorine, aluminium and at least one transition metal, in a dispersed or emulsified form within an inert diluent, is obtained by:contacting, in an inert diluent, a magnesium dialkyl and aluminium trichloride, in a molar ratio equal or almost equal to 2/1, at a temperature lower than 105.degree. C. to obtain a catalyst precursor in a suspended form, or at a temperature higher than 105.degree. C. to form a catalyst precursor in the form of a colloidal emulsion, in the diluent used; andcontacting said suspended or emulsified precursor with at least one compound of a transition metal to form a catalyst in the form of a suspension or emulsion respectively.Type: GrantFiled: October 5, 1992Date of Patent: June 14, 1994Assignee: ECP Enichem Polimeri S.r.l.Inventors: Luciano Luciani, Mario Polesello, Federico Milani, Renzo Invernizzi, Giovanni Soverini
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Patent number: 5320993Abstract: A catalyst system composition and a process to prepare a catalyst composition comprising a cobalt compound, a metal alkyl and a coordinating compound is provided. The resultant catalyst system composition can be used to dimerize ethylene with high productivity to butenes and high selectivity to 1-butene.Type: GrantFiled: July 17, 1992Date of Patent: June 14, 1994Assignee: Phillips Petroleum CompanyInventor: An-hsiang Wu
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Patent number: 5310716Abstract: A supported solid component of catalyst, for the stereospecific polymerization of propylene and other .alpha.-olefins, is obtained by making a non-activated silica interact in succession with: (i) a magnesium dialkyl or halide of magnesium alkyl; (ii) a halogenating agent selected from silicon, tin and antimony halides; (iii) a titanium tetrahalide; and (iv) a Lewis base. A catalyst for the stereospecific polymerization of propylene and other .alpha.-olefins is composed of: (A) the solid component of catalyst; (B) an aluminium trialkyl or aluminium alkyl halide; and (C) an electron donor compound, capable of forming a complex compound with component (B).Type: GrantFiled: July 22, 1992Date of Patent: May 10, 1994Assignee: ECP Enichem Polimeri S.r.l.Inventors: Ludiano Luciani, Federico Milani, Renzo Invernizzi, Italo Borghi, Antonio Labianco
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Patent number: 5294581Abstract: A process and a catalyst for the production of mildly elastomeric primarily isotactic polyolefins characterized by intermediate average block lengths wherein olefins are polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively unhindered heterocyclic aromatic nitrogen compound.Type: GrantFiled: February 19, 1992Date of Patent: March 15, 1994Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 5280000Abstract: The present invention relates to a novel catalyst used for homopolymerization of an olefin of 2 or more carbon atoms or for copolymerization of two or more olefins of 2 or more carbon atoms, as well as to a process for producing an olefin polymer using said catalyst. High molecular olefin polymers can be produced at a high yield, by homopolymerizing an olefin or copolymerizing olefins using a catalyst system consisting of a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m) and an aluminoxane or a catalyst system comprising a transition metal compound of the general formula M(R).sub.l (OR').sub.m X.sub.n-(l+m), an aluminoxane and an organic compound having at least 2 hydroxyl groups.Type: GrantFiled: August 14, 1991Date of Patent: January 18, 1994Assignee: Sumitomo Chemical Company, LimitedInventors: Masahiro Kakugo, Tatsuya Miyatake, Yoshio Kawai, Akinobu Shiga, Kooji Mizunuma
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Patent number: 5270276Abstract: A process and a catalyst for the production of elastomeric primarily syndiotactic polypropylene characterized by short average block lengths wherein propylene is polymerized in the presence of the catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide which takes place in the presence of an electron donor, an organoaluminum compound, and a selectivity control agent which is an effectively hindered heterocyclic aromatic nitrogen compound wherein the hindrance is not provided by a Cl.sup.