Ester Patents (Class 502/127)
  • Patent number: 7649062
    Abstract: A solid titanium catalyst component (I) of the present invention is characterized in that it contains titanium, magnesium, halogen, and a cyclic ester compound (a) represented by the following formula (1): wherein n is an integer of 5 to 10; R2 and R3 are each independently COOR1 or R, and at least one of R2 and R3 is COOR1; a single bond (excluding Ca—Ca bonds, and a Ca—Cb bond in the case where R3 is R) in the cyclic backbone may be replaced with a double bond; a plurality of R1's are each independently a monovalent hydrocarbon group having 1 to 20 carbon atoms; and a plurality of R's are each independently a hydrogen atom or a substituent, but at least one of R's is not a hydrogen atom. When using this solid titanium catalyst component (I), an olefin polymer having a broad molecular weight distribution can be produced.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: January 19, 2010
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Kazuhisa Matsunaga, Hisao Hashida, Toshiyuki Tsutsui, Kunio Yamamoto, Atsushi Shibahara, Tetsunori Shinozaki
  • Patent number: 7619048
    Abstract: Disclosed is a method for producing a propylene polymer using an alkoxysilane compound comprising a trialkylsilyl group in its molecular structure, specifically a method for easily producing an isotactic propylene polymer with dramatically improved melt flowability, owing to the improved reactivity of hydrogen that is provided as a molecular weight regulator, by specifically using an alkoxysilane compound comprising a trialkylsilyl group in the molecular structure thereof as an external electron donor in propylene polymerization.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: November 17, 2009
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: Joon-Ryeo Park, Ho-Sik Chang, Young-Joo Lee, Jin-Kyu Ahn
  • Patent number: 7592286
    Abstract: A process for preparing a catalyst component, comprising a Mg compound a Ti compound and an electron donor compound (ED) selected from alcohol, glycols, esters, ketones, amines, amides, nitrites, alkoxysilanes and aliphatic ethers as essential compounds, comprising two or more steps of reaction involving the use of at least one of said essential compounds as fresh reactant alone or in a mixture in which it constitutes the main component, said process being characterized by the fact that in the last of said one or more reaction steps the essential compound used as a fresh reactant is the ED compound.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: September 22, 2009
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Tiziano Dall'Occo, Fabrizio Piemontesi, Rosa Spoto, Paolo Vincenzi, Gianni Vitale
  • Patent number: 7560521
    Abstract: A catalyst component for the polymerization of olefins comprising a titanium compound, a Mg-dihalide, a difunctional electron donor compound (ED) selected from diesters, diketones, diamines or diethers, and a monofunctional electron donor compound (MD) selected from ethers, esters, amines or ketones, wherein a molar ratio ED/MD is higher than 10.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: July 14, 2009
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Gianni Collina, Ofelia Fusco, Diego Brita
  • Patent number: 7544748
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from ?-keto-ester derivatives of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: March 8, 2005
    Date of Patent: June 9, 2009
    Assignee: Basell Poliolefine Italia S.r.l.
    Inventors: Yuri Gulevich, Giulio Balbontin, Giampiero Morini, Ilya Nifant'ev
  • Patent number: 7544762
    Abstract: A polyester having a good color tone (a high L value and a low b value) and a low acetaldehyde content is obtained by using a catalyst containing a reaction product of (A) a titanium compound (1) represented by the general formula (I) and/or a titanium compound (2) obtained by reacting the titanium compound (1) of the general formula (I) with an aromatic polyhydric carboxylic acid represented by the general formula (II) or an anhydride thereof, with (B) a phosphorus compound (3) represented by the general formula (III). [wherein R1, R2, R3, R4 and R5=a C2-C10 alkyl group, k=1 to 3, m=2 to 4, and R6=a substituted or non-substituted C6-C20 aryl group or a C6-C20 alkyl group].
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: June 9, 2009
    Assignee: Teijin Limited
    Inventors: Tomoyoshi Yamamoto, Hiroki Nagano, Minoru Suzuki, Hiroshi Toyao, Tomoyuki Kishino, Nobuo Minobe, Ryoji Tsukamoto, Kenichi Ishihara
  • Patent number: 7514386
    Abstract: Promoters are described for vanadium-based catalysts used in the (co)polymerization of olefins and, in particular, in the production of ethylene/propylene (EPR) or ethylene/propylene/diene (EPDM) elastomeric copolymers. The promoters of the present invention belong to the group of compounds having general formula I: wherein: “X” represents a (—CO—) carbonyl or (—SO2—) sulfonyl group; “n” is 0 or 1; R? is an alkyl or alkylaryl group having from 1 to 20 carbon atoms; R?=R?, H.
