Ester Patents (Class 502/127)
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Patent number: 7649062Abstract: A solid titanium catalyst component (I) of the present invention is characterized in that it contains titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is not a hydrogen atom. When using this solid titanium catalyst component (I), an olefin polymer having a broad molecular weight distribution can be produced.Type: GrantFiled: July 26, 2007Date of Patent: January 19, 2010Assignee: Mitsui Chemicals, Inc.Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
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Patent number: 7619048Abstract: Disclosed is a method for producing a propylene polymer using an alkoxysilane compound comprising a trialkylsilyl group in its molecular structure, specifically a method for easily producing an isotactic propylene polymer with dramatically improved melt flowability, owing to the improved reactivity of hydrogen that is provided as a molecular weight regulator, by specifically using an alkoxysilane compound comprising a trialkylsilyl group in the molecular structure thereof as an external electron donor in propylene polymerization.Type: GrantFiled: May 5, 2006Date of Patent: November 17, 2009Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Joon-Ryeo Park, Ho-Sik Chang, Young-Joo Lee, Jin-Kyu Ahn
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Patent number: 7592286Abstract: A process for preparing a catalyst component, comprising a Mg compound a Ti compound and an electron donor compound (ED) selected from alcohol, glycols, esters, ketones, amines, amides, nitrites, alkoxysilanes and aliphatic ethers as essential compounds, comprising two or more steps of reaction involving the use of at least one of said essential compounds as fresh reactant alone or in a mixture in which it constitutes the main component, said process being characterized by the fact that in the last of said one or more reaction steps the essential compound used as a fresh reactant is the ED compound.Type: GrantFiled: May 7, 2004Date of Patent: September 22, 2009Assignee: Basell Poliolefine Italia s.r.l.Inventors: Giampiero Morini, Tiziano Dall'Occo, Fabrizio Piemontesi, Rosa Spoto, Paolo Vincenzi, Gianni Vitale
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Patent number: 7560521Abstract: A catalyst component for the polymerization of olefins comprising a titanium compound, a Mg-dihalide, a difunctional electron donor compound (ED) selected from diesters, diketones, diamines or diethers, and a monofunctional electron donor compound (MD) selected from ethers, esters, amines or ketones, wherein a molar ratio ED/MD is higher than 10.Type: GrantFiled: August 5, 2005Date of Patent: July 14, 2009Assignee: Basell Poliolefine Italia S.p.A.Inventors: Gianni Collina, Ofelia Fusco, Diego Brita
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Patent number: 7544748Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from ?-keto-ester derivatives of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.Type: GrantFiled: March 8, 2005Date of Patent: June 9, 2009Assignee: Basell Poliolefine Italia S.r.l.Inventors: Yuri Gulevich, Giulio Balbontin, Giampiero Morini, Ilya Nifant'ev
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Patent number: 7544762Abstract: A polyester having a good color tone (a high L value and a low b value) and a low acetaldehyde content is obtained by using a catalyst containing a reaction product of (A) a titanium compound (1) represented by the general formula (I) and/or a titanium compound (2) obtained by reacting the titanium compound (1) of the general formula (I) with an aromatic polyhydric carboxylic acid represented by the general formula (II) or an anhydride thereof, with (B) a phosphorus compound (3) represented by the general formula (III). [wherein R1, R2, R3, R4 and R5=a C2-C10 alkyl group, k=1 to 3, m=2 to 4, and R6=a substituted or non-substituted C6-C20 aryl group or a C6-C20 alkyl group].Type: GrantFiled: July 16, 2002Date of Patent: June 9, 2009Assignee: Teijin LimitedInventors: Tomoyoshi Yamamoto, Hiroki Nagano, Minoru Suzuki, Hiroshi Toyao, Tomoyuki Kishino, Nobuo Minobe, Ryoji Tsukamoto, Kenichi Ishihara