- or methoxy group.Type: GrantFiled: April 25, 1989Date of Patent: December 14, 1993Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 5260244Abstract: A polymerization catalyst system is formed by combining an organometal compound and a transition metal compound to produce a catalyst A; and combining catalyst A and a catalyst B comprising a rare earth complex having a formula Cp.sub.n MX.sub.4-n.M'L.sub.x, wherein Cp is cyclopentadienyl or cyclopentadienyl substituted with an alkyl or alkyl silyl radical, M is yttrium, scandium or a rare earth metal having an atomic number in the range of 57 to 71, M' is an alkali metal, L is a suitable electron donor ligand, X is a halogen, n is 1 or 2, and x is a number corresponding to the value needed to form a stable complex.Optionally catalyst A is contacted with a rare earth metal halide.Optionally catalyst B is contacted with an alkali or alkaline earth metal alkyl.Optionally a hydrocarbyl aluminum compound can be contacted with catalyst B or with the catalyst system.Type: GrantFiled: October 1, 1992Date of Patent: November 9, 1993Assignee: Phillips Petroleum CompanyInventor: Ted M. Pettijohn
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Patent number: 5244854Abstract: Catalyst components for the polymerization of olefins, obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a solid comprising a porous metallic oxide containing hydroxyl groups on the surface, on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg-C bonds and can be transformed into a dihalide, characterized in that the quantity of Mg supported on the oxide prior to the reaction with titanium compound, and present in the catalyst component after the reaction with the Ti compound, is from 5% to 12% weight with respect to the weight of the catalyst component.Type: GrantFiled: March 24, 1992Date of Patent: September 14, 1993Assignee: Himont IncorporatedInventors: Luciano Noristi, Antonio Monte
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Patent number: 5244855Abstract: Catalyst components for the polymerization of olefins obtained by reacting a tetravalent titanium halide or halogen alcoholate and an electron-donor compound with a porous polymer support on which is supported a magnesium dihalide or a magnesium compound which does not contain Mg--C bonds and can be transformed into a dihalide, characterized in that the Mg content before and after the reaction with titanium compound ranges from 6 to 12% by weight.Type: GrantFiled: March 24, 1992Date of Patent: September 14, 1993Assignee: Himont IncorporatedInventors: Giampiero Morini, Enrico Albizzati
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Patent number: 5229342Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.Type: GrantFiled: June 24, 1992Date of Patent: July 20, 1993Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 5206198Abstract: Catalytic solids based on titanium trichloride complex, usable for the stereospecific polymerization of alpha-olefins, obtained by heat treatment, in the presence of a halogenated activating agent, of the liquid material resulting from bringing TiCl.sub.4, pretreated with an electron-donor compound, into contact with a composition (C) corresponding to the general formulaAlR.sub.p (Y) .sub.q X .sub.3-(p+q)in whichR represents a hydrocarbon radical or a hydrogen atom;Y represents a group chosen from --OR', --SR' and --NR'R", in which R' and R" each represent a hydrocarbon radical or a hydrogen atom;X represents a halogen;p is an arbitrary number such that 0<p<3; andq is an arbitrary number such that 0<q<3; the sum (p+q) being such that 0<(p+q).ltoreq.3.These catalytic solids of controllable porosity permit the production of a wide range of propylene polymers, in particular the propylene and ethylene copolymers known as "block" copolymers.Type: GrantFiled: October 31, 1991Date of Patent: April 27, 1993Assignee: Solvay S.A.Inventors: Jean-Louis Costa, Sabine Pamart
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Patent number: 5194534Abstract: This invention relates to a two component catalyst system for the polymerization of metathesis polymerizable cycloolefins, comprising(a) a pure tungsten-imido compound (procatalyst) of the formulaW(NR.sup.1)X.sub.4-x (OR.sup.2).sub.x.L.sub.ywherein x=0, 1, 2, 3 or 4; y=0 or 1; R.sup.1 and R.sup.2 are alkyl, phenyl, phenyl-substituted phenyl, phenylalkyl or halogen substituted derivatives of alkyl, phenyl, phenyl-substituted phenyl or phenylalkyl; X=Br or Cl; where alkyl has 1 to 8 carbon atoms, phenyl-substituted phenyl has 12-18 carbon atoms and phenylalkyl has 7 to 20 carbon atoms; L is a donor ligand; and(b) an activator compound selected from organometals and organometal hydrides with tri-n-butyltin hydride and tri-octyltin hydride the most preferred.Type: GrantFiled: September 24, 1991Date of Patent: March 16, 1993Assignee: Hercules IncorporatedInventor: Andrew Bell