    Type: Grant
    Filed: May 26, 2005
    Date of Patent: April 7, 2009
    Assignee: Polimeri Europa S.p.A.
    Inventors: Stefanio Bonsignore, Marco Ricci, Antonio Alfonso Proto, Maria Rivellini, legal representative, Laura Santi, legal representative, Stefano Santi, legal representative, Gian Paolo Ravanetti, Andrea Vallieri, Roberto Santi
  • Patent number: 7504352
    Abstract: A catalyst for use in the formation of polypropylene is disclosed that comprises a titanium compound having at least one titanium-halogen bond, supported on an activated, amorphous magnesium dihalide support that is essentially free of alkoxy functionality, with a titanium metal content of no more than about 2 wt %, based on the weight of the support, and an internal donor component.
    Type: Grant
    Filed: May 3, 2002
    Date of Patent: March 17, 2009
    Assignee: Basell Polidefine Italia s.r.l.
    Inventors: Ronald Alan Epstein, William Thomas Wallack
  • Patent number: 7491670
    Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; a selectivity control agent (SCA) comprising at least one silicon containing compound containing at least one C1-10 alkoxy group bonded to a silicon atom, and one or more activity limiting agent (ALA) compounds comprising one or more aliphatic or cycloaliphatic carboxylic acids; alkyl-, cycloalkyl- or alkyl(poly)(oxyalkyl)-(poly)ester derivatives thereof; or inertly substituted derivatives of the foregoing.
    Type: Grant
    Filed: September 17, 2004
    Date of Patent: February 17, 2009
    Assignee: Dow Global Technologies Inc.
    Inventors: Linfeng Chen, Richard E. Campbell, Jr.
  • Patent number: 7427653
    Abstract: A catalyst component for olefin (co)polymerization, and in particular for the preparation of LLDPE, comprising Mg, Ti, halogen and an electron donor compound (ED) belonging to ethers, esters, amines, ketones, or nitriles, characterized in that the molar ratio Mg/Ti is higher than 5, and the molar ratio ED/Ti is higher than 3.5. The said catalyst components display a homogeneous distribution of the comonomer in and among the copolymer chains.
    Type: Grant
    Filed: November 25, 2003
    Date of Patent: September 23, 2008
    Assignee: Basell Poliolefine Italia S.p.A
    Inventors: Diego Brita, Gianni Collina, Giampiero Morini, Gianni Vitale
  • Patent number: 7420021
    Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalysts; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 98.0 to 99.9 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 2.0 to 0.1 mol percent of one or more alkoxysilane compounds.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: September 2, 2008
    Assignee: Union Carbide Chemicals & Plastics Technology LLC
    Inventor: Linfeng Chen
  • Patent number: 7393910
    Abstract: A process for the polymerization of olefin monomers comprising contacting ethylene or a mixture of ethylene and one or more C4-8 ? olefins with a catalyst composition comprising one or more Group 3-10 transition metal containing, Ziegler-Natta, procatalyst compounds; one or more alkylaluminum cocatalyts; and one or more polymerization control agents, said process being characterized in that at least one such polymerization control agent is an alkyl or aryl, ester of an aliphatic or aromatic (poly)carboxylic acid optionally containing one or more substituents comprising a Group 13, 14, 15, or 16 heteroatom.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: July 1, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Richard E. Campbell, Jr., Linfeng Chen, Roger B. Painter, Robert N. Reib, Michael W. Tilston
  • Patent number: 7393806
    Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more monoesters of aromatic carboxylic acid internal electron donors; one or more aluminum containing cocatalyst; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 70 to 98 mol percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 30 to 2 mol percent of one or more alkoxysilane compounds containing one or more 5- or 6-membered cyclic groups optionally containing one or more Group 14, 15 or 16 heteroatoms.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: July 1, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Jeffery S. Bradley, Linfeng Chen, William G. Sheard, Michael P. Zummallen
  • Patent number: 7388061