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Patent number: 7514386Abstract: Promoters are described for vanadium-based catalysts used in the (co)polymerization of olefins and, in particular, in the production of ethylene/propylene (EPR) or ethylene/propylene/diene (EPDM) elastomeric copolymers. The promoters of the present invention belong to the group of compounds having general formula I: wherein: “X” represents a (—CO—) carbonyl or (—SO2—) sulfonyl group; “n” is 0 or 1; R? is an alkyl or alkylaryl group having from 1 to 20 carbon atoms; R?=R?, H.Type: GrantFiled: May 26, 2005Date of Patent: April 7, 2009Assignee: Polimeri Europa S.p.A.Inventors: Stefanio Bonsignore, Marco Ricci, Antonio Alfonso Proto, Maria Rivellini, legal representative, Laura Santi, legal representative, Stefano Santi, legal representative, Gian Paolo Ravanetti, Andrea Vallieri, Roberto Santi
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Patent number: 7504352Abstract: A catalyst for use in the formation of polypropylene is disclosed that comprises a titanium compound having at least one titanium-halogen bond, supported on an activated, amorphous magnesium dihalide support that is essentially free of alkoxy functionality, with a titanium metal content of no more than about 2 wt %, based on the weight of the support, and an internal donor component.Type: GrantFiled: May 3, 2002Date of Patent: March 17, 2009Assignee: Basell Polidefine Italia s.r.l.Inventors: Ronald Alan Epstein, William Thomas Wallack
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Patent number: 7491670Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.Type: GrantFiled: September 17, 2004Date of Patent: February 17, 2009Assignee: Dow Global Technologies Inc.Inventors: Linfeng Chen, Richard E. Campbell, Jr.
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Patent number: 7427653Abstract: A catalyst component for olefin (co)polymerization, and in particular for the preparation of LLDPE, comprising Mg, Ti, halogen and an electron donor compound (ED) belonging to ethers, esters, amines, ketones, or nitriles, characterized in that the molar ratio Mg/Ti is higher than 5, and the molar ratio ED/Ti is higher than 3.5. The said catalyst components display a homogeneous distribution of the comonomer in and among the copolymer chains.Type: GrantFiled: November 25, 2003Date of Patent: September 23, 2008Assignee: Basell Poliolefine Italia S.p.AInventors: Diego Brita, Gianni Collina, Giampiero Morini, Gianni Vitale
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Patent number: 7420021Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalysts; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 98.0 to 99.9 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 2.0 to 0.1 mol percent of one or more alkoxysilane compounds.Type: GrantFiled: August 18, 2004Date of Patent: September 2, 2008Assignee: Union Carbide Chemicals & Plastics Technology LLCInventor: Linfeng Chen
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Patent number: 7393910Abstract: A process for the polymerization of olefin monomers comprising contacting ethylene or a mixture of ethylene and one or more C4-8 ? olefins with a catalyst composition comprising one or more Group 3-10 transition metal containing, Ziegler-Natta, procatalyst compounds; one or more alkylaluminum cocatalyts; and one or more polymerization control agents, said process being characterized in that at least one such polymerization control agent is an alkyl or aryl, ester of an aliphatic or aromatic (poly)carboxylic acid optionally containing one or more substituents comprising a Group 13, 14, 15, or 16 heteroatom.Type: GrantFiled: August 18, 2004Date of Patent: July 1, 2008Assignee: Dow Global Technologies Inc.Inventors: Richard E. Campbell, Jr., Linfeng Chen, Roger B. Painter, Robert N. Reib, Michael W. Tilston
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Patent number: 7393806Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalyst; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 70 to 98 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 30 to 2 mol percent of one or more alkoxysilane compounds containing one or more 5- or 6-membered cyclic groups optionally containing one or more Group 14, 15 or 16 heteroatoms.Type: GrantFiled: August 18, 2004Date of Patent: July 1, 2008Assignee: Dow Global Technologies Inc.Inventors: Jeffery S. Bradley, Linfeng Chen, William G. Sheard, Michael P. Zummallen
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Solid catalyst component for polymerization of olefins, catalyst comprising the same and use thereof