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Patent number: 5182244Abstract: A polymerization catalyst system is formed by combining an organometal compound and a transition metal compound to produce a catalyst A; and combining catalyst A and a catalyst B comprising a rare earth complex having a formula Cp.sub.n MX.sub.4-n.M'L.sub.x, wherein Cp is cyclopentadienyl or cyclopentadienyl substituted with an alkyl or alkyl silyl radical, M is yttrium, scandium or a rare earth metal having an atomic number in the range of 57 to 71, M' is an alkali metal, L is a suitable electron donor ligand, X is a halogen, n is 1 or 2, and x is a number corresponding to the value needed to form a stable complex.Optionally catalyst A is contacted with a rare earth metal halide.Optionally catalyst B is contacted with an alkali or alkaline earth metal alkyl.Optionally a hydrocarbyl aluminum compound can be contacted with catalyst B or with the catalyst system.Type: GrantFiled: December 19, 1991Date of Patent: January 26, 1993Assignee: Phillips Petroleum CompanyInventor: Ted. M. Pettijohn
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Patent number: 5177042Abstract: A vanadium-based catalyst system is treated with an ether as a means of enhancing catalyst activity and polymer productivity.Type: GrantFiled: December 29, 1989Date of Patent: January 5, 1993Assignee: Union Carbide Chemicals and Plastics Technology CorporationInventors: Kevin J. Cann, James W. Nicoletti
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Patent number: 5177043Abstract: This invention relates to a catalytic component for the polymerization of .alpha.-olefins and provides a catalytic component of magnesium support type capable of exhibiting a high stereoregularity while maintaining an improved strength as well as a high catalytic activity. The features thereof consist in a catalyst component for the polymerization of .alpha.-olefins obtained by contacting (A) a solid component comprising, as essential components, magnesium, titanium, a halogen and an electron-donating compound with (D) an olefin in the presence of (B) a trialkylaluminum and (C) a dimethoxy group-containing compound represented by the general formula R.sup.1 R.sup.2 Si(OCH.sub.3).sub.2 where R.sup.1 and R.sup.2 are, same or different, aliphatic hydrocarbon groups with 1 to 10 carbon atoms and having a volume, calculated by the quantum chemistry calculation, of 230 to 500 .ANG..sup.3 and an electron density of oxygen atoms in the methoxy group, calculated similarly, ranging from 0.685 to 0.800 A. U.Type: GrantFiled: March 22, 1991Date of Patent: January 5, 1993Assignee: Tonen Chemical CorporationInventors: Naomi Koyama, Hiroyuki Furuhashi, Miyuki Usui, Tomoko Okano, Masahide Murata, Satoshi Ueki, Akira Nakano
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Patent number: 5164352Abstract: A process for the production of elastomeric, primarily isotactic polyolefins which comprises polymerizing olefins in the presence of a catalyst which comprises the reaction product of a magnesium alkoxide and a tetravalent titanium halide wherein the reaction takes place in the presence of an electron donor which is an effectively hindered heterocyclic aromatic nitrogen compound and an organoaluminum compound.Type: GrantFiled: February 25, 1992Date of Patent: November 17, 1992Assignee: Shell Oil CompanyInventors: Robert C. Job, Donald F. Haas
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Patent number: 5162277Abstract: An improved high activity olefin polymerization catalyst catalyzes the production of polymeric lower .alpha.-olefin having good properties and a relatively narrow particle size distribution. The catalyst is produced from an organoaluminum cocatalyst, a selectivity control agent and a novel olefin polymerization procatalyst which is prepared by contacting a tetravelent titanium halide, a halohydrocarbon, an electron donor and the solid procatalyst precursor obtained by heating an adduct of a carbonated magnesium ethoxide and a phenolic compound of enhanced acidity.Type: GrantFiled: October 18, 1990Date of Patent: November 10, 1992Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 5151399Abstract: A complex alkoxide compound containing magnesium, titanium and boron species comprises the reaction product of elemental magnesium, titanium tetraalkoxide, an alkyl borate ester and alkanol at elevated temperature in an inert diluent. This complex alkoxide compound is contacted with a tetravalent titanium halide, a halohydrocarbon and an electron donor to form an olefin polymerization procatalyst. Contact of the procatalyst with an organoaluminum cocatalyst and a selectivity control agent produces a high activity catalyst for the polymerization of lower .alpha.-olefins to polymer product of good properties in good catalyst productivity.Type: GrantFiled: October 18, 1990Date of Patent: September 29, 1992Assignee: Shell Oil CompanyInventor: Robert C. Job