    Abstract: The present invention provides a solid catalyst component for the polymerization of olefins, comprising magnesium, titanium, a halogen and an electron donor, wherein said electron donor comprises at least one selected from the group consisting of ester of polyol of the formula (I): R1CO—O—CR3R4—A—CR5R6—O—CO—R2??(I) wherein, R1 and R2 groups, which may be identical or different, can be substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R3-R6 groups, which may be identical or different, can be selected from the group consisting of hydrogen, halogen or substituted or unsubstituted hydrocarbyl having 1 to 20 carbon atoms, R1-R6 groups optionally contain one or more hetero-atoms replacing carbon, hydrogen atom or the both, said hetero-atom is selected from the group consisting of nitrogen, oxygen, sulfur, silicon, phosphorus and halogen atom, two or more of R3-R6 groups can be linked to form saturated or unsaturated monocyclic or polycyclic ring A is a single bond or bivalent linking group wit
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: June 17, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Zhulan Li, Jun Wang, Juxiu Yang, Tianyi Li, Xiaodong Wang, Changxiu Li, Chunming Ding
  • Patent number: 7381779
    Abstract: A catalyst composition for the polymerization of propylene comprising one or more Ziegler-Natta procatalyst compositions comprising one or more transition metal compounds and one or more esters of aromatic dicarboxylic acid internal electron donors; one or more aluminum containing cocatalysts; and a mixture of two or more different selectivity control agents, said SCA mixture comprising from 1 to 99 percent of one or more esters of one or more aromatic monocarboxylic acids or substituted derivatives thereof, and from 99 to 1 percent of one or more alkoxysilane compounds.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: June 3, 2008
    Assignee: Dow Global Technologies Inc
    Inventors: Richard E. Campbell, Jr., Linfeng Chen
  • Patent number: 7365039
    Abstract: A catalyst composition, method of formation and process of use in the polymerization of olefin monomers, said composition comprising a catalyst compound, an activator capable of converting said catalyst compound into an active catalyst for addition polymerization, optionally a carrier, further optionally a liquid diluent, and a hydroxycarboxylate metal salt additive.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: April 29, 2008
    Assignee: Dow Global Technologies Inc.
    Inventors: Joseph N. Coalter, III, Curt N. Theriault, Jan W. Van Egmond, Roger B. Painter
  • Patent number: 7351678
    Abstract: The invention relates to the use of nitrogenous aluminium organyl complexes of general formula (I) as co-catalysts in heterogeneous polymerisation reactions of propene. In said formula: R, R?, R1 and R1? independently of one another represent branched or unbranched C1-C7 alkyl, cycloalkyl, alkenyl, cycloalkenyl, aryl or alkynyl; R2 represents unsubstituted, monoalkylated or polyalkylated and/or monofluorinated or polyfluorinated aromatic hydrocarbons from group (II); R3 and R4 independently of one another represent CH2, CF2 oder C(R1)2; m stands for 0, 1 or 2; n stands for 0, 1 or 2; o stands for 0 or 1, all independently of one another.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: April 1, 2008
    Assignee: Merck Patent GmbH
    Inventors: Kartin Köhler, Herbert Schumann, Birgit Corinna Wassermann, Wilfried Wassermann, Katharina Lange, Sebastian Dechert, Markus Hummert, Stefan Schutte, Walter Kaminsky, Andrea Eisenhardt, Björn Heuer, Andre Laban
  • Patent number: 7351778
    Abstract: The present invention provides a catalyst component for polymerization of olefin CH2?CHR, in which R is hydrogen or C1-C12 alkyl or aryl, comprising magnesium, titanium, a halogen and an electron donor compound (a) which is at least one selected from the group consisting of dibasic ester compounds of the formula (I), and said catalyst component optionally further comprising an electron donor compound (b) selected from the group consisting of aliphatic dicarboxylic esters and aromatic dicarboxylic esters, and/or an electron donor compound (c) selected from the group consisting of 1,3-diether compounds of formula (IV): wherein, R1, R? and A are as defined in the description, wherein RI-RVIII are as defined in the description, and a catalyst comprising the catalyst component.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: April 1, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry China Petroleum & Chemical Corporation
    Inventors: Mingzhi Gao, Haitao Liu, Tianyi Li, Xianzhong Li, Changxiu Li, Jiyu Li, Lingyan Xing, Juxiu Yang, Jing Ma, Xiaodong Wang, Chunmin Ding
  • Patent number: 7332455