Patent number: 7388061Abstract: The present invention provides a solid catalyst component for the polymerization of olefins, comprising magnesium, titanium, a halogen and an electron donor, wherein said electron donor comprises at least one selected from the group consisting of ester of polyol of the formula (I): R1CO—O—CR3R4—A—CR5R6—O—CO—R2??(I) wherein, R1 and R2 groups, which may be identical or different, can be substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R3-R6 groups, which may be identical or different, can be selected from the group consisting of hydrogen, halogen or substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R1-R6 groups optionally contain one or more hetero-atoms replacing carbon, hydrogen atom or the both, said hetero-atom is selected from the group consisting of nitrogen, oxygen, sulfur, silicon, phosphorus and halogen atom, two or more of R3-R6 groups can be linked to form saturated or unsaturated monocyclic or polycyclic ring A is a single bond or bivalent linking group witType: GrantFiled: January 30, 2003Date of Patent: June 17, 2008Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical CorporationInventors: Mingzhi Gao, Haitao Liu, Zhulan Li, Jun Wang, Juxiu Yang, Tianyi Li, Xiaodong Wang, Changxiu Li, Chunming Ding -
Patent number: 7381779Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 1 to 99 percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 99 to 1 percent of one or more alkoxysilane compounds.Type: GrantFiled: August 18, 2004Date of Patent: June 3, 2008Assignee: Dow Global Technologies IncInventors: Richard E. Campbell, Jr., Linfeng Chen
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Patent number: 7365039Abstract: A catalyst composition, method of formation and process of use in the polymerization of olefin monomers, said composition comprising a catalyst compound, an activator capable of converting said catalyst compound into an active catalyst for addition polymerization, optionally a carrier, further optionally a liquid diluent, and a hydroxycarboxylate metal salt additive.Type: GrantFiled: February 20, 2004Date of Patent: April 29, 2008Assignee: Dow Global Technologies Inc.Inventors: Joseph N. Coalter, III, Curt N. Theriault, Jan W. Van Egmond, Roger B. Painter
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Patent number: 7351678Abstract: The invention relates to the use of nitrogenous aluminium organyl complexes of general formula (I) as co-catalysts in heterogeneous polymerisation reactions of propene. In said formula: R, R?, R1 and R1? independently of one another represent branched or unbranched C1-C7 alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl or alkynyl; R2 represents unsubstituted, monoalkylated or polyalkylated and/or monofluorinated or polyfluorinated aromatic hydrocarbons from group (II); R3 and R4 independently of one another represent CH2, CF2 oder C(R1)2; m stands for 0, 1 or 2; n stands for 0, 1 or 2; o stands for 0 or 1, all independently of one another.Type: GrantFiled: September 11, 2002Date of Patent: April 1, 2008Assignee: Merck Patent GmbHInventors: Kartin Köhler, Herbert Schumann, Birgit Corinna Wassermann, Wilfried Wassermann, Katharina Lange, Sebastian Dechert, Markus Hummert, Stefan Schutte, Walter Kaminsky, Andrea Eisenhardt, Björn Heuer, Andre Laban
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Patent number: 7351778Abstract: The present invention provides a catalyst component for polymerization of olefin CH2?CHR, in which R is hydrogen or C1-C12 alkyl or aryl, comprising magnesium, titanium, a halogen and an electron donor compound (a) which is at least one selected from the group consisting of dibasic ester compounds of the formula (I), and said catalyst component optionally further comprising an electron donor compound (b) selected from the group consisting of aliphatic dicarboxylic esters and aromatic dicarboxylic esters, and/or an electron donor compound (c) selected from the group consisting of 1,3-diether compounds of formula (IV): wherein, R1, R? and A are as defined in the description, wherein RI-RVIII are as defined in the description, and a catalyst comprising the catalyst component.Type: GrantFiled: April 28, 2005Date of Patent: April 1, 2008Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry China Petroleum & Chemical CorporationInventors: Mingzhi Gao, Haitao Liu, Tianyi Li, Xianzhong Li, Changxiu Li, Jiyu Li, Lingyan Xing, Juxiu Yang, Jing Ma, Xiaodong Wang, Chunmin Ding
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Patent number: 7332455Abstract: The present invention relates to a catalyst component and a catalyst for olefin polymerization. The catalyst component utilizes magnesium halide and silica as composite support, and the particle morphology thereof can be improved by regulating the ratio of magnesium halide to silica. Further, the purpose of stabilizing the rate of catalytic polymerization reaction and improving the particle morphology of polymer so as to meet the requirements on catalyst performance of various polymerization processes can be achieved through the combination of the supports of the catalyst. In the meantime, when used in the polymerization of propylene, the catalyst of the present invention exhibits a relatively high polymerization activity and high stereospecificity.Type: GrantFiled: September 16, 2004Date of Patent: February 19, 2008Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical CorporationInventors: Chen Wei, Yuexiang Liu, Xianzhi Xia, Wenbo Song, Hongbin Du, Zifang Guo, Yang Tan, Zhaowen Ma, Weimin Ji, Zhichao Yang, Xiaodong Wang, Lei Guo