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Patent number: 5147839Abstract: Ziegler polymerization of .alpha.-olefins is disclosed which is characterized by a solid catalyst component. The solid catalyst component, Component (A), comprises Sub-component (i) which is a solid catalyst component for Ziegler catalysts comprising Ti, Mg and a halogen; Sub-component (ii) which is a silicon compound having a plurality of a bond represented by a formula: Si--OR.sup.1R.sup.1.sub.m X.sub.n Si(OR.sup.2).sub.4-n-mwherein R.sup.1 indicates a hydrocarbyl group of 1 to 8 carbon atoms, Sub-component (iii) which is a vinylsilane compound, and Sub-component (iii) which is an organometal compound of a metal of Groups I to IV of the Periodic Table. No need of an outside electron donor may be required, and the polymer produced is improved in its content of a "tacky" polymer.Type: GrantFiled: February 7, 1991Date of Patent: September 15, 1992Assignee: Mitsubishi Petrochemical Company LimitedInventors: Takashi Fujita, Toshihiko Sugano
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Patent number: 5139985Abstract: Catalyst components for the polymerization of olefins comprising a titanium or vanadium compound supported on a porous particulate polymeric support which particles have a porosity greater than 0.3 cc/g and a pore distribution such that at least 40% of the pores have radius greater than 150 .ANG..The catalyst components are prepared by impregnating the polymeric support with a solution of the Ti or V compound and evaporating the solvent.Type: GrantFiled: February 20, 1991Date of Patent: August 18, 1992Assignee: Himont IncorporatedInventors: Pier C. Barbe', Luciano Noristi, Gianni Pennini, Enrico Albizzati
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Patent number: 5135899Abstract: The invention relates to the improving of a particle structure of carrier compounds for polymerization catalysts, and thereby to the improving of the activity of the entire catalyst, by jet grinding one or more carrier compounds (4), or a mixture of the same, in a grinding chamber in which one or more gas jets (2) transport particles (4) of the material to be ground finely, at such a force against each other and/or against one or more anvils (5) of the jet mill that the particles are pulverized into a finely-divided chemically active carrier.Type: GrantFiled: May 19, 1989Date of Patent: August 4, 1992Inventors: Thomas Garoff, Timo Leinonen
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Patent number: 5134104Abstract: A liquid catalyst component for copolymerization of ethylene with .alpha.-olefin comprising a titanium compound represented by the following general formula:(R.sup.1 R.sup.2 N).sub.4-(m+n) TiX.sub.m Y.sub.nwherein R.sup.1 and R.sup.2 each represents a saturated hydrocarbon group having 8 to 30 carbon atoms; X represents halogen; Y represents an alkoxy group; m represents a number satisfying 1.ltoreq.m.ltoreq.3; n represents a number satisfying 0.ltoreq.n.ltoreq.2; and (m+n) satisfies 1.ltoreq.(m+n).ltoreq.3.Said liquid catalyst component is used in combination with an organoaluminum compound as a catalyst system for copolymerization of ethylene with .alpha.-olefin.Type: GrantFiled: May 28, 1991Date of Patent: July 28, 1992Assignee: Sumitomo Chemical Company, LimitedInventors: Toshio Sasaki, Hirofumi Jyohouji, Yoshihiro Miyoshi, Takeshi Ebara, Kiyoshi Kawai
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Patent number: 5132263Abstract: A complex, magnesium-containing, titanium-containing solid olefin polymerization procatalyst precursor is produced by reaction of magnesium alkoxide, titanium tetraalkoxide and a phenolic compound followed by removal of alkanol. Conversion of this solid to an olefin polymerization procatalyst and the procatalyst to an olefin polymerization catalyst results in a catalyst which is used to polymerize lower .alpha.-olefin monomers. The polymer product is obtained in good yield and has good properties including a relatively high bulk density and a relatively narrow particle size distribution.Type: GrantFiled: August 26, 1991Date of Patent: July 21, 1992Assignee: Shell Oil CompanyInventor: Robert C. Job