    Abstract: The present invention relates to a catalyst component and a catalyst for olefin polymerization. The catalyst component utilizes magnesium halide and silica as composite support, and the particle morphology thereof can be improved by regulating the ratio of magnesium halide to silica. Further, the purpose of stabilizing the rate of catalytic polymerization reaction and improving the particle morphology of polymer so as to meet the requirements on catalyst performance of various polymerization processes can be achieved through the combination of the supports of the catalyst. In the meantime, when used in the polymerization of propylene, the catalyst of the present invention exhibits a relatively high polymerization activity and high stereospecificity.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: February 19, 2008
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry, China Petroleum & Chemical Corporation
    Inventors: Chen Wei, Yuexiang Liu, Xianzhi Xia, Wenbo Song, Hongbin Du, Zifang Guo, Yang Tan, Zhaowen Ma, Weimin Ji, Zhichao Yang, Xiaodong Wang, Lei Guo
  • Patent number: 7329626
    Abstract: A method for making a solid catalytic component for a Ziegler-Natta catalyst includes contacting a particulate porous support with a solution of a hydrocarbon soluble organomagnesium precursor compound in a hydrocarbon solvent; and reacting said hydrocarbon soluble organo-magnesium precursor compound with an amount of aliphatic or aromatic alcohol, said amount being within an acceptable range of a molar equivalent of aliphatic or aromatic alcohol calculated according to formula (I): Equ Alkanol = 2 ? · [ ( mmole ? ? MgR ? / ? g ? ? support ) - 2.1 - 0.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: February 12, 2008
    Assignee: Lummus Novolen Technology GmbH
    Inventors: Frank Wolf Spaether, David Andrew Presken
  • Patent number: 7316987
    Abstract: Catalyst component for the polymerization of olefins obtainable by contacting: (i) a magnesium halide, or a suitable precursor; (ii) a monofunctional electron donor compound (MD) selected from ethers, esters, amines or ketones, used in such amounts to have Mg/MD molar ratios of at least 50; (iii) a titanium compound of formula Ti(ORI)n-yXy, where n is the valence of titanium, y is a number between 1 and n, X is halogen, and RI is a C1-C15 hydrocarbon group and, optionally, (iv) an electron donor compound (ED). The said catalyst component shows improved activity in the polymerization of olefins.
    Type: Grant
    Filed: June 24, 2002
    Date of Patent: January 8, 2008
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Gianni Collina, Ofelia Fusco, Diego Brita
  • Patent number: 7307035
    Abstract: The present invention relates to an adduct comprising MgCl2, an alcohol (ROH) in which R is a C1-C10 hydrocarbon group, and a compound containing a transition metal M selected from the Groups 3 to 11 or the lanthanide or actinide groups of the Periodic Table of the Elements (new IUPAC version) in an amount such as to give a weight of M atoms lower than 10% based on the total weight of the adduct. The catalyst components that are obtained by reacting the adducts with halogenating agents show very high specific activity.
    Type: Grant
    Filed: July 4, 2003
    Date of Patent: December 11, 2007
    Assignee: Basell Poliolefine Italia SpA
    Inventors: Mario Sacchetti, Daniele Evangelisti, Diego Brita, Gianni Collina
  • Patent number: 7271119
    Abstract: Process for preparing an olefin polymerisation catalyst component in the form of particles having a predetermined size range, said process comprising the steps of a) preparing a solution of a complex of a Group 2 metal and an electron donor by reacting a compound of said metal with said electron donor or a precursor thereof in an organic liquid reaction medium; b) adding said solution of said complex to at least one compound of a transition material to produce an emulsion, the dispersed phase of which contains more than 50 mol % of the Group 2 metal in said complex; c) agitating the emulsion, optionally in the presence of an emulsion stabilizer, in order to maintain the droplets of said dispersed phase within the average size range 5 to 200 m; d) solidifying said droplets of the dispersed phase; and e) recovering the solidified particles of the olefin polymerisation catalyst component, wherein a turbulence minimizing agent (TMA) is added to the reaction mixture before solidifying said droplets of the disperse
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: September 18, 2007
    Assignee: Borealis Technology Oy
    Inventors: Peter Denifl, Timo Leinonen
  • Patent number: 7256150
    Abstract: A process for producing a Gp 2/transition metal olefin polymerisation catalyst component, in which a Gp 2 complex is reacted with a transition metal compound so as to produce an oil-in-oil emulsion, the disperse phase containing the preponderance of the Gp 2 metal being selectively sorbed on a carrier to provide a catalyst component of excellent morphology. Polymerisation of olefins using a catalyst containing such a component is also disclosed.