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Patent number: 7329626Abstract: A method for making a solid catalytic component for a Ziegler-Natta catalyst includes contacting a particulate porous support with a solution of a hydrocarbon soluble organomagnesium precursor compound in a hydrocarbon solvent; and reacting said hydrocarbon soluble organo-magnesium precursor compound with an amount of aliphatic or aromatic alcohol, said amount being within an acceptable range of a molar equivalent of aliphatic or aromatic alcohol calculated according to formula (I): Equ Alkanol = 2 ? · [ ( mmole ? ? MgR ? / ? g ? ? support ) - 2.1 - 0.Type: GrantFiled: September 7, 2004Date of Patent: February 12, 2008Assignee: Lummus Novolen Technology GmbHInventors: Frank Wolf Spaether, David Andrew Presken
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Patent number: 7316987Abstract: Catalyst component for the polymerization of olefins obtainable by contacting: (i) a magnesium halide, or a suitable precursor; (ii) a monofunctional electron donor compound (MD) selected from ethers, esters, amines or ketones, used in such amounts to have Mg/MD molar ratios of at least 50; (iii) a titanium compound of formula Ti(ORI)n-yXy, where n is the valence of titanium, y is a number between 1 and n, X is halogen, and RI is a C1-C15 hydrocarbon group and, optionally, (iv) an electron donor compound (ED). The said catalyst component shows improved activity in the polymerization of olefins.Type: GrantFiled: June 24, 2002Date of Patent: January 8, 2008Assignee: Basell Poliolefine Italia S.p.A.Inventors: Gianni Collina, Ofelia Fusco, Diego Brita
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Patent number: 7307035Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.Type: GrantFiled: July 4, 2003Date of Patent: December 11, 2007Assignee: Basell Poliolefine Italia SpAInventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
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Patent number: 7271119Abstract: Process for preparing an olefin polymerisation catalyst component in the form of particles having a predetermined size range, said process comprising the steps of a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said metal with said electron donor or a precursor thereof in an organic liquid reaction medium; b) adding said solution of said complex to at least one compound of a transition material to produce an emulsion, the dispersed phase of which contains more than 50 mol % of the Group 2 metal in said complex; c) agitating the emulsion, optionally in the presence of an emulsion stabilizer, in order to maintain the droplets of said dispersed phase within the average size range 5 to 200 m; d) solidifying said droplets of the dispersed phase; and e) recovering the solidified particles of the olefin polymerisation catalyst component, wherein a turbulence minimizing agent (TMA) is added to the reaction mixture before solidifying said droplets of the disperseType: GrantFiled: June 18, 2002Date of Patent: September 18, 2007Assignee: Borealis Technology OyInventors: Peter Denifl, Timo Leinonen
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Patent number: 7256150Abstract: A process for producing a Gp 2/transition metal olefin polymerisation catalyst component, in which a Gp 2 complex is reacted with a transition metal compound so as to produce an oil-in-oil emulsion, the disperse phase containing the preponderance of the Gp 2 metal being selectively sorbed on a carrier to provide a catalyst component of excellent morphology. Polymerisation of olefins using a catalyst containing such a component is also disclosed.Type: GrantFiled: June 18, 2002Date of Patent: August 14, 2007Assignee: Borealis Polymers OyInventors: Peter Denifl, Timo Leinonen
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Patent number: 7256151Abstract: A solid catalyst component for ?-olefin polymerization, which comprises a titanium atom, a magnesium atom, a halogen atom, a phthalic acid ester compound, and a 1,3-diether compound, wherein an amount of the 1,3-diether compound contained in the solid catalyst component is 0.1 to 3 mol per one mol of the phthalic acid ester compound contained therein; a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting at least the above solid catalyst component, an organoaluminum compound, and an external electron donor compound with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst produced by the above process.Type: GrantFiled: April 20, 2005Date of Patent: August 14, 2007Assignee: Sumitomo Chemical Company LimitedInventor: Shin-ichi Kumamoto
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Patent number: 7232785Abstract: The present invention relates to a new solid catalytic component, which can be used in combination with an aluminum compound as co-catalyst and optionally an external electron donor as additional co-catalyst to form a catalytic system of the Ziegler-Natta-catalyst-type. The solid catalytic system comprises titanium or vanadium compound, a compound of magnesium containing at least one halogen, a particulate porous support, and optionally an internal electron donor.Type: GrantFiled: January 28, 2003Date of Patent: June 19, 2007Assignee: ABB Lummus Global, Inc.Inventors: Wolf Spaether, John Lynch, Joachim Rösch, Rainer Hemmerich
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Patent number: 7211535Abstract: The present invention provides a novel process for preparing a catalyst useful in gas phase polymerization of olefins wherein the physical properties of the polymer and the productivity of the catalyst can be altered depending on the sequence of addition of the catalyst components. The catalyst consists of compounds of Ti, Mg, Al and optionally an electron donor supported on an amorphous support.Type: GrantFiled: October 29, 2004Date of Patent: May 1, 2007Assignees: Nova Chemicals Corporation, Ineos Europe LimitedInventors: Mark Kelly, Shivendra Kumar Goyal, Victoria Ker, Perry Montyn de Wit, Brian Stephen Kimberley, Peter Phung Ming Hoang
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Patent number: 7211538Abstract: Catalyst component for the polymerization of alpha-olefins in solution, in suspension, in gas phase at low and high pressure and temperature or in mass at high pressures and high or low temperatures, characterized in that is defined by general formulas I or II wherein: R, equal to or different from each other, is hydrogen or a radical which contains from 1 to 20 carbon atoms; this group optionally contains heteroatoms of groups 14 to 16 of the periodic table of the elements and boron; at least one group R contains a group OSiR?3, Q is selected from a group comprising: boron or an element from groups 14 or 16 of the periodic table; m value can change from 1 to 4 and it preferably is 1 or 2; L, equal to or different from each other, is a cyclic organic group united to M through a ? bond, or it is an atom from groups 15 or 16 of the periodic table; L1 and L2, equal to or different from each other, have the same meaning of L; M is a metal from groups 3, 4, 10 of the periodic table, lanthanide or actinide.Type: GrantFiled: July 16, 2004Date of Patent: May 1, 2007Assignee: Repsol Quimica S.A.Inventors: Jose Sancho Royo, Gerardo Hidalgo Llinás, Antonio Muñoz-Escalona Lafuente, Francisca Martínez Núñez, Carlos Martín Marcos, Pilar Lafuente Cañas, Begoña Peña García
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Patent number: 7193022Abstract: Disclosed is a method of polymerization and copolymerization of ethylene, which is carried out in the presence of (a) a solid titanium complex catalyst prepared by the steps of (i) preparing a magnesium solution by contacting halogenated magnesium compounds with alcohol, (ii) reacting the magnesium solution with ester compound having at least one hydroxyl group and silicon compound having alkoxy group, (iii) preparing a solid titanium catalyst component by reacting mixture of titanium compound and haloalkane compound; and (iv) producing solid titanium complex catalyst by reacting the solid titanium catalyst component with mixture of aluminum compound and haloalkane compound, or with haloalkane; and (b) organometallic compounds in Group II or III of the Periodic Table.Type: GrantFiled: January 16, 2004Date of Patent: March 20, 2007Assignee: Samsung Total Petrochemicals Co., Ltd.Inventors: Chun-Byung Yang, Won-Young Kim, Ho-Sik Chang