    Type: Grant
    Filed: June 18, 2002
    Date of Patent: August 14, 2007
    Assignee: Borealis Polymers Oy
    Inventors: Peter Denifl, Timo Leinonen
  • Patent number: 7256151
    Abstract: A solid catalyst component for ?-olefin polymerization, which comprises a titanium atom, a magnesium atom, a halogen atom, a phthalic acid ester compound, and a 1,3-diether compound, wherein an amount of the 1,3-diether compound contained in the solid catalyst component is 0.1 to 3 mol per one mol of the phthalic acid ester compound contained therein; a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting at least the above solid catalyst component, an organoaluminum compound, and an external electron donor compound with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst produced by the above process.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: August 14, 2007
    Assignee: Sumitomo Chemical Company Limited
    Inventor: Shin-ichi Kumamoto
  • Patent number: 7232785
    Abstract: The present invention relates to a new solid catalytic component, which can be used in combination with an aluminum compound as co-catalyst and optionally an external electron donor as additional co-catalyst to form a catalytic system of the Ziegler-Natta-catalyst-type. The solid catalytic system comprises titanium or vanadium compound, a compound of magnesium containing at least one halogen, a particulate porous support, and optionally an internal electron donor.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: June 19, 2007
    Assignee: ABB Lummus Global, Inc.
    Inventors: Wolf Spaether, John Lynch, Joachim Rösch, Rainer Hemmerich
  • Patent number: 7211535
    Abstract: The present invention provides a novel process for preparing a catalyst useful in gas phase polymerization of olefins wherein the physical properties of the polymer and the productivity of the catalyst can be altered depending on the sequence of addition of the catalyst components. The catalyst consists of compounds of Ti, Mg, Al and optionally an electron donor supported on an amorphous support.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: May 1, 2007
    Assignees: Nova Chemicals Corporation, Ineos Europe Limited
    Inventors: Mark Kelly, Shivendra Kumar Goyal, Victoria Ker, Perry Montyn de Wit, Brian Stephen Kimberley, Peter Phung Ming Hoang
  • Patent number: 7211538
    Abstract: Catalyst component for the polymerization of alpha-olefins in solution, in suspension, in gas phase at low and high pressure and temperature or in mass at high pressures and high or low temperatures, characterized in that is defined by general formulas I or II wherein: R, equal to or different from each other, is hydrogen or a radical which contains from 1 to 20 carbon atoms; this group optionally contains heteroatoms of groups 14 to 16 of the periodic table of the elements and boron; at least one group R contains a group OSiR?3, Q is selected from a group comprising: boron or an element from groups 14 or 16 of the periodic table; m value can change from 1 to 4 and it preferably is 1 or 2; L, equal to or different from each other, is a cyclic organic group united to M through a ? bond, or it is an atom from groups 15 or 16 of the periodic table; L1 and L2, equal to or different from each other, have the same meaning of L; M is a metal from groups 3, 4, 10 of the periodic table, lanthanide or actinide.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: May 1, 2007
    Assignee: Repsol Quimica S.A.
    Inventors: Jose Sancho Royo, Gerardo Hidalgo Llinás, Antonio Muñoz-Escalona Lafuente, Francisca Martínez Núñez, Carlos Martín Marcos, Pilar Lafuente Cañas, Begoña Peña García
  • Patent number: 7193022
    Abstract: Disclosed is a method of polymerization and copolymerization of ethylene, which is carried out in the presence of (a) a solid titanium complex catalyst prepared by the steps of (i) preparing a magnesium solution by contacting halogenated magnesium compounds with alcohol, (ii) reacting the magnesium solution with ester compound having at least one hydroxyl group and silicon compound having alkoxy group, (iii) preparing a solid titanium catalyst component by reacting mixture of titanium compound and haloalkane compound; and (iv) producing solid titanium complex catalyst by reacting the solid titanium catalyst component with mixture of aluminum compound and haloalkane compound, or with haloalkane; and (b) organometallic compounds in Group II or III of the Periodic Table.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: March 20, 2007
    Assignee: Samsung Total Petrochemicals Co., Ltd.
    Inventors: Chun-Byung Yang, Won-Young Kim, Ho-Sik Chang
  • Patent number: 7153803
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of polyethylene containing a solid titanium catalyst component containing a titanium compound and a support made from a magnesium compound, an alkyl silicate, and a monoester. The catalyst system may further contain an organoaluminum compound. Also disclosed are methods of making various types of polyethylene involving polymerizing ethylene in the presence of hydrogen and a catalyst system containing a support made from a magnesium compound, an alkyl silicate and a monoester.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: December 26, 2006
    Assignee: Engelhard Corporation
    Inventors: Zhidong Zhu, Main Chang, Christopher J. Aarons
  • Patent number: 7138469
    Abstract: Process for the polymerization of olefins CH2?CHR, in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, carried out in the presence of a catalyst component (A) comprising Mg, Ti and halogen as essential elements and of a catalyst component (B) capable to produce, under the same polymerization conditions, a polymer with an average particle size lower than that obtainable with the said catalyst component A. The said process provides polymers with increased bulk density.
    Type: Grant
    Filed: December 10, 2002
    Date of Patent: November 21, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Gianni Collina, Ofelia Fusco, Eduardo Chicote Carrion, Alberto Gil, Volker Dolle, Horst Klassen, Karl-Heinz Kagerbauer
  • Patent number: 7135531
    Abstract: Disclosed are catalyst systems and methods of making the catalyst systems/supports for the polymerization of an olefin containing a solid titanium catalyst component having a substantially spherical shape and containing an internal electron donor, a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate. The catalyst system may further contain an organoaluminum compound and an organosilicon compound. Also disclosed are methods of making an impact copolymer involving polymerizing an olefin to provide a polyolefin matrix and polymerizing a polyolefin rubber using a catalyst component containing a support made from a magnesium compound, an alcohol, an ether, a surfactant, and an alkyl silicate.
    Type: Grant
    Filed: April 4, 2005
    Date of Patent: November 14, 2006
    Assignee: BASF Catalysts LLC
    Inventors: Zhidong Zhu, Main Chang
  • Patent number: 7135532
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for ?-olefin polymerization, and a process for producing an ?-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with a halogeno compound of the 14 group element, at least one member selected from the group consisting of an electron donor compound and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: October 6, 2004
    Date of Patent: November 14, 2006
    Assignee: Sunitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Patent number: 7129303
    Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and copolymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) an alkoxysilane compound and a haloalkne compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits a high activity and the polymers produced by the method of the present invention using said catalyst have the advantages of exhibiting a high bulk density and a narrow molecular weight distribution.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: October 31, 2006
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
  • Patent number: 7112642
    Abstract: Propylene polymers having a content of isotactic pentads (mmmm) higher than 97%, molecular weight distribution, expressed by the formula (a) ratio, equal to or higher than 6 and a value of formula (b) ratio equal to or lower than 5.5. The said polymers are prepared in the presence of a particular combination of Ziegler-Natta solid catalyst components and highly stereoregulating electron-donor compounds. Laminated articles, in particular bi-axially oriented films and sheets, can be prepared with the said polymers {overscore (M)}w/{overscore (M)}n ??(a) {overscore (M)}z/{overscore (M)}w.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: September 26, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Els Meesters, Jean News, Alessandro Guidicini
  • Patent number: 7109142
    Abstract: This invention concerns a solid catalyst component for olefin polymerization and the process for obtaining the catalyst component having titanium, halogen, magnesium, an organic acid ester and a relative surface area of 0.1–15 m2/g as measured according to a BET method and wherein the organic acid ester is contained in the solid catalyst component in an amount of 11% by weight or more.
    Type: Grant
    Filed: March 7, 2005
    Date of Patent: September 19, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh, Hideki Ohshima
  • Patent number: 7060764
    Abstract: A method for polymerization and copolymerization of ethylene is disclosed. The polymerization is carried out in the presence of a preactivated titanium solid complex catalyst supported on a carrier containing magnesium. The resulting polymers have the advantage of high bulk density and broad molecular weight distribution.
    Type: Grant
    Filed: December 19, 2002
    Date of Patent: June 13, 2006
    Assignee: Samsung General Chemicals, Co., Ltd.
    Inventors: Chun-Byung Yang, Yong-Bok Lee, Sang-Yull Kim, Won-Young Kim
  • Patent number: 7049263
    Abstract: There are provided a process for producing a catalyst for ?-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an ?-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an ?-olefin in the presence of a catalyst for ?-olefin polymerization produced by the above process.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: May 23, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Shin-ichi Kumamoto
  • Patent number: 7030051
    Abstract: Disclosed is method for increasing the efficiency of a dirhodium catalyst. The method includes providing a dirhodium catalyst, providing an organic ester, and contacting the dirhodium catalyst and the organic ester under conditions effective to increase the efficiency of the dirhodium catalyst. The organic ester is selected such that it is not a substrate for catalysis by the dirhodium catalyst. Dirhodium catalyst compositions which include a dirhodium catalyst and an organic ester are also disclosed. In these compositions, the organic ester is not a substrate for catalysis by the dirhodium catalyst. The method and compositions can be used in a number of reactions, including insertion reactions (e.g., C—H insertions, Si—H insertions, O—H insertions, and N—H insertions) cyclopropanation reactions, annulations (e.g., [3+2] annulations and [3+4] annulations), and ?,?-diarylalkanoate syntheses.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: April 18, 2006
    Assignee: The Research Foundation of State University of New York
    Inventor: Huw M. L. Davies
  • Patent number: 7026265
    Abstract: Process for the preparation of a particular olefin polymerisation catalyst component including magnesium dihalide, titanium tetrahalide and a carboxylic acid ester, in which the precursors of its constituents are reacted in solution from which the component is precipitated, this precipitation being accompanied by co-precipitation of one or more oligoesters of the carboxylic acid formed in a controlled manner.
    Type: Grant
    Filed: October 18, 2001
    Date of Patent: April 11, 2006
    Assignee: Borealis Technology Oy
    Inventors: Timo Leinonen, Peter Denifl
  • Patent number: 7019097
    Abstract: A process for the (co)polymerization ethylene, optionally in mixtures with olefins CH?CHR in which R is hydrogen or a hydrocarbyl radical with 1–12 carbon atoms, carried out in the presence of a catalyst system comprising (A) a solid catalyst component which comprises Mg, halogen an electron donor selected form ethers, esters, or amines, and Ti atoms in an oxidation state such that the weight percentage ratio between Ti(red)/Ti(tot) ranges from about 0.05 to about 1; wherein Ti(red) is the weight percentage on the solid catalyst component of the Ti atoms having a valence less than 4 and Ti(tot) is the weight percentage on the solid catalyst component of all the Ti atoms and (B) an Al-alkyl compound. The said process is capable to produce ethylene polymers with a reduced oligomers content and/or improved mechanical characteristics.
    Type: Grant
    Filed: March 11, 2002
    Date of Patent: March 28, 2006
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Mario Sacchetti, Diego Brita
  • Patent number: 7015170
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from maleates of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: March 21, 2006
    Assignee: Basell Poliolefine Italia s.r.l.
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich, Gianni Vitale
  • Patent number: 7005399
    Abstract: An olefin polymerization catalyst comprising: (A) a solid catalyst component prepared by contacting (a) a dialkoxyl magnesium, (b) a tetra-valent titanium halide, and (c) a phthalic acid diester in (d) an aromatic hydrocarbon having a boiling point in the range of 50 to 150° C., (B) an organoaluminum compound of the formula R1pAlQ3?p, one or more compounds selected from the group consisting of (C) one or more halogen-containing organosilicon compounds selected from (C1) a halogen-containing organosilicon compound of the formula R21Si(OR3)4?l?mXm and (C2) a halogen-containing organosilicon compound of the formula R4qSi(OR5)4?q, and (D) an organosilicon compound of the formula R6sSi(OR7)4?s. The catalyst exhibits excellent activity to hydrogen and the same catalytic activity and yield performance as conventional catalysts, and possesses the capability of producing polymers with stereoregularity equivalent to conventional catalysts.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: February 28, 2006
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Motoki Hosaka
  • Patent number: 7005487
    Abstract: A solid catalyst component for the polymerization of olefins, comprising: an inert porous support, Mg, Ti, halogen and an electron donor selected from succinates of formula (I) wherein the radicals R1 and R2 equal to or different form each other, are hydrocarbon groups, the radicals R3, R4, R5 and R6, equal to or different from each other, are hydrogen or hydrocarbon groups.
    Type: Grant
    Filed: June 23, 2003
    Date of Patent: February 28, 2006
    Assignee: Basell Poliolefine Italia S.R.L.
    Inventors: Giulio Balbontin, Giampiero Morini
  • Patent number: 6984600
    Abstract: An olefin polymerization catalyst comprising: (A1) a solid catalyst component prepared by contacting (a1) a dialkoxymagnesium, (b1) a tetravalent titanium halide, (c1) an electron compound, and (d1) a polysiloxane, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an aminosilane compound of the formula (R2R3N)Si(OR4)3 has a high activity to hydrogen as compared with conventional catalysts and maintains the capability of producing polymers with a high stereoregularity at a high yield.
    Type: Grant
    Filed: July 21, 2004
    Date of Patent: January 10, 2006
    Assignees: Toho Catalyst Co., LTD, Ube Industries, LTD
    Inventors: Satoru Chosa, Kunihiko Tashino, Motozo Yoshikiyo, Hiroshi Sato
  • Patent number: 6958378
    Abstract: The present invention provides a method for producing homo- and co-polymers of ethylene, or more particularly a method for producing homo- and co-polymers of ethylene in the presence of (a) a solid titanium catalyst produced by preparing a magnesium solution by contact-reacting a halogenated magnesium compound with an alcohol; reacting thereto an ester compound having at least one hydroxyl group and a silicon compound having at least one alkoxy group; and adding a mixture of a titanium compound and a silicon compound; (b) organometallic compounds of Group II or III of the Periodic Table; and (c) a cyclic nitrogen compound. The catalyst for homo- and co-polymerization of ethylene, produced according to the present invention, exhibits high activity, and the polymers produced by the method of the present invention by using said catalyst have the advantages of exhibiting high bulk densities and narrow molecular weight distributions.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: October 25, 2005
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Chun-Byung Yang, Sang-Yull Kim, Yong-Bok Lee, Weon Lee
  • Patent number: 6933258
    Abstract: The present invention relates to a catalyst composition and a method for making the catalyst composition which comprises a polymerization catalyst and at least one gelling agent. The invention is also directed to the use of the catalyst composition in the polymerization of olefin(s). In particular, the polymerization catalyst system is supported on a carrier.
    Type: Grant
    Filed: November 15, 2001
    Date of Patent: August 23, 2005
    Assignee: Univation Technologies, L.L.C.
    Inventors: Agapios Kyriacos Agapiou, Chi-I Kuo, David M. Glowczwski, Steven K. Ackerman
  • Patent number: 6930069
    Abstract: Olefin polymers with a broad molecular weight distribution can be obtained while maintaining the high stereoregularity of the polymers by polymerizing olefins using a catalyst comprising (A) a solid catalyst component prepared by contacting (a) a dialkoxymagnesium, (b) a tetravalent titanium halide compound, and (c) an electron donor compound one another, (B) an organoaluminum compound of the formula R1pAlQ3-p, and (C) an aminosilane compound of the formula R2R3Si(OR4)2.
    Type: Grant
    Filed: November 12, 2002
    Date of Patent: August 16, 2005
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Kunihiko Tashino, Maki Sato
  • Patent number: 6916759
    Abstract: A method of making an olefin polymerization catalyst is disclosed. The method involves contacting a magnesium halide compound with an alcohol, adding a mineral oil to the product, reacting this product with a hydroxylated ester and an alkoxy silane, then adding a titanium compound and a second silicon compound. The titanium compound is preferably an alkoxy halide, and the second silicon compound is preferably a silicon halide.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: July 12, 2005
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Chun-Byung Yang, Won-Young Kim, Weon Lee
  • Patent number: 6914028
    Abstract: A method of making an olefin polymerization catalyst is disclosed. The method first combines a magnesium halide with an alcohol, then adds a hydroxylated ester and a silicon alkoxide, followed by a titanium compound and another silicon compound to result in a solid composition. This solid composition is then reacted with an aluminum compound and an alkyl halide, followed by reaction with a second titanium compound which may be the same as or different from the first. The second silicon compound is preferably a silicon halide, and the titanium compounds are preferably halides and alkoxides. The aluminum compounds preferably have chloride and alkyl ligands bonded to them.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: July 5, 2005
    Assignee: Samsung Atofina Co., Ltd.
    Inventors: Chun-Byung Yang, Sang-Yull Kim, Weon Lee