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Patent number: 7153803Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of polyethylene containing a solid titanium catalyst component containing a titanium compound and a support made from a magnesium compound, an alkyl silicate, and a monoester. The catalyst system may further contain an organoaluminum compound. Also disclosed are methods of making various types of polyethylene involving polymerizing ethylene in the presence of hydrogen and a catalyst system containing a support made from a magnesium compound, an alkyl silicate and a monoester.Type: GrantFiled: June 28, 2004Date of Patent: December 26, 2006Assignee: Engelhard CorporationInventors: Zhidong Zhu, Main Chang, Christopher J. Aarons
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Patent number: 7138469Abstract: Process for the polymerization of olefins CH2?CHR, in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, carried out in the presence of a catalyst component (A) comprising Mg, Ti and halogen as essential elements and of a catalyst component (B) capable to produce, under the same polymerization conditions, a polymer with an average particle size lower than that obtainable with the said catalyst component A. The said process provides polymers with increased bulk density.Type: GrantFiled: December 10, 2002Date of Patent: November 21, 2006Assignee: Basell Poliolefine Italia S.p.A.Inventors: Gianni Collina, Ofelia Fusco, Eduardo Chicote Carrion, Alberto Gil, Volker Dolle, Horst Klassen, Karl-Heinz Kagerbauer
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Patent number: 7135531Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component having a substantially spherical shape and containing an internal electron donor, a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate. The catalyst system may further contain an organoaluminum compound and an organosilicon compound. Also disclosed are methods of making an impact copolymer involving polymerizing an olefin to provide a polyolefin matrix and polymerizing a polyolefin rubber using a catalyst component containing a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate.Type: GrantFiled: April 4, 2005Date of Patent: November 14, 2006Assignee: BASF Catalysts LLCInventors: Zhidong Zhu, Main Chang
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Patent number: 7135532Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for ?-olefin polymerization, and a process for producing an ?-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with a halogeno compound of the 14 group element, at least one member selected from the group consisting of an electron donor compound and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.Type: GrantFiled: October 6, 2004Date of Patent: November 14, 2006Assignee: Sunitomo Chemical Company, LimitedInventors: Yasuki Fujiwara, Makoto Satoh
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Patent number: 7129303Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and copolymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) an alkoxysilane compound and a haloalkne compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits a high activity and the polymers produced by the method of the present invention using said catalyst have the advantages of exhibiting a high bulk density and a narrow molecular weight distribution.Type: GrantFiled: November 9, 2001Date of Patent: October 31, 2006Assignee: Samsung Atofina Co., Ltd.Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
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Patent number: 7112642Abstract: Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the formula (a) ratio, equal to or higher than 6 and a value of formula (b) ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets, can be prepared with the said polymers {overscore (M)}w/{overscore (M)}n ??(a) {overscore (M)}z/{overscore (M)}w.Type: GrantFiled: July 30, 2003Date of Patent: September 26, 2006Assignee: Basell Poliolefine Italia S.p.A.Inventors: Els Meesters, Jean News, Alessandro Guidicini
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Patent number: 7109142Abstract: This invention concerns a solid catalyst component for olefin polymerization and the process for obtaining the catalyst component having titanium, halogen, magnesium, an organic acid ester and a relative surface area of 0.1–15 m2/g as measured according to a BET method and wherein the organic acid ester is contained in the solid catalyst component in an amount of 11% by weight or more.Type: GrantFiled: March 7, 2005Date of Patent: September 19, 2006Assignee: Sumitomo Chemical Company, LimitedInventors: Shin-ichi Kumamoto, Makoto Satoh, Hideki Ohshima
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Patent number: 7060764Abstract: A method for polymerization and copolymerization of ethylene is disclosed. The polymerization is carried out in the presence of a preactivated titanium solid complex catalyst supported on a carrier containing magnesium. The resulting polymers have the advantage of high bulk density and broad molecular weight distribution.Type: GrantFiled: December 19, 2002Date of Patent: June 13, 2006Assignee: Samsung General Chemicals, Co., Ltd.Inventors: Chun-Byung Yang, Yong-Bok Lee, Sang-Yull Kim, Won-Young Kim
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Patent number: 7049263Abstract: There are provided a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst for ?-olefin polymerization produced by the above process.Type: GrantFiled: November 5, 2003Date of Patent: May 23, 2006Assignee: Sumitomo Chemical Company, LimitedInventor: Shin-ichi Kumamoto
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Patent number: 7030051Abstract: Disclosed is method for increasing the efficiency of a dirhodium catalyst. The method includes providing a dirhodium catalyst, providing an organic ester, and contacting the dirhodium catalyst and the organic ester under conditions effective to increase the efficiency of the dirhodium catalyst. The organic ester is selected such that it is not a substrate for catalysis by the dirhodium catalyst. Dirhodium catalyst compositions which include a dirhodium catalyst and an organic ester are also disclosed. In these compositions, the organic ester is not a substrate for catalysis by the dirhodium catalyst. The method and compositions can be used in a number of reactions, including insertion reactions (e.g., C—H insertions, Si—H insertions, O—H insertions, and N—H insertions) cyclopropanation reactions, annulations (e.g., [3+2] annulations and [3+4] annulations), and ?,?-diarylalkanoate syntheses.Type: GrantFiled: August 27, 2002Date of Patent: April 18, 2006Assignee: The Research Foundation of State University of New YorkInventor: Huw M. L. Davies
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Patent number: 7026265Abstract: Process for the preparation of a particular olefin polymerisation catalyst component including magnesium dihalide, titanium tetrahalide and a carboxylic acid ester, in which the precursors of its constituents are reacted in solution from which the component is precipitated, this precipitation being accompanied by co-precipitation of one or more oligoesters of the carboxylic acid formed in a controlled manner.Type: GrantFiled: October 18, 2001Date of Patent: April 11, 2006Assignee: Borealis Technology OyInventors: Timo Leinonen, Peter Denifl
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Patent number: 7019097Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH?CHR in which R is hydrogen or a hydrocarbyl radical with 1–12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.Type: GrantFiled: March 11, 2002Date of Patent: March 28, 2006Assignee: Basell Poliolefine Italia S.p.A.Inventors: Mario Sacchetti, Diego Brita
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Patent number: 7015170Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from maleates of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.Type: GrantFiled: September 4, 2002Date of Patent: March 21, 2006Assignee: Basell Poliolefine Italia s.r.l.Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich, Gianni Vitale
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Patent number: 7005399Abstract: An olefin polymerization catalyst comprising: (A) a solid catalyst component prepared by contacting (a) a dialkoxyl magnesium, (b) a tetra-valent titanium halide, and (c) a phthalic acid diester in (d) an aromatic hydrocarbon having a boiling point in the range of 50 to 150° C., (B) an organoaluminum compound of the formula R1pAlQ3?p, one or more compounds selected from the group consisting of (C) one or more halogen-containing organosilicon compounds selected from (C1) a halogen-containing organosilicon compound of the formula R21Si(OR3)4?l?mXm and (C2) a halogen-containing organosilicon compound of the formula R4qSi(OR5)4?q, and (D) an organosilicon compound of the formula R6sSi(OR7)4?s. The catalyst exhibits excellent activity to hydrogen and the same catalytic activity and yield performance as conventional catalysts, and possesses the capability of producing polymers with stereoregularity equivalent to conventional catalysts.Type: GrantFiled: September 28, 2001Date of Patent: February 28, 2006Assignee: Toho Titanium Co., Ltd.Inventor: Motoki Hosaka
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Patent number: 7005487Abstract: A solid catalyst component for the polymerization of olefins, comprising: an inert porous support, Mg, Ti, halogen and an electron donor selected from succinates of formula (I) wherein the radicals R1 and R2 equal to or different form each other, are hydrocarbon groups, the radicals R3, R4, R5 and R6, equal to or different from each other, are hydrogen or hydrocarbon groups.Type: GrantFiled: June 23, 2003Date of Patent: February 28, 2006Assignee: Basell Poliolefine Italia S.R.L.Inventors: Giulio Balbontin, Giampiero Morini
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Patent number: 6984600Abstract: An olefin polymerization catalyst comprising: (A1) a solid catalyst component prepared by contacting (a1) a dialkoxymagnesium, (b1) a tetravalent titanium halide, (c1) an electron compound, and (d1) a polysiloxane, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an aminosilane compound of the formula (R2R3N)Si(OR4)3 has a high activity to hydrogen as compared with conventional catalysts and maintains the capability of producing polymers with a high stereoregularity at a high yield.Type: GrantFiled: July 21, 2004Date of Patent: January 10, 2006Assignees: Toho Catalyst Co., LTD, Ube Industries, LTDInventors: Satoru Chosa, Kunihiko Tashino, Motozo Yoshikiyo, Hiroshi Sato
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Patent number: 6958378Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and co-polymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) a cyclic nitrogen compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits high activity, and the polymers produced by the method of the present invention by using said catalyst have the advantages of exhibiting high bulk densities and narrow molecular weight distributions.Type: GrantFiled: November 9, 2001Date of Patent: October 25, 2005Assignee: Samsung Atofina Co., Ltd.Inventors: Chun-Byung Yang, Sang-Yull Kim, Yong-Bok Lee, Weon Lee
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Patent number: 6933258Abstract: The present invention relates to a catalyst composition and a method for making the catalyst composition which comprises a polymerization catalyst and at least one gelling agent. The invention is also directed to the use of the catalyst composition in the polymerization of olefin(s). In particular, the polymerization catalyst system is supported on a carrier.Type: GrantFiled: November 15, 2001Date of Patent: August 23, 2005Assignee: Univation Technologies, L.L.C.Inventors: Agapios Kyriacos Agapiou, Chi-I Kuo, David M. Glowczwski, Steven K. Ackerman
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Patent number: 6930069Abstract: Olefin polymers with a broad molecular weight distribution can be obtained while maintaining the high stereoregularity of the polymers by polymerizing olefins using a catalyst comprising (A) a solid catalyst component prepared by contacting (a) a dialkoxymagnesium, (b) a tetravalent titanium halide compound, and (c) an electron donor compound one another, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an aminosilane compound of the formula R2R3Si(OR4)2.Type: GrantFiled: November 12, 2002Date of Patent: August 16, 2005Assignee: Toho Catalyst Co., Ltd.Inventors: Kunihiko Tashino, Maki Sato
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Patent number: 6916759Abstract: A method of making an olefin polymerization catalyst is disclosed. The method involves contacting a magnesium halide compound with an alcohol, adding a mineral oil to the product, reacting this product with a hydroxylated ester and an alkoxy silane, then adding a titanium compound and a second silicon compound. The titanium compound is preferably an alkoxy halide, and the second silicon compound is preferably a silicon halide.Type: GrantFiled: November 9, 2001Date of Patent: July 12, 2005Assignee: Samsung Atofina Co., Ltd.Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
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Patent number: 6914028Abstract: A method of making an olefin polymerization catalyst is disclosed. The method first combines a magnesium halide with an alcohol, then adds a hydroxylated ester and a silicon alkoxide, followed by a titanium compound and another silicon compound to result in a solid composition. This solid composition is then reacted with an aluminum compound and an alkyl halide, followed by reaction with a second titanium compound which may be the same as or different from the first. The second silicon compound is preferably a silicon halide, and the titanium compounds are preferably halides and alkoxides. The aluminum compounds preferably have chloride and alkyl ligands bonded to them.Type: GrantFiled: November 9, 2001Date of Patent: July 5, 2005Assignee: Samsung Atofina Co., Ltd.Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee